Simplicity 030489-0 Manuel utilisateur

Portable Generator

Operator’s Manual

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

MILWAUKEE, WISCONSIN, U.S.A.

Manual No. 311866GS Revision -

This generator is rated in accordance with CSA (Canadian Standards

Association) standard C22.2 No. 100-04 (motors and generators).

Not for

Reproduction

2 BRIGGSandSTRATTON.COM

BRIGGS & STRATTON POWER PRODUCTS is a registered

trademark of Briggs & Stratton Corporation

Milwaukee, WI, USA

Thank you for purchasing this quality-built Briggs & Stratton generator. We are pleased that you’ve placed your confidence in

the PowerBoss® brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton

generator will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with generator products and

how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible

electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read

and understand these instructions thoroughly before attempting to start or operate this equipment. Save this original manual

for future reference.

This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final

assembly procedures. Follow the instructions completely.

Where to Find Us

You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There

are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact

Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM. For

engine related questions, call American Honda Motor Company, Inc. at (800) 426-7701 or visit www.honda-engines.com for a

dealer locator.

Generator

Model Number

Revision

Serial Number

Date Purchased

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3

Table of Contents

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Install Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Moving Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connecting to a Building’s Electrical System. . . . . . . . . . . . . . . . . . . . . . . . 9

Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Ground Fault Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Operating Automatic Idle Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Using the Center Point Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Schematic - Model 030488 (5500 Watt) . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring Diagram - Model 030488 (5500 Watt). . . . . . . . . . . . . . . . . . . . . . 21

Schematic - Model 030489 (6500 Watt) . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagram - Model 030489 (6500 Watt). . . . . . . . . . . . . . . . . . . . . . 23

Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Operator Safety

Equipment Description

Read this manual carefully and become familiar

with your generator. Know its applications, its

limitations and any hazards involved.

The generator is an engine–driven, revolving field, alternating

current (AC) generator. It was designed to supply electrical

power for operating compatible electrical lighting,

appliances, tools and motor loads. The generator’s revolving

field is driven at about 3,600 rpm by a single-cylinder

engine.

This generator incorporates GFCI (Ground Fault Circuit

Interrupter) outlet protection and has its neutral bonded to

ground to comply to OSHA inspections on job sites. This

generator will not function when connected to a 2 pole

transfer switch since the home or building main breaker box

also has a neutral bonded to ground. When both the

generator and the home or building breaker box contains a

neutral bonded to ground, the generators GFCI will open and

no outlets will function.

NOTICE

Exceeding generators wattage/amperage capacity

can damage generator and/or electrical devices connected to

it.

• DO NOT exceed the generator’s wattage/amperage capacity. See

Don’t Overload Generator in the Operation section.

Every effort has been made to ensure that the information in

this manual is both accurate and current. However, the

manufacturer reserves the right to change, alter or otherwise

improve the generator and this documentation at any time

without prior notice.

The Emission Control System for this generator is warranted

for standards set by the Environmental Protection Agency

and the California Air Resources Board.

Important Safety Information

The manufacturer cannot possibly anticipate every possible

circumstance that might involve a hazard. The warnings in

this manual, and the tags and decals affixed to the unit are,

therefore, not all-inclusive. If you use a procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that it

is safe for you and others. You must also make sure that the

procedure, work method or operating technique that you

choose does not render the generator unsafe.

Safety Symbols and Meanings

The safety alert symbol indicates a potential personal

injury hazard. A signal word (DANGER, WARNING, or

CAUTION) is used with the alert symbol to designate a

degree or level of hazard seriousness. A safety symbol may

be used to represent the type of hazard. The signal word

NOTICE is used to address practices not related to personal

injury.

DANGER indicates a hazard which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could

result in minor or moderate injury.

NOTICE address practices not related to personal injury.

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Fire

Explosion

Toxic Fumes

Hot Surface

Moving Parts

Electrical Shock

Kickback

Flying Objects

Operator’s Manual

WARNING

Removing the neutral bond could result in

death, bodily injury and/or property damage.

• DO NOT remove the neutral bond.

Lift Point

Hand Crush

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5

WARNING Running engine gives off carbon

monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache,

fatigue, dizziness, vomiting, confusion, seizures,

nausea, fainting or death.

• Operate generator ONLY outdoors.

• Install a battery operated carbon monoxide alarm near the

bedrooms.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes, or other openings.

• DO NOT start or run engine indoors or in an enclosed area,

(even if windows and doors are open), including the generator

compartment of a recreational vehicle (RV).

WARNING The engine exhaust from this product

contains chemicals known to the State of California to

cause cancer, birth defects, or other reproductive harm.

WARNING Certain components in this product and

related accessories contain chemicals known to the State

of California to cause cancer, birth defects or other

reproductive harm. Wash hands after handling.

WARNING Starter cord kickback (rapid retraction) can

result in bodily injury. Kickback will pull hand

and arm toward engine faster than you can let

go.

Broken bones, fractures, bruises, or sprains could result.

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in

and turned on.

WARNING

• This generator does not meet U. S. Coast Guard Regulation

33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved

generator could result in death or serious injury and/or property

damage.

WARNING Fuel and its vapors are extremely

flammable and explosive.

Fire or explosion can cause severe

burns or death.

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap, and air cleaner are in

place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to

spill.

• This generator is not for use in mobile equipment or marine

applications.

WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT

• Transport/move/repair with fuel tank EMPTY or with fuel shutoff

valve OFF.

• DO NOT tip engine or equipment at angle which causes fuel to

spill.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes

dryers, or other appliances that have pilot light or other ignition

source because they can ignite fuel vapors.

WARNING Lifting Hazard.

Falling generator can result in death, bodily

injury, and/or property damage.

• Stand clear of generator. Center point lift is designed to carry

only the weight of the generator.

• DO NOT overload center point lift bracket.

• DO NOT lift from center point lift gusset.

• DO NOT lift from folding handle.

WARNING Crush Hazard.

Center point lift bracket can crush and cut

resulting in bodily injury.

• Keep hands clear of area between bracket and folding handle.

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NOTICE

Exceeding generators wattage/amperage capacity

can damage generator and/or electrical devices connected to

it.

• DO NOT exceed the generator’s wattage/amperage capacity. See

Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator before

stopping generator.

NOTICE

Improper treatment of generator can damage it

and shorten its life.

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or contact

local service center.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or

corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them

from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

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WARNING

Generator produces hazardous voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company.

Use approved transfer equipment to isolate generator from

electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in

water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

WARNING Contact with muffler area can result in

serious burns.

Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (152 cm) of clearance on all sides of

generator including overhead.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer

to obtain a spark arrester designed for the exhaust system

installed on this engine.

• Replacement parts must be the same and installed in the same

position as the original parts.

WARNING Unintentional sparking can result in fire or

electric shock.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

WARNING Starter and other rotating parts can

entangle hands, hair, clothing, or accessories.

• NEVER operate generator without protective housing or covers.

• DO NOT wear loose clothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

CAUTION

Excessively high operating speeds increase

risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

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Assembly

Your generator requires some assembly and is ready for use

after it has been properly serviced with the recommended oil

and fuel.

If you have any problems with the assembly of your generator,

please call the generator helpline at (800) 743-4115. If calling

for assistance, please have the model, revision, and serial

number from the identification label available. See Generator

Controls and Features for identification label location.

Unpack Generator

1. Set the carton on a rigid, flat surface.

2. Remove everything from carton except generator.

3. Open carton completely by cutting each corner from

top to bottom.

4. Leave generator on carton to install wheel kit.

Shipment Contents

The generator is supplied with:

• Engine oil bottles

• Operator’s manual

• Engine operator’s manual

• Wheel kit

Install Wheel Kit

NOTICE Wheel kit is not intended for over-the-road use.

You will need the following tools to install these

components:

• 1/2” wrench

• Socket wrench with a 1/2” socket

• Pliers

• Safety glasses

Install the wheel kit as follows:

1. Tip generator so that engine end is up.

2. Slide axle (A) through both mounting brackets.

3. Slide a wheel (B) over axle.

4. Place a washer (C) on axle and then place an e-ring (D)

in axle groove.

5. Install e-ring with pliers, squeezing from top of e-ring

to bottom of axle.

6. Repeat steps 3 through 5 to secure second wheel.

7. Tip generator so that engine side is down.

8. Line up holes in support leg (E) with holes in generator

frame.

9. Attach support leg using 4 carriage bolts (5/16-18 x

0.75) (F) and 4 lock hex nuts (G). Tighten with a 1/2”

wrench and socket wrench.

10. Return generator to normal operating position (resting

on wheels and support leg).

7

CAUTION

E-rings can cause eye injury.

E-rings can spring back and become airborne

when installing or removing.

• Always wear eye protection when installing/removing e-rings.

G

F

D

B

F

C

B

C

E

A

D

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Moving Generator

1. Pull folding handle to the upright position until spring

pin (A) locks into place.

2. Place your foot onto the round bar (B) located under

the recoil starter and pull back on the handle.

3. Push or pull generator to desired location.

4. Place foot on round bar and gently let generator tip

forward to rest on support leg.

5. Pull on spring pin and push handle forward to fold

down handle.

Add Engine Oil

• Place generator on a level surface.

NOTICE Verify provided oil bottles are the correct viscosity

for current ambient temperature.

• Refer to engine operator’s manual and follow oil

recommendations and instructions.

NOTICE

Any attempt to crank or start the engine before it

has been properly filled with the recommended oil will

result in equipment failure.

• Refer to engine manual for oil information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

NOTICE Check oil often during engine break–in. Refer to

engine operator’s manual for recommendations.

Add Fuel

NOTICE Refer to engine operator’s manual and follow fuel

recommendations.

1. Clean area around fuel fill cap, remove cap.

2. Slowly add unleaded gasoline to fuel tank. Be careful

not to overfill. Allow minimum 3/4” (2 cm) (C) from top

of strainer to avoid fuel spillage from cap.

NOTICE Occasionally clear the fuel strainer of any dirt, rust,

or other particulate matter.

3. Install fuel cap and let any spilled fuel evaporate before

starting engine.

WARNING Crush Hazard.

Center point lift bracket can crush and cut

resulting in bodily injury.

• Keep hands clear of area between bracket and folding handle.

A

8 BRIGGSandSTRATTON.COM

WARNING Fuel and its vapors are extremely

flammable and explosive.

Fire or explosion can cause severe

burns or death.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

B

C

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System Ground

The generator has a system ground that connects the

generator frame components to the ground terminals on the

AC output receptacles. The system ground is connected to

the AC neutral wire (the neutral is bonded to the generator

frame).

Special Requirements

There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or

ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or

the local agency having jurisdiction:

• In some areas, generators are required to be registered

with local utility companies.

• If the generator is used at a construction site, there

may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical

system must be made by a qualified electrician. The

connection must isolate the generator power from utility

power or other alternative power sources and must comply

with all applicable laws and electrical codes.

Generator Location

Clearances and Air Movement

Place generator outdoors in an area that will not accumulate

deadly exhaust gas. DO NOT place generator where exhaust

gas (A) could accumulate and enter inside or be drawn into

a potentially occupied building. Ensure exhaust gas is kept

away from any windows, doors, ventilation intakes, or other

openings that can allow exhaust gas to collect in a confined

area. Prevailing winds and air currents should be taken into

consideration when positioning generator.

A

9

WARNING

Generator produces hazardous voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company.

Use approved transfer equipment to isolate generator from

electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in

water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

WARNING Exhaust heat/gases can ignite

combustibles, structures or damage fuel tank

causing a fire.

• Keep at least 5 ft. (152 cm) clearance on all sides of generator

including overhead.

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Features and Controls

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

10 BRIGGSandSTRATTON.COM

A - Circuit Breakers (AC) — The receptacles are provided

with circuit breakers to protect the generator against

electrical overload.

B - Idle Control Switch — Use this switch to turn the idle

control feature on and off.

C - Engine Switch — Set this switch to “On” before using

recoil starter. Set switch to “Off” to stop engine.

D - Double Pole Circuit Breaker (AC) — A double pole

circuit breaker is provided to protect the 120/240V, 30A

receptacle against electrical overload.

E - GFCI Main Circuit Breaker — A GFCI circuit breaker is

provided to protect against electrical ground fault and

protect the generator against electrical overload.

F - 120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of

120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical, lighting, appliance, tool and motor loads.

G - 120 Volt AC, 30 Amp Locking Receptacle — May be

used to supply electrical power for the operation of 120

Volt AC, 30 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

H - 120 Volt AC, 20 Amp Locking Receptacle — May be

used to supply electrical power for the operation of 120

Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

J - Grounding Fastener — Consult your local agency having

jurisdiction for grounding requirements in your area.

K - 120 Volt AC, 20 Amp, Duplex Receptacles — May be

used to supply electrical power for the operation of 120

Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,

appliance, tool, and motor loads.

L - Spark Arrester Muffler — Exhaust muffler lowers engine

noise and is equipped with a spark arrester screen.

M - Recoil Starter — Used to start the engine.

N - Oil Fill Cap/Dipstick — Check and add engine oil here.

P - Air Cleaner — Protects engine by filtering dust and

debris out of intake air.

R - Fuel Valve — Used to turn fuel supply on and off to

engine.

S - Choke Lever — Used when starting a cold engine.

T - Fuel Tank — Capacity of 7.5 U.S. gallons (28.4 L).

U - Center Point Lift — The lift point in the center of the unit

makes lifting the machine for transportation and/or

relocation easy.

Items Not Shown:

Identification Label — Provides model, revision, and serial

number of generator. Please have these readily available

when calling for assistance.

Oil Drain Plug — Drain engine oil here.

A

C

U

M

B

D

E

F

G

H

J

R

S

N

K

L

P

T

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Cord Sets and Receptacles

Use only high quality, well-insulated, grounded extension

cords with the generator’s 120 Volt duplex receptacle.

Inspect extension cords before each use.

Check the ratings of all extension cords before you use

them. Extension cord sets used should be rated for 125 Volt

AC loads at 20 Amps or greater for most electrical devices.

Some devices, however, may not require this type of

extension cord. Check the operator’s manuals of those

devices for the manufacturer’s recommendations.

Keep extension cords as short as possible to minimize

voltage drop.

120/240 Volt AC, 30 Amp, Locking Receptacle

Use a NEMA L14-30 plug with this receptacle. Connect a

4-wire cord set rated for 250 Volt AC loads at 30 Amps (or

greater). You can use the same 4-wire cord if you plan to run

a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single phase

loads requiring up to 6,500 watts of power (6.5 kW) at

27.0 Amps for 240 Volts or two independent 120 Volt loads

at 27.0 Amps each. The outlet is protected by a 2 pole rocker

switch circuit breaker and/or a 2 pole GFCI circuit breaker.

NOTICE

Receptacles may be marked with rating value

greater than generator output capacity.

• NEVER attempt to power a device requiring more amperage than

generator or receptacle can supply.

• DO NOT overload the generator. See Don’t Overload Generator.

120 Volt AC, 30 Amp Locking Receptacle

Use a NEMA L5–30 plug with this receptacle. Connect a

3–wire cord set rated for 125 Volt AC loads at 30 Amps to

the plug.

Use this receptacle to operate 120 Volt AC, 60 Hz, single

phase loads requiring up to 3,600 watts (3.6 kW) of power at

30 Amps. The outlet is protected by a 2 pole rocker switch

circuit breaker and/or a 2 pole GFCI circuit breaker.

120 Volt, 20 Amp Locking Type Receptacle

Use a NEMA L5–20 plug with this receptacle. Connect a

3–wire cord set rated for 125 Volt AC loads at 20 Amps to

the plug.

Use this receptacle to operate 120 Volt AC, 60 Hz, single

phase loads requiring up to 2,400 watts (2.4 kW) of power at

20 Amps. The outlet is protected by a rocker switch circuit

breaker and/or a 2 pole GFCI circuit breaker.

120 Volt AC, 20 Amp, Duplex Receptacles

The duplex receptacles are protected against overload by

rocker switch circuit breakers and/or a 2 pole GFCI circuit

breaker.

3-Wire Cord Set

Neutral

120V

Hot

Ground (Green)

NEMA L5-20

WARNING

Overloaded electrical cords can overheat,

arc, and burn resulting in death, bodily injury,

and/or property damage.

• ONLY use cords rated for your loads.

• Follow all safeties on electrical cords.

11

4-Wire Cord Set

240V

120V

NEMA L14-30

W (Neutral)

X (Hot)

Y (Hot)

Ground (Green)

3-Wire Cord Set

Neutral

120V

Hot

Ground (Green)

NEMA L5-30

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Use each receptacle to operate 120 Volt AC, single-phase,

60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at

20 Amps of current. Use cord sets that are rated for 125 Volt

AC loads at 20 Amps (or greater). Inspect cord sets before

each use.

Ground Fault Protection

This unit is equipped with a Ground Fault Circuit Interrupter

(GFCI). This device meets applicable federal, state and local

codes.

The GFCI protects against electrical shock that may be

caused if your body becomes a path which electricity travels

to reach ground. This could happen if you touch a “Live”

appliance or wire, or are touching plumbing or other

materials that connect to the ground.

When protected by a GFCI, one may still feel a shock, but the

GFCI should cut current off quickly enough so that a person

in normal health should not suffer any serious electrical

injury.

Test GFCI Circuit Breaker

Test your GFCI circuit breaker every month, as follows:

1. Press “Reset” button. The green power LED should be

on.

2. While generator is running, press “Test” button. The

green LED should turn off, the red LED should start

blinking, and the circuit breaker should trip to “Off”

position), which will disconnect power to outlets.

3. Press “Reset” button. The red LED should turn off and

the green LED should turn on.

4. Press circuit breaker to “On” position to restore circuit

power.

During Generator Use

If circuit breaker trips during use, it usually indicates faulty

electrical equipment or cords. However, test the circuit

breaker as follows;

1. Disconnect loads, reset and test circuit breaker as

described earlier. Let generator run without any loads

for 1 minute.

2. If circuit breaker tests correctly, the electrical

equipment or extension cords may be faulty. Replace

faulty electrical equipment and cords before further

use.

WARNING

Generator produces hazardous

voltage/current.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in

water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator or electrical loads.

CAUTION

If circuit breaker trips in the 1 minute

period:

• DO NOT use generator.

• Call a Briggs & Stratton Power Products service center.

CAUTION

If circuit breaker tests correctly:

• Have qualified personnel check all electrical equipment and

cords for any defects.

• Replace electrical equipment and cords or take to a qualified

repair center.

12 BRIGGSandSTRATTON.COM

CAUTION

If sensing module LED’s do not change or

circuit breaker does not trip:

• DO NOT use generator.

• Call a Briggs & Stratton Power Products service center.

WARNING

Generator produces hazardous

voltage/current.

• The GFCI will not protect you against the following situations:

-Line-to-line shocks;

-Current overloads or line-to-line short circuits.

• The fuse or circuit breaker at the control panel must provide

such protection.

CAUTION

If circuit breaker does not reset properly:

• DO NOT use generator.

• Call a Briggs & Stratton Power Products service center.

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Operation

Starting the Engine

Disconnect all electrical loads from the generator. Use the

following start instructions:

1. Make sure unit is on a level surface.

NOTICE Failure to start and operate the unit on a level

surface will cause the unit not to start or shut down during

operation.

2. Turn the fuel valve (A) to the “On” position.

3. Make sure idle control switch is in “Off” position.

4. Push engine switch to “On” position.

5. Start engine according to instructions given in the

engine operator’s manual.

NOTICE If engine starts after 3 pulls but fails to run, or if

unit shuts down during operation, make sure unit is on a

level surface and check for proper oil level in crankcase. This

unit may be equipped with a low oil protection device. If so,

oil must be at proper level for engine to start. See engine

operator’s manual.

Connecting Electrical Loads

1. Let engine stabilize and warm up for a few minutes

after starting.

2. Plug in and turn on the desired 120 and/or 240 Volt

AC, single phase, 60 Hz electrical loads.

NOTICE

• DO NOT connect 240 Volt loads to the 120 Volt duplex

receptacles.

• DO NOT connect 3-phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See Don’t

Overload Generator.

NOTICE

Exceeding generators wattage/amperage capacity

can damage generator and/or electrical devices connected to

it.

• DO NOT exceed the generator’s wattage/amperage capacity. See

Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator before

stopping generator.

A

13

WARNING Contact with muffler area can result in

serious burns.

Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (152 cm) of clearance on all sides of

generator including overhead.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer

to obtain a spark arrester designed for the exhaust system

installed on this engine.

• Replacement parts must be the same and installed in the same

position as the original parts.

WARNING Starter cord kickback (rapid retraction) can

result in bodily injury. Kickback will pull hand

and arm toward engine faster than you can let

go.

Broken bones, fractures, bruises, or sprains could result.

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in

and turned on.

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Reproduction

14 BRIGGSandSTRATTON.COM

Stopping the Engine

1. Turn OFF and unplug all electrical loads from generator

panel receptacles. NEVER start or stop engine with

electrical devices plugged in and turned ON.

2. Move idle control switch to “Off” position.

3. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and generator.

4. Turn engine off according to instructions given in the

engine operator’s manual.

5. Push engine switch to “Off” position.

6. Move fuel valve to “Off” position.

Operating Automatic Idle Control

This feature is designed to greatly improve fuel economy.

When this switch is turned to AUTO, the engine will only run

at its normal high governed engine speed when electrical

loads are connected. When electrical loads are removed, the

engine will run at a reduced speed.

With the switch OFF, the engine will run at the normal high

engine speed. Always have the switch off when starting and

stopping the engine.

Using the Center Point Lift

Your generator is equipped with a single center point lift (A).

Always lift your generator from the center point lift ONLY.

NEVER lift from the center point lift gusset (B) or folding

handle (C).

When lifting the generator, make sure no additional weight

has been added or is hanging from the generator. Adding

weight to the generator can cause damage to the center

point lift causing an unsafe condition.

C

A

B

WARNING Lifting Hazard.

Falling generator can result in death, bodily

injury, and/or property damage.

• Stand clear of generator. Center point lift is designed to carry

only the weight of the generator.

• DO NOT overload center point lift bracket.

• DO NOT lift from center point lift gusset.

• DO NOT lift from folding handle.

WARNING Crush Hazard.

Center point lift bracket can crush and cut

resulting in bodily injury.

• Keep hands clear of area between bracket and folding handle.

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Reproduction

Don’t Overload Generator

Capacity

You must make sure your generator can supply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items. This is

the amount of power your generator must produce to

keep your items running. See the table on the right.

3. Estimate how many surge (starting) watts you will need.

Surge wattage is the short burst of power needed to

start electric motor-driven tools or appliances such as a

circular saw or refrigerator. Because not all motors start

at the same time, total surge watts can be estimated by

adding only the item(s) with the highest additional surge

watts to the total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3275

Highest Additional Surge Watts = 2350

Total Generator Output Required = 5625

Power Management

To prolong the life of your generator and attached devices, it

is important to take care when adding electrical loads to your

generator. There should be nothing connected to the

generator outlets before starting its engine. The correct and

safe way to manage generator power is to sequentially add

loads as follows:

1. With nothing connected to the generator, start the

engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly).

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity. Take

special care to consider surge loads in generator capacity, as

described above.

* Wattages listed are approximate only. Check tool or

appliance for actual wattage.

15

Tool or Appliance

Running (Rated)

Watts

Additional Starting

(Surge) Watts

Water Well Pump 1200 2100

Refrigerator 700 2200

Furnace Fan 800 2350

Television 500 —

Light (75 Watts) 75 —

3275 Total

Running Watts

2350 Highest

Starting Watts

Wattage Reference Guide

Tool or Appliance

Running*

(Rated)

Watts

Additional

Starting

(Surge)

Watts

Essentials

Light Bulb - 75 watt 75 —

Furnace Fan Blower - 1/2 HP 800 2350

Sump Pump - 1/3 HP 800 1300

Refrigerator/Freezer 700 2200

Water Well Pump - 1/2 HP 1000 2100

Heating/Cooling

Window AC - 10,000 BTU 1200 3600

Humidifier - 13 Gal 175 —

Central AC - 24,000 BTU 3800 11400

Kitchen

Microwave Oven - 1000 Watt 1000 —

Coffee Maker 1000 —

Electric Stove - 8” Element 2100 —

Toaster 850 —

Family Room

DVD/CD Player 100 —

VCR 100 —

Stereo Receiver 450 —

Color Television - 27 in 500 —

Personal Computer w/17 in

monitor

800 —

Other

Security System 500 —

AM/FM Clock Radio 100 —

Garage Door Opener - 1/2 HP 875 2350

Electric Water Heater 4700 11700

DIY/Job Site

Quartz Halogen Work Light 1000 —

Airless Sprayer - 1/3 HP 600 1200

Reciprocating Saw 960 —

Electric Drill - 1/2 HP, 5.4 Amps 600 900

Circular Saw - 7-1/4 in 1400 2300

Miter Saw - 10 in 1800 1800

Table Planer - 6 in 1800 1800

Table Saw/Radial Arm Saw - 10 in 2000 2000

Air Compressor - 1 HP 1600 4500

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Maintenance

General Recommendations

Regular maintenance will improve the performance and

extend the life of the generator. See an authorized dealer for

service.

The generator’s warranty does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, the operator must maintain the

generator as instructed in this manual and the engine

operator’s manual.

• Some adjustments will need to be made periodically to

properly maintain your generator.

• All maintenance in this manual and the engine

operator’s manual should be made at least once each

season.

• Once a year you should clean or replace the spark plug,

clean or replace the air filter. A new spark plug and

clean air filter assure proper fuel-air mixture and help

your engine run better and last longer. Please refer to

your engine operator’s manual for more details.

Generator Maintenance

Generator maintenance consists of keeping the unit clean

and dry. Operate and store the unit in a clean dry

environment where it will not be exposed to excessive dust,

dirt, moisture, or any corrosive vapors. Cooling air slots in

the generator must not become clogged with snow, leaves,

or any other foreign material.

NOTICE DO NOT use water or other liquids to clean

generator. Liquids can enter engine fuel system, causing

poor performance and/or failure to occur. In addition, if

liquid enters generator through cooling air slots, some of the

liquid will be retained in voids and cracks of the rotor and

stator winding insulation. Liquid and dirt buildup on the

generator internal windings will eventually decrease the

insulation resistance of these windings.

Cleaning

Daily or before use, look around and underneath the

generator for signs of oil or fuel leaks. Clean accumulated

debris from inside and outside the generator. Keep the

linkage, spring and other engine controls clean. Keep the

area around and behind the muffler free from any

combustible debris. Inspect cooling air slots and openings

on generator. These openings must be kept clean and

unobstructed.

Engine parts should be kept clean to reduce the risk of

overheating and ignition of accumulated debris:

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE

Improper treatment of generator can damage it

and shorten its life.

• DO NOT expose generator to excessive moisture, dust, dirt, or

corrosive vapors.

• DO NOT insert any objects through cooling slots.

• Use a soft bristle brush to loosen caked on dirt or oil.

• Use a vacuum cleaner to pick up loose dirt and debris.

Fuel Valve Maintenance

The fuel valve is equipped with a fuel sediment cup, screen,

retaining ring and o-ring that need to be cleaned every 100

hours or once a year (whichever occurs first).

1. Move fuel valve to “Off” position.

2. Remove sediment cup (A) from fuel valve. Remove

o-ring (B), retaining ring (C) and screen (D) from fuel

valve.

3. Wash sediment cup, o-ring, retaining ring, and screen

in a nonflammable solvent. Dry them thoroughly.

4. Place screen, retaining ring, and o-ring into fuel valve.

Install sediment cup and tighten securely.

5. Move fuel valve to “On” position, and check for leaks.

Replace o-ring if there is any leakage.

16 BRIGGSandSTRATTON.COM

A

B

C

D

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Inspect Muffler and Spark Arrester

Inspect the muffler for cracks, corrosion, or other damage.

Remove the spark arrester, if equipped, and inspect for

damage or carbon blockage. If replacement parts are

required, make sure to use only original equipment

replacement parts.

Clean and inspect the spark arrester every 100 hours as

follows:

1. To remove muffler heat shield (A) from muffler (B),

remove four screws that connect guard to muffler

bracket.

2. Remove four screws that attach spark arrester screen (C).

3. Inspect screen and obtain a replacement if torn,

perforated or otherwise damaged. DO NOT use a

defective screen. If screen is not damaged, clean it with

commercial solvent.

4. Reattach screen and muffler guard.

Engine Maintenance

See the engine operator’s manual for instructions on how to

properly maintain the engine.

KEEP OUT OF REACH OF CHILDREN. DON’T

POLLUTE. CONSERVE RESOURCES. RETURN

USED OIL TO COLLECTION CENTERS.

17

A

B

C

WARNING Contact with muffler area can result in

serious burns.

Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (152 cm) of clearance on all sides of

generator including overhead.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer

to obtain a spark arrester designed for the exhaust system

installed on this engine.

• Replacement parts must be the same and installed in the same

position as the original parts.

CAUTION Avoid prolonged or repeated skin contact

with used motor oil.

• Used motor oil has been shown to cause skin cancer in certain

laboratory animals.

• Thoroughly wash exposed areas with soap and water.

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Storage

The generator should be started at least once every seven

days and allowed to run at least 30 minutes. If this cannot be

done and you must store the unit for more than 30 days, use

the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in Cleaning in the

Maintenance section.

• Check that cooling air slots and openings on generator

are open and unobstructed.

Long Term Storage Instructions

Fuel can become stale when stored over 30 days. Stale fuel

causes acid and gum deposits to form in the fuel system or

on essential carburetor parts. To keep fuel fresh, use Briggs

& Stratton FRESH START® fuel stabilizer, available as a

liquid additive or a drip concentrate cartridge.

There is no need to drain gasoline from the engine if a fuel

stabilizer is added according to instructions. Run the engine

for 2 minutes to circulate the stabilizer throughout the fuel

system. The engine and fuel can then be stored up to

24 months.

If gasoline in the engine has not been treated with a fuel

stabilizer, it must be drained into an approved container. Run

the engine until it stops from lack of fuel. The use of a fuel

stabilizer in the storage container is recommended to

maintain freshness.

Storing the Engine

See the engine operator’s manual for instructions on how to

properly prepare the engine for storage.

Other Storage Tips

1. DO NOT store fuel from one season to another unless it

has been treated as described in Long Term Storage

Instructions.

2. Replace fuel can if it starts to rust. Contaminated fuel

will cause engine problems.

3. If possible, store unit indoors and cover it to give

protection from dust and dirt.

4. Cover unit with a suitable protective cover that does not

retain moisture.

5. Store generator in clean, dry area.

18 BRIGGSandSTRATTON.COM

WARNING Fuel and its vapors are extremely

flammable and explosive.

Fire or explosion can cause severe

burns or death.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers

or other appliances that have pilot light or other ignition source

because they can ignite fuel vapors.

WHEN DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

• Drain fuel tank outdoors.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

WARNING

Storage covers can be flammable.

• DO NOT place a storage cover over a hot generator.

• Let equipment cool for a sufficient time before placing the cover

on the equipment.

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Reproduction

19

Troubleshooting

Problem Cause Correction

Engine is running, but no AC

output is available.

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Reset circuit breaker.

2. Contact authorized service facility.

3. Check and repair.

4. Connect another device that is in good

condition.

Engine runs good at no-load

but "bogs down" when loads

are connected.

1. Short circuit in a connected load.

2. Engine speed is too slow.

3. Generator is overloaded.

4. Shorted generator circuit.

5. Clogged or dirty fuel filter.

1. Disconnect shorted electrical load.

2. Contact authorized service facility.

3. See Don't Overload Generator.

4. Contact authorized service facility.

5. Clean or replace fuel filter.

Engine will not start; or starts

and runs rough.

1. Engine switch in "Off" position.

2. Fuel valve is in "Off" position.

3. Low oil level.

4. Dirty air cleaner.

5. Clogged or dirty fuel filter.

6. Out of fuel.

7. Stale fuel.

8. Spark plug wire not connected to spark

plug.

9. Bad spark plug.

10. Water in fuel.

11. Flooded.

12. Excessively rich fuel mixture.

13. Intake valve stuck open or closed.

14. Engine has lost compression.

1. Set switch to "On" position.

2. Turn fuel valve to "On" position.

3. Fill crankcase to proper level or place

generator on level surface.

4. Clean or replace air cleaner.

5. Clean or replace fuel filter.

6. Fill fuel tank.

7. Drain fuel tank and carburetor; fill with

fresh fuel.

8. Connect wire to spark plug.

9. Replace spark plug.

10. Drain fuel tank and carburetor; fill with

fresh fuel.

11. Wait 5 minutes and re-crank engine.

12. Contact authorized service facility.

13. Contact authorized service facility.

14. Contact authorized service facility.

Engine shuts down when

running.

1. Out of fuel.

2. Clogged or dirty fuel filter.

3. Low oil level.

1. Fill fuel tank.

2. Clean or replace fuel filter.

3. Fill crankcase to proper level or place

generator on level surface.

Engine lacks power.

1. Load is too high.

2. Dirty air filter.

3. Clogged or dirty fuel filter.

1. See Don't Overload Generator.

2. Replace air filter.

3. Clean or replace fuel filter.

Engine "hunts" or falters.

1. Carburetor is running too rich or too lean.

2. Clogged or dirty fuel filter.

1. Contact authorized service facility.

2. Clean or replace fuel filter.

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Reproduction

20 BRIGGSandSTRATTON.COM

Schematic - Model 030488 (5500 Watt)

Not for

Reproduction

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