2. Dometic
  3. Waeco ASC 6100G

Dometic Waeco ASC 6100G Mode d'emploi

  • Bonjour ! Je suis votre assistant virtuel. J'ai lu le manuel d'utilisation de l'unité de service A/C ASC 6100G. Ce document traite de la maintenance des systèmes de climatisation, du remplissage de réfrigérant et des contrôles d'étanchéité. J'ai également noté la compatibilité avec différents réfrigérants comme le R1234yf, R134a et le R513A. N'hésitez pas à me poser des questions sur les informations contenues dans ce document.
  • Quels réfrigérants peuvent être utilisés avec cette unité de service ?
    L'unité peut-elle être utilisée à l'extérieur ?
    Est-il possible de créer des codes utilisateurs individuels ?
    Comment le volume de réfrigérant est-il mesuré ?
WAECOASC6100G
EN A/C service unit
Operating manual.......................................................3
FR Poste de service climatisation
Manuel d’utilisation...................................................39
DE Klimaservicegerät
Bedienungsanleitung................................................ 77
RU Станция по обслуживанию кондиционеров
Инструкция по эксплуатации....................................115
ES Estación de mantenimiento de aire acondicionado
Instrucciones de uso................................................154
Copyright
©2023DometicGroup.Thevisualappearanceofthecontentsofthismanualisprotectedbycopyrightandde
signlaw.Theunderlyingtechnicaldesignandtheproductscontainedhereinmaybeprotectedbydesign,patent
orpendingpatent.ThetrademarksmentionedinthismanualbelongtoDometicSwedenAB.Allrightsarere
served.
EN
English
Originalinstructions
1Importantnotes...............................................................................................................................................3
2Aboutthemanual............................................................................................................................................3
3TargetGroup...................................................................................................................................................3
4Hotline.............................................................................................................................................................4
5Explanationofsymbols...................................................................................................................................4
6Safetyinstructions.......................................................................................................................................... 4
7ScopeofDelivery............................................................................................................................................6
8Accessories.................................................................................................................................................... 6
9Intendeduse...................................................................................................................................................6
10 Technicaldescription...................................................................................................................................... 7
11 OverviewoftheA/Cserviceunit.................................................................................................................... 8
12 Initialstartup................................................................................................................................................ 10
13 Operation......................................................................................................................................................15
14 Servicetasks................................................................................................................................................ 25
15 Troubleshooting............................................................................................................................................31
16 Disposal........................................................................................................................................................32
17 TechnicalData..............................................................................................................................................32
1 Importantnotes
Pleasereadtheseinstructionscarefullyandfollowallinstructions,guidelines,andwarningsincludedinthisproductmanualinordertoensurethatyouinstall,use,andmaintaintheproductproperlyatall
times.TheseinstructionsMUSTstaywiththisproduct.
Byusingtheproduct,youherebyconfirmthatyouhavereadallinstructions,guidelines,andwarningscarefullyandthatyouunderstandandagreetoabidebythetermsandconditionsassetforthhere
in.Youagreetousethisproductonlyfortheintendedpurposeandapplicationandinaccordancewiththeinstructions,guidelines,andwarningsassetforthinthisproductmanualaswellasinaccordance
withallapplicablelawsandregulations.Afailuretoreadandfollowtheinstructionsandwarningssetforthhereinmayresultinaninjurytoyourselfandothers,damagetoyourproductordamagetoother
propertyinthevicinity.Thisproductmanual,includingtheinstructions,guidelines,andwarnings,andrelateddocumentation,maybesubjecttochangesandupdates.Foruptodateproductinformation,
pleasevisitdocuments.dometic.com.
2 Aboutthemanual
ThisoperatingmanualdescribesA/Cserviceunits.
ItcontainsalltheinstructionsnecessaryforsafeandeffectiveoperationoftheA/Cserviceunit.Beforestarting
theA/Cserviceunitforthefirsttime,readthisoperatingmanualcarefully.
Notetheinformationinthecurrentmaterialsafetydatasheets.Theycanbefoundat:dometic.com/sds
KeepthisoperatingmanualinthecompartmentoftheA/Cserviceunit,sothatanyinformationyouneedisal
waysathand.
Findthismanualinotherlanguagesonlineon
https://documents.dometic.com/search/?query=4445103553.
3 TargetGroup
Onlypeoplethathaveprovenunderstandingtoidentifyandavoidthehazardsinvolvedmayoperateandmaintain
theA/Cserviceunit.Thisknowledgemaybegatheredbyanyappropriatetrainingorsupervision.
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EN
4 Hotline
IfyouneedmoreinformationontheA/Cserviceunitthatisnotcontainedinthismanual,pleasecontactthehot
line:Tel.:+49(0)25728790
5 Explanationofsymbols
WARNINGSafetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultindeathor
seriousinjury.
CAUTIONSafetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultinminoror
moderateinjury.
NOTICEIndicatesasituationthat,ifnotavoided,canresultinpropertydamage.
NOTESupplementaryinformationforoperatingtheproduct.
6 Safetyinstructions
WARNINGFailure to obey these warnings could result in death or serious injury.
•Observenationalworksafetyregulations.
•Observethesafetyinstructionsinthisoperatingmanual.
•TheA/Cserviceunitmayonlybeusedbypersonnelwhoareabletodemonstratetheappropriate
specialisttrainingandarefamiliarwiththeoperationandbasicprinciplesoftheA/Cserviceunit,of
airconditioningsystemsandofrefrigerants.
•TheA/CserviceunitmayonlyberepairedbypersonnelauthorizedbyDometic.
•Onlyusethedeviceforitsintendedpurpose.
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
•DonotmakemodificationstotheA/Cserviceunit.
•Riskofinjuryfromburstingcomponentsifthepermittedtemperaturelimitsareexceeded:Onlytrans
porttheA/Cserviceunitwithoutrefrigeranttoavoidexcesspressure.
•TheA/Cserviceunitmaynotbestoredoutdoors.
•StoretheservicehosesinthehosepocketwhentheA/Cserviceunitisnotinuse.
6.1 Operatingthedevicesafely
WARNINGFailure to obey these warnings could result in death or serious injury.
•DonotoperatetheA/Cserviceunitinareaswherethereisariskofexplosion(forexample,battery
chargingroomsorsprayingbooths).Operateonlyaccordingtherespectivenationalhealthandsafety
regulations.
•DonotpumpcompressedairintotherefrigerantlinesoftheA/Cserviceunitorthevehicleaircondi
tioningsystem.Amixtureofcompressedairandrefrigerantcanbeflammableorexplosive.
• RiskofinjuryduetounplannedorunintendedswitchingonoftheA/Cserviceunit:Switchoff
theA/Cserviceunitpriortoallmaintenanceworkanddisconnectthemainscablefromthemains
supply.PulltheplugfromthesocketorfromtheA/Cserviceunit.
• Riskofburnsfromcoldorhotcomponents:Wearprotectivegloves.
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
•DonotstartuptheA/Cserviceunitifitisdamaged.
•EachtimeyoustartuportopuptheA/Cserviceunit,firstcheckwhethertheA/Cserviceunitandall
theservicehosesareundamagedandthatallvalvesareclosed.
•Laytheservicehosesinsuchawaythattheyposenotrippinghazardforotherpersons.
4
EN
• Seriousinjuriesduetooverturningorfallingload:ThehandleisnotusedtolifttheA/Cservice
unit.OnlypushtheA/Cserviceunitonrollerstotransportit.
•AlwayspositiontheA/Cserviceunitonlevelgroundandsecurethefrontwheels.
•OnlyuseapprovedrefrigerantvesselswithsafetyvalvestorefilltheA/Cserviceunit.
•AlwaysusethemainswitchoftheA/Cserviceunittoswitchitonandoff.Donotleavethedeviceun
attendedwhenitisswitchedon.
• Riskofinjuryfromleakingfluids:Leakingfluidsonthefloorcancausepersonstoslipandinjure
themselves.Wipeupleakedordrippedfluidsimmediatelyorabsorbthemwithasuitablebinding
agent.Disposeoftheminanenvironmentallysoundmanner.
NOTICEIndicates a situation that, if not avoided, can result in property damage.
•NeverexposetheA/Cserviceunittoheavymoisture.
•DonotoperatetheA/Cserviceunitoutdoorswhenitisraining.
•DonotoperatetheA/Cserviceunitnearheatsources(suchasheaters)orindirectsunlight.
•OnlyusetherefrigerantthatyouhavesetintheA/Cserviceunit.Ifotherrefrigerantsaremixedin,
thiscandamagetheA/Cserviceunitandthevehicleairconditioningsystem.
•BeforeyoushutdowntheA/Cserviceunit,makesurethattheselectedprogramhasendedandthat
allvalvesareshut.Otherwiserefrigerantcanleak.
•Whenyoumodifyvaluesinthemenus,alwayscomparethemwiththespecificationsonthevehicle.
•Whenparking,usethebrakeleveronthefrontwheelstosecuretheA/Cserviceunitfromrolling
away.
6.2 Handlingtherefrigerantsafely
WARNINGFailure to obey these warnings could result in death or serious injury.
Donotcarryoutmaintenanceworkonthevehicleairconditioningsystemwhentheengineisatoperating
temperature.Whenperformingmaintenanceonthevehicleairconditioner,thesurfacetemperatureofat
tachmentpartsorsurroundingpartsmustbelessthantherefrigerant'sflashpoint:
R1234yf:405 °C
R134a:743 °C
R513A:notapplicable
CAUTIONFailure to obey these cautions could result in minor or moderate injury.
•Wearpersonalsafetyequipment(safetygogglesandprotectivegloves)andavoidcomingintocon
tactwiththerefrigerant.Contactwiththerefrigerantdrawsoutbodyheatandtheaffectedareascan
freeze.
•Donotinhalerefrigerantvapor.Althoughthevaporisnontoxic,itdisplacestheoxygenyouneedto
breathe.
•Onlyusethedeviceinwellventilatedareas.
•Refrigerantmaynotbeusedinlowlyingspacessuchasassemblypitsorsoakaways.Refrigerant
isheavierthanoxygenandthereforedisplacestheairyouneedtobreathe.Thiscancausealackof
oxygenwhenworkinginunventilatedassemblypits.
NOTICEIndicates a situation that, if not avoided, can result in property damage.
•Makesurethatrefrigerantisnotabletoescapeandleakintotheenvironmentduringoperation,when
fillingordrainingrefrigerantorduringrepairandservicework.Thiswillprotecttheenvironment.Ital
soavoidsthedifficultyorimpossibilityofdetectingleaksinthevehicleorintheA/Cserviceunitdue
tothepresenceofrefrigerantinthevicinityoftheA/Cserviceunit.
•Takesuitableprecautionstoensurethatleakingrefrigerantisnotabletogetintothedrainagesys
tem.
NOTESupplementary information for operating the product.
Specialinformationontherefrigerantandsafetymeasuresaswellastheprotectionofpersonnelandob
jects,includingfireprotection,canbefoundinthesafetysheetsoftherefrigerantmanufacturer.
5
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6.3 Safetymeasuresbytheoperator
TheoperatormustprovideoperatinginstructionsaccordingtorespectivenationalregulationsforeachA/Cservice
unit.TheseoperatinginstructionsmustbeusedtotrainpersonnelinhandlingtheA/Cserviceunit.
Theoperatormustensurethatpersonnelareinstructedinthefollowingpointsatleastonceayear:
•Specialdangerswhendealingwithcompressedgases
•Safetyguidelineswhendealingwithcompressedgases
•Healthprecautionswhendealingwithcompressedgases
•OperatingtheA/CserviceunitandperformingserviceworkontheA/Cserviceunit
Theoperatormustensurethatpersonnelappointedtoperformserviceandrepairworkaswellasleakinspections
arecertifiedtodealwithrefrigerantandfillingsystems.
Certificationandknowledgeoftheapplicableguidelinesandstandardscanbeacquiredfromatrainingcourseat
achamberoftrade,chamberofindustryandcommerceoratanyotherrecognizedtrainingfacility.
Thesystemoperatormustensurethatallservicehosesarelaidinsuchawaythattheycannotbedamagedwhen
theA/Cserviceunitisused.
7 ScopeofDelivery
TheA/Cserviceunitwastestedforleaksbeforeshipping.
Afterdelivery,checkthatallthepartslistedbelowarepresentandundamaged.
Ifanypartsaremissingordamaged,notifythecompanyresponsiblefortransportimmediately.
Description Ref.no.
Goggles/gloves 4445900107
Operatingmanual 4445103553
NOTICEDamage hazard
•Forsafeoperationandcalibrationarefrigerant(R1234yf,R134a,R513A;notinscopeofdelivery)is
required.
•Refrigerantvesselsaresuppliedwithvariousconnectingthreadsandadapters;thesearenotinthe
scopeofdelivery.
8 Accessories
Availableasaccessories(notincludedinthescopeofdelivery):
Description Ref.no.
ReplacementfilterforR134a,R513A 4440400009
ReplacementfilterforR1234yf 4445900221
Spareprinterroll(thermalpaper)(4pieces) 4445900088
Vacuumpumpoil(1000 mL) 8887200018
9 Intendeduse
TheA/Cserviceunitisintendedforperformingmaintenanceonvehicleairconditioningsystems.TheA/Cservice
unitisintendedforcommercialuse.
TheA/Cserviceunitmayonlybeusedtoservicevehicleairconditioningsystemsinwhichoneofthefollowingre
frigerantsisused:
•R1234yf
•R134a
•R513A
6
EN
TheA/Cserviceunitisonlysuitableforapprovedoperatingfluids.
Thisproductisonlysuitablefortheintendedpurposeandapplicationinaccordancewiththeseinstructions.
Thismanualprovidesinformationthatisnecessaryforproperinstallationand/oroperationoftheproduct.Poorin
stallationand/orimproperoperatingormaintenancewillresultinunsatisfactoryperformanceandapossiblefail
ure.
Themanufactureracceptsnoliabilityforanyinjuryordamagetotheproductresultingfrom:
•Incorrectassemblyorconnection,includingexcessvoltage
•Incorrectmaintenanceoruseofsparepartsotherthanoriginalsparepartsprovidedbythemanufacturer
•Alterationstotheproductwithoutexpresspermissionfromthemanufacturer
•Useforpurposesotherthanthosedescribedinthismanual
Dometicreservestherighttochangeproductappearanceandproductspecifications.
10 Technicaldescription
10.1 WarningsontheA/Cserviceunit
Observetheoperatingmanual.
OnlyconnecttheA/CserviceunittoanACsocketwith230 V/240 V,50 Hz/60 Hz(seeTechnical
Dataonpage32).
ProtecttheA/Cserviceunitagainstrain.
Weargloveswhenhandlingrefrigerants.
Weargoggleswhenhandlingrefrigerants.
10.2 Safetydevices
•Pressuremonitor:Switchesthecompressoroffifnormaloperatingpressureisexceeded.
•Pressurereliefvalves:Additionalsafetymechanismtoprotectlinesorvesselsfromburstingifthepressure
continuestorisedespitethesafetypressuremonitor.
•Fanmonitor:Checksthefansworkproperlyatstartup.
10.3 Standbymenu
Thestandbymenushowsthefollowinginformation:
•Refrigerantquantity
•Freshoilquantity
•UVadditivequantity
•Time
•Date
10.4 Basicmenu
Thebasicmenuisthestartmenutothefollowingfunctions:
•Short selection
7
EN
•Free selection
•Other selections
11 OverviewoftheA/Cserviceunit
1 Display
2 Keypad
3 Lowpressuregauge
4 Highpressuregauge
5 Frontcover
6 Frontwheelswithwheelstops
7 USBport
8
EN
8 Containerforfreshoil
9 Drainedoilreceptacle
10 ContainerforUVtracer
11 Mainswitch
12 Fan
9
EN
12 Initialstartup
ThischapterdescribestheproceduresyouhavetocarryoutbeforeyoucanoperatetheA/Cserviceunit.
12.1 Settingupandswitchingon
NOTEInordertoachievecorrectmeasurements,theA/Cserviceunitmustbeplacedonalevelflatsur
faceduringoperation.Ignoreanyerrorcodeswhichoccurduringcommissioning(Troubleshootingon
page31)andskipbypressingENTER.
1. WheeltheA/Cserviceunittotheworkplaceandlockthefrontwheels.
2. Mounttheservicehoses.
3. Setthelengthoftheservicehoses(Settingthelengthoftheservicehosesonpage11).
4. ConnecttheA/Cserviceunittothepowersupply.
5. ToswitchtheA/Cserviceuniton,setthemainswitchtoI.
Theswitchondelayrunsfor35 sandthehousingisventilated.Thesoftwareversionnumberthenappearsin
thedisplayforseveralseconds:
mgas0081
mgas2107
XXXXXXXX
LF
DB
SW
SN000000
LE
ASCXXXXX
Dometic Germany GmbH
SW:
Softwarestatus
DB:
Database
SN:
Serialnumber
LF:
Languagefile
6. Oncethestartupprocedureiscomplete,theA/Cserviceunitrequirestheselectionoftherefrigerant(Select
ingtherefrigerantonpage10).
12.2 Selectingtherefrigerant
OninitialstartuptheA/Cserviceunitdisplaystherefrigerantselectionmenu.
1. Intherefrigerantselectionmenuusethecursorkeys or toselectthedesiredrefrigerant(inthefollowing
exampleR513A).
R‐513A
R‐1234yf
R‐134a
Refrigerant
2. PressENTERtoconfirm.
Thechosenrefrigerantisdisplayed.
10
EN
No
Yes
ENTEROK
R‐513A
Refrigerant
Confirm
3. PressENTERtoconfirmtheselectionandfollowtheinstructionsinthedisplayandprovidedhere:
ENTEROK
Oncedone,pressOK.
connectionhose!
PleaseinstallHP/LP
4. InstalltheHP/LPconnectionhoses.
5. PressENTERtoconfirm.
Wait !
Theservicehosesareevacuated.
6. Waituntiltheservicehosesareevacuated.
7. PressENTERtoconfirmthedisplayedrefrigerant:
ENTEROK
R ‐ 513A !
Usageonlywith
WARNING!
TheA/Cserviceunitrunsacleaningphaseoftheinternalvesselpressure.
pressuremb.
Internalvessel
Cleaningphase.
AfterwardstheA/Cserviceunitrunsasoftwaretest.
Don'tconnectto
Softwaretest.
Pleasewait!
theA/Csystemyet!
AfterwardstheA/CserviceunitdisplaystheStandbymenu:
Refrigerant g. XXXX
11:56:35 10/03/17
12.3 Settingthelengthoftheservicehoses
NOTE
•Iflongerorshorterservicehosesarerequiredfortheunit,youhavetoadjustthefillingquantitiesto
thenewhoselengths.
•Theservicehosesforthehighandlowpressuresidesmustalwaysbeofthesamelengthasother
wisethefillingquantitieswillnotbecorrectlymeasured.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
11
EN
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkeys or toselect Service
Service.
‐‐‐‐
4. PressENTERtoconfirm.
5. Enterthepassword7732.
6. Enterthehoselengthincentimetres.
7. PressENTERtoconfirm.
12.4 Selectingthelanguage
1. Pressthecursorkeys or .
2. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
3. PressENTERtoconfirm.
4. Usethecursorkey toselectService.
5. PressENTERtoconfirm.
6. Enterthepassword5264.
7. Usethecursorkeys or toselectthepreferredlanguage.
8. PressENTERtoconfirm.
9. PressSTOP.
Thelanguagechosenisactiveandthestandbymenuisdisplayed.
12.5 Enteringthecompanydata
Thecompanydataisprintedoutwitheveryservicelog.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword3282.
Thecompanydataisshowninthethirdlineofthedisplay.
Youcanenterfivelines,eachwithupto20characters.
ThedisplayshowsthenumberoflinesofcompanydataafterthemessageEnter company data(01to05).
Usethecursorkeys or toselectthelineofcompanydatayouwant.
12
EN
6. Usethekeypadandthecursorkeystoenterthedata.Toswitchbetweenupperandlowercase,pressthe
key.Todeleteacharacter,brieflypresstheCkey.Todeletethecurrentline,pressandholddowntheCkey.
7. PressENTERtoconfirm.
8. PressSTOP.
Thesetdataisactivated.
9. PressSTOPagain.
Thestandbymenuisdisplayed.
12.6 Enteringthedateandtime
Dateandtimearerequiredforloggingoftheserviceprocedures.Thedateandthetimeareprintedalongwiththe
companydataoneveryservicelog.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword8463.
6. Usethekeypadandthecursorkeystoentertheinformation.
7. PressENTERtoconfirm.
8. PressSTOP.
Thestandbymenuisdisplayed.
12.7 Editingdefaultvalues
TheA/Cserviceunithaspresetvaluesforthemostimportantservicetasks.Thedefaultvaluesappear
automaticallywhenyouselecttherespectivemenu.
Youcanalterthefollowingdefaultvaluesifnecessary:
Parameter Defaultvalue
Pressureincreasetesttimemin. 5
Vacuumtimemin. 20
Leaktestmin. 4
PAGoilml.(additionalquantity) 0
UVtracerml. 0
FillingQt.g. 500
Displaylogo? Yes
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectService.
4. PressENTERtoconfirm.
5. Enterthepassword7388.
6. Usethekeypadandthecursorkeystoentertheinformation.
13
EN
7. PressENTERtoconfirm.
8. PressSTOP.
Thestandbymenuisdisplayed.
12.8 InsertingthecontainersforoilandUVadditive
NOTICEDamage hazard
Onlyuseoilsapprovedforthecorrespondingrefrigerant.Observethemanufacturer'sinstructions.
Pushthecontainersintothesnaplocks:
•Containerforfreshoil(8)
•Drainedoilreceptacle(9)
•ContainerforUVtracer(10)
12.9 Fillinguptheinternalrefrigerantcontainer
WhentheA/Cserviceunitisstartedforthefirsttime,theA/CserviceunitdisplaysError 12,becausetheinter
nalrefrigerantvesselmustbefilledfromanexternalrefrigerantvesselwithatleast2000 gofrefrigerant.
1. PressSTOPtoconfirm.
Thecurrentsupplyquantitiesaredisplayedinthestandbymenu.
2. ConnecttheexternalrefrigerantvesseltotheA/Cserviceunit.
NOTEObservetheinstructionsontherefrigerantvessels.VesselsfortheR1234yfrefrigeranthavea
lefthandthread.
Therearethreedifferenttypesofrefrigerantvesselavailable:
•Refrigerantvesselswithoutrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/C
serviceunit,theconnectionmustbeonthebottom(turnthevesselupsidedown).
•Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/Cser
viceunit,theconnectionmustbeatthetop(placethevesselupright).
•Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshavetwoconnections.TotopuptheA/Cser
viceunit,usetheconnectionmarkedwithL(=liquid).WhenfillingtheA/Cserviceunit,theconnectionmust
beatthetop(placethevesselupright).
14
EN
3. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
4. PressENTERtoconfirm.
5. Usethecursorkeys or toselectInt. vessel filling.
Int. vessel filling
Flushing
Reset scales.
Service.
6. PressENTERtoconfirmandfollowtheinstructionsinthedisplayandprovidedhere:
Connect the HP hose
to the external tank
then open the valve
ENTER‐OK STOP‐EXIT
7. PressENTERtoconfirm.
Set the quantity,
then confirm!
Themaximumrefrigerantquantitywhichcanbeaddedappearsinthedisplay.
8. EntertherequiredamountandpressENTERtoconfirm.
Theinternalrefrigerantvesselisfilled.
Whenthefillingprocessisfinished,thiswillbeconfirmedbyanacousticsignal.
9. ClosethevalvesandpressENTERtoconfirm.
Afterfilling,thequantityofrefrigerantintheinternalcontainerisdisplayed.
10. PressSTOPtoexitthemenu.
11. PressSTOPagaintoaccessthestandbymenu.
12. DisconnecttheexternalrefrigerantvesselfromtheA/Cserviceunit.
TheA/Cserviceunitisnowreadyforoperation.
13 Operation
NOTICEDamage hazard
Whentheairconditioningsystemisbeingserviced,theengineandtheA/Cserviceunitmustbeswitched
off.
NOTE
TheA/Cserviceunitisonlysuitablefor230 V/240 V(seeTechnicalDataonpage32).
13.1 Shutdownincaseofrepair,emergenciesandmalfunctions
1. Toensurethatthedeviceisdisconnectedfromthepowersupplyforrepairs,switchitoffusingthemainswitch
andalsopulloutthepowerplug.
2. ToturnofftheA/Cserviceunitinanemergencyormalfunction,turnoffthemainswitch.
13.2 Shortselection
AfullyautomaticairconditioningserviceisstartedusingtheShort selectionmenu.Includedisaleaktestthat
mustbecarriedoutbeforeworkingonthevehicleairconditioner.Thevehicleairconditionerisfilledwithasam
15
EN
plerefrigerant.Thepressureinthevehicleairconditionermustremainconstantoveraperiodof5 min.Thevehi
cleairconditionercanonlybecompletelyfilledifthistesthasbeensuccessfullycompleted.Thesamplefillingis
thendrainedandthevehicleairconditionerevacuated.Thefinalfillingquantityiscompletelyfilleduptoensure
highfillingaccuracy.Youonlyhavetoenterthefillingquantityasshownonthelabelinthevehicle.
ThefollowingactionsareperformedautomaticallyinsuccessionintheShort selectionmenu:
•Extractionoftherefrigerant
•Recyclingtherefrigerant(purity=SAEJ2099)
•Pressurerisetest
•Drainingtheusedoil
•Evacuatingthesystem
•Leaktest/vacuumcheck
•Fillingwithnewoiltotherequiredquantity
•FillingwithUVadditive
•Fillingofrefrigerant
Aftereachprocesshasbeenperformedaservicereportisprinted.Subsequentactionsareonlyinitiatedoncethe
precedingactionhasbeencompletedsuccessfully.
1. FittheservicehosesfortheA/Cserviceunittothevehicleairconditioningsystem,andopentheservicecou
plings.
2. Pressthecursorkey or toaccesthebasicmenu.
3. Inthebasicmenuusethecursorkeys or toselectShort selection.
Short selection
Free selection
Other selections
ENTER‐OK
4. PressENTERtoconfirm.
5. Usethekeypadandthecursorkeystoenterthevehicledata.
6. PressENTERtoconfirm.
7. Entertherefrigerantfillingquantity.Usethevalueshownonthefillingquantitiesstickerinthevehicleanden
teritusingthekeypadandthecursorkeysandpressENTER.
8. Usethecursorkeys or toselectwhethertheairconditioningsystemhastwoconnections(highpressure
andlowpressure)oronlyoneconnection(highpressureorlowpressure).
HP/LP PORT
HP PORT
LP PORT
ENTER‐OK STOP‐EXIT
9. PressENTERtoconfirm.
Thefullyautomaticairconditioningserviceisstarted.
Aftertheairconditioningservicehasfinished,youwillbepromptedtodisconnecttheA/Cserviceunit'sservice
hosesoffromthevehicleairconditioningsystem.
10. DisconnecttheservicehosesandpressENTERtoconfirm.
Theservicehoseswillnowbedrained.TheA/Cserviceunitisthenreadyforfurtheruse.
11. Putthevalvecapsofthevehicleairconditioningsystembackontheconnections.
13.3 UserCodes
ItispossibletoprotecttheA/Cserviceunitfromunauthorisedaccessusingpersonalusercodes.Whenthisfunc
tionisactivated,thesystemqueriestheusercodeafterbeingswitchedon,andtheA/Cserviceunitcannotbe
startedwithoutit.Upto10differentuserscanbecreatedwithindividualcodes.Userscanbecreatedusingthe
administratorcode.
13.3.1 Creatingusercodes
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
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EN
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectServiceandpressENTERtoconfirm.
Flushing
Reset scales.
Service.
ENTER‐OK STOP‐EXIT
4. ToaccestheADMadministratormenuenterthepassword9786andpressENTERtoconfirm.
Service.
‐‐‐‐
5. Entertheadministratorcode0000(defaultsetting)andpressENTERtoconfirm:
Insert ADM Code
‐‐‐‐
NOTEForsecurityreasons,anewadministratorcodemustbeselectedeachtime,butnot0000as
thiswilldeactivatetheentirefunction.
6. Enterthenewadministratorcode:
ADM AREA
Insert new code
‐‐‐‐
7. Confirmthenewadministratorcode:
ADM AREA
Confirm new code
‐‐‐‐
8. Usethecursorkeys or toselecttheuser.
ADM AREA
User number
9. Createthefourdigitpersonalusercode.Onceacodeiscreatedhere,theA/Cserviceunitcanthenonlybe
operatedusingthiscode.
ADM AREA
User number 1
Insert new code
‐‐‐‐
10. Confirmthenewusercode:
ADM AREA
User number
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NOTEToswitchbetweenupperandlowercaseusetheyellowInfokey.
11. EntertheusernameandpressENTERtoconfirm:
ADM AREA
User number
1
User name
John Citizen
ADM AREA
User number 1
John Citizen
Theuseriscreatedandthemenuchangesagaintotheuserselection.
12. Proceedasfollows:
•CreateanotheruserbyusingthecursorkeystoselectDatabaseandproceedasdescribed.
•ToexitthemenupressSTOP.
13.3.2 Enteringusercodes
Ifausercodehasbeencreated,thesamecodemustbeusedtoenabletheA/Cserviceunit.
Entertheusercode.
ENTER USER CODE
‐‐‐‐
Ifyouenteranincorrectusercode,thefollowingerrormessageappears:
WRONG CODE
Oncethecorrectcodeisentered,theA/Cserviceunitisenabledandstartsup.Theuser'snameisdis
played:
John Citizen
13.4 Creatingapersonaldatabase
Youcanenterupto100customerspecificvehicleswiththecorrespondingfillingquantitiesinthisdatabase.The
personalentriesaresavedinthecontrolboard,notontheflashmemorycard.Theentrieswillberetainedeven
afterupdatingthesoftware.Theentriesarestoredchronologically,notalphanumerically.
1. Inthebasicmenuusethecursorkeys or toselectShort selection.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Enterthevehiclelicenseplatenumber(thiscanalsobeleftblank)andpressENTERtoconfirm.
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EN
CAR DATA
PLATE NR:
4. Usethecursorkeys or toselectDatabaseandpressENTERtoconfirm.
Filling Qt.
g.
500
Database
ENTER‐OK STOP‐EXIT
5. SelectPersonal DBandpressENTERtoconfirm.
Personal DB
ALFA ROMEO
ASTON MARTIN
AUDI
6. Inthisemptydatabase,usethecursorkeys or toselecttherespectiveentryandpressENTERtocon
firm.
0
1
7. Tochangetheitem,presstheyellowInfokey.
0
g. ‐‐‐ 0
i‐DB set
8. Enterthevehicledata(model,type)intheblankfieldsandpressENTERtoconfirm.
____________
0
___________________
____________ g. ___ 0
9. EntertherefrigerantquantityandpressENTERtoconfirm.
AUDI 0
A4 (8E)
2000 ‐ 2004 g. 500
Theentryhasbeencreated.
AUDI 0
A4 (8E)
1
10. Proceedasfollows:
•CreateanotherentrybyusingthecursorkeystoselectDatabaseandproceedasdescribed.
•ToexitthemenupressSTOP.
13.5 TransferringtheconsumptionoftherefrigerantontoaUSB
flashdrive
Eachtimeasuctionorfillingprocess(singleprocessorfullyautomatic)iscompleted,theA/Cserviceunitstores
allthedataintheinternalmemory.AreportofthisdatacanbegeneratedandtransferredtoaUSBflshdrive.
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NOTETheUSBflashdrivemustbeformattedwiththeFAT32filesystem.
Eachreportissavedintwoformats:
•AsanHTMLfile(tobeopenedwithanyinternetbrowser)
•AsanXLSfile(tobeopenedwithMicrosoftExcel)
Thereportmaycontainalogo(e.g.theworkshoplogo)ifagraphiciscopiedtotheUSBflashdrivethatmeetsthe
followingrequirements:
•Fileformat:JPEGformat
•Filename:logo.jpg(eachletterinlowercase)
•Screensize:370x50pixels
ThecompanyaddressinthereportistakenfromtheA/Cserviceunit(Enteringthecompanydataonpage12).
13.5.1 Annualreports
Afterthecalendaryearhaschanged,theA/Cserviceunitindicatesthatthedatastoredfromtheprevious
calendaryearshouldbetransferredtoaUSBflashdrive.AftertransferringtheannualdatatoaUSBflashdrive,it
isdeletedfromtheA/Cserviceunit'sinternalmemory.
1. InserttheUSBflashdriveintheUSBport.
2. Followtheinstructionsonthedisplay.
13.5.2 Manualreports
YoucanatanytimemanuallytransferamonthlyorannualreporttoaUSBflashdrive.
1. InserttheUSBflashdriveintheUSBport.
2. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
3. PressENTERtoconfirm.
4. Usethecursorkey toselectServiceandpressENTERtoconfirm:
5. EnterthepasswordandpressENTERtoconfirm.
•4910:Monthlyreport
•4918:Annualreport
IfaUSBflashdrivehasnotbeeninsertedorisnotrecognised,theError 52messageappears.
6. Usethecursorkeys or toselecttherequiredentryandpressENTERtoconfirm.
7. Followtheinstructionsonthedisplay.
8. SwitchbacktothepreviousselectionusingSTOP.
13.6 Displayingrefrigerantconsumption
TheA/Cserviceunitsavesthedataontheamountofrefrigerantfilledandextracted.Youcanprintoutthisdata
asanannualormonthlyoverview.
1. Inthebasicmenuusethecursorkeys or toselectOther selections.
Short selection
Free selection
Other selections
ENTER‐OK
2. PressENTERtoconfirm.
3. Usethecursorkey toselectServiceandpressENTERtoconfirm.
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