Wacker Neuson E1100 Manuel utilisateur

Taper
Manuel utilisateur
Operator’s Manual
Ground Heaters
®
E 1100
E 1100G
0179783en 001 0809
0179783EN
Copyright
notice
© Copyright 2009 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
E 1100 Foreword
ghi_tx001222gb.fm 3
Foreword
Machines
covered by
this manual
Machine
documentation
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right
to change any portion of this information without notice.
Copyright
notice
All rights, especially copying and distribution rights, are reserved.
Copyright 2009 by Wacker Neuson Corporation.
This publication may be reproduced through photocopying by the original
purchaser of the machine. Any other type of reproduction is prohibited without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson
Corporation represents an infringement of valid copyrights, and violators will be
prosecuted.
CALIFORNIA
Proposition
65 Warning:
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
Machine Item Number
E 1100 0620172
E 1100G 0620244
Foreword E 350M
ghi_tx001222gb.fm 4
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
NOTICE:
Trademarks
All trademarks referenced in this manual are the property of their respective
owners.
E 1100 Table of Contents
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Foreword 3
1 Safety Information 9
1.1 Signal Words Found in this Manual ...................................................... 9
1.2 Safety Guidelines for Operating the Machine ..................................... 10
1.3 Safety Guidelines for Lifting the Machine ........................................... 11
1.4 Safety Guidelines for Towing the Machine ......................................... 12
1.5 Safety Guidelines While Using Combustion Burners ......................... 13
1.6 Safety Guidelines while Using Internal Combustion Engines ............. 13
1.7 Safety Guidelines for Maintaining the Machine .................................. 14
1.8 Label Locations .................................................................................. 15
1.9 Warning Labels .................................................................................. 16
1.10 Informational Labels ........................................................................... 19
1.11 Procedural Labels .............................................................................. 21
2 Lifting and Transporting 23
2.1 Lifting the Machine ............................................................................. 23
2.2 Transporting the Machine on a Flat Bed ............................................ 24
2.3 Towing the Machine ........................................................................... 25
2.4 Preparing the Machine for Seasonal Operation ................................. 26
3 Operation 27
3.1 Intended Purpose and System Description ........................................ 27
3.2 External Components ......................................................................... 28
3.3 Internal Components .......................................................................... 29
3.4 Recommended Fuels ......................................................................... 30
3.5 Using the Anti-Theft Fuel Cap ............................................................ 31
3.6 Control Panel Detail ........................................................................... 32
3.7 General Sequence of Operation ......................................................... 33
3.8 Monitoring the Operating Parameters ................................................ 34
3.9 Checking the HTF Level ..................................................................... 35
3.10 Positioning the Machine ..................................................................... 36
3.11 Connecting Power to the Machine ..................................................... 37
3.12 Before Starting ................................................................................... 38
3.13 Applying Power to the Machine .......................................................... 39
Table of Contents E 1100
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3.14 Preheating the HTF .............................................................................40
3.15 Initiating the HTF Flow ........................................................................41
3.16 Unwinding and Positioning the Hoses .................................................43
3.17 Hose Spacing Guidelines ....................................................................44
3.18 Stopping the Machine Temporarily ......................................................45
3.19 Shutting Down the Machine ................................................................46
3.20 Quick-Connect Coupling Usage and Care ..........................................47
3.21 Rewinding the Hoses ..........................................................................48
3.22 Resetting a Low HTF Fault ..................................................................50
3.23 Burner Controller Periods and Modes .................................................52
3.24 Operating at High Elevations ...............................................................56
4 Accessories 57
4.1 Available Accessories .........................................................................57
4.2 Expanding the Surface Heating Capacity ............................................58
4.3 Surface Heat Expansion Detail - Option 1 ...........................................59
4.4 Surface Heat Expansion Detail - Option 1 ...........................................60
4.5 Using Heat Exchangers (to Heat Air) ..................................................62
4.6 HX 100 Connection Diagram ...............................................................63
4.7 HX 50 Connection Diagram .................................................................64
5 Burner Setup 65
5.1 Determining the Burner Head Type .....................................................68
5.2 Setting/Checking the Electrodes .........................................................70
5.3 Checking/Replacing the Nozzle ..........................................................72
5.4 Setting the “Z” Distance (“L” head) ......................................................75
5.5 Setting the “Z” Distance (“F” head) ......................................................76
5.6 Adjusting the Air Settings ....................................................................78
5.7 Setting the Fuel Pressure ....................................................................79
6 Maintenance 81
6.1 Periodic Maintenance Schedule ..........................................................81
6.2 Repairing a Hose .................................................................................82
6.3 Inspecting Hoses, Connectors, and Couplings ...................................84
6.4 Inspecting Electrical Cords and Connections ......................................86
E 1100 Table of Contents
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6.5 Changing the HTF Filter ..................................................................... 87
6.6 Changing a Turbulator/Cleaning a Turbulator Tube ........................... 89
6.7 Replacing the Fuel Filter .................................................................... 90
6.8 Filling the HTF Reservoir .................................................................... 91
6.9 Storing the Machine ........................................................................... 92
7 Basic Troubleshooting 93
7.1 Troubleshooting the Machine ............................................................. 93
8 Schematics 95
8.1 E 1100 Composite Schematic (SN 1538 and higher) ......................... 95
8.2 E 1100 Composite Components ........................................................ 96
8.3 Burner System Circuit ........................................................................ 99
8.4 Circulation System Circuit ................................................................ 100
8.5 Rewind System Circuit ..................................................................... 101
8.6 E 1100 Composite Schematic (SN 1537 and lower) ........................ 102
9 Technical Data 104
9.1 E 1100 .............................................................................................. 104
9.2 Dimensions ....................................................................................... 105
Table of Contents E 1100
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E 1100 Safety Information
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1 Safety Information
1.1 Signal Words Found in this Manual
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f Obey all safety messages that follow this symbol to avoid injury or death.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f Obey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f Obey all safety messages that follow this symbol to avoid possible minor or
moderate injury.
Safety Information E 1100
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1.2 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson Corporation for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Machine
condition
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
When operating the machine:
Do not modify or defeat the safety devices.
Do not use worn electrical cords.
Do not use faulty fuel supplies.
Guidelines for
operator
When operating the machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Wear protective clothing appropriate to the job site when operating the
machine.
Wear safety glasses.
Wear gloves when handling the heat transfer hoses.
When operating the machine:
Do not operate a machine in need of repair.
Do not smoke near the machine.
Do not disconnect the heat transfer hoses when the pumps are operating or a
burner is firing.
Work space
When operating the machine:
Position the machine on a firm, noncombustible, level surface, and chock the
wheels.
Position the machine on the job site so that neither it nor the operator are
standing in water.
E 1100 Safety Information
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Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials.
Keep the area above the machine clear of debris that could fall on the machine.
Store the machine properly when it is not being used.
Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
Never operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
1.3 Safety Guidelines for Lifting the Machine
Lifting/
transporting
the machine
When lifting/transporting the machine:
Make sure all lifting devices are attached securely and have enough weight-
bearing capacity to lift or hold the machine safely.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Only use suitable transport vehicles with sufficient load-carrying capacity.
When lifting the machine:
Never walk or stand under a suspended machine.
Never climb, sit, or stand on the machine while it is being lifted or transported.
Do not operate the machine when it is being lifted or towed.
Safety Information E 1100
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1.4 Safety Guidelines for Towing the Machine
Hitch and
coupling
Before towing, follow the instructions below to ensure that the hitch and coupling
are ready for use.
Check that the hitch and coupling on the vehicle are rated equal to, or greater
than, the trailer’s Gross Vehicle Weight Rating (GVWR).
Inspect the hitch and coupling for wear or damage. DO NOT tow the trailer
using defective parts.
Make sure the coupling is securely fastened to the vehicle.
Connect the safety chains.
Connect the breakaway cable safety hook to the bumper or rear of the vehicle.
Do not attach to the vehicle hitch.
Tires and
wheels
Before towing, follow the instructions below to ensure that the tires and wheels are
ready for use.
Check the tires on the trailer for tread wear, inflation, and condition. Replace
worn tires.
Check that the lug nuts holding the wheels are tight and that none are missing.
Brakes and
lights
Before towing, follow the instructions below to ensure that the brakes and lights are
ready for use.
Test the surge brakes on the trailer.
Test the brakes on the vehicle that will be used for towing.
Make sure directional and trailer lights are connected and working properly.
WARNING
Towing a large trailer requires special care. To reduce the possibility of an accident:
f Both the trailer and vehicle must be in good condition.
f The trailer and the vehicle must be securely fastened to each other.
E 1100 Safety Information
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1.5 Safety Guidelines While Using Combustion Burners
When using the machine:
Clean up any spilled fuel immediately.
Replace the fuel tank cap after refueling the machine.
Refill the fuel tank in a well-ventilated area.
Shut down the generator, if equipped, when refueling.
When using the machine:
Do not fill or drain the fuel tank near an open flame or while the machine is
running.
Do not smoke when refueling the machine.
1.6 Safety Guidelines while Using Internal Combustion Engines
Running the
engine
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure
to carbon monoxide can kill you in minutes.
f Never run the machine indoors or in an enclosed area unless the machine is
vented properly.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
f Never run the machine indoors or in an enclosed area unless the machine is
vented properly.
Safety Information E 1100
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1.7 Safety Guidelines for Maintaining the Machine
Training
Only trained personnel should troubleshoot or repair electrical problems
occurring with the machine.
Cleaning
When cleaning and servicing the machine:
Keep the area around the burner free of debris such as leaves, paper, cartons,
etc.
Keep the machine clean and labels legible.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean parts.
Fumes from fuels and solvents can become explosive!
Maintenance
guidelines
When maintaining the machine:
Keep the fuel lines in good condition and properly connected.
Allow the burner to cool before maintaining the machine.
Allow the Heat Transfer Fluid (HTF) to cool before maintaining the machine.
Re-install the safety devices and guards after repairs and maintenance.
Keep all electrical cords away from heat, oil, vibrating surfaces, and sharp
edges.
Replacing
parts and
labels
When maintaining the machine:
Replace worn or damaged components.
Use only spare parts recommended by Wacker Neuson Corporation.
Replace all missing and hard-to-read labels.
Replace or repair electrical components with components that are identical in
rating and performance as the original component.
When maintaining the machine:
Do not attempt tire repairs.
Accessories,
safety devices
and
modifications
When using the machine:
Use only accessories/attachments that are recommended by Wacker Neuson
Corporation.
When using the machine:
Never operate the machine if any safety devices or guards are missing or
inoperative.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson Corporation.
E 1100 Safety Information
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1.8 Label Locations
Safety Information E 1100
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1.9 Warning Labels
Ref. Label Definition
1WARNING!
Before operating this Ground Heater™, read
and fully understand the Operator’s Manual.
Failure to do so could result in serious injury
to the operator or bystander(s).
2WARNING:
Read Operator’s Manual before operating
machine. Exhaust gas is deadly. Operate
machine only in well ventilated area. Do not
operate machine indoors.
3WARNING:
Lug nuts factory torqued to 75 ft.lbs. Verify
lugnuts are properly torqued before
transporting. Failure to heed warning could
result in wheel loss which can cause injury or
death.
4WARNING:
Attach chains or straps only to axles and
designated “tie-down” points. Never run
straps across any surface on this machine
which is painted red. Failure to heed above
warning could result in damage to personal
property or cause serious injury or death.
E 1100 Safety Information
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5 WARNING!
Hot fluids: gloves required.
Eye protection required.
Never loosen or remove hoses or operate
valves while pump is running.
Never loosen or remove hoses or operate
valves while heater is running.
Never loosen or remove hoses while fluid is
above 100°F (212°C).
Safety caps are screwed on to all hose bibbs
and valves which do not have factory
installed hoses attached. Never loosen or
remove a safety cap while fluid is above 100°
F (212°C). Only remove a safety cap in
order to attach a hose. Do not operate
machine with safety caps missing.
Failure to heed these warnings could result
in serious burns and other personal injury to
operator or bystanders.
6DANGER!
Electric shock hazard.
Connect only to a grounded, GFI-protected
power source.
Position machine on the site such that
neither the machine or the operator is
standing in water.
When operating hose rewind mechanism,
place foot pedal control on dry ground.
Failure to do so could result in serious injury
or death.
7DANGER:
Hazardous voltage. Do not operate without
this cover in place. Disconnect and lock out
power source before opening panel. Could
cause severe injury or death.
Ref. Label Definition
Safety Information E 1100
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9WARNING!
Jack should not be deployed for truck bed
transport. Properly support tongue with wood
block and retract jack before tightening
chains or straps. Jack is not designed to take
loads that ratcheting straps or load binded
chains can deliver. Use jack for raising or
lowering trailer tongue only. Failure to heed
these warnings could result in damage to
personal property or cause serious injury or
death.
Ref. Label Definition
E 1100 Safety Information
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1.10 Informational Labels
Ref. Label Definition
10 A nameplate listing the model number, item
number, revision number, and serial number
is attached to each unit. Please record the
information found on this plate so it will be
available should the nameplate become lost
or damaged. When ordering parts or
requesting service information, you will
always be asked to specify the model
number, item number, revision number, and
serial number of the unit.
11 Machine rating label: This label indicates
rating information for the machine.
12 Burner setup.
This label indicates important setup
information for the burner.
13 HTF MSDS label.
This label is the Material Safety Data Sheet
for the HTF installed in the factory.
14 This heater operates at zero (atmospheric)
pressure and is not subject to regulations
applicable to pressurized boilers.
Safety Information E 1100
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15 (on trailer)
Tire and loading information label:
This label indicates tire and loading
information for the trailer.
16 (on trailer)
VIN label. This label displays vehicle
identification numbers and other related
information.
Ref. Label Definition
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