Dometic Waeco ASC 6100G Mode d'emploi

WAECOASC6100G

EN A/C service unit

Operating manual.......................................................3

FR Poste de service climatisation

Manuel d’utilisation...................................................39

DE Klimaservicegerät

Bedienungsanleitung................................................ 77

RU Станция по обслуживанию кондиционеров

Инструкция по эксплуатации....................................115

ES Estación de mantenimiento de aire acondicionado

Instrucciones de uso................................................153

Copyright

©2023DometicGroup.Thevisualappearanceofthecontentsofthismanualisprotectedbycopyrightandde

signlaw.Theunderlyingtechnicaldesignandtheproductscontainedhereinmaybeprotectedbydesign,patent

orbepatentpending.ThetrademarksmentionedinthismanualbelongtoDometicSwedenAB.Allrightsarere

served.

EN

English

Originalinstructions

1Importantnotes...............................................................................................................................................3

2Aboutthemanual............................................................................................................................................3

3TargetGroup...................................................................................................................................................3

4Hotline.............................................................................................................................................................4

5Explanationofsymbols...................................................................................................................................4

6Safetyinstructions.......................................................................................................................................... 4

7ScopeofDelivery............................................................................................................................................6

8Accessories.................................................................................................................................................... 6

9Intendeduse...................................................................................................................................................6

10 Technicaldescription...................................................................................................................................... 7

11 OverviewoftheA/Cserviceunit.................................................................................................................... 8

12 Initialstartup................................................................................................................................................ 10

13 Operation......................................................................................................................................................16

14 Servicetasks................................................................................................................................................ 25

15 Troubleshooting............................................................................................................................................31

16 Disposal........................................................................................................................................................32

17 TechnicalData..............................................................................................................................................33

1 Importantnotes

Pleasereadtheseinstructionscarefullyandfollowallinstructions,guidelines,andwarningsincludedinthisproductmanualinordertoensurethatyouinstall,use,andmaintaintheproductproperlyatall

times.TheseinstructionsMUSTstaywiththisproduct.

Byusingtheproduct,youherebyconfirmthatyouhavereadallinstructions,guidelines,andwarningscarefullyandthatyouunderstandandagreetoabidebythetermsandconditionsassetforthhere

in.Youagreetousethisproductonlyfortheintendedpurposeandapplicationandinaccordancewiththeinstructions,guidelines,andwarningsassetforthinthisproductmanualaswellasinaccordance

withallapplicablelawsandregulations.Afailuretoreadandfollowtheinstructionsandwarningssetforthhereinmayresultinaninjurytoyourselfandothers,damagetoyourproductordamagetoother

propertyinthevicinity.Thisproductmanual,includingtheinstructions,guidelines,andwarnings,andrelateddocumentation,maybesubjecttochangesandupdates.Foruptodateproductinformation,

pleasevisitdocuments.dometic.com.

2 Aboutthemanual

ThisoperatingmanualdescribesA/Cserviceunits.

ItcontainsalltheinstructionsnecessaryforsafeandeffectiveoperationoftheA/Cserviceunit.Beforestarting

theA/Cserviceunitforthefirsttime,readthisoperatingmanualcarefully.

Notetheinformationinthecurrentmaterialsafetydatasheets.Theycanbefoundat:dometic.com/sds

KeepthisoperatingmanualinthecompartmentoftheA/Cserviceunit,sothatanyinformationyouneedisal

waysathand.

Findthismanualinotherlanguagesonlineon

https://documents.dometic.com/search/?query=4445103553.

3 TargetGroup

Onlypeoplethathaveprovenunderstandingtoidentifyandavoidthehazardsinvolvedmayoperateandmaintain

theA/Cserviceunit.Thisknowledgemaybegatheredbyanyappropriatetrainingorsupervision.

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4 Hotline

IfyouneedmoreinformationontheA/Cserviceunitthatisnotcontainedinthismanual,pleasecontactthehot

line:Tel.:+49(0)25728790

5 Explanationofsymbols

WARNING!Safetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultindeathor

seriousinjury.

CAUTION!Safetyinstruction:Indicatesahazardoussituationthat,ifnotavoided,couldresultinminoror

moderateinjury.

NOTICE!Indicatesasituationthat,ifnotavoided,canresultinpropertydamage.

NoteSupplementaryinformationforoperatingtheproduct.

6 Safetyinstructions

WARNING!Failure to obey these warnings could result in death or serious injury.

•Observenationalworksafetyregulations.

•Observethesafetyinstructionsinthisoperatingmanual.

•TheA/Cserviceunitmayonlybeusedbypersonnelwhoareabletodemonstratetheappropriate

specialisttrainingandarefamiliarwiththeoperationandbasicprinciplesoftheA/Cserviceunit,of

airconditioningsystemsandofrefrigerants.

•TheA/CserviceunitmayonlyberepairedbypersonnelauthorizedbyDometic.

•Onlyusethedeviceforitsintendedpurpose.

CAUTION!Failure to obey these cautions could result in minor or moderate injury.

•DonotmakemodificationstotheA/Cserviceunit.

•Riskofinjuryfromburstingcomponentsifthepermittedtemperaturelimitsareexceeded:Onlytrans

porttheA/Cserviceunitwithoutrefrigeranttoavoidexcesspressure.

•TheA/Cserviceunitmaynotbestoredoutdoors.

•StoretheservicehosesinthehosepocketwhentheA/Cserviceunitisnotinuse.

6.1 Operatingthedevicesafely

WARNING!Failure to obey these warnings could result in death or serious injury.

•DonotoperatetheA/Cserviceunitinareaswherethereisariskofexplosion(forexample,battery

chargingroomsorsprayingbooths).Operateonlyaccordingtherespectivenationalhealthandsafety

regulations.

•DonotpumpcompressedairintotherefrigerantlinesoftheA/Cserviceunitorthevehicleaircondi

tioningsystem.Amixtureofcompressedairandrefrigerantcanbeflammableorexplosive.

• RiskofinjuryduetounplannedorunintendedswitchingonoftheA/Cserviceunit:Switchoff

theA/Cserviceunitpriortoallmaintenanceworkanddisconnectthemainscablefromthemains

supply.PulltheplugfromthesocketorfromtheA/Cserviceunit.

• Riskofburnsfromcoldorhotcomponents:Wearprotectivegloves.

CAUTION!Failure to obey these cautions could result in minor or moderate injury.

•DonotstartuptheA/Cserviceunitifitisdamaged.

•EachtimeyoustartuportopuptheA/Cserviceunit,firstcheckwhethertheA/Cserviceunitandall

theservicehosesareundamagedandthatallvalvesareclosed.

•Laytheservicehosesinsuchawaythattheyposenotrippinghazardforotherpersons.

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EN

• Seriousinjuriesduetooverturningorfallingload:ThehandleisnotusedtolifttheA/Cservice

unit.OnlypushtheA/Cserviceunitonrollerstotransportit.

•AlwayspositiontheA/Cserviceunitonlevelgroundandsecurethefrontwheels.

•OnlyuseapprovedrefrigerantvesselswithsafetyvalvestorefilltheA/Cserviceunit.

•AlwaysusethemainswitchoftheA/Cserviceunittoswitchitonandoff.Donotleavethedeviceun

attendedwhenitisswitchedon.

• Riskofinjuryfromleakingfluids:Leakingfluidsonthefloorcancausepersonstoslipandinjure

themselves.Wipeupleakedordrippedfluidsimmediatelyorabsorbthemwithasuitablebinding

agent.Disposeoftheminanenvironmentallysoundmanner.

NOTICE!Indicates a situation that, if not avoided, can result in property damage.

•NeverexposetheA/Cserviceunittoheavymoisture.

•DonotoperatetheA/Cserviceunitoutdoorswhenitisraining.

•DonotoperatetheA/Cserviceunitnearheatsources(suchasheaters)orindirectsunlight.

•OnlyusetherefrigerantthatyouhavesetintheA/Cserviceunit.Ifotherrefrigerantsaremixedin,

thiscandamagetheA/Cserviceunitandthevehicleairconditioningsystem.

•BeforeyoushutdowntheA/Cserviceunit,makesurethattheselectedprogramhasendedandthat

allvalvesareshut.Otherwiserefrigerantcanleak.

•Whenyoumodifyvaluesinthemenus,alwayscomparethemwiththespecificationsonthevehicle.

•Whenparking,usethebrakeleveronthefrontwheelstosecuretheA/Cserviceunitfromrolling

away.

6.2 Handlingtherefrigerantsafely

WARNING!Failure to obey these warnings could result in death or serious injury.

Donotcarryoutmaintenanceworkonthevehicleairconditioningsystemwhentheengineisatoperating

temperature.Whenperformingmaintenanceonthevehicleairconditioner,thesurfacetemperatureofat

tachmentpartsorsurroundingpartsmustbelessthantherefrigerant'sflashpoint:

R1234yf:405 °C

R134a:743 °C

R513A:notapplicable

CAUTION!Failure to obey these cautions could result in minor or moderate injury.

•Wearpersonalsafetyequipment(safetygogglesandprotectivegloves)andavoidcomingintocon

tactwiththerefrigerant.Contactwiththerefrigerantdrawsoutbodyheatandtheaffectedareascan

freeze.

•Donotinhalerefrigerantvapor.Althoughthevaporisnontoxic,itdisplacestheoxygenyouneedto

breathe.

•Onlyusethedeviceinwellventilatedareas.

•Refrigerantmaynotbeusedinlowlyingspacessuchasassemblypitsorsoakaways.Refrigerant

isheavierthanoxygenandthereforedisplacestheairyouneedtobreathe.Thiscancausealackof

oxygenwhenworkinginunventilatedassemblypits.

NOTICE!Indicates a situation that, if not avoided, can result in property damage.

•Makesurethatrefrigerantisnotabletoescapeandleakintotheenvironmentduringoperation,when

fillingordrainingrefrigerantorduringrepairandservicework.Thiswillprotecttheenvironment.Ital

soavoidsthedifficultyorimpossibilityofdetectingleaksinthevehicleorintheA/Cserviceunitdue

tothepresenceofrefrigerantinthevicinityoftheA/Cserviceunit.

•Takesuitableprecautionstoensurethatleakingrefrigerantisnotabletogetintothedrainagesys

tem.

NoteSupplementary information for operating the product.

Specialinformationontherefrigerantandsafetymeasuresaswellastheprotectionofpersonnelandob

jects,includingfireprotection,canbefoundinthesafetysheetsoftherefrigerantmanufacturer.

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6.3 Safetymeasuresbytheoperator

TheoperatormustprovideoperatinginstructionsaccordingtorespectivenationalregulationsforeachA/Cservice

unit.TheseoperatinginstructionsmustbeusedtotrainpersonnelinhandlingtheA/Cserviceunit.

Theoperatormustensurethatpersonnelareinstructedinthefollowingpointsatleastonceayear:

•Specialdangerswhendealingwithcompressedgases

•Safetyguidelineswhendealingwithcompressedgases

•Healthprecautionswhendealingwithcompressedgases

•OperatingtheA/CserviceunitandperformingserviceworkontheA/Cserviceunit

Theoperatormustensurethatpersonnelappointedtoperformserviceandrepairworkaswellasleakinspections

arecertifiedtodealwithrefrigerantandfillingsystems.

Certificationandknowledgeoftheapplicableguidelinesandstandardscanbeacquiredfromatrainingcourseat

achamberoftrade,chamberofindustryandcommerceoratanyotherrecognizedtrainingfacility.

Thesystemoperatormustensurethatallservicehosesarelaidinsuchawaythattheycannotbedamagedwhen

theA/Cserviceunitisused.

7 ScopeofDelivery

TheA/Cserviceunitwastestedforleaksbeforeshipping.

Afterdelivery,checkthatallthepartslistedbelowarepresentandundamaged.

Ifanypartsaremissingordamaged,notifythecompanyresponsiblefortransportimmediately.

Description Ref.no.

Goggles/gloves 4445900107

Operatingmanual 4445103553

NOTICE!Damage hazard

•Forsafeoperationandcalibrationarefrigerant(R1234yf,R134a,R513A;notinscopeofdelivery)is

required.

•Refrigerantvesselsaresuppliedwithvariousconnectingthreadsandadapters;thesearenotinthe

scopeofdelivery.

8 Accessories

Availableasaccessories(notincludedinthescopeofdelivery):

Description Ref.no.

ReplacementfilterforR134a,R513A 4440400009

ReplacementfilterforR1234yf 4445900221

Spareprinterroll(thermalpaper)(4pieces) 4445900088

Vacuumpumpoil(1000 mL) 8887200018

9 Intendeduse

TheA/Cserviceunitisintendedforperformingmaintenanceonvehicleairconditioningsystems.TheA/Cservice

unitisintendedforcommercialuse.

TheA/Cserviceunitmayonlybeusedtoservicevehicleairconditioningsystemsinwhichoneofthefollowingre

frigerantsisused:

•R1234yf

•R134a

•R513A

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TheA/Cserviceunitisonlysuitableforapprovedoperatingfluids.

Thisproductisonlysuitablefortheintendedpurposeandapplicationinaccordancewiththeseinstructions.

Thismanualprovidesinformationthatisnecessaryforproperinstallationand/oroperationoftheproduct.Poorin

stallationand/orimproperoperatingormaintenancewillresultinunsatisfactoryperformanceandapossiblefail

ure.

Themanufactureracceptsnoliabilityforanyinjuryordamagetotheproductresultingfrom:

•Incorrectassemblyorconnection,includingexcessvoltage

•Incorrectmaintenanceoruseofsparepartsotherthanoriginalsparepartsprovidedbythemanufacturer

•Alterationstotheproductwithoutexpresspermissionfromthemanufacturer

•Useforpurposesotherthanthosedescribedinthismanual

Dometicreservestherighttochangeproductappearanceandproductspecifications.

10 Technicaldescription

10.1 WarningsontheA/Cserviceunit

Observetheoperatingmanual.

OnlyconnecttheA/CserviceunittoanACsocketwith230 V/240 V,50 Hz/60 Hz(seeTechnical

Dataonpage33).

ProtecttheA/Cserviceunitagainstrain.

Weargloveswhenhandlingrefrigerants.

Weargoggleswhenhandlingrefrigerants.

10.2 Safetydevices

•Pressuremonitor:Switchesthecompressoroffifnormaloperatingpressureisexceeded.

•Pressurereliefvalves:Additionalsafetymechanismtoprotectlinesorvesselsfromburstingifthepressure

continuestorisedespitethesafetypressuremonitor.

•Fanmonitor:Checksthefansworkproperlyatstartup.

10.3 Standbymenu

Thestandbymenushowsthefollowinginformation:

•Refrigerantquantity

•Freshoilquantity

•UVadditivequantity

•Time

•Date

10.4 Basicmenu

Thebasicmenuisthestartmenutothefollowingfunctions:

•Short selection

7

EN

•Free selection

•Other selections

11 OverviewoftheA/Cserviceunit

1 Display

2 Keypad

3 Lowpressuregauge

4 Highpressuregauge

5 Frontcover

6 Frontwheelswithwheelstops

7 USBport

8

EN

8 Containerforfreshoil

9 Drainedoilreceptacle

10 ContainerforUVtracer

11 Mainswitch

12 Fan

9

EN

12 Initialstartup

ThischapterdescribestheproceduresyouhavetocarryoutbeforeyoucanoperatetheA/Cserviceunit.

12.1 Settingupandswitchingon

NoteInordertoachievecorrectmeasurements,theA/Cserviceunitmustbeplacedonalevelflatsur

faceduringoperation.Ignoreanyerrorcodeswhichoccurduringcommissioning(Troubleshootingon

page31)andskipbypressingENTER.

1. WheeltheA/Cserviceunittotheworkplaceandlockthefrontwheels.

2. Mounttheservicehoses.

3. Setthelengthoftheservicehoses(Settingthelengthoftheservicehosesonpage11).

4. ConnecttheA/Cserviceunittothepowersupply.

5. ToswitchtheA/Cserviceuniton,setthemainswitchtoI.

Theswitchondelayrunsfor35 sandthehousingisventilated.Thesoftwareversionnumberthenappearsin

thedisplayforseveralseconds:

mgas0081

mgas2107

LE640004

LF

DB

SW

SN000000

LE

ASC6400G

DometicGermanyGmbH

SW:

Softwarestatus

DB:

Database

SN:

Serialnumber

LF:

Languagefile

6. Oncethestartupprocedureiscomplete,theA/Cserviceunitrequirestheselectionoftherefrigerant(Select

ingtherefrigerantonpage10).

12.2 Selectingtherefrigerant

OninitialstartuptheA/Cserviceunitdisplaystherefrigerantselectionmenu.

1. Intherefrigerantselectionmenuusethecursorkeys or toselectthedesiredrefrigerant(inthefollowing

exampleR513A).

R‐513A

R1234yf

R134a

Refrigerant

2. PressENTERtoconfirm.

Thechosenrefrigerantisdisplayed.

10

EN

No

Yes

ENTEROK

R‐513A

Refrigerant

Confirm

3. PressENTERtoconfirmtheselectionandfollowtheinstructionsinthedisplayandprovidedhere:

ENTEROK

Oncedone,pressOK.

connectionhose!

PleaseinstallHP/LP

4. InstalltheHP/LPconnectionhoses.

5. PressENTERtoconfirm.

Wait !

Theservicehosesareevacuated.

6. Waituntiltheservicehosesareevacuated.

7. PressENTERtoconfirmthedisplayedrefrigerant:

ENTEROK

R ‐ 513A !

Usageonlywith

WARNING!

TheA/Cserviceunitrunsacleaningphaseoftheinternalvesselpressure.

pressuremb.

Internalvessel

Cleaningphase.

AfterwardstheA/Cserviceunitrunsasoftwaretest.

Don'tconnectto

Softwaretest.

Pleasewait!

theA/Csystemyet!

AfterwardstheA/CserviceunitdisplaystheStandbymenu:

Refrigerant g. XXXX

PAG oil ml XXX

UV tracer ml XXX

11:56:35 10/03/17

12.3 Settingthelengthoftheservicehoses

Note

•Iflongerorshorterservicehosesarerequiredfortheunit,youhavetoadjustthefillingquantitiesto

thenewhoselengths.

•Theservicehosesforthehighandlowpressuresidesmustalwaysbeofthesamelengthasother

wisethefillingquantitieswillnotbecorrectlymeasured.

1. Inthebasicmenuusethecursorkeys or toselectOther selections.

11

EN

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Usethecursorkeys or toselect Service

Service.

‐‐‐‐

4. PressENTERtoconfirm.

5. Enterthepassword7732.

6. Enterthehoselengthincentimetres.

7. PressENTERtoconfirm.

12.4 Selectingthelanguage

1. Pressthecursorkeys or .

2. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

3. PressENTERtoconfirm.

4. Usethecursorkey toselectService.

5. PressENTERtoconfirm.

6. Enterthepassword5264.

7. Usethecursorkeys or toselectthepreferredlanguage.

8. PressENTERtoconfirm.

9. PressSTOP.

Thelanguagechosenisactiveandthestandbymenuisdisplayed.

12.5 Enteringthecompanydata

Thecompanydataisprintedoutwitheveryservicelog.

1. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Usethecursorkey toselectService.

4. PressENTERtoconfirm.

5. Enterthepassword3282.

Thecompanydataisshowninthethirdlineofthedisplay.

Youcanenterfivelines,eachwithupto20characters.

ThedisplayshowsthenumberoflinesofcompanydataafterthemessageEnter company data(01to05).

Usethecursorkeys or toselectthelineofcompanydatayouwant.

12

EN

6. Usethekeypadandthecursorkeystoenterthedata.Toswitchbetweenupperandlowercase,pressthe

key.Todeleteacharacter,brieflypresstheCkey.Todeletethecurrentline,pressandholddowntheC

key.

7. PressENTERtoconfirm.

8. PressSTOP.

Thesetdataisactivated.

9. PressSTOPagain.

Thestandbymenuisdisplayed.

12.6 Enteringthedateandtime

Dateandtimearerequiredforloggingoftheserviceprocedures.Thedateandthetimeareprintedalongwiththe

companydataoneveryservicelog.

1. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Usethecursorkey toselectService.

4. PressENTERtoconfirm.

5. Enterthepassword8463.

6. Usethekeypadandthecursorkeystoentertheinformation.

7. PressENTERtoconfirm.

8. PressSTOP.

Thestandbymenuisdisplayed.

12.7 Editingdefaultvalues

TheA/Cserviceunithaspresetvaluesforthemostimportantservicetasks.Thedefaultvaluesappear

automaticallywhenyouselecttherespectivemenu.

Youcanalterthefollowingdefaultvaluesifnecessary:

Parameter Defaultvalue

Pressureincreasetesttimemin. 5

Vacuumtimemin. 20

Leaktestmin. 4

PAGoilml.(additionalquantity) 0

UVtracerml. 0

13

EN

Parameter Defaultvalue

FillingQt.g. 500

Displaylogo? Yes

1. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Usethecursorkey toselectService.

4. PressENTERtoconfirm.

5. Enterthepassword7388.

6. Usethekeypadandthecursorkeystoentertheinformation.

7. PressENTERtoconfirm.

8. PressSTOP.

Thestandbymenuisdisplayed.

12.8 InsertingthecontainersforoilandUVadditive

NOTICE!Damage hazard

Onlyuseoilsapprovedforthecorrespondingrefrigerant.Observethemanufacturer'sinstructions.

Thecurrentsupplyquantitiesaredisplayedinthestandbymenu.

Pushthecontainersintothesnaplocks:

•Containerforfreshoil(8)

•Drainedoilreceptacle(9)

•ContainerforUVtracer(10)

14

EN

12.9 Fillinguptheinternalrefrigerantcontainer

WhentheA/Cserviceunitisstartedforthefirsttime,theA/CserviceunitdisplaysError 12,becausetheinter

nalrefrigerantvesselmustbefilledfromanexternalrefrigerantvesselwithatleast2000 gofrefrigerant.

1. PressSTOPtoconfirm.

Thecurrentsupplyquantitiesaredisplayedinthestandbymenu.

2. ConnecttheexternalrefrigerantvesseltotheA/Cserviceunit.

NoteObservetheinstructionsontherefrigerantvessels.VesselsfortheR1234yfrefrigeranthavea

lefthandthread.

Therearethreedifferenttypesofrefrigerantvesselavailable:

•Refrigerantvesselswithoutrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/C

serviceunit,theconnectionmustbeonthebottom(turnthevesselupsidedown).

•Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshaveoneconnection.WhenfillingtheA/Cser

viceunit,theconnectionmustbeatthetop(placethevesselupright).

•Refrigerantvesselswithrisingpipe:Theserefrigerantvesselshavetwoconnections.TotopuptheA/Cser

viceunit,usetheconnectionmarkedwithL(=liquid).WhenfillingtheA/Cserviceunit,theconnectionmust

beatthetop(placethevesselupright).

3. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

4. PressENTERtoconfirm.

5. Usethecursorkeys or toselectInt. vessel filling.

Int. vessel filling

Flushing

Reset scales.

Service.

6. PressENTERtoconfirmandfollowtheinstructionsinthedisplayandprovidedhere:

15

EN

Connect the HP hose

to the external tank

then open the valve

ENTER‐OK STOP‐EXIT

7. PressENTERtoconfirm.

Set the quantity,

then confirm!

g. 13620

ENTER‐OK STOP‐EXIT

Themaximumrefrigerantquantitywhichcanbeaddedappearsinthedisplay.

8. EntertherequiredamountandpressENTERtoconfirm.

Theinternalrefrigerantvesselisfilled.

Whenthefillingprocessisfinished,thiswillbeconfirmedbyanacousticsignal.

9. ClosethevalvesandpressENTERtoconfirm.

Afterfilling,thequantityofrefrigerantintheinternalcontainerisdisplayed.

10. PressSTOPtoexitthemenu.

11. PressSTOPagaintoaccessthestandbymenu.

12. DisconnecttheexternalrefrigerantvesselfromtheA/Cserviceunit.

TheA/Cserviceunitisnowreadyforoperation.

13 Operation

NOTICE!Damage hazard

Whentheairconditioningsystemisbeingserviced,theengineandtheA/Cserviceunitmustbeswitched

off.

Note

TheA/Cserviceunitisonlysuitablefor230 V/240 V(seeTechnicalDataonpage33).

13.1 Shutdownincaseofrepair,emergenciesandmalfunctions

1. Toensurethatthedeviceisdisconnectedfromthepowersupplyforrepairs,switchitoffusingthemainswitch

andalsopulloutthepowerplug.

2. ToturnofftheA/Cserviceunitinanemergencyormalfunction,turnoffthemainswitch.

13.2 Shortselection

AfullyautomaticairconditioningserviceisstartedusingtheShort selectionmenu.Includedisaleaktestthat

mustbecarriedoutbeforeworkingonthevehicleairconditioner.Thevehicleairconditionerisfilledwithasam

plerefrigerant.Thepressureinthevehicleairconditionermustremainconstantoveraperiodof5 min.Thevehi

cleairconditionercanonlybecompletelyfilledifthistesthasbeensuccessfullycompleted.Thesamplefillingis

thendrainedandthevehicleairconditionerevacuated.Thefinalfillingquantityiscompletelyfilleduptoensure

highfillingaccuracy.Youonlyhavetoenterthefillingquantityasshownonthelabelinthevehicle.

ThefollowingactionsareperformedautomaticallyinsuccessionintheShort selectionmenu:

•Extractionoftherefrigerant

•Recyclingtherefrigerant(purity=SAEJ2099)

•Pressurerisetest

•Drainingtheusedoil

•Evacuatingthesystem

•Leaktest/vacuumcheck

•Fillingwithnewoiltotherequiredquantity

•FillingwithUVadditive

•Fillingofrefrigerant

16

EN

Aftereachprocesshasbeenperformedaservicereportisprinted.Subsequentactionsareonlyinitiatedoncethe

precedingactionhasbeencompletedsuccessfully.

1. FittheservicehosesfortheA/Cserviceunittothevehicleairconditioningsystem,andopentheservicecou

plings.

2. Pressthecursorkey or toaccesthebasicmenu.

3. Inthebasicmenuusethecursorkeys or toselectShort selection.

Short selection

Free selection

Other selections

ENTER‐OK

4. PressENTERtoconfirm.

5. Usethekeypadandthecursorkeystoenterthevehicledata.

6. PressENTERtoconfirm.

7. Entertherefrigerantfillingquantity.Usethevalueshownonthefillingquantitiesstickerinthevehicleanden

teritusingthekeypadandthecursorkeysandpressENTER.

8. Usethecursorkeys or toselectwhethertheairconditioningsystemhastwoconnections(highpressure

andlowpressure)oronlyoneconnection(highpressureorlowpressure).

HP/LP PORT

HP PORT

LP PORT

ENTER‐OK STOP‐EXIT

9. PressENTERtoconfirm.

Thefullyautomaticairconditioningserviceisstarted.

Aftertheairconditioningservicehasfinished,youwillbepromptedtodisconnecttheA/Cserviceunit'sservice

hosesoffromthevehicleairconditioningsystem.

10. DisconnecttheservicehosesandpressENTERtoconfirm.

Theservicehoseswillnowbedrained.TheA/Cserviceunitisthenreadyforfurtheruse.

11. Putthevalvecapsofthevehicleairconditioningsystembackontheconnections.

13.3 UserCodes

ItispossibletoprotecttheA/Cserviceunitfromunauthorisedaccessusingpersonalusercodes.Whenthisfunc

tionisactivated,thesystemqueriestheusercodeafterbeingswitchedon,andtheA/Cserviceunitcannotbe

startedwithoutit.Upto10differentuserscanbecreatedwithindividualcodes.Userscanbecreatedusingthe

administratorcode.

13.3.1 Creatingusercodes

1. Inthebasicmenuusethecursorkeys or toselectOther selections.

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Usethecursorkey toselectServiceandpressENTERtoconfirm.

Flushing

Reset scales.

Service.

ENTER‐OK STOP‐EXIT

4. ToaccestheADMadministratormenuenterthepassword9786andpressENTERtoconfirm.

17

EN

Service.

‐‐‐‐

5. Entertheadministratorcode0000(defaultsetting)andpressENTERtoconfirm:

Insert ADM Code

‐‐‐‐

NoteForsecurityreasons,anewadministratorcodemustbeselectedeachtime,butnot0000asthis

willdeactivatetheentirefunction.

6. Enterthenewadministratorcode:

ADM AREA

Insert new code

‐‐‐‐

7. Confirmthenewadministratorcode:

ADM AREA

Confirm new code

‐‐‐‐

8. Usethecursorkeys or toselecttheuser.

ADM AREA

User number

1

9. Createthefourdigitpersonalusercode.Onceacodeiscreatedhere,theA/Cserviceunitcanthenonlybe

operatedusingthiscode.

ADM AREA

User number 1

Insert new code

‐‐‐‐

10. Confirmthenewusercode:

ADM AREA

User number

1

Confirm new code

‐‐‐‐

NoteToswitchbetweenupperandlowercaseusetheyellowInfokey.

11. EntertheusernameandpressENTERtoconfirm:

ADM AREA

User number

1

User name

John Citizen

ADM AREA

User number 1

John Citizen

Theuseriscreatedandthemenuchangesagaintotheuserselection.

18

EN

12. Proceedasfollows:

•CreateanotheruserbyusingthecursorkeystoselectDatabaseandproceedasdescribed.

•ToexitthemenupressSTOP.

13.3.2 Enteringusercodes

Ifausercodehasbeencreated,thesamecodemustbeusedtoenabletheA/Cserviceunit.

Entertheusercode.

ENTER USER CODE

‐‐‐‐

Ifyouenteranincorrectusercode,thefollowingerrormessageappears:

WRONG CODE

Oncethecorrectcodeisentered,theA/Cserviceunitisenabledandstartsup.Theuser'snameisdis

played:

John Citizen

13.4 Creatingapersonaldatabase

Youcanenterupto100customerspecificvehicleswiththecorrespondingfillingquantitiesinthisdatabase.The

personalentriesaresavedinthecontrolboard,notontheflashmemorycard.Theentrieswillberetainedeven

afterupdatingthesoftware.Theentriesarestoredchronologically,notalphanumerically.

1. Inthebasicmenuusethecursorkeys or toselectShort selection.

Short selection

Free selection

Other selections

ENTER‐OK

2. PressENTERtoconfirm.

3. Enterthevehiclelicenseplatenumber(thiscanalsobeleftblank)andpressENTERtoconfirm.

CAR DATA

PLATE NR:

4. Usethecursorkeys or toselectDatabaseandpressENTERtoconfirm.

Filling Qt.

g.

500

Database

ENTER‐OK STOP‐EXIT

5. SelectPersonal DBandpressENTERtoconfirm.

Personal DB

ALFA ROMEO

ASTON MARTIN

AUDI

19

EN

6. Inthisemptydatabase,usethecursorkeys or toselecttherespectiveentryandpressENTERtocon

firm.

0

1

7. Tochangetheitem,presstheyellowInfokey.

0

g. ‐‐‐ 0

i‐DB set

8. Enterthevehicledata(model,type)intheblankfieldsandpressENTERtoconfirm.

____________

0

___________________

____________ g. ___ 0

9. EntertherefrigerantquantityandpressENTERtoconfirm.

AUDI 0

A4 (8E)

2000 ‐ 2004 g. 500

Theentryhasbeencreated.

AUDI 0

A4 (8E)

1

10. Proceedasfollows:

•CreateanotherentrybyusingthecursorkeystoselectDatabaseandproceedasdescribed.

•ToexitthemenupressSTOP.

13.5 TransferringtheconsumptionoftherefrigerantontoaUSB

flashdrive

Eachtimeasuctionorfillingprocess(singleprocessorfullyautomatic)iscompleted,theA/Cserviceunitstores

allthedataintheinternalmemory.AreportofthisdatacanbegeneratedandtransferredtoaUSBflshdrive.

NoteTheUSBflashdrivemustbeformattedwiththeFAT32filesystem.

Eachreportissavedintwoformats:

•AsanHTMLfile(tobeopenedwithanyinternetbrowser)

•AsanXLSfile(tobeopenedwithMicrosoftExcel)

Thereportmaycontainalogo(e.g.theworkshoplogo)ifagraphiciscopiedtotheUSBflashdrivethatmeetsthe

followingrequirements:

•Fileformat:JPEGformat

•Filename:logo.jpg(eachletterinlowercase)

•Screensize:370x50pixels

ThecompanyaddressinthereportistakenfromtheA/Cserviceunit(Enteringthecompanydataonpage12).

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Dometic Waeco ASC 6100G Mode d'emploi

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