RIDGID Máquina roscadora compacta modelo 300 Manuel utilisateur

Threading Machines Manua

300 Compact/1233

• Français – 21

• Castellano – pág. 45

300 Compact

1233

999-998-098.10_REV C

ii

300 Compact/1233 Threading Machines

Table of Contents

Recording Form For Machine Serial Number .................................................................................................................................. 1

Safety Symbols ..................................................................................................................................................................................2

General Power Tool Safety Warnings

Work Area Safety ............................................................................................................................................................................ 2

Electrical Safety .............................................................................................................................................................................. 2

Personal Safety ...............................................................................................................................................................................3

Tool Use And Care .......................................................................................................................................................................... 3

Service ............................................................................................................................................................................................4

Specific Safety Information

Safety Instructions for Transportable Threading Machines .............................................................................................................4

Description, Specifications And Standard Equipment

Description ......................................................................................................................................................................................4

Specifications ..................................................................................................................................................................................5

Standard Equipment ....................................................................................................................................................................... 6

Machine Assembly

Mounting on Stands ........................................................................................................................................................................6

Mounting on Bench .........................................................................................................................................................................6

Mounting on Pipe Legs ................................................................................................................................................................... 6

Pre-Operation Inspection ..................................................................................................................................................................7

Machine and Work Area Set-Up ........................................................................................................................................................ 7

Die Head Set-Up and Use

Removing/Installing Die Head.........................................................................................................................................................9

Quick-Opening Die Heads ..............................................................................................................................................................9

Inserting/Changing the Dies ........................................................................................................................................................9

Adjusting Thread Size ..................................................................................................................................................................9

Opening the Die Head at the End of the Thread ........................................................................................................................ 10

Self-Opening Die Heads ............................................................................................................................................................... 10

Inserting/Changing the Dies ...................................................................................................................................................... 10

Adjusting Thread Size ................................................................................................................................................................ 10

Trigger Slide Adjustment ............................................................................................................................................................ 10

Opening the Die Head at the End of the Thread ........................................................................................................................ 10

Receding Self-Opening Die Heads ............................................................................................................................................... 11

Inserting/Changing the Dies ...................................................................................................................................................... 11

Adjusting Thread Size ................................................................................................................................................................ 11

Adjusting Thread Length ............................................................................................................................................................ 11

Preparing the Die Head to Thread ............................................................................................................................................. 12

Opening the die head at the end of the Thread ......................................................................................................................... 12

Operating Instructions

Cutting .......................................................................................................................................................................................... 13

Reaming .......................................................................................................................................................................................13

Threading Pipe .............................................................................................................................................................................14

Threading Bar Stock/Bolt Threading ............................................................................................................................................. 14

Left Hand Threading ..................................................................................................................................................................... 14

Removing Pipe from the Machine ................................................................................................................................................. 15

Inspecting Threads .......................................................................................................................................................................15

Preparing Machine for Transport ................................................................................................................................................... 16

Maintenance Instructions

Cleaning ........................................................................................................................................................................................ 16

Lubrication .................................................................................................................................................................................... 16

Oil System Maintenance ............................................................................................................................................................... 16

Replacing Cutter Wheel ................................................................................................................................................................ 17

Replacing Jaw Inserts ................................................................................................................................................................... 17

Replacing Carbon Brushes ........................................................................................................................................................... 17

Optional Equipment ........................................................................................................................................................................ 18

Thread Cutting Oil Information ....................................................................................................................................................... 18

Machine Storage .............................................................................................................................................................................. 18

Service And Repair .......................................................................................................................................................................... 18

Disposal ............................................................................................................................................................................................ 18

Troubleshooting ...............................................................................................................................................................................19

EC Declaration ........................................................................................................................................................ Inside Back Cover

Lifetime Warranty ............................................................................................................................................................... Back Cover

*Original Instructions - English

300 Compact/1233

Threading Machines

WARNING!

Read this Operator’s Manu-

al carefully before using this

tool. Failure to understand

and follow the contents of

this manual may result in

electrical shock, re and/or

serious personal injury.

300 Compact

1233

300 Compact/1233 Threading Machines

Record Serial Number below and retain product serial number which is located on nameplate.

Serial

No.

999-998-098.10_REV C

2

This symbol indicates the risk of fingers, hands, clothes and other objects catching on or between gears or other rotating parts

and causing crushing injuries.

This symbol indicates the risk of fingers, legs, clothes and other objects catching and/or wrapping on rotating shafts causing

crushing or striking injuries.

300 Compact/1233 Threading Machines

General Power Tool Safety

Warnings*

WARNING

Read all safety warnings, instructions, illustrations

and specications provided with this power tool.

Failure to follow all instructions listed below may

result in electric shock, re and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE!

The term "power tool" in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

• Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep children and by-standers away while opera-

ting a power. Distractions can cause you to lose

control.

Electrical Safety

• Power tool plugs must match the outlet. Never

mod ify the plug in any way. Do not use any adap-

ter plugs with earthed (grounded) power tools.

Safety Symbols

In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety

information. This section is provided to improve understanding of these signal words and symbols.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow

this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE indicates information that relates to the protection of property.

This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important

information on the safe and proper operation of the equipment.

This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce

the risk of eye injury.

NOTICE

DANGER

WARNING

CAUTION

This symbol indicates the risk of electrical shock.

This symbol indicates the risk of machine tipping, causing striking or crushing injuries.

This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement.

This symbol means always use a foot switch when using a threading machine/power drive to reduce the risk of injury.

This symbol means do not disconnect foot switch to reduce the risk of injury.

This symbol means do not block foot switch (lock in ON position) to reduce the risk of injury.

* The text used in the General Safety Rule section of this manual is verbatim, as required, from the applicable UL/CSA 62841-1 edition standard. This section

contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.

999-998-098.10_REV C 3

3

Unmodied plugs and matching outlets will reduce

risk of electric shock.

• Avoid body contact with earthed or grounded sur-

faces such as pipes, radiators, ranges and refrig-

erators. There is an increased risk of electrical shock

if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi-

tions. Water entering a power tool will increase the

risk of electrical shock.

• Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase

the risk of electric shock.

• When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of

a cord suitable for outdoor use reduces the risk of

electric shock.

• If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter

(GFCI) protected supply. Use of a GFCI reduces the

risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol, or medication. A

mo ment of inattention while operating power tools

may result in serious personal injury.

• Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

• Prevent unintentional starting. Ensure the switch

is in the OFF-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carryingpowertoolswithyourngeronthe

switch or energizing power tools that have the switch

ON invites accidents.

• Remove any adjusting key or wrench before

turning the power tool ON. A wrench or a key left

attached to a rotating part of the power tool may

result in personal injury.

• Do not overreach. Keep proper footing and bal-

ance at all times. This enables better control of the

power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or

300 Compact/1233 Threading Machines

jewelry. Keep your hair, and clothing away from

moving parts. Loose clothes, jewelry, or long hair

can be caught in moving parts.

• If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used. Use of dust

collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of

tools allow you to become complacent and ignore

tool safety principles. A careless action can cause

severe injury within a fraction of a second.

Power Tool Use and Care

• Do not force power tool. Use the correct power tool

for your application. The correct power tool will do the

job better and safer at the rate for which it is designed.

• Do not use power tool if the switch does not

turn it ON and OFF. Any power tool that cannot be

controlled with the switch is dangerous and must be

repaired.

• Disconnect the plug from the power source and/

or the battery pack, if detachable, from the power

tool before making any adjustments, changing ac-

cessories, or storing power tools. Such preventive

safety measures reduce the risk of starting the power

tool accidentally.

• Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the

power tool or these instructions to operate the

tool. Power tools are dangerous in the hands of

untrained users.

• Maintain power tools and accessories. Check for

misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the

power tool’s op er ation. If damaged, have the power

tool repaired before use. Many accidents are caused

by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main-

tained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

• Keep handles and grasping surfaces dry, clean

and free from oil and grease. Slippery handles and

grasping surfaces do not allow for safe handling and

control of the tool in unexpected situations.

• Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work

to be performed. The use of the power tool for

operations different from those intended could result

in a hazardous situation.

999-998-098.10_REV C

4

of the machine. This practice could lead to trapping,

entanglement and loss of control.

• Keep covers in place. Do not operate the machine

with covers removed. Exposing moving parts in-

creases the probability of entanglement.

• Do not use this machine if the foot switch is

broken or missing. The foot switch provides safe

control of the machine, such as shut-off in case of

entanglement.

• One person must control the work process, ma-

chine operation and foot switch. Only the operator

should be in the work area when the machine is

running. This helps reduce the risk of injury.

• Never reach into the machine front chuck or

rear centering head. This will reduce the risk of

entanglement.

• Read and understand these instructions and the

instructions and warnings for all equipment and

materials being used before operating this tool to

reduce the risk of serious personal injury.

If you have any question concerning this RIDGID® product:

– Contact your local RIDGID® distributor.

– Visit RIDGID.com to find your local RIDGID contact

point.

– Contact Ridge Tool Technical Service Department at

ProToolsTechSer[email protected], or in the U.S.

and Cana da call 844-789-8665.

Description, Specications And

Standard Equipment

Description

The RIDGID® Model 300 Compact and 1233 Threading

Machines are electric motor-driven machines that center

and chuck pipe, conduit and bolt stock and rotates it

while cutting, reaming and threading operations are per-

formed. Threading dies are mounted in a variety of avail-

able die heads. An integral oiling system with adjustable

flow rate is provided to flood the work with thread cutting

oil during the threading operation.

With proper optional equipment, RIDGID® Model 300

Compact and 1233 Threading Machines can be used

to thread 21/2" – 4" pipe, short or close nipples or for roll

grooving.

Service

• Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power

tool is maintained.

Specic Safety Information

WARNING

This section contains important safety information

that is specic to these tools.

Read these precautions carefully before using the

300 Compact/1233 Threading Machines to reduce

the risk of electrical shock or other serious injury.

SAVE THESE INSTRUCTIONS!

Keep this manual with machine for use by the operator.

Safety Instructions for Transportable

Threading Machines

• Keep floor dry and free of slippery materials such

as oil.Slipperyoorsinviteaccidents.

• Restrict access or barricade the area when work

piece extends beyond machine to provide a mini-

mum of one meter clearance from the work piece.

Restricting access or barricading the work area around

the work piece will reduce the risk of entanglement.

• Do not wear gloves. Gloves may be entangled by

the rotating pipe or machine parts leading to personal

injury.

• Do not use for other purposes such as drilling

holes or turning winches. Other uses or modifying

this machine for other applications may increase the

risk of serious injury.

• Secure machine to bench or stand. Support long

heavy pipe with pipe supports. This practice will

prevent tipping.

• While operating the machine, stand on the side

where the operator controls are located. Operating

the machine from this side eliminates need to reach

over the machine.

• Keep hands away from rotating pipe and fittings.

Stop the machine before wiping pipe threads or

screwing on fittings. Allow the machine to come

to a complete stop before touching the pipe. This

practice will reduce the chance of entanglement in

rotating parts.

• Do not use this machine to install or remove

(make or break) fittings, it is not an intended use

300 Compact/1233 Threading Machines

999-998-098.10_REV C 5

Figure 1 – 300 Compact Threading Machine Figure 2 – 1233 Threading Machine

5

300 Compact/1233 Threading Machines

Rear

Centering

Device

REV/OFF/FWD

(2/0/1)

Switch

Motor

Cover Hand

Hold Chip Tray

Chuck Jaw

Handwheel

Carriage

Handwheel

Front

Hand

Hold

Quick Opening

Die Head

Cutter

Reamer Rear

Centering

Device

REV/OFF/FWD

(2/0/1)

Switch

Warning

Label

Die

Head

Chip

Tray

Chuck Jaw

Handwheel

Carriage

Handwheel

No. 743

Reamer

No. 763

Cutter

Specications

Warning

Label

Warning

Label

Foot

Switch

Oil

Drain

Carriage

Warning

Label

Foot

Switch

Oil

Drain

Motor

Cover

Carriage

Parameter 300 Compact Threading Machine 1233 Threading Machine

Pipe Threading Capacity

(Nominal Pipe Size)

1/8 to 2 inch (3 to 50 mm) 1/8 to 3 inch (3 to 80 mm)

Bolt Threading Capacity

(Actual Stock Diameter)

1/4 to 2 inch (6 to 50 mm) 3/8 to 2 inch (9,5 to 50 mm)

LH Threads Yes (units with REV only) No

Rated Motor Power (HP) 1/2 HP (0.37 kW) 1/2 HP (0.37 kW)

Motor Type Universal Motor, Single Phase Universal Motor, Single Phase

Electrical Information

36 RPM

110-120V, 50/60 Hz, 14 AMP

220-240V, 50/60 Hz, 8 AMP

1700 W

52 RPM

110-120V, 50/60 Hz, 18 AMP

2100 W

110-120V, 50/60 Hz, 15 AMP

220-240V, 50/60 Hz, 8 AMP

1700 W

Operating Speed 36 RPM (52 RPM version available) 36 RPM

Controls

Rotary Type REV/OFF/FWD (2/0/1) switch and ON/OFF foot

switch,

Some units use an OFF/ON Rocker Switch in place of the Rotary

Switch.

Rotary Type REV/OFF/FWD (2/0/1) switch

and ON/OFF foot switch,

Some units use an OFF/ON Rocker Switch in

place of the Rotary Switch.

Front Chuck Hammer-Type with replaceable

Rocker-Action Jaw Inserts

Hammer-Type with replaceable

Rocker-Action Jaw Inserts

Rear Centering Device Scroll operated, rotates with Chuck Scroll operated, rotates with Chuck

Die Heads See RIDGID Catalog for available Die Heads See RIDGID Catalog for available Die Heads

Cutter Model 360, 1/8" - 2" Full Floating,

Self Centering Cutter

Model 763, 1⁄4" - 3",

Self Centering Cutter

Reamer Model 344, 1/8" - 2" Reamer Model 743, 1⁄4" - 3", 5-Fluted Reamer

Oil System Reservoir Capacity 3.2 qt (3 l), with integrated Gerotor Pump,

adjustable flow rate

Reservoir Capacity 3.2 qt (3 l), with

integrated Gerotor Pump, adjustable flow rate

Weight (Unit with Die Head) 141 lb (64 kg) 165 lb (75 kg)

Sound Pressure (LPA)* ........................................< 84.6 dB(A), K=3

Sound Power (LWA)*....................................... < 89.6 dB(A), K=3

* Sound measurements are measured in accordance with a standardized test per

Standard EN 62481-1.

- Sound emissions may vary due to your location and specific use of these tools.

- Daily exposure levels for sound need to be evaluated for each application and

appropriate safety measures taken when needed. Evaluation of exposure levels

should consider the time a tool is switched OFF and not in use. This may signifi-

cantly reduce the exposure level over the total working period.

999-998-098.10_REV C

6

Standard Equipment

Refer to the RIDGID catalog for details on equipment

supplied with specific machine catalog numbers.

The Threading Machine serial number plate is located

on the end of the base or the back of the base. The last

4 digits indicate the month and year of the manufacture

(MMYY).

Figure 3 – Machine Serial Number

Selection of appropriate materials and instal-

lation, joining and forming methods is the responsibility

of the system designer and/or installer. Selection of

improper materials and methods could cause system

failure.

Stainless steel and other corrosion resistant materials

can be contaminated during installation, joining and

forming. This contamination could cause corrosion and

premature failure. Careful evaluation of materials and

methods for the specific service conditions, including

chemical and temperature, should be completed before

any installation is attempted.

Machine Assembly

WARNING

To reduce the risk of serious injury during use,

follow these procedures for proper assembly.

Failure to mount the threading machine to a stable

stand or bench may result in tipping and serious

injury.

REV/OFF/FWD switch should be OFF and machine

unplugged before assembly.

Use proper lifting techniques. The RIDGID 300 Com-

pact weighs 141 lb (64 kg) and the 1233 weighs

165 lb (75 kg).

NOTICE

300 Compact/1233 Threading Machines

Mounting on Stands

The Threading Machines can be mounted on various

RIDGID Threader Stands. Refer to RIDGID catalog for

stand information and to the respective Stand Instruction

Sheet for mounting instructions.

Mounting on Bench

The machines can be mounted on a level, stable bench.

To mount the unit on a bench, use four 1/4" - 20 UNC bolts

in holes provided at each corner of the machine base.

Base hole spacing is 12.25" × 18" (311 mm x 457 mm).

Tighten securely.

Mounting on Pipe Legs

Four equal lengths of 1" (25 mm) pipe can be used as a

stand for both the machines. Pipes cut to 33" (0.84 m)

length will place the machine rails approximately 36"

(0.91 m) off the ground. Fully insert the pipes into leg

sockets provided on the underside of the base at the

corners. Secure with four provided 10 mm hex bolts

through the base. See Figure 4.

Figure 4 – Threading Machine Mounted On Pipe Legs

Secure

Legs with

Hex Bolts

XXXXXXXXMMYY

999-998-098.10_REV C 7

7

Machine and Work Area Set-Up

WARNING

Set up the Threading Machine and the work area

according to these procedures to reduce the risk

of injury from electric shock, machine tipping,

entanglement, crushing and other causes, and to

help prevent threading machine damage.

Secure machine to stable stand or bench. Properly

support pipe. This will reduce the risk of falling

pipe, tipping and serious injury.

Do not use the Threading Machines without a prop-

erly operating foot switch. A foot switch provides

better control by letting you shut off the machine

motor by removing your foot.

1. Check work area for:

• Adequate lighting.

• Flammable liquids, vapors or dust that may ignite.

If present, do not work in area until source is identi-

fied, removed or corrected, and area is completely

ventilated. The threading machine is not explosion

proof and can cause sparks.

• Clear, level, stable, dry location for all equipment

and operator.

• Good ventilation. Do not use extensively in small,

enclosed areas.

• Properly grounded electrical outlet of the correct

voltage. Check the machine serial plate for re-

quired voltage. A three-prong or GFCI outlet may

not be properly grounded. If in doubt, have outlet

inspected by a licensed electrician.

2. Inspect the pipe to be threaded and associated fit-

tings. Determine the correct equipment for the job,

see specifications. Do not use to thread anything

other than straight stock. Do not thread pipe with fit-

tings or other attachments. This increases the risk of

entanglement.

3. Transport equipment to work area. See Preparing

Machine for Transport for information.

4. Confirm equipment to be used has been properly

inspected and assembled.

5. Confirm that the REV/OFF/FWD switch is in the OFF

position.

6. Check that the correct dies are in the die head and

are properly set. If needed, install and/or adjust the

Pre-Operation Inspection

WARNING

Before each use, inspect your threading machine

and correct any problems to reduce the risk of

serious injury from electric shock, crushing injuries

and other causes, and to help prevent threading

machine damage.

1. Make sure that the threading machine is unplugged

and the REV/OFF/FWD switch is in OFF position.

2. Clean any oil, grease or dirt from the threading ma-

chine, including the handles and controls. This aids

inspection and helps prevent the machine or control

from slipping from your grip. Clean and maintain the

machine per the maintenance instructions.

3. Inspect the threading machines for the following:

• Condition of the cords and plug for damage or mod-

ification.

• Proper assembly, maintenance and completeness.

• Any broken, worn, missing, misaligned or binding

parts or other damage.

• Presence and operation of the foot switch. Confirm

that foot switch is attached, in good condition, that

it cycles smoothly and does not stick.

• Presence and readability of warning labels (Fi gures

1 & 2).

• Condition of the dies, cutter wheel and reamer cut-

ting edges. Dull or damaged cutting tools increase

required force, produce poor results and increase

the risk of injury.

• Any other condition which may prevent safe and

normal operation.

If any problems are found, do not use the threading

machine until the problems have been repaired.

4. Inspect and maintain any other equipment being used

per its instructions to make sure it is functioning prop-

erly.

300 Compact/1233 Threading Machines

999-998-098.10_REV C

8

300 Compact/1233 Threading Machines

dies in the die head. See Die Head Set-Up and Use

section for details.

7. Swing the cutter, reamer and die head away up away

from the operator. Make sure they are stable and will

not fall in the work area.

8 If pipe will extend past the chip tray in the front of the

machine or more than 2' (0.6 m) out of the rear of the

machine, use pipe stands to support the pipe and

prevent the pipe and threading machine from tipping

or falling. Place the pipe stands in line with machine

chucks, approximately 1/3 of distance from end of the

pipe to the machine. Longer pipe may need more

than one pipe stand. Only use pipe stands designed

for this purpose. Improper pipe supports or support-

ing the pipe by hand can cause tipping or entangle-

ment injuries.

9. Restrict access or set-up guards or barricades to

create a minimum of 3' (1 m) clearance around the

threading machine and pipe. This helps prevent

non-operators from contacting the machine or pipe

and reduces the risk of tipping or entanglement.

10. Position the foot switch as shown in Figure 21 to

allow a proper operating position.

11. Check the level of RIDGID Thread Cutting Oil. Re-

move the chip tray and oil pan liner; see that the filter

screen assembly is fully submerged in oil. See Oil

System Maintenance. If the machine is equipped with

the drip tray, make sure it properly placed to direct oil

dripping off the die head into the chip tray (see Figure

5).

12. With the REV/OFF/FWD switch in OFF position, run

the cord along a clear path. With dry hands, plug the

power cord into the properly grounded outlet. Keep

all connections dry and off the ground. If the power

cord is not long enough use an extension cord that:

• Is in good condition.

• Has a three-prong plug like on the threading ma-

chine.

• Is rated for outdoor use and contains a W or W-A

in the cord designation (e.g. SOW).

• Has sufficient wire size. For extension cords up to

50' (15.2 m) long use 14 AWG (2.5 mm2) or heavier.

For extension cords 50'-100' (15.2 m - 30.5 m) long

use 12 AWG (2.5 mm2) or heavier.

13. Check the threading machine for proper operation.

With hands clear:

• Move the REV/OFF/FWD switch to the FWD po-

sition. Press and release the foot switch. Chuck

should rotate counter-clockwise when viewed from

the carriage end (see Figure 23.) Repeat for REV

position – chuck should rotate clockwise. If the

threading machine does not rotate in the correct

direction, or the foot switch does not control the

machine operation, do not use the machine until it

has been repaired.

• Depress and hold the foot switch. Inspect the mov-

ing parts for misalignment, binding, odd noises or

any other unusual conditions. Remove foot from the

foot switch. If any unusual conditions are found, do

not use the machine until it has been repaired

• Place die head in the use position. Depress and

hold the foot switch. Check for oil flow through the

die head. Remove foot from the foot switch. The oil

flow can be adjusted with the control valve on car-

riage (Figure 5). Clockwise rotation decreases flow

and counterclockwise increases flow. Do not adjust

while the machine is running.

Figure 5 – Adjusting Oil Flow

14. Move the REV/OFF/FWD switch to the OFF position,

and with dry hands unplug the machine.

Die Head Set-Up and Use

The 300 Compact and 1233 Threading Machines can

be used with a variety of RIDGID Die Heads to cut pipe

and bolt threads. Information is included here for Quick-

Opening, Self-Opening and Receding Self-Opening Die

Heads (1233 only). See the RIDGID catalog for other

available die heads.

Die Heads using Universal Dies for pipe require one set

of dies for each of the following pipe size ranges: (1/8"),

(1/4" and 3/8"), (1/2" and 3/4") and (1" through 2"). NPT/NPSM

dies must be used in NPT die heads and BSPT/BSPP

dies must be used n BSPT die heads – The size bar is

marked for each.

Die heads using Mono or Bolt dies require a dedicated

+

-

Drip Tray

Control

Valve

Control

Valve

999-998-098.10_REV C 9

set of dies for each specific thread size. High speed dies

are recommended for use on 52 rpm machines.

See the RIDGID catalog for dies available for your die

head.

Always cut a test thread to confirm proper thread size

after changing/adjusting the dies.

Removing/Installing Die Head

Insert/remove Die Head Post into mating hole in carriage.

When fully inserted, the Die Head will be held in place.

When it is installed, the Die Head can be pivoted on post

to align it with pipe or it can be swung up and out of the

way to allow use of cutter or reamer.

Quick-Opening Die Heads

Quick opening die heads include Model 811A and

531/532 Bolt. Quick opening die heads are manually

opened and closed for user specified thread length.

Figure 6 – Quick-Opening Die Head

Inserting/Changing the Dies

1. Place the die head with numbers facing up.

2. Move throwout lever to OPEN position (Figure 7).

Figure 7 – Open/Closed Lever Position

3. Loosen clamp lever (Hex nut on Mono die heads)

approximately three turns.

Throwout Lever

Size Bar

Washer Tongue Link Clamp Lever (Hex Nut

on Mono Dies)

Post

Dies

Hole for Locking Pin (LH Die Heads)

Throwout

Lever Throwout

Lever

Open Closed

4. Lift tongue of washer

out of slot in size bar.

Move washer to end

of slot (Figure 8).

5. Remove dies from the

die head.

6. Insert appropriate

dies into the die head,

numbered edge up

until the in di cator line

is flush with the edge

of the die head (see Figure 8). Numbers on the dies

must correspond with those on the die head slots.

Always change dies as sets – do not mix dies from

different sets.

7. Move link index mark to align with desired size mark

on size bar. Adjust die insertion as needed to allow

movement. Washer tongue should be in slot to left.

8. Tighten clamp lever (Hex nut on Mono die heads).

Adjusting Thread Size

1. Install the die head per the Threading Machine in-

structions and move the die head into threading po-

sition.

2. Loosen clamp lever (Hex nut

on Mono die heads).

3. Start with link index mark

a ligned with desired size

mark on size bar. On Mono

and Bolt die heads, set link

mark at line in size bar. For

bolt threads with Uni versal

die head, set all bolt dies at

BOLT line on size bar (Fi-

gure 9).

4. If thread size needs to be ad justed, set the link index

mark slightly off the mark on size bar in the direction

of OVER (larger dia meter thread, less turns of fitting

engagement) or UNDER (small er thread diameter,

more turns of fitting engagement) mark ings.

5. Tighten clamp lever.

Opening the Die Head at the End of the Thread

At the end of the thread:

• Pipe Threads – End of threaded pipe is flush with

the end of the number 1 die.

• Bolt Threads – Thread the desired length – watch

closely for any interference between the parts.

Move the throwout lever to the OPEN position, retracting

dies.

9

300 Compact/1233 Threading Machines

Indicator

Line

Figure 8 – Inserting Dies

Indicator

Line

Figure 9 – Adjusting

Thread Size

Link

Index

Mark

Size

Bar

“Under”

“Over”

999-998-098.10_REV C

10

Self-Opening Die Heads

The Model 815A Die Heads are self-opening die heads.

For 1/2" through 2" pipe sizes, a trigger can be used to

open the die head when the thread is complete. For 1/8"

to 3/8" sizes, bolt and straight threads, and if desired for

the other sizes, the die head is manually opened when

the thread is complete.

Figure 10 – Universal Self-Opening Die Head

Inserting/Changing the Dies

1. Place the die head with numbers facing up.

2. Make sure the trigger assembly is released and die

head OPEN by pulling the trigger slide away from the

die head. Stay clear of the spring loaded Throwout

Lever while releasing trigger assembly.

Figure 11 – Open/Closed Position

3. Loosen clamp lever ap proximately six full turns.

4. Pull lock screw out of size bar slot so roll pin will by-

pass slot. Position size bar so that the index line on

lock screw is a ligned with the RE MOVE DIES mark.

5. Remove dies from the die head.

6. Insert appropriate dies into the die head, numbered

edge up until the indicator line is flush with the edge

of the die head (see Fi gure 12). Num bers on the dies

must cor res pond with those on the die head slots.

Always change dies as sets – do not mix dies from

different sets.

Throwout

Lever

Trigger

Assembly

Clamp Lever

Size Bar

Roll Pin

Index

Line

Lock

Screw

“Remove Dies” Mark

Trigger Slide

Throwout

Lever

Open Closed

Throwout

Lever

7. Move size bar so in dex

line on lock screw is a-

ligned with desired size

mark. Adjust die inser-

tion as needed to allow

movement.

8. Make sure roll pin points

to ward REMOVE DIES

mark.

9. Tighten the clamp lever.

Adjusting Thread Size

1 Install the die head per the Thread ing Machine

Instruc tions and move the die head into threading

position.

2. Loosen clamp lever.

3. Position size bar so index line on lock screw is

aligned with desired size mark on size bar.

4. If thread size needs to be

ad justed, set the lock screw

index line slightly off the mark

on size bar in the direction of

OVER (larger dia meter thread,

less turns of fitting engage-

ment) or UNDER (smaller

thread dia meter, more turns of

fitting en gagement) markings.

5. Tighten clamp lever.

Trigger Slide Adjustment

Position the Trigger Slide for the size of pipe being thread-

ed (see Figure 14).

•

1/2" and 3/4" – End of pipe should hit foot of Trigger

Slide.

• 1" to 2" – End of pipe should

hit the shank of the Trigger

Slide.

For

•

1/8", ¼" and 3/8" pipe

• Longer or shorter threads

• Bolt threading

Push trigger slide up and out of the

way. Die head must be opened man-

ually.

Opening the Die Head at the End of the Thread

When using trigger it will contact the end of pipe, caus-

ing the die head to automatically open. Stay clear of the

spring loaded Throwout Lever when it releases.

10

300 Compact/1233 Threading Machines

Figure 12 – Inserting Dies

Indicator Line

Indicator

Line

Indicator

Line

Figure 13 – Adjusting

Thread

Size

Lock

Screw

Index

Line

Size

Bar

“Over”

“Under”

1" thru 2"

pipe hit

this

surface

Trigger

Slide

1/2" and 3/4"

pipe hit this

surface

Figure 14 – Setting

the

Trigger

999-998-098.10_REV C 11

To open the die head manually (with trigger slide up), at

the end of the thread:

 • TaperedPipeThreads–Endofpipeisushwiththe

end of the number 1 die.

• Bolt and Straight Threads – Thread the desired length

– watch closely for any interference between the parts.

Move the throwout lever to the OPEN position, retracting

dies.

Receding Self-Opening Die Heads

The Model 728 and 928 receding self-opening die heads

are used on 1233 threading machine for 21/2" and 3" pipe

sizes. A trigger is used to open the die head when the

thread is complete, and is adjustable to change thread

length.

Figure 15 – Receding Self-Opening Die Head

Inserting/Changing the Dies

1. Place the die head with numbers facing up.

2. Pull back on adjuster knob on die head and fully open

die head by sliding cam plate in direction of CHANGE

DIES arrow on cam plate.

Figure 16 – Inserting Dies

3. Remove dies from die head.

Insert appropriate dies into the die head, numbered

edge up. Numbers on the dies must correspond with

Groove

Ball

Detent

Ball

Detent

those on the die head slots (see Figure 16). The die

slots have a ball detent that engages with the groove

on dies when properly installed. Always change dies

as sets – do not mix dies from different sets.

4. Pull back on adjuster knob and rotate cam plate to

desired size setting.

5. Engage adjuster knob into slot.

Adjusting Thread Size

1. Loosen the adjustment nut for the desired pipe size.

2. When setting for new dies,

start with the adjusting slide

index line aligned with the

size mark on the size bar.

3. If thread size needs to be

adjusted, set the index line

slightly off the mark on the

size bar in the + direction

(larger thread diameter, less

turns of fitting engage ment)

or in the - direction (smaller

thread diameter, more turns

of fitting engagement) as

shown on the size bar.

4. Tighten the adjustment nut.

Adjusting Thread Length

1. Loosen the screw on bottom trigger.

2. For short threads, shift the bottom trigger towards the

machine spindle. For long threads, shift it away from

the spindle (see Figure 18 – factory settings shown).

Long threads are typically preferred in Far East and

short threads in Europe. Set as desired.

3. Re-tighten the screw.

Figure 18 – Adjusting Thread Length

For Long

Threads For Short

Threads

Top Trigger Hole

Location Short Threads Long Threads

Top Trigger

Bottom

Trigger

11

300 Compact/1233 Threading Machines

Front Back

Adjuster

Knob Adjuster

Slide

Trigger

Cam Plate

Size Bar

Adjustment

Nuts

“Change

Dies”

Arrow

Figure 17 – Adjusting

Thread Size

Size

Bar

Adjustment

Slide Index

Line

Adjustment

Nut

+

-

999-998-098.10_REV C

12

Preparing the Die Head to Thread

Lower the die head down into the threading position.

Firmly push on adjusting slide to set/close the die head

(Figure 19).

Figure 19 – Closing the Receding Die Head

Opening the Die Head at the End of the Thread

The die head trigger will contact end of pipe causing the

die head to automatically open.

Operating Instructions

WARNING

Do not wear gloves or loose clothing. Keep sleeves

and jackets buttoned. Loose clothing can become

entangled in rotating parts and cause crushing and

striking injuries.

Keep hands away from rotating pipe and parts.

Stop the machine before wiping threads or screw-

ing on ttings. Do not reach across the machine or

pipe. To prevent entanglement, crushing or striking

injuries, allow machine to come to a complete stop

before touching the pipe or machine chucks.

Do not use this machine to make or break (tighten

or loosen) fittings. This can cause striking or

crushing injuries.

Do not use a threading machine without a properly

operating foot switch. Never block a foot switch

in the ON position so that it does not control the

threading machine. A foot switch provides better

control by letting you shut off the machine motor by

removing your foot. If entanglement should occur

and power is maintained to the motor, you will be

pulled into the machine. This machine has high

torque and can cause clothing to bind around your

arm or other body parts with enough force to crush

or break bones or cause striking or other injuries.

One person must control both the work process

and the foot switch. Do not operate with more than

one person. In case of entanglement, the operator

must be in control of the foot switch.

Follow operating instructions to reduce the risk of

injury from entanglement, striking, crushing and

other causes.

1. Make sure that machine and work area is properly set

up and that the work area is free of bystanders and

other distractions. The operator should be the only

person in the area while the machine is operated.

The cutter, reamer and die head should be up away

from the operator, do not place in the operating posi-

tion. Make sure they are stable and will not fall. Fully

open the chucks of the threading machine.

2. Insert pipe shorter than 2' (0,6 m) from the front of the

machine. Insert longer pipes through either end so

that the longer section extends out beyond the rear

of the Threading Machine. Confirm that pipe stands

are properly placed.

3. If needed, mark the pipe. Place pipe so that the area

to be cut or end to be reamed or threaded is approx-

imately 4" (100 mm) from the front of the chuck. If

closer, the carriage may strike the machine during

the threading and damage the machine.

4. Turn the rear centering device counterclockwise

(viewed from rear of machine) to close down onto

pipe. Make sure that the pipe is centered in the inserts.

This improves pipe support and gives better results.

Figure 20 – Chucking Pipe

5. Turn the front chuck handwheel counterclockwise

(viewed from front of machine) to close down onto

pipe. Make sure that the pipe is centered in the inserts.

Close Open

300 Compact/1233 Threading Machines

999-998-098.10_REV C 13

Use repeated and forceful counterclockwise spins of

the handwheel to secure the pipe in front chuck.

6. Assume a proper operating position to help maintain

control of the machine and pipe (See Figure 21).

• Stand on the REV/OFF/FWD switch side of the

machine with convenient access to the tools and

switch.

• Be sure that you can control the foot switch. Do not

step on foot switch yet.

• Be sure that you have good balance and do not

have to overreach.

Figure 21 – Operating Position

Cutting

1. Open cutter by turning the feed screw counterclock-

wise. Lower the cutter into cutting position over the

pipe. Use the carriage handwheel to move the cutter

over the area to be cut, and align the cutter wheel with

the mark on the pipe. Cutting threaded or damaged

sections of pipe can damage the cutter wheel.

2. Tighten the cutter feed screw handle to bring the cut-

ter wheel firmly in contact with the pipe while keeping

the cutter wheel aligned with the mark on the pipe.

3. Move the REV/OFF/FWD switch to the FWD position.

4. With both hands, grasp the pipe cutter feed handle.

5. Depress the foot switch.

6. Tighten the feed screw handle one-half turn per rota-

tion of the pipe until the pipe is cut. More aggressive

tightening of the handle reduces cutter wheel life and

increases pipe burr formation. Do not support the

pipe by hand. Let the cut off piece be supported by

the threading machine carriage and pipe stand.

Figure 22 – Cutting Pipe with Cutter

7. Remove foot from the foot switch.

8. Move the REV/OFF/FWD switch to the OFF position.

9. Raise cutter into position up away from operator.

Reaming

1. Move the reamer into reaming position. Make sure

that it is securely positioned to prevent it from moving

during use.

2. Move the REV/OFF/FWD switch to the FWD position.

3. With both hands, grasp the carriage handwheel.

4. Depress the foot switch.

5. Turn carriage handwheel to move the reamer to the

13

300 Compact/1233 Threading Machines

999-998-098.10_REV C

14

end of the pipe. Apply slight pressure to the hand-

wheel to feed the reamer into pipe to remove the burr

as desired.

Figure 23 – Reaming Pipe with Reamer, Machine Rotation

6. Remove foot from the foot switch.

7. Move the REV/OFF/FWD switch to the OFF position.

8. Move the reamer up away from the operator.

Threading Pipe

Due to differing pipe characteristics, a test thread should

always be performed before the first thread of the day or

when changing pipe size, schedule or material.

1. Lower the die head into the threading position. Con-

firm that the dies are correct for the pipe being

threaded and properly set. See the “Die Head Set-Up

and Use” section for information on changing and

adjusting dies.

Figure 24 – Threading Pipe (811-A Quick Opening Die

Head shown)

2. Close the die head.

3. Move the REV/OFF/FWD switch to the FWD position.

4. With both hands, grasp the carriage handwheel.

FWD (1) REV (2)REV (2)

5. Depress the foot switch.

6. Confirm cutting oil flow through the die head.

7. Turn carriage handwheel to move the die head to the

end of the pipe (Figure 24). Apply slight force to the

handwheel to start the die head onto the pipe. Once

the die head starts threading the pipe, no more force

is required on the carriage handwheel.

8. Keep your hands away from the rotating pipe. Make

sure the carriage does not hit the machine. When the

thread is complete, open the die head. Do not run

machine in Reverse (REV) with dies engaged.

9. Remove foot from the foot switch.

10. Move the REV/OFF/FWD switch to the OFF position.

11. Turn the carriage handwheel to move the die head

past the end of the pipe. Raise the die head into po-

sition up away from the operator.

12. Remove the pipe from the machine and inspect the

thread. Do not use the machine to tighten or loosen

fittings on the thread.

Threading Bar Stock/Bolt Threading

Bolt threading is similar to the pipe threading process.

The stock diameter should never exceed the thread

major diameter.

When cutting bolt threads, the correct dies and die

head must be used. Bolt threads may be cut as long

as needed, but make sure the carriage does not hit the

machine. If long threads are required:

1. At the end of carriage travel, leave the die head

closed, remove foot from the foot switch and move

the REV/OFF/FWD switch to the OFF position.

2. Open the chuck and move the carriage and work-

piece to the end of the machine.

3. Re-chuck the rod and continue threading.

Left Hand Threading

Cutting left hand threads is similar to the right hand

threading process. Left hand threading is possible with

300 Compact threading machine with REV/OFF/FWD

switch only. To cut left hand threads, left hand die heads

and dies are required.

1. Change the oil pump connections to allow oil flow

when the machine is run in reverse (REV). See

Figure 25. Be sure to return the connections to their

original configuration when returning to right hand

threading. Always replace cover before use.

Pump In (REV)

From Filter

Pump Out (FWD)

To Carriage

300 Compact/1233 Threading Machines

999-998-098.10_REV C 15

Figure 26 – Retaining LH Die Head in Place

Removing Pipe from the Machine

1. With the REV/OFF/FWD switch in the OFF position

and the pipe stationary, use repeated and forceful

clockwise spins of the handwheel to loosen the pipe

in the chuck. Open the front chuck and the rear-cen-

tering device. Do not reach into chuck or centering

device.

2. Firmly grip the pipe and remove from the machine.

Carefully handle the pipe as the thread may still be

hot and there may be burrs or sharp edges.

Inspecting Threads

1. After removing the pipe from the machine, clean the

thread.

2. Visually inspect thread. Threads should be smooth

and complete, with good form. If issues such as

thread tearing, waviness, thin threads, or pipe out-of-

roundness are found, the thread may not seal. Refer

to the Troubleshooting Chart for help in diagnosing

these issues.

3. Inspect the size of the thread.

• The preferred method of checking thread size is

with a ring gauge. There are various styles of ring

gauges, and their usage may differ from that shown

here.

• Screw ring gauge onto the thread hand tight.

• Look at how far the pipe end extends through the

ring gage. The end of the pipe should be flush with

the side of the gauge plus or minus one turn. If

thread does not gauge properly, cut off the thread,

adjust the die head and cut another thread. Using

a thread that does not gauge properly can cause

leaks.

Figure 27 – Checking Thread Size

Flush

(Basic Size) One Turn Large

(Maximum Size) One Turn Small

(Minimum Size)

Ring

Gauge

Figure 25A – Oil Pump Connections for Left Hand

Threading (Switch in REV)

Figure 25B – Oil Pump Connections for Right Hand

Threading (Switch in FWD)

Figure 25C – Cover in Place

2. Place a 5/16" pin 2" long through the holes in carriage

rest and left hand die head to retain in place (see

Figure 26).

Pump Out (FWD)

From Filter

Pump In (REV)

To Carriage

15

300 Compact/1233 Threading Machines

5. Depress the foot switch.

6. Confirm cutting oil flow through the die head.

7. Turn carriage handwheel to move the die head to the

end of the pipe (Figure 24). Apply slight force to the

handwheel to start the die head onto the pipe. Once

the die head starts threading the pipe, no more force

is required on the carriage handwheel.

8. Keep your hands away from the rotating pipe. Make

sure the carriage does not hit the machine. When the

thread is complete, open the die head. Do not run

machine in Reverse (REV) with dies engaged.

9. Remove foot from the foot switch.

10. Move the REV/OFF/FWD switch to the OFF position.

11. Turn the carriage handwheel to move the die head

past the end of the pipe. Raise the die head into po-

sition up away from the operator.

12. Remove the pipe from the machine and inspect the

thread. Do not use the machine to tighten or loosen

fittings on the thread.

Threading Bar Stock/Bolt Threading

Bolt threading is similar to the pipe threading process.

The stock diameter should never exceed the thread

major diameter.

When cutting bolt threads, the correct dies and die

head must be used. Bolt threads may be cut as long

as needed, but make sure the carriage does not hit the

machine. If long threads are required:

1. At the end of carriage travel, leave the die head

closed, remove foot from the foot switch and move

the REV/OFF/FWD switch to the OFF position.

2. Open the chuck and move the carriage and work-

piece to the end of the machine.

3. Re-chuck the rod and continue threading.

Left Hand Threading

Cutting left hand threads is similar to the right hand

threading process. Left hand threading is possible with

300 Compact threading machine with REV/OFF/FWD

switch only. To cut left hand threads, left hand die heads

and dies are required.

1. Change the oil pump connections to allow oil flow

when the machine is run in reverse (REV). See

Figure 25. Be sure to return the connections to their

original configuration when returning to right hand

threading. Always replace cover before use.

Pump In (REV)

From Filter

Pump Out (FWD)

To Carriage

Holes

999-998-098.10_REV C

16

• If a ring gauge is not available to inspect thread

size, it is possible to use a new clean fitting repre-

sentative of those used on the job to gauge thread

size. For 2" and under NPT threads, the threads

should be cut to obtain 4 to 5 turns to hand tight

engagement with the fitting and for BSPT it should

be 3 turns. For 21/2" to 3" NPT threads the hand

tight engagement should be 5.5 to 6 threads, and

for BSPT it should be 4 threads.

4. See “Adjusting Thread Size” under “Die Head Set-Up

and Use” heading to adjust thread size.

5. Test the piping system in accordance with local codes

and normal practice.

Preparing Machine for Transport

1. Make sure that the REV/OFF/FWD switch is in the

OFF position and the cord is unplugged from the

outlet.

2. Clean the chips and other debris from the chip tray.

Remove or secure all equipment and material from

the machine and stand prior to moving to prevent fall-

ing or tipping. Clean up any oil or debris on the floor.

3. Place the cutter, reamer and die head in the operating

position.

4. Coil up the power cord and foot switch cord.

Figure 28 – Machine prepared for Transport

5. If needed, remove the machine from the stand. Use

proper lifting techniques, be aware of the machine

weight. Machine is equipped with four hand grips at

corners. Use care in lifting and moving.

Maintenance Instructions

WARNING

Make sure that the REV/OFF/FWD switch is in

the OFF position and the machine is unplugged

before performing any maintenance or making any

adjustments.

Always wear eye protection.

Maintain threading machine according to these pro-

cedures to reduce the risk of injury from electrical

shock, entanglement and other causes

Cleaning

After each use, empty the threading chips from the chip

tray and wipe out any oil residue. Wipe oil off exposed

surfaces, especially areas of relative motion like the

carriage rails.

If the jaw inserts do not grip and need to be cleaned, use

a wire brush to remove any build up of pipe scale, etc.

Lubrication

On a monthly basis (or more often if needed) lubricate

all exposed moving parts (such as carriage rails, cutter

wheels and rollers, cutter feed screw, jaw inserts and

pivot points) with a light lubricating oil. Wipe any excess

oil from exposed surfaces.

Clean the lubrication points to remove dirt and prevent

contamination of the oil or grease. Lubricate on a monthly

basis.

300 Compact: Use a grease gun to add a Lithium EP

(Extreme Pressure) grease through the grease fittings in

the lubrication points.

1233: Fill the lubrication points with lubricating oil. Press

the ball in the lubrication point to allow the oil to reach

bearings.

Figure 29 – Lubrication Points

Oil System Maintenance

Keep the oil filter screen clean for sufficient oil flow. Oil

filter screen is located in the bottom of oil reservoir.

Loosen the screw that secures filter to base, remove filter

from oil line and clean. Do not operate machine with oil

filter screen removed.

Lubrication Points

300 Compact/1233 Threading Machines

999-998-098.10_REV C 17

Figure 31 – Replacing Jaw Inserts

3. Hold insert down firmly, and with screwdriver, turn so

teeth face up.

Replacing Carbon Brushes

Check motor brushes every 6 months. Replace when

worn to less than 1/2".

1. Unplug the machine from power source.

2. Loosen the two motor cover screws and remove

motor cover at rear of machine.

Figure 32 – Removing Motor Cover/Changing Brushes

Motor Cover

Figure 30 – Filter Screen Assembly

Replace thread cutting oil when it becomes dirty or con-

taminated. To drain the oil, position a container under

drain plug at end of reservoir and remove plug. Follow all

local laws and regulations when disposing of oil. Clean

build up from the bottom of the reservoir. Use RIDGID

Thread Cut ting Oil for high quality threads and maximum

die life. See the Specification section for reservoir oil

capacity.

The oil pump should self-prime if the system is clean. If it

does not, this indicates that the pump is worn and should

be serviced. Do not attempt to prime the pump.

Replacing Cutter Wheel

If the cutter wheel becomes dull or broken, push cutter

wheel pin out of frame and check for wear. Replace

pin if worn and install new Cutter Wheel (see catalog).

Lubricate pin with light lubricating oil.

Replacing Jaw Inserts

If Jaw inserts are worn out and do not grip pipe, they

need to be replaced.

1. Place screwdriver in insert slot and turn 90 degrees

in either direction. Remove insert (Figure 31).

2. Place insert sideways on locking pin and press down

as far as possible (Figure 31).

17

300 Compact/1233 Threading Machines

Always wear eye protection.

Maintain threading machine according to these pro-

cedures to reduce the risk of injury from electrical

shock, entanglement and other causes

Cleaning

After each use, empty the threading chips from the chip

tray and wipe out any oil residue. Wipe oil off exposed

surfaces, especially areas of relative motion like the

carriage rails.

If the jaw inserts do not grip and need to be cleaned, use

a wire brush to remove any build up of pipe scale, etc.

Lubrication

On a monthly basis (or more often if needed) lubricate

all exposed moving parts (such as carriage rails, cutter

wheels and rollers, cutter feed screw, jaw inserts and

pivot points) with a light lubricating oil. Wipe any excess

oil from exposed surfaces.

Clean the lubrication points to remove dirt and prevent

contamination of the oil or grease. Lubricate on a monthly

basis.

300 Compact: Use a grease gun to add a Lithium EP

(Extreme Pressure) grease through the grease fittings in

the lubrication points.

1233: Fill the lubrication points with lubricating oil. Press

the ball in the lubrication point to allow the oil to reach

bearings.

Figure 29 – Lubrication Points

Oil System Maintenance

Keep the oil filter screen clean for sufficient oil flow. Oil

filter screen is located in the bottom of oil reservoir.

Loosen the screw that secures filter to base, remove filter

from oil line and clean. Do not operate machine with oil

filter screen removed.

Lubrication Points

To Remove To Replace

Screw Driver

Insert Locking

Pin Teeth

➜

Filter

Screen

Chip Tray

Oil Pan

Liner

Oil Drain

Brush Cap

PRESS

DOWN

999-998-098.10_REV C

18

3. Unscrew brush caps. Remove and inspect brushes.

Replace when worn to less than 1/2". Inspect the com-

mutator for wear. If excessively worn, have machine

serviced.

4. Re-install brushes/install new brushes. Reassemble

unit. Install all covers before operating machine.

Optional Equipment

WARNING

To reduce the risk of serious injury, only use equip-

ment specically designed and recommended for

use with the RIDGID Threading Machines.

For a complete listing of RIDGID equipment a-

vailable for the 300 Compact or 1233 Threading

Machine, see the Ridge Tool Catalog online at

RIDGID.com or call Ridge Tool Technical Service

Department 844-789-8665., from the U.S. and

Canada

Thread Cutting Oil Information

Read and follow all instructions on the threading oil

label and Safety Data Sheet (SDS). Specific information

about RIDGID Thread Cutting Oils, including Hazard

Identi fi ca tion, First Aid, Fire Fighting, Accidental Release

Measures, Handling and Storage, Per sonal Protective

Equipment, Disposal and Transportation, is included

on the container and SDS. SDS is available at RIDGID.

com or by contacting Ridge Tool Technical Service

Department at 844-789-8665 in U.S. and Canada or

ProToolsT[email protected].

Machine Storage

The Threading Machines must be kept in-

doors or well covered in rainy weather. Store the machine

in a locked area that is out of reach of children and people

unfamiliar with threading machines. This machine can cause

serious injury in the hands of untrained users.

Service And Repair

WARNING

Improper service or repair can make machine

unsafe to operate.

The Maintenance Instructions will take care of most of

the service needs of this machine. Any problems not

ad dressed by this section should only be handled by an

authorized RIDGID service technician.

Tool should be taken to a RIDGID Authorized Inde-

pendent Service Center or returned to the factory. Only

use RIDGID service Parts.

For information on your nearest RIDGID Authorized

Independent Service Center or any service or repair

questions:

• Contact your local RIDGID distributor.

 •VisitRIDGID.comtondyourlocalRIDGIDcontact

point.

• Contact Ridge Tool Technical Service Department at

ProToolsT[email protected], or in the U.S.

and Canada call 844-789-8665.

Disposal

Parts of the Threading Machine contain valuable ma-

terials and can be recycled. There are companies that

specialize in recycling that may be found locally. Dispose

of the components and any waste oil in compliance with

all applicable regulations. Contact your local waste man-

agement authority for more information.

For EC Countries: Do not dispose of electri-

cal equipment with household waste!

According to the European Guideline 2012/

19/EU for Waste Electrical and Electronic

Equipment and its implementation into na-

tional legislation, electrical equipment that

is no longer usable must be collected separately and

disposed of in an environmentally correct manner.

300 Compact/1233 Threading Machines

Catalog Model

No. No, Description

97075 815A 1/8" - 2" NPT, Self-Opening, RH Die Head

97065 811A 1/8" - 2" NPT, Quick-Opening, RH Die Head

97080 815A 1/8" - 2" BSPT, Self-Opening, RH Die Head

45322 815A 1/8" - 2" BSPT, Self-Opening, RH EUR. RT

97070 811A 1/8" - 2" BSPT, Quick-Opening, RH Die Head

97045 531 1/4" - 1" Bolt, Quick-Opening, RH/LH Die Head

97050 532 11/4" - 2" Bolt, Quick-Opening, RH/LH Die Head

67657 250 Folding Wheel Stand

58077 250 Folding Wheel Stand

92457 100A Universal Leg & Tray Stand

92462 150A Universal Wheel & Tray Stand

92467 200A Universal Wheel & Cabinet Stand

51005 819 Nipple Chuck, 1/2" - 2" NPT

68160 819 Nipple Chuck, 1/2" - 2" BSPT

For 300 Compact Only

84537 816 1/8" - 3/4" Semi-Automatic Die Head

84532 817 1" - 2" Semi-Automatic Die Head

67662 — 916 Groover Adapter Bracket

For 1233 Only

54437 728 21/2" - 3" NPT, Receding Self-Opening, RH Die Head

93562 928 21/2" - 3" BSPT, Receding Self-Opening, RH Die Head

— 419 Nipple Chuck

WARNING

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RIDGID Máquina roscadora compacta modelo 300 Manuel utilisateur

RIDGID Máquina roscadora compacta modelo 300 Manuel utilisateur

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