Miller XR A AND XR W GUNS Le manuel du propriétaire

Marque: Miller

Modèle: XR A AND XR W GUNS

Catégorie: Système de soudage

Taper: Le manuel du propriétaire

XR A And XR W

(With Quick Disconnect)

™

Processes

OM-236297S 2023−11

MIG (GMAW) Welding

File: MIG (GMAW)

™

Description

Semi-Automatic, Air/Water-

Cooled, MIG (GMAW) Welding

Gun

CE And UKCA Models

200 Ampere (Air) Push-Pull Welding Gun

400 Ampere (Water) Push-Pull Welding Gun

For product information,

Owner’s Manual translations,

and more, visit

www.MillerWelds.com

Miller Electric manufactures a full line

of welders and welding related equipment.

For information on other quality Miller

products, contact your local Miller distributor to receive the latest full

line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at

www.MillerWelds.com on the web.

Thank you and congratulations on choosing Miller. Now you can get

the job done and get it done right. We know you don’t have time to do

it any other way.

That’s why when Niels Miller first started building arc welders in 1929,

he made sure his products offered long-lasting value and superior

quality. Like you, his customers couldn’t afford anything less. Miller

products had to be more than the best they could be. They had to be the

best you could buy.

Today, the people that build and sell Miller products continue the

tradition. They’re just as committed to providing equipment and service

that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They

will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick

and easy. With Miller you can count on years

of reliable service with proper maintenance.

And if for some reason the unit needs repair,

there’s a Troubleshooting section that will

help you figure out what the problem is. The

parts list will then help you to decide the

exact part you may need to fix the problem.

Warranty and service information for your

particular model are also provided.

Miller is the first welding

equipment manufacturer in

the U.S.A. to be registered to

the ISO 9001 Quality System

Standard.

Working as hard as you do

− every power source from

Miller is backed by the most

hassle-free warranty in the

business.

From Miller to You

Mil_Thank1

2017−06

TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING 1........

1-1. Symbol Usage 1........................................................................

1-2. Arc Welding Hazards 1..................................................................

1-3. California Proposition 65 Warnings 2.......................................................

1-4. Principal Safety Standards 2.............................................................

1-5. EMF Information 2......................................................................

SECTION 2 − MESURES DE SÉCURITÉ VISANT LES PISTOLETS DE SOUDAGE GMAW − À LIRE AVANT

UTILISATION 1................................................................................

2-1. Signification des symboles 1.............................................................

2-2. Dangers relatifs au soudage à l’arc 1......................................................

2-3. Proposition californienne 65 Avertissements 2...............................................

2-4. Principales normes de sécurité 2..........................................................

2-5. Informations relatives aux CEM 2.........................................................

SECTION 3 − DEFINITIONS 3...................................................................

3-1. Additional Safety Symbols And Definitions 3................................................

3-2. Miscellaneous Symbols And Definitions 3...................................................

SECTION 4 − SPECIFICATIONS 4................................................................

4-1. Gun Specifications 4....................................................................

4-2. Duty Cycle And Overheating 4............................................................

4-3. Environmental Specifications 4...........................................................

SECTION 5 − INSTALLATION 5..................................................................

5-1. Connections With A Constant Current (CC), Constant Voltage (CV) Or Constant Current/Constant

Voltage (CC/CV) Welding Power Source Having A 14-Socket

Receptacle 5..........................................................................

5-2. Air-Cooled Gun Connections 6............................................................

5-3. Water-Cooled Gun Connections 7.........................................................

5-4. Millermatic 350/350P Water Cooled Gun Connections 8.......................................

5-5. Threading Welding Wire Through Millermatic 350/350P 9......................................

5-6. Threading Welding Wire Through XR-Control Feeder 10.......................................

5-7. Adjusting Tension At Feeder 11............................................................

5-8. 10-Pin Plug Information 12................................................................

5-9. Removing Top Cover Of Pistol Grip Gun 12..................................................

5-10. Threading Welding Wire Through Gun 13....................................................

SECTION 6 − OPERATION 14....................................................................

6-1. Gun Controls 14.........................................................................

6-2. Shielding Gas 14........................................................................

6-3. Sequence Of Gas Metal Arc Welding (GMAW) − Continuous Or Spot 14..........................

6-4. Coolant Supply For Water-Cooled Models Only 15............................................

SECTION 7 − MAINTENANCE & TROUBLESHOOTING 16...........................................

7-1. Replacing The Gun Liner 17...............................................................

7-2. Changing Gun Contact Tip 18.............................................................

7-3. Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns 18...................................

7-4. Replacing Or Cleaning Gun Drive Roll Bearing In Pistol-Grip Guns 19............................

7-5. Replacing Head Tube Liner In Pistol-Grip Guns 19............................................

7-6. Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns 20................................

7-7. T

roubleshooting

20......................................................................

SECTION 8 − ELECTRICAL DIAGRAMS 21........................................................

WARRANTY

DECLARATION OF CONFORMITY

for European Community (CE marked) products.

MILLER Electric Mfg. LLC, 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the

product(s) identified in this declaration conform to the essential requirements and provisions of

the stated Council Directive(s), Commission Regulation(s) and Standard(s).

Product/Apparatus Identification:

Product Stock Number

XR‐15/30A W/QUICK DISCONNECT 198127, 198128

XR‐15/30W W/QUICK DISCONNECT 198129, 198130

Council Directives and Commission Regulations:

•2014/35/EU Low Voltage

•2011/65/EU and amendment 2015/863 Restriction of the use of certain hazardous substances in electrical

and electronic equipment

Standards:

•EN IEC 609747:2019 Arc welding equipment – Part 7: Torches

•EN IEC 6300:2018 Technical documentation for the assessment of electrical and electronic products with

respect to the restriction of hazardous substances

Signatory:

_____________________________________ ___________________________________________

David A. Werba Date of Declaration

MANAGER, PRODUCT DESIGN COMPLIANCE

August 18, 2021

247818C

DECLARATION OF CONFORMITY

For United Kingdom (UKCA marked) products.

MILLER Electric Mfg. LLC, 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the

product(s) identified in this declaration conform to the essential requirements and provisions of

the stated Regulation(s) and Standard(s).

Product/Apparatus Identification:

Product Stock Number

XR‐15/30A W/QUICK DISCONNECT 198127, 198128

XR‐15/30W W/QUICK DISCONNECT 198129, 198130

Regulations:

•S.I. 2016/1101 Electrical Equipment (Safety) Regulations 2016

•S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and

Electronic Equipment Regulations

Standards:

•EN IEC 609747:2019 Arc Welding Equipment – Part 7: Torches

•EN IEC 6300:2018 Technical documentation for the assessment of electrical and electronic

products with respect to the restriction of hazardous substances

Signatory:

_____________________________________ ___________________________________________

David A. Werba Date of Declaration

MANAGER, PRODUCT DESIGN COMPLIANCE

August 18, 2021

291110A

OM-

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW

WELDING GUNS − READ BEFORE USING

SR7 (MIG) 2022-01

Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE − Indicates statements not related to personal injury.

.Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid

these hazards.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Principal Safety Standards, and in welding pow-

er source Owner’s Manual. Read and follow all Safety Stan-

dards.

Only qualified persons should install, operate, maintain, and

repair this equipment. A qualified person is defined as one

who, by possession of a recognized degree, certificate, or

professional standing, or who by extensive knowledge, train-

ing and experience, has successfully demonstrated ability to

solve or resolve problems relating to the subject matter, the

work, or the project and has received safety training to recog-

nize and avoid the hazards involved.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

DAlways wear dry insulating gloves.

DInsulate yourself from work and ground.

DDo not touch live electrode or electrical parts.

DReplace worn, damaged, or cracked guns or cables.

DTurn off welding power source before changing contact tip or gun

parts.

DKeep all covers and handle securely in place.

FUMES AND GASES can be hazardous.

DKeep your head out of the fumes.

DVentilate area, or use breathing device. The

recommended

way to determine adequate

ventilation

is to sample for the composition and quantity of fumes

and gases to which personnel are exposed.

DRead and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

MOVING PARTS can injure.

DKeep away from moving parts.

DKeep away from pinch points such as drive

rolls.

WELDING can cause fire or explosion.

DDo not weld near flammable material.

DDo not weld on containers that have held com-

bustibles, or on closed containers such as

tanks, drums, or pipes unless they are properly prepared ac-

cording to AWS F4.1 (see Safety Standards).

DWatch for fire; keep extinguisher nearby.

DRead and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

BUILDUP OF GAS can injure or kill.

DShut off compressed gas supply when not in

use.

DAlways ventilate confined spaces or use ap-

proved air-supplied respirator.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

ARC RAYS can burn eyes and skin.

DWear an approved welding helmet fitted with a proper shade of filter

lenses to protect your face and eyes from arc rays and sparks

when welding or watching (see ANSI Z49.1 and Z87.1 listed in

Safety Standards).

DWear approved safety glasses with side shields under your

helmet.

DUse protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

DWear body protection made from leather or flame-resistant cloth-

ing (FRC). Body protection includes oil-free clothing such as

leather gloves, heavy shirt, cuffless trousers, high shoes, and a

cap.

HOT PARTS can burn.

DAllow gun to cool before touching.

DDo not touch hot metal.

DProtect hot metal from contact by others.

OM-

NOISE can damage hearing.

Noise from some processes or equipment can

damage hearing.

DCheck for noise level limits exceeding those

specified by OSHA.

DUse approved ear plugs or ear muffs if noise level is high.

DWarn others nearby about noise hazard.

WELDING WIRE can injure.

DKeep hands and body away from gun tip when

trigger is pressed.

READ INSTRUCTIONS.

DRead and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

DUse only genuine replacement parts from the manufacturer.

DPerform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and

local codes.

1-3. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-

cluding lead, which are known to the state of California to

cause cancer and birth defects or other reproductive

harm.

For more information, go to www.P65W

arnings.ca.gov

1-4. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, American Welding

Society standard ANSI Standard Z49.1. Website: www.aws.org.

Safe Practice For Occupational And Educational Eye And Face Protec-

tion, ANSI Standard Z87.1 from American National Standards Institute.

Website: www.ansi.org.

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting, American Welding Society Standard AWS F4.1. Website:

www.aws.org.

National Electrical Code, NFPA Standard 70 from National Fire Protection

Association. Website: www.nfpa.org.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,

from Compressed Gas Association. Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes, CSA Standard

W117.2 from Canadian Standards Association.

Website: www.csagroup.org.

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work, NFPA Standard 51B from National Fire Protection Association.

Website: www.nfpa.org.

OSHA Occupational Safety and Health Standards for General Industry,

Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart N, Part

1910 Subpart Q, and Part 1926, Subpart J. Website: www.osha.gov.

1-5. EMF Information

Electric current flowing through any conductor causes localized electric

and magnetic fields (EMF). The current from arc welding (and allied pro-

cesses including spot welding, gouging, plasma arc cutting, and induc-

tion heating operations) creates an EMF field around the welding circuit.

EMF fields can interfere with some medical implants, e.g. pacemakers.

Protective measures for persons wearing medical implants have to be

taken. For example, restrict access for passers−by or conduct individu-

al risk assessment for welders. All welders should use the following pro-

cedures in order to minimize exposure to EMF fields from the welding

circuit:

1. Keep cables close together by twisting or taping them, or using a

cable cover.

2. Do not place your body between welding cables. Arrange cables

to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding, spot

welding, gouging, plasma arc cutting, or induction heating operations.

If cleared by your doctor, then following the above procedures is recom-

mended.

OM-246 379 Page 1

SECTION 2 − MESURES DE SÉCURITÉ VISANT LES

PISTOLETS DE SOUDAGE GMAW − À LIRE AVANT

UTILISATION

SR7(MIG)_2022−01_fre

Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives

aux précautions de sécurité et au mode opératoire.

2-1. Signification des symboles

DANGER! − Indique une situation dangereuse qui si on

l’évite pas peut donner la mort ou des blessures graves.

Les dangers possibles sont montrés par les symboles

joints ou sont expliqués dans le texte.

Indique une situation dangereuse qui si on l’évite pas

peut donner la mort ou des blessures graves. Les dan-

gers possibles sont montrés par les symboles joints ou

sont expliqués dans le texte.

AVIS − Indique des déclarations pas en relation avec des blessures

personnelles.

.Indique des instructions spécifiques.

Ce groupe de symboles veut dire Avertissement! Attention! DANGER

DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES

CHAUDES. Reportez−vous aux symboles et aux directives

ci−dessous afin de connaître les mesures à prendre pour éviter tout

danger.

2-2. Dangers relatifs au soudage à l’arc

Les symboles présentés ci-après sont utilisés tout au long du

présent manuel pour attirer votre attention et identifier les ris-

ques de danger. Lorsque vous voyez un symbole, soyez vigilant

et suivez les directives mentionnées afin d’éviter tout danger.

Les consignes de sécurité présentées ci−après ne font que rés-

umer les informations contenues dans les principales normes

de sécurité et manuel d’utilisation du poste de soudage. Veuillez

lire et respecter toutes ces normes de sécurité.

’installation,

l’utilisation, l’entretien et les réparations ne

doivent être confiés qu’à des personnes qualifiées. Une per-

sonne qualifiée est définie comme celle qui, par la posses-

sion d’un diplôme reconnu, d’un certificat ou d’un statut pro-

fessionnel, ou qui, par une connaissance, une formation et

une expérience approfondies, a démontré avec succès sa ca-

pacité à résoudre les problèmes liés à la tâche, le travail ou

le projet et a reçu une formation en sécurité afin de recon-

naître et d’éviter les risques inhérents.

Au cours de l’utilisation, tenir toute personne à l’écart et plus

particulièrement

les enfants.

UN CHOC ÉLECTRIQUE peut tuer.

DPorter toujours des gants secs et isolants.

DS’isoler de la pièce et de la terre.

DNe jamais toucher une électrode ou des pièces

électriques

sous tension.

DRemplacer les pistolets ou câbles de soudage qui sont endom-

magés, usés ou craquelés.

DMettre la soudeuse hors tension avant de remplacer un bec

contact ou des pièces de pistolet.

DS’assurer que tous les couvercles et poignées sont fermement

assujettis.

LES VAPEURS ET LES FUMÉES

peuvent être nocives.

DÉloigner sa tête des endroits renfermant des

vapeurs.

DAérer la zone de travail ou porter un appareil respiratoire. Pour dé-

terminer la bonne ventilation, il est recommandé de procéder à un

prélèvement

pour la composition et la quantité de fumées et de gaz

auxquels est exposé le personnel.

DLire et comprendre les fiches de données de sécurité et les instruc-

tions du fabricant concernant les adhésifs, les revêtements, les net-

toyants, les consommables, les produits de refroidissement, les

dégraisseurs,

les flux et les métaux.

LE SOUDAGE peut causer un in-

cendie ou une explosion.

DNe pas souder à proximité de matériaux inflam-

mables.

DNe pas effectuer le soudage sur des conteneurs fermés tels que

des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été

préparés correctement conformément à AWS F4.1 (voir les

Normes de Sécurité).

DPrendre garde aux incendies et toujours avoir un extincteur à

proximité.

DLire et comprendre les fiches de données de sécurité et les

instructions du fabricant concernant les adhésifs, les revêtements,

les nettoyants, les consommables, les produits de refroidissement,

les dégraisseurs, les flux et les métaux.

L’ACCUMULATION DE VAPEURS

peut causer des lésions ou la mort.

DQuand on n’utilise pas le gaz comprimé de pro-

tection, fermer le robinet de la bouteille.

DAssurer toujours la ventilation des zones fermées ou utiliser un

appareil respiratoire avec alimentation en air.

Les PIÈCES MOBILES peuvent

causer des blessures.

DNe pas s’approcher des organes mobiles.

DNe pas s’approcher des points de coincement

tels que des rouleaux de commande.

LE RAYONNEMENT DE L’ARC peut

brûler les yeux et la peau.

Le rayonnement de l’arc du procédé de soudage

génère des rayons visibles et invisibles intenses

(ultraviolets et infrarouges) susceptibles de provoquer des brûlures

dans les yeux et sur la peau. Des étincelles sont projetées pendant le

soudage.

DPorter un casque de soudage approuvé muni de verres filtrants

approprié pour protéger visage et yeux pendant le soudage

(voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité).

DPorter des lunettes de sécurité avec écrans latéraux même sous

votre casque.

OM-246 379 Page 2

DAvoir recours à des écrans protecteurs ou à des rideaux pour

protéger les autres contre les rayonnements les éblouissements

et les étincelles ; prévenir toute personne sur les lieux de ne pas

regarder l’arc.

DPorter une protection corporelle en cuir ou des vêtements ig-

nifuges (FRC). La protection du corps comporte des vêtements

sans huile comme par ex. des gants de cuir, une chemise solide,

des pantalons sans revers, des chaussures hautes et une

casquette.

LES PIÈCES CHAUDES peuvent

provoquer des brûlures.

DLaisser refroidir le pistolet avant de le toucher.

DNe pas toucher d’objets métalliques chauds.

DAbriter les objets métalliques contre tout

contact par les personnes à proximité.

Le BRUIT peut endommager l’ouie.

Le bruit des processus et des équipements peut

affecter l’ouïe.

DVérifier si les niveaux de bruit excèdent les lim-

ites spécifiées par l’OSHA.

DUtiliser des bouche-oreilles ou des serre-tête antibruit approuvés si

le niveau de bruit est élevé.

DAvertir les personnes à proximité au sujet du danger inhérent au

bruit.

LES FILS DE SOUDAGE peuvent

provoquer des blessures.

DÉloigner les mains et le corps de la buse du

pistolet après avoir appuyé sur la gâchette.

LIRE LES INSTRUCTIONS.

DLire et appliquer les instructions sur les

étiquettes

et le Mode d’emploi avant

l’installation,

l’utilisation ou l’entretien de

l’appareil.

Lire les informations de sécurité au

début du manuel et dans chaque section.

DN’utiliser que les pièces de rechange recommandées par le cons-

tructeur.

DEffectuer l’installation, l’entretien et toute intervention selon les

manuels d’utilisateurs, les normes nationales, provinciales et de

l’industrie,

ainsi que les codes municipaux.

2-3. Proposition californienne 65 Avertissements

AVERTISSEMENT : ce produit peut vous exposer à des

produits chimiques tels que le plomb, reconnus par l’État de

Californie comme cancérigènes et sources de malformations

ou d’autres troubles de la reproduction.

Pour plus d’informations, consulter www.P65W

arnings.ca.gov

2-4. Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes, American Welding

Society standard ANSI Standard Z49.1. Website: www.aws.org.

Safe Practice For Occupational And Educational Eye And Face Protec-

tion, ANSI Standard Z87.1 from American National Standards Institute.

Website: www.ansi.org.

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting, American Welding Society Standard AWS F4.1 Web-

site:www.aws.org

National Electrical Code, NFPA Standard 70 from National Fire Protection

Association. Website: www.nfpa.org.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,

from Compressed Gas Association. Website:www.cganet.com.

Safety in Welding, Cutting, and Allied Processes, CSA Standard

W117.2 from Canadian Standards Association.

Website: www.csagroup.org.

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work, NFPA Standard 51B from National Fire Protection Association.

Website: www.nfpa.org.

OSHA Occupational Safety and Health Standards for General Industry,

Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart N, Part

1910 Subpart Q, and Part 1926, Subpart J. Website: www.osha.gov.

2-5. Informations relatives aux CEM

Le courant électrique qui traverse tout conducteur génère des champs

électromagnétiques (CEM) à certains endroits. Le courant de soudage

crée un CEM autour du circuit et du matériel de soudage. Le courant

issu d’un soudage à l’arc (et de procédés connexes, y compris le

soudage par points, le gougeage, le découpage plasma et les

opérations

de chauffage par induction) crée un champ

électromagnétique

(CEM) autour du circuit de soudage. Les champs

électromagnétiques

produits peuvent causer interférence à certains

implants médicaux, p. ex. les stimulateurs cardiaques. Des mesures de

protection pour les porteurs d’implants médicaux doivent être prises:

Limiter par exemple tout accès aux passants ou procéder à une

évaluation

des risques individuels pour les soudeurs. Tous les

soudeurs doivent appliquer les procédures suivantes pour minimiser

l’exposition aux CEM provenant du circuit de soudage:

1 Rassembler les câbles en les torsadant ou en les attachant avec

du ruban adhésif ou avec une housse.

2 Ne pas se tenir au milieu des câbles de soudage. Disposer les

câbles d’un côté et à distance de l’opérateur.

3 Ne pas courber et ne pas entourer les câbles autour de votre

corps.

4 Maintenir la tête et le torse aussi loin que possible du matériel du

circuit de soudage.

5 Connecter la pince sur la pièce aussi près que possible de la

soudure.

6 Ne pas travailler à proximité d’une source de soudage, ni

s’asseoir ou se pencher dessus.

7 Ne pas souder tout en portant la source de soudage ou le

dévidoir.

En ce qui concerne les implants médicaux :

Les porteurs d’implants doivent d’abord consulter leur médecin avant

de s’approcher des opérations de soudage à l’arc, de soudage par

points, de gougeage, du coupage plasma ou de chauffage par

induction. Si le médecin approuve, il est recommandé de suivre les pro-

cédures précédentes.

OM-236297 Page 3

SECTION 3 − DEFINITIONS

3-1. Additional Safety Symbols And Definitions

.Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Safe1 2012−05

Do not discard product (where applicable) with general waste.

Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection

facility.

Contact your local recycling office or your local distributor for further information. Safe37 2017−04

3-2. Miscellaneous Symbols And Definitions

.Some symbols are found only on CE products.

AAmperes

XDuty Cycle

U1Primary Voltage

VVolts

I2Rated Welding

Current

Conventional

Load Voltage

IP Degree Of

Protection

Percent

I1Primary Current

Notes

OM-236297 Page 4

SECTION 4 − SPECIFICATIONS

4-1. Gun Specifications

Model Welding Output Range Electrode

Wire Diameter

Capacity

Wire Feed

Speed Range Net Weight

(Torch Only)

XR-A − 15 and 30 ft

(4.6 or 9.1 m) gun

(Air Cooled)

200 A at 100% Duty Cycle

250 A at 60% Duty Cycle .030 To 1/16 in.

(0.8 To 1.6 mm)

aluminum wire

70 To 900 ipm

(1.8 To 23 mpm) 2.2 lb (1 kg)

(less cables)

XR-W − 15 and 30 ft

(4.6 or 9.1 m) gun

(Water Cooled)

400 A at 100% Duty Cycle .030 To 1/16 in.

(0.8 To 1.6 mm)

aluminum wire

70 To 900 ipm

(1.8 To 23 mpm) 2.4 lb (1.08 kg)

(less cables)

4-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min-

utes that unit can weld at rated load

without overheating.

NOTICE − Exceeding duty cycle

can damage unit and void warranty.

sduty1 5/95

6 Minutes Welding 4 Minutes Resting

Continuous Welding

Air-Cooled Models

Water-Cooled Models

100% Duty Cycle At 400 Amperes Using Argon

Continuous Welding

100% Duty Cycle At 200 Amperes Using Argon 60% Duty Cycle At 250 Amperes Using Argon

4-3. Environmental Specifications

A. Information On Electromagnetic Fields (EMF)

!This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding.

This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public

access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.

Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding

circuit may not be a major contributor to the EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure

information.

SThe EMF assessment on this equipment was conducted at 0.5 meter.

SAt a distance of 1 meter the EMF exposure values were less than 20% of the permissible values. ce-emf 1 2010-10

B. Temperature Specifications

Operating Temperature Range Storage Temperature Range

14 to 104 °F (−10 to 40°C) −4 to 131 °F (−20 to 55°C)

Temp_2016- 07

OM-236297 Page 5

SECTION 5 − INSTALLATION

.Be sure that contact tip, liner, and drive rolls are correct for wire size and type. See Parts List to change parts as needed.

5-1. Connections With A Constant Current (CC), Constant Voltage (CV) Or Constant

Current/Constant Voltage (CC/CV) Welding Power Source Having A 14-Socket

Receptacle

Ref. 151 666-G / 250 586-A / 804 653-A / 245 997-A

Millermatic 350P

XR D Control

1 CV Or CC/CV Welding Power Source

2 24 VAC/Contactor Control 14-Pin

Plug

3 Negative (−) Weld Cable

4 Workpiece

5 Welding Gun

6 Wire Feeder

7 Positive (+) Weld Cable

8 Gas Hose

9 Gas Cylinder

.Shielding gas pressure not to exceed

100 psi (689 kPa).

OM-236297 Page 6

5-2. Air-Cooled Gun Connections

Ref. 245 995-A / 246 218-A / 250 581-A

1 Gun Control Cable

Insert plug into Gun Control receptacle, and

tighten threaded collar.

2 Gun Power Pin

3 Gun Bushing

4 Gun Securing Knob

5 Drive Casting

Loosen gun securing knob and insert gun

power pin through gun bushing until it

bottoms against drive casting. Tighten

knob.

Left Side

OM-236297 Page 7

5-3. Water-Cooled Gun Connections

Ref. 246 218-A / 250 583-A

.Turn on coolant supply before

welding or gun will be dam-

aged.

1 Gun Control Cable

Insert plug into Gun Control

receptacle, and tighten threaded

collar.

2 Gun Power Pin

3 Gun Securing Knob

4 Gun Bushing

5 Drive Casting

Loosen gun securing knob, and

insert gun power pin through gun

bushing until it bottoms against

drive casting. Tighten knob. Close

and latch door.

6 Gun (Coolant) “In” Hose

Connect to Water “Out” fitting on

feeder (left-hand threads).

7 Gun (Coolant) “Out” Hose

Connect to Water “In” fitting on

feeder (left-hand threads)

8 Water Cooler Output

9 Water Cooler Input

10 Feeder (Coolant) Output

11 Feeder (Coolant) Input

Tools Needed:

9/16 in.

Left Side

OM-236297 Page 8

5-4. Millermatic 350/350P Water Cooled Gun Connections

Ref. 804 945-A / 151 666-G

.Turn on coolant supply before welding

or gun will be damaged.

1 Coolant Supply

2 Millermatic 350P

3 Gun Control Cable

Insert plug into gun control receptacle and

tighten threaded collar.

4 Water In Hose

Connect to coolant supply with supplied

coupler and water hose (left-hand threads).

5 Gun Connector

Loosen gun securing knob, and insert gun

connector through Wire opening until it

bottoms against block. Tighten knob. Close

and latch door.

6 Water Out Hose

Connect to coolant supply with supplied

coupler and water hose (left-hand threads).

7 Coolant “In”

8 Coolant

“

Out

”

Tools Needed:

9/16 in.

OM-236297 Page 9

5-5. Threading Welding Wire Through Millermatic 350/350P

1 Wire Spool

2 Welding Wire

3 Inlet Wire Guide

4 Drive Roll

5 Intermediate Wire Guide

6 Outlet Wire Guide

7 Pressure Adjustment Knob

8 Gun Conduit Cable

Lay gun cable out straight.

Tools Needed:

6 in.

(150 mm)

.Hold wire tightly to keep it

from unraveling.

Open pressure assembly. Pull and hold wire; cut off end.

Push wire thru guides into gun;

continue to hold wire.

Close and tighten pressure

assembly, and let go of wire.

.Set pressure indicator

scale to 1/2 lb.

Ref. 803 544-A / 218 243-A / 218 244-A / S-0627-A

Pressure

Indicator

Scale

218243-A

IMPORTANT!

For Aluminum Push-Pull welding.

Thread hub tension nut loosely

IMPORTANT!

For Aluminum

Push-Pull welding.

218244-A

35621 4

See Section 5-10 for threading weld-

ing wire through XR guns.

3/4 in.

Tighten to

1/2 lb.

OM-236297 Page 10

5-6. Threading Welding Wire Through XR-Control Feeder

Ref. 246 218-A / 805 354

Tools Needed:

1 Cable Assembly

Lay cable assembly out straight.

2 Jog Switch

Push Jog switch up to feed wire through

cable assembly.

3 Torque Switch

.Select proper push feeder torque set-

ting for wire size being used. Use low

torque for .030 in. (0.8mm) wire. Use

high torque for all other wire sizes.

JOG / PURGE

Notes

OM-236297 Page 11

5-7. Adjusting Tension At Feeder

Ref. 805 350-A / 242 517-A

Tools Needed:

Pull and hold wire; cut off end.

6 in.

(150 mm)

1 Tension Arm

Open tension arm.

Thread wire thru inlet guide, along drive roll groove, and

into wire conduit. Close tension arm. Adjust tension as

follows:

.Hold wire tightly to keep

it from unraveling.

Wire Size Welding Gun Calibration

3−4

1−2

0.030 - 0.035 in.

0.040 in.

3/64 in.

1/16 in.

Tension Settings

Install proper size drive rolls.

OM-236297 Page 12

5-8. 10-Pin Plug Information

10 Pin* Pin Information

DJG

CIH

AElectrode sense lead

BMotor Common

G Trigger

CMotor 0 to +24 volts DC with respect to pin B

D Trigger

EWire speed Ref. +9 volts DC

HWire speed com

FWire speed 0 to +9 volts DC with respect to pin H

JGun sensing resistor with respect to pin H

INot used

5-9. Removing Top Cover Of Pistol Grip Gun

1 Top Cover Triangular Boss

Push up on triangular boss to open

door. Door hinges on handle.

To open door fully, push up on door

until it clicks into position.

.If door is pushed too far it will

separate from handle. If this

happens the door can be rein-

stalled.

Push door back into original posi-

tion to close.

802 528-C

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Miller XR A AND XR W GUNS Le manuel du propriétaire

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Modèle: XR A AND XR W GUNS

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