Leviton F3168-CFR Guide d'installation

HDX Fiber Optic

Distribution Frame System

Cat. No. F3168-22F

Installation and Operation Manual

DI-010-F3168-20B

WEB VERSION

TABLE OF CONTENTS

1 Product Application Limitation ...................................................................................................... 4

2 System Deﬁnition ............................................................................................................................5

3 Introduction to System Hardware .................................................................................................9

4 Planning the System Installation .................................................................................................15

5 Hardware Installation ....................................................................................................................18

6 Trunk Installation ..........................................................................................................................26

7 Cross Frame Routing Tray Installation .......................................................................................38

8 Front Door Kit Installation ............................................................................................................39

9 Patch Cord Installation and Routing ...........................................................................................40

10 Grounding the HDF3168 Frame ..................................................................................................42

11 “Seismic” or Sub-Floor Bracing .................................................................................................43

12 Expanding the System ................................................................................................................44

13 Warranty and Contact Information .............................................................................................45

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1 PRODUCT APPLICATION INFORMATION

SAFETY INFORMATION

NOTE:

Leviton is not responsible for defects or damages resulting from non-compliant or improper

design, installation, use, repair or alterations, misuse, neglect, accident or abuse of this product.

In no event shall Leviton be liable for special, indirect, incidental or consequential damages

(regardless of the form of action, whether in contract or in tort, including negligence), including

without limitation, lost proﬁts, lost data, system downtime, outages, or economic damage arising

out of the failure of the product. All Leviton Warranty Terms & Conditions apply.

WARNING: THIS UNIT IS INTENDED TO BE INSTALLED BY A PROFESSIONAL OR

QUALIFIED INSTALLATION CONTRACTOR IN ACCORDANCE WITH THE APPLICABLE

REQUIREMENTS OF THE NATIONAL ELECTRICAL CODE (NEC) AND THE AUTHORITIES

HAVING JURISDICTION.

To reduce the risk of death, personal injury or damage to property, and equipment, the frame must

be anchored to a concrete ﬂoor. Do not attach equipment or pathway to the frame prior to it being

anchored to the ﬂoor.

Removal from packaging, placement and installation of the Frame is recommended by

two persons.

Improper use of the product may lead to death, personal injury or property damage, serious injury

or death. Read and understand all instructions for proper installation and use of this product.

• Ambient Temperature: A manufacturer’s maximum speciﬁed operating ambient of 122°F

(50°C); so that the installer is able to determine acceptability of use of accessories and

components in the operating state.

• Spacings: Minimum spacings between the accessories/components and the housing for

Information Technology Communication Equipment shall be maintained for safe operation of the

equipment when installed in accordance with the National Electric Code, ANSI/NFPA 70-2005.

Clearance above and below the rack should be minimum 4 in.

• The equipment shall be installed or serviced by trained service personnel in accordance with the

applicable requirements of the NEC, ANSI/NFPA70 or Canadian Electrical Code.

• Maximum weight to be installed in unit should be total 66 lbs.

• If provided, proper installation of an equipment grounding terminal must be made and the rack

must be grounded in accordance with NFPA 70, NEC, and the applicable sections of ANSI C2,

“National Electrical Safety Code."

• The equipment shall be installed by trained service personnel. All parts such as screws, bolts,

wiring and similar parts that are required to complete the assembly shall be provided. Assembly

instructions shall be provided.

• The enclosure shall be in a restricted access location and used only by trained

service personnel.

4

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The Leviton HDF3168 Fiber Distribution System is an optical distribution frame that is designed

for the high-density applications in the Main Distribution Area of Data Centers. It can also be

deployed in any cross-connect architecture and still provide clear, managed pathways for ﬁber. It

is designed to reduce the installation time and provide easy patching access, while maximizing

usable space and minimizing the footprint. The open construction will allow easy cross patching

while maintaining minimum bend radius throughout the system.

It utilizes a 2 x 2 ft print and is fully modular and scalable. Any number of frames can be ganged

together to create a scalable system.

The following identiﬁes the maximum recommended density per 2 x 2 ft utilizing the provided

connectivity solutions:

Included with the HDF Frame (part number F3158-22F) are the following components:

2 SYSTEM DEFINITION

2.1 Included in this Product

Optional Leviton products for the HDF 3168 system include:

• HDF3168 Patch Deck #F3168-DCK

• HDF3168 Splice Deck #F3168-SPD

• 2RU Blank Plate #F3168-BLK

• Cross-Frame Routing Kit #F3168-CFR

• Front Door Kit #F3168-FDR

• Cable Clamp Kit #F3168-CCK

• HDX High Density MTP

®

Cassettes (Multiple Conﬁgurations available)

• HDX High Density Adapter Plates (Multiple Conﬁgurations available)

• HDX Splice Modules (Multiple)

• Pre-Terminated Trunks

• Premium Patch Cords

• Injection Molded Splice Trays - 24-strand #T5PLS-24F

These options are further identiﬁed within this document.

Connector Type Number of Decks Maximum Strands Per Frame

LC 22 3,168 with 12 strand MTP

®

or discrete

LC assemblies

SC 22 1,584

MTP

®

18 7,776 with 12 strand MTP

®

MTP

®

18 15,552 with 24 strand MTP

®

Quantity Description

1 HDF 7 Ft. 22-Space Frame

1 Cable Management Spool Door

9 Cable Management Spools

44 Frame Routing Plugs

2 Rear Doors (Left and Right)

1 HDF 3168 User Guide

5

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2.2 Product Terms

Term Description

HDF3168 Fiber

Distribution System

Leviton’s combination of mounting, termination and patching

hardware that enables modular, scalable, high density patching.

Frame Physical structure to which network equipment is attached. The term

Frame refers to the Leviton speciﬁc product.

Patch Deck A Deck is a Leviton speciﬁc product that mounts in a Frame. Each

Deck can house any combination of up to 12 Cassettes, Adapter

Plates or Blank Plates.

Patch Tray A Cassette Tray is a Leviton speciﬁc product that mounts in a Deck.

Each Tray can house up to 2 MTP

®

single cassettes, 1 double

cassette or 2 adapter plates with various connector options.

MTP

®

to “X” cassette High Density cassette providing transition connectivity from MTP

®

trunks to patchable ports where “X” is LC, SC or MTP

®

format.

Cassettes are available in single or double cassette conﬁgurations.

Adapter Plate High Density “cassette” style plate providing pass through

connectivity of either quad LC, duplex SC or duplex MTP

®

adapter format.

Splice Deck A Splice Deck is a Leviton speciﬁc product that mounts in a Frame.

Each Splice Deck can house up to 3 Splice Trays.

Splice Deck Tray A Splice Deck Tray is a Leviton speciﬁc product that mounts in a

Deck. Each Splice Tray can house up to 2 24-strand Splice trays.

Splicing Tray A Splicing Tray is a Leviton speciﬁc product that mounts on a Splice

Deck Tray. Each Splicing Tray can house up to 24-strands of

spliced ﬁber.

Cross-Frame

Routing Tray

A Routing Tray is a horizontal pathways system that mounts

speciﬁcally in a Leviton Frame. Each Routing Tray allows for the

routing of Fiber Optic Cable assemblies to other Frames, Racks

or Cabinets.

Cable Management

Spool

Large “mushroom shaped” cable management devices for bend

radius compliant cable routing and patching.

Cable Clamp A clamping bracket device that accepts various cable sizes and

quantities for simple mounting to the HDF3168 Frame.

Louver Quarter round ﬁngered cable management devices for bend radius

compliant cable routing from each deck tray. Each Louver slot

provides cable management control for 2 deck trays.

Cable Management

Bracket

Rear frame cable management devices for bend radius compliant

cable routing from each cable clamp to its target deck and

speciﬁc tray.

2 SYSTEM DEFINITION

6

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2.3 Acronyms Used

Acronym Term

MDA HD Main Distribution Area High Density Patching System

RU Rack Unit: a unit of measure used to describe the height of equipment

intended for mounting in a rack. Convention: One rack unit is referred to

as "1RU," 2 rack units as "2RU," etc.

MPO “Multi-Fiber Push-On” connector

MTP

®

A high performance MPO connector made by US Conec

LC “Lucent Connector” – a small form factor ﬁber optic connector utilizing a

1.25 mm diameter ferrule

SC “Standard Connector” – a ﬁber optic connector utilizing a 2.5mm

diameter ferrule

2 SYSTEM DEFINITION

2.4 Product Safety

2.5 References

WARNING: Fiber Optic devices transmit laser light which can damage vision. One or both of

the following warning labels are afﬁxed on all applicable Leviton components throughout the

HDF3168 System.

ANSI/TIA 568.0-E Generic Telecommunications Cabling for Customer Premises

BICSI TDMM/ITSIMM – Reference for design, product requirements and installation practices

ANSI/TIA 568.1-E Commercial Building Telecommunications Cabling Standard

ANSI/TIA 568.3.D Optical Fiber Cabling and Components Standard

ANSI/TIA 569-E Telecommunications Pathways and Spaces (TIA 569–C soon to be published)

ANSI/TIA 606-C Administration Standard for Telecommunications

ANSI/TIA 607-D Telecommunications Grounding (Earthing) and Bonding for Customer Premises

ANSI/TIA 942-B Telecommunications Infrastructure Standard for Data Centers

IEEE 802.3 (multiple subsections)

Telcordia GR-63-CORE– Generic Requirements for NEBS (Network Equipment – Building

Systems) Physical Protection

7

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2 SYSTEM DEFINITION

2.6 Recommended Tools

2.7 Required Materials per Frame

The following tools are recommended for successful installation of the HDF3168 Frame and

components.

• Hammer Drill

• 5/8 in. masonry drill bit

• #2 Philips screw driver with minimum 8 in. shaft and magnetic tip

• Socket set

• 1/2 in.Torque wrench

• Hand or electric saw with metal blade

For Raised Floor installations add:

• 5/8 in. Hardened Steel Drill Bit

• Plumb Bob and string

• Universal step bit

The following materials are required for successful installation of the HDF3168 Frame and

components. (Listed materials are not included in Leviton provided HDF3168 products. Quantities

below are the minimum required and may vary depending on the actual mounting environment).

• (4) 5/8 in. diameter 1/2 in. x 13 thread Hex Head Anchors

• (4) 1/2 in. x 13 Thread Bolts (when direct to concrete slab)

• (1) 1/2 in. Threaded Rod (when mounted on Raised Access Floor)

• (4) 1/2 in. Split Lock Washers

• (4) 1/2 in. Fender Washers

• (4) 1/2 in. x 13 Thread Nuts

• Velcro

®

Tie wraps (recommended bulk rolls – example Leviton #43115-075)

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3 INTRODUCTION TO SYSTEM HARDWARE

3.1 Leviton HDF3168 MDA Frame System Components

The Leviton HDF3168 MDA Frame system hardware can be divided into ﬁve major

classiﬁcations. These are:

• Leviton HDF3168 MDA Frame System Components

• Leviton HDF3168 MDA Frame Connectivity Components

• Leviton HDF3168 MDA Frame Cross Frame Routing Components

• Leviton HDF3168 MDA Frame Enclosure Components

The System Components are:

MDA High Density Frame: The frame is an 84 in. high x 24 in. wide x 20.4 in. deep equipment

frame designed to ﬁt within a 24 in. x 24 in. space. The frame allows for the placement of any

combination of up to 22 Patch decks, Splice Decks, Cross Frame Routing Trays or Blank

Plates. The frame can either be mounted directly to the structural ﬂoor or on Raised

Access Floor.

MDA High Density Frame Cable Management Door HDF Rear view

NOTE: HDF3168 MDA Frames must be mounted to the building structure.

9

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3 INTRODUCTION TO SYSTEM HARDWARE

Cable Management Door (Included with all Frames): The Cable Management Door is

the mounting face for all Cable Management Spools. It also provides access and discrete

screening for all off-frame routing trays.

Rear Trunk Mesh (Part of the Frame): The Rear Trunk Mesh is a grid based mounting

system for trunk cabling at the rear of the HDF3168 Frame. Each Deck has a speciﬁc mounting

mesh point to accept Cable Clamp Kits to properly secure ﬁber trunk cable from either above

or below routing. Routing Guides (Figure 1) provide proper support and guidance for bend

radius compliant installation. Side wall lances (Figure 2) are evenly located for securing of ﬁber

trunk cabling within the frame.

Cable Clamp Kit: Cable Clamp Kits (Figure 3) are adjustable mounting brackets that provide

protection and ease of mounting trunk cabling to the Frame. One complete Clamp Kit is

provided with each deck. One additional Cable clamp kit #F3168-CCK (mounting clamp and

grommet only) can be added to each mounting bracket.

Figure 1

Figure 3

Figure 2

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HDF 3168 Patch Deck

MDA Patching Deck Tray

Figure 4

3 INTRODUCTION TO SYSTEM HARDWARE

3.2 Leviton HDF3168 MDA Frame Connectivity Components

The Leviton HDF3168 MDA Frame Connectivity components are designed for high density

patching and scalability capable of migration to 40/100Gb applications. The HDF3168 Frame

Components are:

Patch Deck #F3168-DCK: The Patch Deck is a housing capable of supporting 6 Patch

Deck trays. Decks are mounted using provided #12/24 screws in industry standard rack unit

threaded holes.

Patch Tray: The Patch Tray accepts either HDX MTP

®

cassettes or adapter plates. Both are

available in SC, LC or MTP

®

front side connector conﬁgurations in OM2, OM3/4 and

OS2 grades.

The Patch Deck mounts on the Frame as shown in Figure 4.

Each Patch Deck is provided with the following components:

Quantity Description

1 Patch Deck

6 Patch Deck Trays

1 Front Cable Management Louver

1 Rear Routing Guide assembly

1 Cable Clamp base and clamp

1 Accessory Kit

1 Instruction Sheet

NOTE: MTP

®

Cassettes and Adapter Plates are interchangeable within Trays and Decks.

11

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3 INTRODUCTION TO SYSTEM HARDWARE

Cable Management Louvers: Cable Management Louvers provide bend radius compliant

patch cord support for each Tray. One louver is provided with each Patching or Splice Deck.

Rear Routing Guides: The guide consists of a Cable Management Louver and Cable

Management Clip to provide bend radius compliant patch cord support for each Deck and Tray.

One Rear Routing Guide is provided with each Patch or Splice Deck.

HDF3168 Splice Deck #F3168-SPD: The MDA Splice Deck is a housing capable of supporting

3 splice deck trays for a total of 144 strands of splicing per deck. Splice Decks are mounted

using provided #12/24 screws in industry standard rack unit threaded holes.

High Density Cassettes and Adapter Plates (Multiple Conﬁgurations available)

Cable Management Louver

Rear Routing Guide

HDX MTP

®

to

LC Cassette

HDX MTP

®

to

MTP

®

Cassette

HDX Adapter Plate Splice Cassette

Cable Management Clip

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3 INTRODUCTION TO SYSTEM HARDWARE

Each Splice Deck is provided with the following components:

Quantity Description

1 Splice Deck

3 Splice Deck Trays

1 Front Cable Management Louver

1 Rear Routing Guide assembly

1 Cable Clamp base and clamp

1 Accessory Kit

1 Instruction Sheet

Splice Tray: The Splice Deck Tray (Figure 5) allows for the splicing of up to 48 strands of ﬁber.

Up to 2 Injected Molded Splice Trays, Leviton #T5PLS-24F (Figure 6, sold separately) can be

located in each Splice Deck Tray with three trays per deck.

2RU Blank Plate #F3168-BLK: Deck Unit Blank Plate allows for the concealment of unused

openings within the frame.

Figure 5

Deck Unit Blank Plate

Figure 6

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3 INTRODUCTION TO SYSTEM HARDWARE

3.3 Leviton HDF3168 MDA Frame Routing Tray Components

3.4 Leviton HDF3168 MDA Frame Enclosure Components

Cross-Frame Routing Kit #F3168-CFR: The Cross-Frame Routing Kit is an optional

cable management component allowing off-frame routing of patch cords and trunk cables.

Each CFR Kit ﬁts within the Deck Unit or “RU” position of a Deck and is installable with

Decks currently installed in neighboring deck unit locations.

Front Door Kit #F3168-FDR: The optional Front Door Kit provides an aesthetic

concealment of current patch cords. The Door Kit mounts easily within the 2 foot

2

footprint,

is lockable and provides 180 degree accessibility of both doors. The kit includes a

grommeted top exit point to allow for off-frame routing of ﬁber optic patch cords.

Frame Routing Plug: Routing plugs provide a blanking capability for unused cross frame

routing openings.

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4 PLANNING THE SYSTEM INSTALLATION

A single Leviton HDF3168 MDA Frame may serve as the mounting location for up to 22 Decks.

Decks are available as either Patch Decks (six trays per deck) or Splice Decks (three trays per

deck). Cable Routing trays can replace decks at any mounting location within a frame

as needed.

• Leviton HDF3168 MDA Frame System Components

• Leviton HDF3168 MDA Frame Connectivity Components

• Leviton HDF3168 MDA Frame Cross Frame Routing Components

• Leviton HDF3168 MDA Frame Enclosure Components

HDF3168 MDA Frames require a 2 x 2 ft. area. If installing on a Raised Access Floor the tiles

in front of and behind the Frame should be accessible in order to route trunk cabling. Cable

pathways should be mounted above and/or below the HDF3168 MDA Frame as would be typical

of other Equipment Racks and Cabinets. Recommended spacing from walls or other rows of

equipment racking is as follows:

From walls – minimum 1inch side, minimum 3 feet front or rear.

From adjacent rows - minimum 3 feet, 4 feet recommended in Cold Aisles per TIA 942.

NOTE: For best results, Leviton recommends the use of:

•

2.0 mm or smaller diameter patch cords with round cord or 1.6mm zipcord construction. LC

patch cords are recommended to utilize duplex uniboot connectors.

• Leviton Micro Data Center Plenum reduced diameter trunks. The use of Micro Data Center

trunk cabling is required for 24-strand MTP

®

conﬁgurations.

Trunks and Patch Cords designed speciﬁcally for the HDF 3168 system can be selected in

our product conﬁgurators at www.leviton.com/HDF3168.

15

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4 PLANNING THE SYSTEM INSTALLATION

The Following is an example of 3 HDF3168 MDA Frames mounted without Front Door kits in Plan

View (Figure 7).

4.1 Planning for Updating Existing MDA or HDA Installations

First, see the entire discussion (above) about planning for new installations, then see additional

suggestions below.

When planning to install Leviton HDF3168 MDA Frame as an upgrade, the planner needs

to evaluate the cables, connectors, polarity method and hardware in the existing installation

(patch panels and cable management). HDX High Density cassettes and adapter plates can be

interchanged or replaced to provide migration from 10G to 40G or 100G.

The following are maximum recommended capacities for each HDF Frame by connector type:

40G and 100G systems are only recommended to use 18 Deck Units due to high trunk counts

and associated cable management limitations.

Figure 7

Connector type Number of Decks Maximum Strands per Frame

LC 22 3,168 w/12 strand MTP

®

SC 22 1,584

MTP

®

18 7,776 w/12 strand MTP

®

MTP

®

18 15,552 w/24 strand MTP

®

NOTE: When migrating, close analysis and attention must be made to match the existing polarity

method and breakout types. Mixing polarity methods will cause collision and connectivity issues

when mating cassettes and performing patching.

16

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The Leviton High Density HDF3168 MDA Frame can be modiﬁed by adding the

following components:

Patch Deck – Part Number:

• #F3168-DCK

Splice Deck – Part Number:

• #F3168-SPD

High Density cassettes – Multiple conﬁgurations and polarity methods available:

• HDX MTP

®

to LC 12-strand cassette OM3, Method C #31LM1-CNN

Multiple options are available for MTP

®

to LC and MTP

®

to MTP

®

cassette and splice module

conﬁgurations through Leviton’s online conﬁgurators at www.leviton.com/mto. For more

information contact us at [email protected] or call 1.800.824.3005.

• Blank Plate # 5FUHD-BLK

High Density adapter plates – Part Number:

• HDX Adapter Plate Loaded with 6 MTP

®

adapters, key up/key up #5FUHD-6MB

• HDX Adapter Plate Loaded with 6 MTP

®

adapters, key up/key down #5FUHD-6MP

• HDX Adapter Plate Loaded with 3 Quad LC adapters OM3/4 #5FUHD-2QL

• HDX Adapter Plate Loaded with 3 Quad LC adapters OM1/2 #5FUHD-2IL

• HDX Adapter Plate Loaded with 3 Quad LC adapters OS1/2 #5FUHD-2LL

• HDX Adapter Plate Loaded with 3 Duplex SC adapters OM3/4 #5FUHD-6QC

• HDX Adapter Plate Loaded with 3 Duplex SC adapters OM1/2#5FUHD-6IC

• HDX Adapter Plate Loaded with 3 Duplex SC adapters OS1/2 #5FUHD-6QLC

4 PLANNING THE SYSTEM INSTALLATION

NOTE: The Leviton HDF3168 MDA Frame system is compatible with all High Density HDX

System cassettes, adapter plates and blanks.

17

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5 HARDWARE INSTALLATION

Installing the HDF3168 MDA Frame is achieved via securing the frame either directly to the

structural ﬂoor or through a raised access ﬂoor system.

NOTE: The Leviton HDF3168 MDA Frame Decks, Cross Frame Routing Trays, Front Door Kits

and Cable Clamp Kits are also provided with speciﬁc instruction sheets. Please refer to each

product’

s provided documentation for further information or access the on our website at www.

leviton.com/HDF3168.

5.1 Installing an HDF3168 MDA Frame

WARNING: To avoid injury or damage, it is highly recommended that two people perform the

unpackaging, relocation and placement of the HDF3168 MDA Frame. Allow only qualiﬁed

personnel to install this product.

Install a Leviton HDF3168 MDA Frame by following these steps:

5.1.1 Carefully remove the outer cardboard packaging from the frame.

NOTE: In the event of internal or un-noticed damage to product, save all packaging until

completion of the installation process in the event re-packaging is required.

5.1.2

Remove the frame from the packaging pallet by removing the 4 1/2 .in bolts securing the

frame to the pallet.

5.1.3 Relocate frame to the desired mounting location.

5.1.4 For installation on a Raised Access Floor:

5.1.4.1 Verify the area below the RAF is suitable for cable routing and mounting of

the frame to building structure.

5.1.4.2 Perform the tile cut as shown in Figure 8.

Figure 8

Front of Frame

18

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5 HARDWARE INSTALLATION

5.1.4.3 Install desired tile edging, grommet material or other trim/air

damming device.

• If using adjustable tile edging with edge overlap of 0.75 in. or less, place

the frame over the exposed tile cut and mount the frame ﬁrst. Edging can

be placed in the opening after the frame is mounted.

NOTE: In a Raised Access Floor environment, the HDF3168 MDA Frame is

designed to be placed directly over one 2 ft x 2 ft ﬂoor tile. If this is not achievable

due to spatial or existing conditions, ensure that a minimum of one removable tile is

available for under ﬂoor access within reach of the Frame.

• If using adjustable tile edging, grommet or air blocking devices with edge

overlap of greater than 0.75 in., install all devices in the tile opening prior

to mounting the frame. Apply spacers, such as 5/8 in. ﬂat washers at each

threaded rod location as needed to elevate the frame above the tile cut

and selected device.

19

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5 HARDWARE INSTALLATION

5.1.4.4 Position the frame as desired and mark the 4 mounting hole positions on the

ﬂoor tile.

5.1.4.5 Drill 5/8 in. holes through the Floor tile to allow for ½ in. all-thread

pass through.

5.1.4.6 Using a Plumb Bob or level mark the anchor positions in the

building structure.

5.1.4.7 Drill a hole appropriate for the concrete anchor to be used. Consult the

manufacturer’s documentation for product speciﬁc information.

5.1.4.8 Install the concrete anchors.

5.1.4.9 Position the frame over the holes in the raised access ﬂoor tile accounting for

edging or grommet devices as discussed previously.

5.1.4.10 Install the threaded rod trough the frame mounting holes, and if required the

seismic mounting kit (optional) and into the concrete anchors.

5.1.4.11 Secure and tighten all hardware to the manufacturers

recommended values.

Typical Mounting Details – Raised Access Floor

5.1.5 For installations on concrete slab:

5.1.5.1 Position the frame as desired and mark the 4 mounting hole positions on

the ﬂoor.

5.1.5.2 Drill a hole appropriate for the concrete anchor to be used. Consult the

manufacturer’s documentation for product speciﬁc information.

5.1.5.3 Install the concrete anchors.

5.1.5.4 Position the frame above the anchors and install mounting hardware.

5.1.5.5 Secure and tighten all hardware to the manufacturers recommended values.

20

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