852925D-0131H
Report No. 0215PS061E
0215PS061S
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which
is known to the State of California to cause cancer, birth defects and/or other
reproductive harm. For more information, go to www.P65warnings.ca.gov
Ce produit peut vous exposer à des produits chimiques, y compris le
monoxyde de carbone, qui est connu dans l'État de Californie pour causer
le cancer, des malformations congénitales et / ou d'autres problèmes de
reproduction. Pour plus d'informations, visitez www.P65warnings.ca.gov
• Please read this entire manual before installation and use of
this appliance. Failure to follow these instructions could result
in property damage, bodily injury, or even death.
• Contact your local building or re ofcials about obtaining
permits, restrictions and installation inspection requirements in
your area.
• Save these instructions.
• If your heater is not properly installed, a house re may result.
For everyone’s safety, follow all Installation and Operating
Directions. Never use makeshift compromises during the
installation of this appliance. Contact your local building
or re ofcials about restrictions and installation inspection
requirements in your area.
This unit is not intended to be used as
a primary source of heat.
Certied to ASTM E 1509, 2012, and Certied
to ULC S627, 2000, and (UM) 84-HUD
U.S. Environmental Protection Agency
Certied to comply with 2015
particulate emissions standards.
United States Stove Company
227 Industrial Park Road
South Pittsburg, TN 37380
MODEL: AP5780
Owner’s Operation and Instruction Manual
SAVE THESE INSTRUCTIONS
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
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This manual describes the installation and operation of the Ashley, AP5780 wood heater. This heater meets the 2015 U.S.
Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under specic test
conditions this heater has been shown to deliver heat at rates ranging from 8,507 to 26,386 Btu/hr. This heater achieved
a particulate emissions rate of 1.3g/hr when tested to method ASTM E2779-10 (*and an efciency of 72%).
• IMPORTANT: Read this entire manual before installing
and operating this product. Failure to do so may
result in property damage, bodily injury, or even
death. Proper installation of this stove is crucial for
safe and efcient operation.
• Install vent at clearances specied by the vent
manufacturer.
• Do not connect the pellet vent to a vent serving any
other appliance or stove.
• Do not install a ue damper in the exhaust venting
system of this unit.
• Use of outside air is not required for this unit.
• Contact your local building ofcials to obtain a
permit and information on any additional installation
restrictions or inspection requirements in your area.
• Do not throw this manual away. This manual has
important operating and maintenance instructions
that you will need at a later time. Always follow the
instructions in this manual.
• This appliance is designed for the use of pelletized
fuel that meet or exceed the standard set by the
Pellet Fuel Institute(PFI).
• Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter uid, or similar liquids to
start or ’freshen up’ a re in this stove. Keep all such
liquids well away from the stove while it is in use.
• A working smoke detector must be installed in the
same room as this product.
• Install a smoke detector on each oor of your home;
incase of accidental re from any cause it can
provide time for escape.
• The smoke detector must be installed at least 15
feet (4,57 M) from the appliance in order to prevent
undue triggering of the detector when reloading.
• Do not unplug the stove if you suspect a malfunction.
Turn the ON/OFF SWITCH to ”OFF’ and contact your
dealer.
• Your stove requires periodic maintenance and
cleaning (see ”MAINTENANCE ”). Failure to maintain
your stove may lead to improper and/or unsafe
operation.
• Disconnect the power cord before performing any
maintenance! NOTE: Turning the ON/OFF Switch to
”OFF” does not disconnect all power to the electrical
components of the stove.
• Never try to repair or replace any part of the stove
unless instructions for doing so are given in this
manual. All other work should be done by a trained
technician.
• Do not operate your stove with the viewing door
open. The auger will not feed pellets under these
circumstances and a safety concern may arise from
sparks or fumes entering the room.
• Allow the stove to cool before performing any
maintenance or cleaning. Ashes must be disposed
in a metal container with a tight tting lid. The closed
container of ashes should be placed on a non-
combustible surface or on the ground, well away
from all combustible materials, pending nal disposal.
• The exhaust system should be checked monthly
during the burning season for any build-up of soot or
creosote.
• Do not touch the hot surfaces of the stove. Educate
all children on the dangers of a high-temperature
stove. Young children should be supervised when
they are in the same room as the stove.
• The hopper and stove top will be hot during
operation; therefore, you should always use some
type of hand protection when refuelling your stove.
• A power surge protector is required. This unit must be
plugged into a 110 - 120V, 60 Hz grounded electrical
outlet. Do not use an adapter plug or sever the
grounding plug. Do not route the electrical cord
underneath, in front of, or over the heater. Do not
route the cord in foot trafc areas or pinch the cord
under furniture.
• The heater will not operate during a power outage.
If a power outage does occur, check the heater for
smoke spillage and open a window if any smoke spills
into the room.
• The feed door must be closed and sealed during
operation.
• Never block free airow through the open vents of
the unit.
• Keep foreign objects out of the hopper.
• The moving parts of this stove are propelled by high
torque electric motors. Keep all body parts away
from the auger while the stove is plugged into an
electrical outlet. These moving parts may begin to
move at any time while the stove is plugged in.
• Do not place clothing or other ammable items on or
near this stove.
• When installed in a mobile home, the stove must be
grounded directly to the steel chassis and bolted
to the oor. WARNING—THIS UNIT MUST NOT BE
INSTALLED IN THE BEDROOM (per HUD requirements).
CAUTION—The structural integrity of the mobile home
oor, wall, and ceiling/roof must be maintained.
• This appliance is not intended for commercial use.
• CAUTION: Burning fuel creates carbon monoxide
and can be hazardous to your health if not properly
vented.
*This appliance is a freestanding heater. It is not intended to be attached to any type of ducting. It is not a furnace.
Safety Precautions
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* Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%.
Use PFI listed fuel for best results.
FUEL CONSIDERATIONS
Your pellet stove is designed to burn premium hardwood pellets that comply with Association of Pellet Fuel
Industries standards. (Minimum of 40 lbs density per cubic ft, 1/4” to 5/16” diameter, length no greater than 1.5”,
not less than 8,200 BTU/lb, moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per
million). Pellets that are soft, contain excessive amounts of loose sawdust, have been, or are wet, will result in
reduced performance.
Store your pellets in a dry place. DO NOT store the fuel within the installation clearances of the unit or within the
space required for refuelling and ash removal. Doing so could result in a house re.
Do not over re or use volatile fuels or combustibles, doing so may cause a personal and property damage
hazards.
SAFETY AND EPA COMPLIANCE
Your pellet stove has been approved for installation in the USA and Canada. It may also be installed in a
manufactured or mobile home. Your stove conforms to ASTM E 1509-12, and Certied to ULC S627-00, and(UM)
84-HUD.
Electrical Specications
Electrical Rating 120 Volts AC, 60 HZ, 3 Amps
Watts (operational) 125W
Watts (igniter running) 310W
Dimensions
Height 37.16” (944mm)
Width 20.81” (529mm)
Depth 22.25” (566mm)
Weight 162lbs
Specications
WARNING: It is against federal regulations to operate this wood heater in a manner inconsistent with the
operating instructions in the owner’s manual.
Note: Register your product on line at www.usstove.com. See “Limited Warranty” section for specic warranty
information for your new purchase. Save your receipt with your records for any claims.
Heating Specications
Fuel Burn Rate* (lowest setting) 1.4lbs per hr
Burn Time (lowest setting) 32 hrs
Hopper Capacity 46lbs
Flue Size 3“ or 4” (77mm to 102mm)
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Installation
INSTALLATION OPTIONS
Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in
property damage, bodily injury, or even death!
(See specic installation details for clearances and other installation requirements)
A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible oor surface in compliance
with clearance requirements for a freestanding stove installation.
Your pellet stove may be installed to code in either a conventional or mobile home (see SPECIAL MOBILE HOME
REQUIREMENTS). The installation must comply with the Manufactured Home and Safety Standard (HUD), CFR3280,
Part 24.
It is recommended that only a authorized technician install your pellet stove, preferably an NFI certied specialist.
DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
The use of other components other than stated herein could cause bodily harm, heater damage, and void your
warranty.
IMPROPER INSTALLATION: The manufacturer will not be held responsible for damage caused by the malfunction
of a stove due to improper venting or installation. Call (800) 750-2723 and/or consult a professional installer if you
have any questions.
CLEARANCES
Your pellet stove has been tested and listed for installation in residential, mobile home in accordance with the
clearances given below. For safety reasons, please adhere to the installation clearances and restrictions. Any
reduction in clearance to combustibles may only be done by means approved by a regulatory authority.
CLEARANCES
inches mm
A Side Wall to Stove 8 204
B Side Wall to Vent Pipe 12 305
C Back Wall to Stove 12 305
D Back Wall to Vent Pipe 3 77
E Ceiling to Floor 84 2134
F Ceiling to Stove 46.875 1191
CORNER CLEARANCES
G Side Wall to Stove 10 254
H Side Wall to Vent Pipe 3 77
I Back Wall to Stove 10 254
J Back Wall to Vent Pipe 3 77
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INSTALLATION
FLOOR PROTECTOR DIMENSIONS
K Back to Stove
1” (26mm) U.S.
(8” (204mm) Can.)
L Side to Stove
6” (153mm) U.S.
(8” (204mm) Can.)
M Front to Stove
6” (153mm) U.S.
(18” (458mm)Can.)
N Back and Sides to Flue 6” (153mm)
FLOOR PROTECTION
This heater must have a non-combustible oor protector (UL1618 ember protection) installed beneath it if the
oor is of combustible material. US: Floor protector should be UL listed or equal too, needs to extend 16” to the front, 8”
to each side, 1” to the rear of the unit. Under and 2” beyond each side of the cleanout tee if an interior vertical instillation.
Canada: Floor protector should comply with CAN/ULC standards. Needs to extend 18” to the front, 8” beyond each side of
the unit.
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INTERIOR VERTICAL
INSTALLATION
ATTENTION: DO NOT vent under any porch, deck, awning, or in any semi enclosed or roofed area. Doing so
may result in unpredictable airow at the vent cap under certain conditions and can affect the performance
of your stove, as well as, other unforeseeable issues.
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VENTING REQUIREMENTS
• Install vent at clearances specied by the vent manufacturer.
• Do not connect the pellet vent to a vent serving any other appliance or stove.
• Do not install a ue damper in the exhaust venting system of this unit.
• The following installation guidelines must be followed to ensure conformity with both the safety listing of this
stove and to local building codes. Do not use makeshift methods or compromise in the installation.
MAXIMUM VENTING DISTANCE
Installation MUST include at least 3-feet of vertical pipe outside the home. This will create some natural draft to
reduce the possibility of smoke or odor during appliance shutdown and keep exhaust from causing a nuisance
or hazard by exposing people or shrubs to high temperatures. The maximum recommend vertical venting height
is 12-feet for 3-inch type “PL” vent. Total length of horizontal vent must not exceed 4-feet. This could cause back
pressure. Use no more than 180 degrees of elbows (two 90-degree elbows, or two 45-degree and one 90-degree
elbow, etc.) to maintain adequate draft.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too
much draft may cause excessive temperatures in the appliance. Inadequate draft may cause backpufng into
the room and ‘plugging’ of the chimney.
Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney
connector joints. An uncontrollable burn or excessive temperature indicates excessive draft.
Take into account the chimney’s location to insure it is not too close to neighbours or in a valley which may
cause unhealthy or nuisance conditions.
PELLET VENT TYPE
A UL listed 3-inch or 4-inch type “PL” pellet vent exhaust system must be used for installation and attached to the
pipe connector provided on the back of the stove (use a 3-inch to 4-inch adapter for 4-inch pipe). Connection
at back of stove must be sealed using Hi-Temp RTV. Use 4-inch vent if the vent height is over 12-feet or if the
installation is over 2,500 feet above sea level. We recommend the use of Simpson Dura-Vent® or Metal-Fab®
pipe (if you use other pipe, consult your local building codes and/or building inspectors). Do not use Type-B
Gas Vent pipe or galvanized pipe with this unit. The pellet vent pipe is designed to disassemble for cleaning and
should be checked several times during the burning season. Pellet vent pipe is not furnished with the unit and
must be purchased separately.
PELLET VENT INSTALLATION
The installation must include a clean-out tee to enable collection of y ash and to permit periodic cleaning of the
exhaust system. 90-degree elbows accumulate y ash and soot thereby reducing exhaust ow and performance
of the stove. Each elbow or tee reduces draft potential by 30% to 50%.
All joints in the vent system must be fastened by at least 3 screws, and all joints must be sealed with Hi-Temp
RTV silicone sealant to be airtight. The area where the vent pipe penetrates to the exterior of the home must
be sealed with silicone or other means to maintain the vapor barrier between the exterior and the interior of the
home. Vent surfaces can get hot enough to cause burns if touched by children. Noncombustible shielding or
guards may be required.
PELLET VENT TERMINATION
Do not terminate the vent in an enclosed or semi-enclosed area, such as; carport, garage, attic, crawl space,
under a sun deck or porch, narrow walkway, or any other location that can build up a concentration of fumes.
Termination in one of these areas can also lead to unpredictable pressure situations with the appliance, and
could result in improper performance and/or malfunction. The termination must exhaust above the outside air
inlet elevation. The termination must not be located where it will become plugged by snow or other materials. Do
not terminate the venting into an existing steel or masonry chimney.
IMPORTANT: This unit is equipped with a negative draft system that pulls air through the burn pot and pushes
the exhaust out of the dwelling. If this unit is connected to a ue system other than the way explained in this
manual, it will not function properly.
Installation
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VENT TERMINATION CLEARANCES
A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens.
B. Minimum 1-foot (0.3m) clearance above any door or window that opens.
C. Minimum 3-foot (0.91m) clearance from any adjacent building.
D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways.
E. Minimum 2-foot (0.61m) clearance above any grass, plants, or other combustible materials.
F. Minimum 3-foot (0.91m) clearance from an forced air intake of any appliance.
G. Minimum 2-foot (0.61m) clearance below eves or overhang.
H. Minimum 1-foot (0.3m) clearance horizontally from combustible wall.
I. Must be a minimum of 3 foot (0.91m) above the roof and 2 foot (0.61m) above the highest point or the roof
within 10 feet (3.05m).
VENT TERMINATION
CLEARANCES
Installation
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Assembly Instructions
Step 1
Pull the factory installed wires out of the top of the stove.
There will be two wire harnesses, as shown.
Step 2
Unpack the top mount controls and ensure that the
wiring harness shown is attached securely.
Step 3
Connect the factory installed wiring harnesses to the control
panel as shown.
Step 4
Attach the control panel to the
top of the stove, as shown.
Step 5
Secure with two sheet metal
screws.
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THROUGH THE WALL INSTALLATION (RECOMMENDED
INSTALLATION)
Canadian installations must conform to CAN/CSA-B365.
To vent the unit through the wall, connect the pipe
adapter to the exhaust motor adapter. If the exhaust
adapter is at least 18 in.(457mm) above ground level, a
straight section of pellet vent pipe can be used through
the wall.
Your heater dealer should be able to provide you with
a kit that will handle most of this installation, which will
include a wall thimble that will allow the proper clearance
through a combustible wall. Once outside the structure,
a 3 in.(76mm) clearance should be maintained from the
outside wall and a clean out tee should be placed on
the pipe with a 90-degree turn away from the house. At
this point, a 3ft (0.91m) (minimum) section of pipe should
be added with a horizontal cap, which would complete
the installation.
A support bracket should be placed just below the
termination cap or one every 4ft (1.22m) to make the
system more stable. If you live in an area that has heavy
snowfall, it is recommended that the installation be taller
than 3ft (0.91m) to get above the snowdrift line. This
same installation can be used if your heater is below
ground level by simply adding the clean-out section and
vertical pipe inside until ground level is reached. With this
installation you have to be aware of the snowdrift line,
dead grass, and leaves. We recommend a 3ft (0.91m) minimum vertical rise on the inside or outside of the house.
The “through the wall” installation is the least expensive and simplest installation. Never terminate the end vent
under a deck, in an alcove, under a window, or between two windows. We recommend Simpson Dura-Vent®
or Metal-Fab® kits.
THROUGH THE ROOF/CEILING INSTALLATION
When venting the heater through the ceiling, the pipe is connected the same as through the wall, except the
clean-out tee is always on the inside of the house, and a 3 in.(76mm) adapter is added before the clean-out tee.
You must use the proper ceiling support anges and roof ashing (supplied by the pipe manufacturer; follow the
pipe manufacturer’s directions). It is important to note that if your vertical run of pipe is more than 12ft (3.7m), the
pellet vent pipe size should be increased to 4 in. (102mm) in diameter.
Do not exceed more than 4ft (1.22m) of pipe on a horizontal run and use as few elbows as possible. If an offset
is required, it is better to install 45-degree elbows rather than 90-degree elbows.
Installation
6” (MIN)
TYPICAL THROUGH THE WALL
INSTALLATION
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SPECIAL MOBILE HOME REQUIREMENTS
• WARNING! - Do not install in a sleeping room
• CAUTION! - The structural integrity of the mobile
home oor, wall, and ceiling/roof must be
maintained.
NOTE: Installation should be in accordance with the
Manufactured Home and Safety Standard (HUD), CFR
3280, Part 24.
In addition to the previously detailed installation
requirements, mobile home installations must meet
the following requirements:
• This stove must be securely fastened to the oor
of the mobile home through the two holes in the
rear of the stove using 2, ¼” lag bolts that are long
enough to go through both a hearth pad, if used,
and the oor of the home.
• The heater must be electrically grounded to the
steel chassis of the mobile home with 8 GA copper
wire using a serrated or star washer to penetrate
paint or protective coating to ensure grounding.
• Vent must be 3 or 4-inch “PL” Vent and must extend a minimum or 36 in.(914mm) above the roof line of the
mobile home and must be installed using a UL listed ceiling re stop and rain cap.
• When moving your mobile home, all exterior venting must be removed while the mobile home is being
relocated. After relocation, all venting must be reinstalled and securely fastened.
• Outside Air is mandatory for mobile home installation. See Outside Air Supply section and your dealer for
purchasing.
• Check with your local building ofcials as other codes may apply.
NOTE: Dimensions from the oor
to your stoves inlet/exhaust pipes
are approximate and may vary
depending on your installation.
TYPICAL FRESH AIR
TERMINATION
EXHAUST/INLET
LOCATIONS
OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME)
Adequate ventilation air is required to operate this heater. During operation, the heater draws air for combustion
which can be assisted by the installation of outside combustion air inlets. However, certain weather conditions
such as icing or use of kitchen exhaust fans may impact and reduce the effectiveness of vents. It is important to
note that room air starvation will negatively impact the operation of the heater.
Depending on your location and home construction, outside air may be necessary for optimal performance.
Metal pipe (solid or exible) must be used for the outside air installation. PVC pipe is NOT approved and should
NEVER be used. A wind shield over the termination of the outside air pipe or a 90-degree elbow or bend away
from the prevailing winds MUST be used when an outside air pipe is installed through the side of a building. The
outside air termination MUST be at least 1ft (0.305m) away from the exhaust system termination.
The outside air pipe on your heater is 2” (50.8mm) OD. The outside air connecting pipe must be at least 2”
(50.8mm) ID. The outside air connection used MUST NOT restrict the amount of air available to your heater. The
outside air connecting pipe must be as short and free of bends as possible, and it must t over, not inside, the
outside air connection to the heater.
Installation
MOBILE HOME
MOUNTING BOLT HOLES
6.46
8.39
7.66
37.36
Fresh Air Intake
Exhaust Outlet
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PANEL CONTROLS
The blowers and automatic fuel supply are controlled from a panel on the top of this unit. The control panel
functions are a follows.
A. ON/OFF SWITCH (“POWER” BUTTON)
• When pushed, the stove will automatically ignite. No other re starter is necessary. The igniter will stay on
for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached. The re should start in
approximately 5 minutes.
• The red light located above the “POWER” button will turn green when pressed and remain green until
the stove is turned off.
• After pushing “POWER”, the auger motor is on for 3.5 minutes, off for 1 minute. During the remainder of
the start-up period, the auger motor operates on the heat range “1” setting.
• During start up the heat level advance (Up and Down keys) will change the heat range indicator level
accordingly, but there is no change in the stoves operating conditions until start-up is completed.
• During start-up ignition must occur within 12 minutes or the stove will error out and show E4.
• During the start-up phase, the Mode key does not function.
B. LEVEL / TEMP ARROW BUTTONS
• These buttons when pushed will set the pellet feed rate, hence the heat output or heat range of your
stove.
• The levels of heat output will incrementally change on the bar graph starting from heat range “1” to
heat range “5”.
C. °C / °F Button
• The °C / °F button changes the two digit display from degrees Celsius to degrees Fahrenheit.
D. MODE (M/T) BUTTON
• The Mode of the stove can be switched between manual and controlled with a Thermostat. Separate
LEDs to the left of the two digit display indicate the mode of operation – Manual or T-Stat. The stove has
to be in normal operation to be switched from Manual to T-Stat mode.
• Manual mode operates according to the 5 set levels of feed on the bar graph from heat range “1” to
heat range “5”.
• T-Stat mode works as follows:
• The stove has a built in Thermostat into the controls of the appliance. The temperature sensor for the
T-Stat is located on the back of the stove behind the display board.
• Once the stove has gone into run mode the stove can be switch into T-Stat mode.
• The Up and Down Level / Temp Arrow buttons are used to change the desired set-point temperature.
Once the desired temperature is reached the two digit display will ash for four seconds and reset to
the actual room temperature.
• Once the stove reaches within 3°F of the desired temperature set point, it returns to the heat range that
the stove was set on before it was switched to T-Stat mode (if the stove was running on heat range “5”
when switched to T-stat mode when it gets within 3°F of the set point it will return to heat range “5”).
• Once the stove reaches the desired set-point, the stove will drop to heat range “1”.
• When room temperature drops below desired set-point the stove will ramp back up until it reaches the
desired temperature.
Level / Temp
Manual
T-Stat
CONTROLS
Control Panel
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• Do not use chemicals or uids to start the re - never use gasoline, gasoline-type lantern fuel, kerosene,
charcoal lighter uid, or similar liquids to start or “freshen up” a re in this stove. Keep all such liquids well
away from the stove while it is in use.
• Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as
standard after May 16, 2015.
DO NOT BURN:
1. Garbage;
2. Lawn clippings or yard waste;
3. Materials containing rubber, including tires;
4. Materials containing plastic;
5. Waste petroleum products, paints or paint thinners,
or asphalt products;
6. Materials containing asbestos;
7. Construction or demolition debris;
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
10. Salt water driftwood or other previously salt water
saturated materials;
11. Unseasoned wood; or
12. Paper products, cardboard, plywood, or
particleboard. The prohibition against burning
these materials does not prohibit the use of re
starters made from paper, cardboard, saw dust,
wax and similar substances for the purpose of
starting a re in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
PROPER FUEL
This stove is approved for burning pelletized wood fuel only ! Factory-approved pellets are those 1/4” or 5/16”
in diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger ights, which prevents
proper pellet feed. Burning wood in forms other than pellets is not permitted. It will violate the building codes for
which the stove has been approved and will void all warranties. The design incorporates automatic feed of the
pellet fuel into the re at a carefully prescribed rate. Any additional fuel introduced by hand will not increase
heat output but may seriously impair the stoves performance by generating considerable smoke. Do not burn
wet pellets. The stove’s performance depends heavily on the quality of your pellet fuel. Avoid pellet brands that
display these characteristics:
1. Excess Fines – “Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand.
Pellets can be screened before being placed in hopper to remove most nes.
2. Binders – Some pellets are produced with materials to hold the together, or “bind” them.
3. High ash content – Poor quality pellets will often create smoke and dirty glass. They will create a need for
more frequent maintenance. You will have to empty the burn pot plus vacuum the entire system more often.
Poor quality pellets could damage the auger. We cannot accept responsibility for damage due to poor
quality pellet.
PRE-START-UP CHECK
Remove burn pot, making sure it is clean and none of the air holes are plugged. Clean the rebox, and then
reinstall burn pot. Clean door glass if necessary (a dry cloth or paper towel is usually sufcient). Never use abrasive
cleaners on the glass or door. Check fuel in the hopper, and rell if necessary.
NOTE: This hopper can hold up to 20 lbs. of pellets.
BUILDING A FIRE
Never use a grate or other means of supporting the fuel. Use only the burn pot supplied with this heater.
Hopper lid must be closed in order for the unit to feed pellets.
During the start-up period:
1. Make sure burn pot is free of pellets.
2. DO NOT open the viewing door.
3. Damper may need to be closed during start up.
4. DO NOT add pellets to the burn pot by hand.
NOTE: During the rst few res, your stove will emit an odor as the high temperature paint cures or becomes
seasoned to the metal. Maintaining smaller res will minimize this. Avoid placing items on stove top during this
period because paint could be affected. Attempts to achieve heat output rates that exceed heater design
specications can result in permanent damage to the heater.
Operation
-12-
Operation
AUTOMATIC IGNITOR
Fill hopper and clean burn pot.
1. Press “On/Off” button. Make sure green light comes on.
2. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary
depending on your installation and elevation. Once re is established adjust for desired ame increasing the
amount the damper is open as the heat setting is increased. (See “DAMPER CONTROL”)
3. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.
If re doesn’t start in 12 minutes, press “On/Off”, wait a few minutes, clear the burn pot, and start procedure
again.
DAMPER CONTROL
The damper control lever is located on the back of the stove on the lower left side. The damper adjusts the
combustion air. This control is necessary due to the varied burn characteristics of individual installations, different
pellet brands and pellet feed rates. It allows you to improve the efciency of your stove. Providing correct
combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote
inside your stove and chimney. You should adjust the damper based on the re’s appearance. A low, reddish,
dirty re can be improved by turning the damper slightly to the right. A “blow torch” re can be improved by
turning the dampener to the left a little bit. As a general rule, on lower feed rate settings, the damper should
be farther to the left closing it off. On higher feed rates, the damper should be open more by having it set more
towards the right. Through trial and error, you will nd the best setting. Consult your dealer if you need help.
NOTE: On heat range “1”, damper should be either completely closed or open no more than a ¼ of the way. If
damper is open to far, it can cause the re to go out.
OPENING DOOR
If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut
down. If the stove shuts down push the “On/Off” button to re-start your stove. The stove will have to fully shut
down and turn off before you will be able to restart the stove.
ROOM AIR FAN
When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This
usually takes about 10 minutes from start-up.
IF STOVE RUNS OUT OF PELLETS
The re goes out and the auger motor and blowers will run until the stove cools. This will take 30 minutes or longer
depending on the heat remaining in the appliance. After the stove components stop running all lights on the
display will go out and the two digit display will begin ashing “E3”
REFUELLING
• The hopper and stove top will be hot during operation; therefore, you should always use some type of hand
protection when refuelling your stove.
• Never place your hand near the auger while the stove is in operation. We recommend that you not let the
hopper drop below ¼ full.
TAMPER WARNING
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal
regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.
-13-
• Failure to clean and maintain this unit as indicated can result in poor performance, safety hazards, re, and
even death.
• Unplug your stove’s electrical cord prior to removing the back panel or opening the exhaust system for any
inspection, cleaning, or maintenance work.
• Never perform any inspections, cleaning, or maintenance on a hot stove.
• Do not operate stove with broken glass, leakage of ue gas may result.
EXHAUST SYSTEM
Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which combine
with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ue or a
newly started re or from a slow-burning re. As a result, creosote residue accumulates on the ue lining. When
ignited, this creosote makes an extremely hot re, which may damage the chimney or even destroy the house.
Despite their high efciency, pellet stoves can accumulate creosote under certain conditions.
Fly Ash – This accumulates in the horizontal portion of an exhaust run. Though non-combustible, it may impede
the normal exhaust ow. It should therefore be periodically removed.
Inspection and Removal – The chimney connector and chimney should be inspected by a qualied person
annually or per ton of pellets to determine if a creosote or y ash build-up has occurred. If creosote has accumulated,
it should be removed to reduce the risk of a chimney re. Inspect the system at the stove connection and at the
chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney
from the top as well as from the bottom. The creosote should be removed with a brush specically designed for
the type of chimney in use. A qualied chimney sweep can perform this service. It is also recommended that
before each heating season the entire system be professionally inspected, cleaned and, if necessary, repaired.
To clean the chimney, disconnect the vent from the stove.
Operation / Maintenance
SHUTDOWN PROCEDURE
Turning your stove off is a matter of pressing the “POWER” button on the display board. The green light will turn
back to red when the “POWER” button is pushed. The auger motor will stop, and the blowers will continue to
operate until the internal rebox temperatures have fallen to a preset level.
1. Your stove is equipped with a high temperature thermodisc. This unit has a manual reset thermodisc. This
safety switch has two functions.
A. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.
B. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut
down the auger, preventing the stove from overheating.
NOTE: On some units, once tripped, like a circuit breaker, the reset button will have to be pushed before restarting
your stove. On other units the thermodisc has no reset button and will reset itself once the stove has cooled. The
manufacturer recommends that you call your dealer if this occurs as this may indicate a more serious problem.
A service call may be required.
2. If the combustion blower fails, an air pressure switch will automatically shut down the auger.
NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to
activate the air switch, shutting the fuel feed off. The stove will shut down and show “E2” on the two digit display.
The stove has to fully shut down before restarting.
WARNING: Never shut down this unit by unplugging it from the power source.
-14-
Maintenance
INTERIOR CHAMBERS
• Burn Pot: Periodically remove and clean the burn pot and the area inside the burn pot housing. In particular,
it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from
moving through the burn pot freely.
• Heat Exchanger: There is a clean out plate on both sides of the heat exchanger that need to be removed
to clean y ash out of the heat exchanger. The cleanouts are located inside the cabinet doors, on the lower
front corners of the heat exchanger. To access these clean outs, you must remove both side panels. The
clean outs are secured to the rebox with (2) 5/16” screws. Remove the clean outs and vacuum out any
accumulated ash. This should be done at least once per month or more frequently if large amounts of ash
are noticed while cleaning or if the stove does not seem to be burning properly.
If a vacuum is used to clean your stove, we suggest using a vacuum designed for ash removal. some regular
vacuum cleaner (i.e. shop vacs) may leak ash into the room.
DO NOT VACUUM HOT ASH
WARNING: FAILURE TO PROPERLY MAINTENANCE THE CLEAN
OUTS WILL RESULT IN POOR PERFORMANCE OF THIS STOVE.
-15-
Maintenance
ASH DISPOSAL
Remove ashes when unit has cooled. Ashes should be placed in a metal container with a tight tting lid. The
closed container of ashes should be placed on a noncombustible oor or on the ground, well away from all
combustible materials, pending nal disposal. If the ashes are disposed of by burial in soil or otherwise locally
dispersed, they should be retained in the closed container until all embers have been thoroughly cooled. The
container shall not be used for other trash or waste disposal. If combined with combustible substances, ashes and
embers may ignite.
ASH REMOVAL
Remove the ashes periodically to avoid unnecessary ash build up. Ash removal is as follows:
1. Let re burn out and allow unit cool to room temperature.
2. Clean the heat exchanger tubes (see Heat Exchanger Cleaning section) – Make sure Pellet Stove is at room
temperature before touching .
3. Open the ash pan door, remove the burn pot and empty into metal container.
4. Vacuum to remove ashes from the rebox.
5. BE SURE THAT ASHES ARE COOL TO THE TOUCH BEFORE VACUUMING. Some vacuum cleaners may leak ash
into the room. Your vacuum cleaner should have a special lter or bag to eliminate leakage.
6. Remove ash pan and dispose of ashes into metal container.
7. Reinstall ash pan.
8. Reinstall burn pot.
SMOKE AND CO MONITORS
Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when
exposed to elevated concentrations for extended periods of time. While the modern combustion systems in
heaters drastically reduce the amount of CO emitted out the chimney, exposure to the gases in closed or conned
areas can be dangerous. Make sure you stove gaskets and chimney joints are in good working order and sealing
properly to ensure unintended exposure. It is recommended that you use both smoke and CO monitors in areas
having the potential to generate CO.
CHECK AND CLEAN THE HOPPER
Check the hopper periodically to determine if there is any sawdust (nes) that is building up in the feed system
or pellets that are sticking to the hopper surface. Clean as needed.
DOOR AND GLASS GASKETS
Inspect the main door and glass window gaskets periodically. The main door may need to be removed to have
frayed, broken, or compacted gaskets replaced by your authorized dealer. This unit’s door uses a 5/8” diameter
rope gasket.
BLOWER MOTORS
Clean the air holes on the motors of both the exhaust and distribution blowers annually. Remove the exhaust
blower from the exhaust duct and clean out the internal fan blades as part of your fall start-up. If you have indoor
pets your power motors should be inspected monthly to make sure they are free of animal hair build up. Animal
hair build up in blowers can result in poor performance or unforeseen safety hazards.
PAINTED SURFACES
Painted surfaces may be wiped down with a damp cloth. If scratches appear, or you wish to renew your paint,
contact your authorized dealer to obtain a can of suitable high-temperature paint.
GLASS - CLEANING, REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS
Cleaning - We recommend using a high quality glass cleaner. Should a buildup of creosote or carbon accumulate,
you may wish to use 000 steel wool and water to clean the glass.
• DO NOT use abrasive cleaners.
• DO NOT perform the cleaning while the glass is HOT.
• DO NOT abuse the door glass by striking, slamming or similar trauma.
• DO NOT operate the stove with the glass removed, cracked or broken.
ONLY high temperature ceramic glass of the correct size and thickness may be used. DO NOT substitute alternative
materials for the glass. Replacement glass must be 0.197” thick tempered ceramic glass with a working service
temperature of 1400° F. Replacement glass may be purchased from your U.S. Stove Pellet Burning Room Heater
Dealer. In the event you need to replace the glass follow these removal procedure:
-16-
1. Once the heater has cooled, remove the door from the heater.
2. Remove the rope gasket from the door along with the four (4) screws holding the glass retainer in place and
the glass retainer.
3. While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any
loose pieces of glass from the door frame. Dispose of all broken glass properly.
4. Replace the glass and gasket, making sure the gasket runs the full perimeter of the glass edge.
5. Re-install the new glass by re-attaching the retainers and screws, be careful not to over tighten the screws
for this could damage the glass.
FALL START UP
Prior to starting the rst re of the heating season, check the outside area around the exhaust and air intake
systems for obstructions. Clean and remove any y ash from the exhaust venting system. Clean any screens on
the exhaust system and on the outside air intake pipe. Turn all of the controls on and make sure that they are
working properly. This is also a good time to give the entire stove a good cleaning throughout.
SPRING SHUTDOWN
After the last burn in the spring, remove any remaining pellets from the hopper and the auger feed system.
Scoop out the pellets and then run the auger until the hopper is empty and pellets stop owing (this can be done
by pressing the “ON” button with the viewing door open). Vacuum out the hopper. Thoroughly clean the burn
pot, and rebox. It may be desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if
your stove is in a high humidity area. The exhaust system should be thoroughly cleaned.
Spring shutdown
After the last burn in the spring, remove any remaining pellets from the hopper and the auger feed system.
Scoop out the pellets and then run the auger until the hopper is empty and pellets stop owing (this can be done
by pressing the “ON” button with the viewing door open). Vacuum out the hopper. Thoroughly clean the burn
pot, and rebox. It may be desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if
your stove is in a high humidity area. The exhaust system should be thoroughly cleaned.
MAINTENANCE SCHEDULE
Use the following as a guide under average use conditions.
Gaskets around door and door glass should be inspected and repaired or replaced when necessary.
Maintenance
Daily Weekly Monthly or as needed
Burn Pot Stirred Empty
Combustion Chamber Brushed
Ashes Check Empty
Interior Chambers Vacuumed
Combustion Blower Blades Vacuumed / Brushed
Convection Blower Impeller Vacuumed / Brushed
Vent System Cleaned
Gaskets Inspected
Glass Wiped Cleaned
Hopper (end of season) Empty and vacuumed
-17-
When your stove acts out of the ordinary, the rst reaction is to call for help. This guide may save time and money
by enabling you to solve simple problems yourself. Problems encountered are often the result of only ve factors:
1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You
can usually solve those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. Refer
to diagrams on page 25 to help locate indicated parts. For the sake of troubleshooting and using this guide to
assist you, look at your heat level setting to see which light is ashing.
• Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF”
does not disconnect all power to the electrical components of the stove.
• Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual.
All other work should be done by a trained technician.
ATTENTION: This wood heater needs periodic inspection and repair for proper operation. It is against federal
regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.
Trouble Shooting Guide
Display is Flashing “E1”
Possible Causes Possible Remedies: (Unplug stove rst when possible)
1. The convection blower is overheating and
tripping the internal temperature shutoff.
Clean any dust off of the windings and fan blade. If oiling the
blower does not help, the blower may be bad.
2. The stove is being left on the highest setting for
extended periods of time.
If operating the heater on the highest heat setting, the room
temperature could increase enough and lead to potential
overheating situations. If this happens try operating at a lower
heat setting.
3. Fuel other than wood pellets is being burned in
the stove.
This pellet stove is designed and tested to use wood pellets.
Check for signs of fuel other than wood pellets. No other types of
fuel have been approved for this pellet stove. If there are signs of
other types of fuel being used, stop using them immediately.
4. Power surge or brown out situation.
A power surge, spike, or voltage drop could cause the high limit
switch to trip. Check to see if a surge protector is being used on
the stove. If not, recommend one to the customer.
5. High Limit Switch is malfunctioning. If the other items check out OK, replace the high limit switch.
-18-
Trouble Shooting Guide
Display is Flashing “E2”
Possible Causes Possible Remedies: (Unplug stove rst when possible)
1. Airow switch hose or stove attachment pipes for
hose are blocked.
Unhook air hose from the air switch and blow through it. If air
ows freely, the hose and tube are ne. If air will not ow throw
the hose, use a wire coat hanger to clear the blockage.
2. The air inlet, burnpot, interior combustion air
chambers, combustion blower, or exhaust pipe
are blocked with ash or foreign material.
Follow all cleaning procedures in the maintenance section of the
owner’s manual.
3. The rebox is not properly sealed.
Make sure the door is closed and that the gasket is in good
shape.
4. Vent pipe is incorrectly installed.
Check to make sure vent pipe installation meets criteria in
owner’s manual.
5. The airow switch wire connections are bad.
Check the connectors that attach the gray wires to the air
switch.
6. Combustion blower failure.
With the stove on, check to see if the combustion blower is
running. If it is not, you will need to check for power going to the
combustion blower. It should be a full current. If there is power,
the blower is bad. If there is not, see #8.
7. Control board not sending power to combustion
blower.
If there is no current going to the combustion blower, check all
wire connections. If all wires are properly connected, you have a
bad control board.
8. Control board not sending power to air switch.
There should be a 5-volt current (approximately) going to the air
switch after the stove has been on for 30 seconds.
9. Air switch has failed.
To test the air switch, you will need to disconnect the air hose
from the body of the stove. With the other end still attached
to the air switch, very gently suck on the loose end of the hose
(you may want to remove the hose entirely off the stove and
the air switch rst and make sure it is clear). If you hear a click,
the air switch is working. BE CAREFUL TOO MUCH VACUUM CAN
DAMAGE THE AIR SWITCH.
-19-
Trouble Shooting Guide
Display is Flashing “E3”
Possible Causes Possible Remedies: (Unplug stove rst when possible)
1. The hopper is out of pellets Rell the hopper.
2. The air dampener is too far open for a low feed
setting
If on the low setting, you may need to close the dampener all the
way.
3. The burnpot holes are blocked. Remove the burnpot and thoroughly clean it.
4. The air inlet, the interior chambers, or exhaust
system has a partial blockage.
Follow all cleaning procedures in the maintenance section of the
owner's manual
5. The hopper safety switch has failed or hopper
is open.
When operating the unit, be sure the hopper lid is closed so that
the hopper safety switch will activate. Check the wires leading
from the hopper safety switch to the control panel and auger
motor for secure connections. Use a continuity tester to test the
hopper safety switch; replace if necessary.
6. The auger shaft is jammed.
"Start by emptying the hopper. Then remove the auger motor by
removing the auger pin, then remove the two bolts that hold the
auger bracket to the auger tube. The auger bracket will now be
able to be removed form the auger tube. Remove the two bolts
on the side of the auger tube to remove the lower bearing of the
auger. Pull the auger out of the tube to free the jam.
7. The auger motor has failed.
Remove the auger motor from the auger shaft and try to run the
unit. If the motor will turn the shaft is jammed on something. If the
motor will not turn, the motor is bad.
8. The Proof of Fire (POF) thermodisc has
malfunctioned.
Temporarily bypass the POF thermodisc by disconnecting the two
wires and connecting them with a short piece of wire. Then plug
the stove back up. If the stove comes on and works, you need to
replace the POF thermodisc. This is for testing only. DO NOT LEAVE
THE THERMODISC BYPASSED. Your blowers will never shut off and
if the re went out the auger will continue to feed pellets until the
hopper is empty if you leave the POF thermodisc bypassed.
9. The control board is not sending power to
the POF thermodisc or other auger system
components.
There should be a 5-volt (approximately) current going to the POF
thermodisc after the stove has been on for 10 minutes.
-20-
Trouble Shooting Guide
Display is Flashing “E4”
Possible Causes Possible Remedies: (Unplug stove rst when possible)
1. The air inlet, burnpot, interior combustion air
chambers, combustion blower, or exhaust pipe are
blocked with ash or foreign material.
Follow all cleaning procedures in the maintenance section of
the owner’s manual.
2. The Proof of Fire (POF) thermodisc has came
unplugged
Check the (POF) thermodisc to see if the wires are connected
properly.
3. The Proof of Fire (POF) thermodisc has
malfunctioned.
Temporarily bypass the POF thermodisc by disconnecting the
two wires and connecting them with a short piece of wire.
Then plug the stove back up. If the stove comes on and works,
you need to replace the POF thermodisc. This is for testing only.
DO NOT LEAVE THE THERMODISC BYPASSED. Your blowers will
never shut off and if the re went out the auger will continue
to feed pellets until the hopper is empty if you leave the POF
thermodisc bypassed.
4. The hopper is out of Pellets. Rell the hopper.
5. The hopper safety switch has failed or hopper is
open.
When operating the unit, be sure the hopper lid is closed so
that the hopper safety switch will activate. Check the wires
leading from the hopper safety switch to the control panel
and auger motor for secure connections. Use a continuity
tester to test the hopper safety switch; replace if necessary.
6. The auger shaft is jammed.
Start by emptying the hopper. Then remove the auger
motor by removing the auger pin. Remove the auger shaft
inspection plate in the hopper so that you can see the auger
shaft. Gently lift the auger shaft straight up so that the end of
the auger shaft comes up out of the bottom auger bushing.
Next, remove the two nuts that hold the top auger biscuit in.
Then rotate the bottom end of the auger shaft up towards
you until you can lift the shaft out of the stove. After you have
removed the shaft, inspect it for bent ights, burrs, or broken
welds. Remove any foreign material that might have caused
the jam. Also, check the auger tube for signs of damage such
as burrs, rough spots, or grooves cut into the metal that could
have caused a jam.
7. The auger motor has failed.
Remove the auger motor from the auger shaft and try to
run the unit. If the motor will turn the shaft is jammed on
something. If the motor will not turn, the motor is bad.
Display is Flashing “E5”
Possible Causes Possible Remedies: (Unplug stove rst when possible)
1. The stove automatically ashes "E5" when turned on
The T-stat sensor has come unplugged form the control board.
Check to see if the sensor is unplugged. If the sensor is not
unplugged then the sensor is damaged or has a short. If the
sensor is damaged or has a short it will need to be replaced.
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Ashley Hearth Products AP5780B Manuel utilisateur
- Catégorie
- Poêles
- Taper
- Manuel utilisateur