Belmont EDS Over-The-Patient Delivery Guide d'installation

Taper
Guide d'installation
WARNING: PLEASE TAKE TIME OUT TO READ THROUGH THE FEATURES AND FAMILIARIZE YOUR SELF WITH THE
UNIT. THIS UNIT SHOULD BE ASSEMBLED ONLY BY A QUALIFIED DENTAL EQUIPMENT TECHNICIAN.
For questions and general information, please contact us at:
Belmont Equipment
101 Belmont Drive
SOMERSET, NJ 08873
Watts: 800-223-1192 or Fax: 732-356-1035 060911
Model Numbers:
EDS-0500 and EDS-0510
Owner’s Manual
and Installation
Instructions
2
INDICATION FOR USE STATEMENT
Device Name: Belmont Series Dental Units
Indications For Use:
Belmont Series Delivery Units are intended to be used by Dentists, Hygienists, and Dental
Assistants, or other licensed physician, or practitioner to supply power and utilities to, and
serve as a base for, dental instruments and tools.
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The serial numbers on your dental unit are found (1) under the delivery head and
(2) inside the side mounted vacuum box.
Register them here for future use. __________________________
Warranty
Belmont Equipment is warranted from the manufacturer to be free from defective material and
workmanship under normal use and service, for a period of two (2) years from date of shipment
to the Buyer, except that any part or parts that are replaced under this Warranty within ninety
(90) days of the completion of the two (2) year period shall be warranted to be free from
defective material and workmanship for a period of ninety (90) days from date of shipment of
said parts to Buyer. Belmont will repair or replace any defective part under this Warranty,
provided the part is returned to our factory with prepaid postage, delivery or freight charges. In
the event Warranty service must be performed to correct any defect, only Belmont and/or one of
its authorized dealers shall provide same upon mutually agreeable arrangements made in
advance.
Except as otherwise provided herein, the is NO WARRANTY, representation or condition of ANY
KIND, express or implied (including NO WARRANTY OF MERCHANTABILITY OR FITNESS) and
none shall be implied by law. THE EXPRESS WARRANTY AND THE REMEDIES CONTAINED
HEREIN (1) ARE MADE SOLELY TO THE FIRST PURCHASER FOR BENEFICIAL USE (THE BUYER),
(2) ARE THE SOLE WARRANTIES AND REMEDIES, (3) ARE IN LIEU OF ALL OTHER WARRANTIES,
GUARANTEES, AGREEMENTS OR OTHER LIABILITIES, WHETHER EXPRESSED OR IMPLIED, AND
ALL OTHER REMEDIES FOR BREACH OF WARRANTY OR ANY OTHER LIABILITY OF BELMONT. IN
NO EVENT SHALL BELMONT BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.
No person, agent, distributor or dealer is authorized to change, modify or extend the terms of the
Warranty in any manner, whatsoever.
This Warranty is void when failure or defect is caused by conditions beyond the manufacturer’s
control, such as damage resulting from mishandling, neglect, misuse, improper maintenance,
accident or alteration or repair by anyone other than Belmont or an authorized Belmont dealer.
Labor required to repair, replace or retrofit is not included during the warranty period by the
manufacturer.
Please address any warranty or non-warranty service requests to your local dealer.
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TABLE OF CONTENTS
Indications for Use 2
Warranty Policy 3
Installation Procedures
Tools Required for Assembly 4
Symbols 5
Assembly Instructions 6-7
Utility Center 8
Cuspidor Assembly 9
Assistants Package 10
Flex arm Parallelism adjustment 10
Control Head 11
Operation and Control
Delivery Head Operations and Controls 11
Tubing Color Guide 11
Troubleshooting Guide
Delivery System Troubleshooting 12
Cuspidor System 13 9 9
Foot Control Troubleshooting 14-15
Foot Control Parts Breakdown 15
Syringe Installation / Parts Breakdown 16
Syringe Troubleshooting Guide 17
Diagrams & Schematics
HVE/SE Care Maintenance and Sterilization 17
Delivery Head Control Schematic 18
Cuspidor schematic 18
Contamination Control System 19
Delivery Dimensions and Specifications 19
Tools required for Assembly
Phillips screwdriver #2
Snap Ring pliers
Box knife
9/16” Box end wrench
5/32” Allen wrench
1/8” Allen wrench
3/32” Allen wrench
Magnetic Bubble Levels
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Symbol Definitions
DANGER
A DANGER is used for an imminently
hazardous operating procedure, practice or
condition which, if not correctly followed, can
result in loss of life or serious personal injury.
WARNING
A WARNING is used for a potentially
hazardous operating procedure, practice or
condition which, if not correctly followed, can
result in loss of life or serious personal
injury.
CAUTION
A CAUTION is used for a potentially
hazardous operating procedure,
practice or condition which, if not correctly
followed, could result in minor or moderate
injury. It may also be used to alert against
unsafe practices.
EQUIPMENT ALERT
An EQUIPMENT ALERT is used for
an imminently or potentially
hazardous operating procedure, practice or
condition which, if not correctly followed, will
or could result in serious, moderate or minor
damage to unit.
High Voltage, Haute tension
Ground, Mise à la Terre
Fuse Rating Specs, Spécifications du fusible
Shipping Orientation, Orientation du colis
pour l’expédition
Fragile, Fragile
Storage Range, Plage ou To
d’emmagasinage
Keep Dry, Garder au Sec
Exercise Mode, Mode d’utilisation
Hot Surface, Surface chaude
Type B Applied Part, Dactylographiez la
partie appliquée par B
Définitions des symboles
DANGER
DANGER est utilisé dans le cas d’une
procédure hasardeuse éminente, une
condition d’opération ou une pratique qui, si
elle n’est pas respectée, peut résulter en la
perte de vie humaine ou engendrer des
blessures corporelles graves.
AVERTISSEMENT
AVERTISSEMENT est utilisé pour
signaler une procédure
potentiellement dangereuse, une condition
d’opération ou une pratique qui, si elle n’est
pas respectée, peut résulter en la perte de
vie humaine ou engendrer des blessures
corporelles graves.
PRUDENCE
PRUDENCE est utilisé pour signaler
une procédure potentiellement
dangereuse, une condition d’opération ou
une pratique qui, si elle n’est pas respectée,
peut provoquer des blessures corporelles
mineures. Peut être utilisé également pour
signaler des pratiques hors normes ou non
sécuritaires.
ÉQUIPEMENT ALERTE
ÉQUIPEMENT ALERTE est utilisé
pour signaler une procédure
hasardeuse éminente ou potentiellement
dangereuse, une condition d’opération ou
une pratique qui, si elle n’est pas respectée,
va ou pourrait causer des dommages
sérieux, modérés ou mineurs à l’appareil
(équipement).
Self-contained Water, Source d’eau
Indépendante
Municipal Water, Eau municipale
Cup Fill, Distributeur d’eau pour gobelet
Bowl Flush, Source d’eau temporisée pour
petit lavabo
Drive Air, Source d’air
Coolant Air Flow Control, Contrôle de flux
d’air pour refroidissement
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Water Flow Control, Contrôle de flux d’eau
Assembly Instructions
EQUIPMENT ALERT
It is very important to completely remove the clamp
from the vacuum box assembly before inserting poles.
Do not slide the poles in their slots.
Failure to remove clamp will result in scratching of the powder-
coat.
1) Lay the cuspidor box on its side on the plastic bag it
is packed in or on its box.
2) Remove the CV canister lid and push the plastic top
cover housing up over the lip of the CV canister. If
0500 Cuspidor, also push Cuspidor up from the top
cover. Remove the side cover panel (4 screws).
3) Remove the clamp by removing the two bolts holding
the clamp as shown.
4) Insert the smaller pole (16”) into the slot on the left.
It should be even with the box at the bottom.
5) Insert the 45” light pole in the center slot with
approximately 3 inches protruding from the bottom
of the box.
6) Replace the clamp over the poles, tighten the center
bolt first and then the bolt on the right. Tighten the
set screws around the poles.
7) Insert the vacuum box assembly onto the chair
adapter and level using the 6 set screws on the
adaptor collar.
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Diagram-C
8
8) Install the two round trim rings over the tops of the poles. Insert the tubing bundle and Flex
arm into the top of the smaller pole (16”) and out the side slot near its base. Cut the plastic
and paper wraps that secure the flex arm. Connect the tubing from the flex arm to the
matching color of tubing coming from the 2”umbilical tube located in the cuspidor/assistant
box. (See Diagram C) Note: when preparing to twist the luers together turn them counter
clockwise or in the opposite direction before twisting them together to avoid the spring
reaction of the tubes causing them to disconnect.
9) On the unattached end of the umbilical, slide the large spiral flex tubing into the appropriate
slot in the junction box. Connect all the tubing according to the tubing diagram.
(See Diagram D) Note: when preparing to twist the luers together turn them counter
clockwise or in the opposite direction before twisting them together to avoid the spring
reaction of the tubes causing them to disconnect.
10) Install the foot control tubing and make the necessary connections according to the diagram.
(See Diagram D/1)
11) If a contoured cuspidor (EDS-0500) is part of this delivery system, spread grease around the
inside of the cuspidor bowl socket. Press fit the Cup fill and Bowl flush spouts into their
respective holes in the cuspidor bowl. Attach the 1/4tube to the Bowl flush barb, and the
1/8” tube to the Cup fill barb. Press the cuspidor bowl snuggly into the gray bowl socket on
the cuspidor support assembly, taking care not to roll the O-rings out of their slots.
12) After securing bowl in cuspidor bowl socket: use a #2 phillips screw driver (with at least a 4”
shank) and locate the 2 holes under the cuspidor bowl housing. Insert screw driver to tighten
the 10-32 well nut screws. (see diagram on page 9) Failure to tighten screws will result in an
unsecured cuspidor bowl which may result in leaking.
13) Reinstall the solids collector lid. Install the 2 instrument holders onto the vacuum
instrumentation bracket, tighten the 10-32 set screws with a 3/32” Allen wrench. Hang the
HVE and saliva ejector into the egg holders. Reinstall the cuspidor box side panel using the 4
screws that were removed earlier.
NOTE: Cuspidor Bowl Must be leveled in order to drain properly. Check using a bubble level.
CAUTION
The flex arm is wrapped under spring pressure. Personal injury can occur if
care is not used when cutting the wrap holding it in place.
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Utility Center Tubing Diagram
C=SWITCHED, FILTERED, REGULATED
B=SWITCHED,FILTERED, UNREGULATED
A= UNSWITCHED, UNFILTERED, UNREGULATED
UTILITY CENTER PLUMBING DIAGRAM
RIGHT SIDE VIEW
LEFT SIDE VIEW
UTILITY CENTER LAYOUT DIAGRAM
WATER
AIR
AIR
WATER
D
D
(D/1)
10-32
Well Nuts
(Tighten from
under housing,
see #12, page 7)
14) If this is an assistant’s package (EDS-0510), push the plastic top cover housing back down
over the lip of the solids collector canister. Reinstall the solids collector lid. Remove the 2
socket head cap screws from the post mount clamp bracket, separate the 2 sections of the
bracket. Locate the bracket on the 16” post at an approximate 90-degree angle to the
assistant’s box. Tighten the 2 socket screws on the bracket. Install the 2 instrument holders
onto the assistant’s arm, fasten the 10-32 set screw with a 3/32” Allen wrench. Hang the
HVE and saliva ejector into their holders. Reinstall the assistant’s box side panel using the 4
screws that were removed earlier.
You have completed the Belmont ECO-Sys Delivery installation. Thank you for purchasing one
of the most reliable delivery systems made today.
CAMBER AND TENSION ADJUSTMENT
The delivery head on the flexible arm should travel in a
parallel plane to the floor, if not, the camber may need to
be adjusted.
Initially, two checkouts should be performed (adjustment of
the flexible arm may not be the problem).
Check chair post for vertical alignment (plumb). If not
level, adjust as necessary.
Check the delivery system head for level. Adjust if
necessary using shims (4 set screws in control mount)
Check that arm does not rise or fall on its own from its
set position. Adjust tension as necessary.
To adjust travel of the flexible arm in a parallel plane:
1) Remove plastic end cap from the arm.
2) Turn vertical adjustment screw with a 1/8” allen
wrench clockwise to lower or counter-clockwise to
raise until delivery system travels in a plane parallel to
the floor.
3) Adjust the tension by turning the adjustment screw
shown in View A with a ½” socket wrench with
extension. Clockwise to increase tension, counter-
clockwise to decrease tension
4) Replace plastic end cap. Delivery system head may
need to be re-leveled (see leveling instruction above).
A) Master Air & Water On/Off toggle
Opens and closes the Air/Water valves in the Utility Center Box. Supplies Air and Water to
complete delivery system. (MUST BE SHUT OFF NIGHTLY.)
B) Water coolant flow control knob
Adjust the flow of water coolant to handpieces. Counter-clockwise increases flow. Clockwise
decreases flow or water off for low-speeds.
C) Handpiece tubing flush toggle
Remove handpieces from holders and activate the switch to flush Handpieces.
D) Drive-Air Pressure control knob
Adjusts the drive air pressure to the Handpiece selector. Turn clockwise to decrease pressure, and
counter- Clockwise to increase.
E) Water On/Off toggle
F) Arm Brake
Delivery Head Operation and Controls
Tubing Color Guide
1/4” Black-------------Drive Air in
1/8” Red --------------Master Air in
1/8” Yellow-----------Return Air out
1/8” Pink-------------- Bowl Flush
1/8” orange----------- Cup Fill
1/8” Blue------------Water In
1/8” Brown----------Syringe Air
1/8” Green-----------Wet/Dry
1/8” Clear------------Air Brake release
C
B
D
E
F
A
Troubleshooting Guide
Delivery System
Symptom
Possible cause
Corrective action
Air bubbles present in
syringe or water coolant
flow
Cross leakage through the diaphragm in the
utility center filter-regulator.
Replace diaphragm
Water in syringe air or in
handpiece drive air.
Cross leakage through the diaphragm in the
utility center filter-regulator.
Replace diaphragm
Water in supply line.
Close manual air valve in utility center
and remove the filter/regulator
assembly. Open manual air valve and
check for moisture in the air supply. If
water is present, service or install
compressed air dryer.
Water drips continuously
from handpiece when
foot control is not
depressed.
Non-retracting Water Relay Valve faulty.
Check using another handpiece. If
symptoms are the same check water
relay valve.
Partially clogged handpiece water port.
Check using another handpiece.
Handpiece runs while
still in the auto-holder.
Pilot valve in the rear of autoholder is out of
adjustment.
Turn master switch OFF. Loosen
setscrew at bottom of auto-holder
assembly, and adjust pilot valve in
slightly. Tighten setscrew.
Handpiece is in the wrong holder.
Assure that handpiece hoses are not
crossed.
Inadequate air flow to
unit.
Clogged filter element in filter-regulator
assembly.
Replace filter element
Inadequate air from foot control.
See Foot Control Troubleshooting
Guide.
Pinched supply tubing.
Check supply tubing in selector head,
utility center and in flex arm.
Water in syringe air only.
Water in air supply line.
Close manual air valve in utility center
and remove filter/regulator assembly.
Open manual air valve and check for
moisture in the air supply. If moisture
is present, service or install
compressed air dryer.
Syringe tip improperly installed.
See three-way syringe Troubleshooting
Guide.
Gauge does not read
handpiece air pressure.
Tubing at rear of gauge is pinched against
chassis.
Push the gauge back towards the rear
of delivery head.
Bracket around gauge is too tight and
pinches casing.
Slightly loosen screw(s) holding
bracket and test.
Cuspidor Troubleshooting
Symptom
Possible cause
Corrective action
Water does not
flow from cup fill
spout
Check that the Manual water shut-of valve is
turned on. (J-Box)
Turn valve Counter Clockwise to open valve
MSO Water Filter is clogged
Unscrew the water filter body and check for
clogged filter. Replace as needed
Water regulator is not operating properly
Unscrew the lock nuts and turn the thumbscrew
in and out. Clockwise increases pressure
counter clockwise decrease pressure. If this
doesn’t work replace regulator. Regulator is
factory set at 80 psi.
¼” blue tube is pinched off, or stretched too
tightly. Disconnect tube from the cuspidor
box and check water flow.
Replace or repair as needed.
Cuspidor shut-off valve is not working
properly
Disconnect the 1/8” Orange tube from the shut-
off valve inside the cuspidor and check the
signal from the delivery system remote toggle,
and or the Assistants Box toggle for proper
signal. Replace valve as needed.
Water does not
flow from Timed
Bowl Rinse Spout
Refer to possible causes for cup fill spout
Refer to possible solutions for cup fill spout
Cuspidor doesn’t
drain properly
Cuspidor bowl is not leveled properly
Using a bubble level, place it perpendicular to
the chair. Cuspidor Bowl should be tipped 3
degrees towards the toe of the chair. Use 1/8”
Allen wrench on cuspidor leveling screw. (Note
water flows down hill )
Cuspidor Drain tubing is pinched
Locate problem and fix or replace as needed. If
problem isn’t the tubing and there is not a
visible reason that the cuspidor should not
drain. You may need to install a vacuum drain
kit.
Foot Control Troubleshooting
Symptom
Possibl
e
Cause
Test procedure
Corrective Action
If test is
Normal
If test is
Abnormal
Audible
leakage while
the Foot
Control is not
being used.
Loose
mounting
screws.
Turn Foot Control face
down and tighten the two
Phillips-head screws at
the center of the
baseplate.
If the leakage stops, no
further action is
required.
If leakage does not
stop, proceed with the
next step.
Loose
tubing
connection.
Note “WARNING” in the
DESCIPTION heading.
Remove the Foot Control
cover and use a soap
solution, if necessary, to
locate the source of the
leakage.
If the air is leaking
around a barb
connection, tighten the
barb and re-test the
valve.
If the air is leaking
from the exhaust vent
or around the bottom
of the valve body,
proceed with the next
step.
Defective
O-Rings or
sealing
surface.
Turn the unit OFF and
bleed the air pressure,
then disassemble the
Foot Control. Inspect the
O-Ring and sealing
surfaces for defects or
debris.
If no defects are noted,
carefully clean and
lubricate the parts.
Reassemble and test
the valve.
Replace any defective
parts. Carefully clean
and lubricate the parts.
Reassemble and test
the valve.
Inadequate air
flow from the
Foot Control.
Pinched
tubing
going to or
from the
Foot
Control.
Inspect the Foot Control
for crimps or restrictions.
If no problem is found,
proceed with the next
step.
If tubing is crimped.
Install a new tube.
Assemble and test the
unit.
Obstruction
at the inlet
or outlet.
Note “WARNING” in the
DESCRIPTION heading
With the cover removed,
depress the piston and
check for adequate
airflow.
If no defects are noted,
carefully clean and
lubricate the parts.
Reassemble and test
the valve.
Replace any defective
parts. Carefully clean
and lubricate all parts.
Reassemble and test
the valve.
Foot control is
sluggish.
Stem may
be Sticking.
Note “WARNING” in the
DESCRIPTION heading.
Remove the valve body
from the base. Remove
and inspect the O-Rings
and spacers for debris or
defective parts.
If it works easily and
smoothly, check for a
weak or improperly
installed spring.
If there is any sticking
or binding, remove the
stem, spacers, and O-
Rings. Replace any
defective parts.
Carefully clean and
lubricate all parts.
Reassemble and test
the valve.
Foot Control Troubleshooting (continued)
EQUIPMENT ALERT
Before removing the foot control
cover, turn the air supply OFF
and bleed all pressure from the system.
Failure to do so can result in the stem
assembly being ejected from the foot
control valve.
Foot Control Parts Breakdown
Description
The Foot Control is actuated by foot pressure on the
cover, which depresses the stem assembly in the valve
bore. This moves the fluted surface of the stem below
the inlet O-Ring seal, allowing air to flow to the outlet.
When foot pressure is released, the stem returns,
sealing the inlet at the O-Ring. Any pressure from the
outlet side of the valve is then exhausted as the fluted
surfaces move above the outlet O-Ring seal.
Installation and removal of syringe tip
Install: Depress collar (3) and insert base of tip (1) into the hexagonal hole on
adapter (2). Gently push in on tip until it is seated in syringe head. Release
collar (3) to lock the tip in position Always make sure the syringe tip is fully
inserted and locked. Pull lightly on the syringe tip to test before using.
Remove: Depress collar (3): gently pull tip(1) from adapter (2).
Installation of tubing
Turn off air and water supply. Connect syringe air and water tubing to air and
water ports on dental unit or syringe manifold.
Three-way syringe Installation
Three-way syringe Troubleshooting
EQUIPMENT ALERT
Never install a three-way syringe in a system without a provision for
turning off air and water supplies. When the operatory is unattended or
when maintenance is being performed, both the air and water supplies should
be turned off.
A) Momentary water spray when air button is pressed
1) Check that tip is properly seated and locked by pulling lightly on
syringe tip. If not seated and locked see the instructions for
Installation and Removal of Syringe Tip. If not seated and locked
see the instructions for Installation and Removal of Syringe Tip. If
tip was seated and locked, O-rings (4&6) need to be replaced- go to
following steps.
2) Remove tip (1) from adapter (2).
3) Important note: while removing adapter (2) and collar (3), be careful
to position collar (3) so ball bearings housed inside it do not fall out.
Insert 5/32” Allen wrench into the hexagonal hole on adapter (2),
and turn wrench to remove adapter. Remove O-rings (4&6).
4) Apply a light coating of silicone lubricant to new O-rings (4&6).
Install O-rings on adapter, and carefully reinstall spring (5), collar (3)
and adapter (2) on syringe head. Use Allen wrench to firmly tighten
adapter.
B) Air or Water leakage around buttons
1) Use paper clip to push retaining pin (14) completely out of syringe
body. Remove the problem button assembly from syringe.
2) Use needle nose pliers, or forceps, to remove retaining ring (13)
from button assembly. Remove brass spool (9) from button stem
(10).
3) Note position of O-ring (12) on brass spool, and O-ring (11) on button
stem. Use a sharp instrument to cut both O-rings. Remove O-ring
from the stem assembly.
4) Apply a light coating of silicone lubricant to all new O-rings. Install
O-ring (12) on brass spool, and O-ring (11) on the button stem in
positions noted in step 3. Insert button stem through brass spool.
O-ring (8) is positioned between the bottom of brass spool and
retaining ring (13).
5) Note the position of spring (7), and insert spring into syringe head.
Insert button assembly on top of spring, and secure it in the syringe
head with retaining pin (14).
6) Turn on air and water supply to system.
HVE/SE Care Maintenance and Sterilization
After Each Patient
Immerse the suction tip in clean water. Open and close the valve 3
times. This will decrease the accumulation of particles in the spool
valve area, which can interfere with the valves operation.
Daily Care
Immerse the suction tip in clean water. Open and close the valve 3
times. Using a rigid brush approximately 3/8” in diameter brush the
internal surfaces.
As Needed
When the bail lever becomes difficult or is sticking, you will need to
remove the Spool Valve to clean and lubricate the internal
components.
To remove the spool valve (refer to figures A and B):
1) Gently pry the bail lever out from the valve on one side
until it is free from the recesses in the spool.
2) Push the spool out of the valve.
Thoroughly clean the surfaces, and inspect the O-rings for wear or
damage. Replace O-rings that have nicks, cuts, flat spots or other
signs of damage.
Surface Disinfecting
Do not use Sodium Hypochlorite or any bleaching agents to clean
these instruments. They will cause permanent damage.
Sterilization
Autoclavable vacuum valves should be steam autoclaved between
patients. The following protocol should be followed:
HVE steam autoclave at 134ºC (273 ºF), 6 minutes holding time
SE steam autoclave at 134ºC (273 ºF), 6 minutes holding time
Air/Water Syringe - steam autoclave at 134ºC (273 ºF), 4 minutes
holding time
Regardless of the process used, temperatures should never exceed
280 degrees Fahrenheit or 138 degrees Celsius.
Do not allow the instrument to come into contact with the walls of the
sterilizer. Avoid placing the instrument in close proximity to the
sterilizer heating element.
Each handheld device with air and water lines should be discharged
for 20-30 seconds between each patient to reduce the chance of
cross-contamination as a result of potential bio-burden retraction.
Specifications
Minimum air, water and vacuum service requirements for proper unit
operation:
Air: 2.50 cfm (70.80 1/min) at 80 psi (551 kPa).
Water: 1.50 gpm (5.68 1/min) at 40 psi (276 kPa).
Vacuum: 12 cfm (339.84 1/min) at 8 inches of mercury (27 kPa).
Specifications are subject to change without notice
HVE valve
Fig A
SE valve
Fig B
Eco-Sys Control Head and Cuspidor Schematics
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Belmont EDS Over-The-Patient Delivery Guide d'installation

Taper
Guide d'installation