Cadet 10080220 Operating Instructions Manual

Read these instructions before operating the machine

MODEL: CDT7

10080220

Operating Instructions

86038220 04/26/11

AD

CARPET EXTRACTOR

CUS

3146518

MACHINE DATA LOG/OVERVIEW

CADET 86038220

1

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-888-444-7654

TABLE OF CONTENTS

CADET 86038220

2

Machine Data Log/Overview.........................1

Table of Contents..........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions........................2-1

Hazard Intensity Level ..................................2-2

Grounding Instructions..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

Controls/Component Location ......................3-2

Filling Operation............................................3-5

Operations. ...................................................3-6

Cleaning Procedure......................................3-8

Accessory Tool Usage................................3-10

MAINTENANCE

Service Schedule..............................……… 4-1

Periodic Maintenance. ..................................4-2

Daily/ Regular Maintenance..........................4-2

Vacuum Motor Replacement ........................4-3

Belt Replacement..........................................4-4

Solution Pump Replacement ............……… 4-5

Wiring Diagram.............................................4-6

Troubleshooting Chart ..................................4-7

GROUP PARTS LIST

Frame Assembly.........................................5-1

Brush Assembly..........................................5-3

Pump Assembly(prior to SN). .....................5-5

Pump Assembly..........................................5-7

Vacuum Shoe Assembly.............................5-9

Control Panel Assembly..............................5-11

Solution Tank Assembly. ............................5-13

Recovery Tank Assembly...........................5-15

Suggested Spare Parts/Notes ....................5-17

HOW TO USE THIS MANUAL

CADET 86038220

1-1

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model

and machine serial number are important. Refer to

the MACHINE DATA box which is filled out during

the installation of your machine. The MACHINE

DATA box is located on the inside of the front cover

of this manual.

The model and serial number of your machine is on

the bottom back-end of the machine.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

- Periodic

- Daily/Regular

- Troubleshooting

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

- REF – column refers to the reference

number on the parts illustration.

- PART NO. – column lists the part

number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief

description of the part.

- SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration

shows the most

current design of the machine. The

boxed illustrations show older designs.

If column has an asterisk (*), call

manufacturer for serial number.

- NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

SAFETY INSTRUCTIONS

CADET 86038220

2-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or

service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the

machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into

water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp

edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops

and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

SÛRETÉ

CADET 86038220

2-2

IMPORTANTES MESURES DE SÉCURITÉ

L’utilisation d’un appareil électrique demande certaines précautions:

LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL).

Pour réduire les risques d’incendie, de choc électrique ou de blessure:

Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre.

Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lorsque l’appareil n’est pas utilisé et

avant l’entretien.

Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides.

Ne pas permettre aux enfants de jouer avec l’appareil. Une attention particulière est nécessaire lorsque l’appareil

est utilisé par des enfants ou à proximité de ces derniers.

N’utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant.

Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l’appareil à un atelier de réparation s’il ne

fonctionne pas bien, s’il est tombé ou s’il a été endommagé, oublié à l’extérieur ou immergé.

Ne pas tirer soulever ou traîner l’appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer

dans l’embrasure d’unée porte ou l’appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l’appareil

sur le cordon.

Garder le cordon à l’écart des surfaces chaudes.

Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.

Ne pas toucher la fiche ou l’appareil lorsque vos mains sont humides.

N’insérer aucun objet dans les ouvertures. Ne pas utiliser l’appareil lorsqu’une ouverture est bloquée. S’assure

que de la poussière, de la peluche, des cheveux ou d’autres matières ne réduisent pas le débit d’air.

Tenga especial cuidado al manejar la apiradora en una escalera.

Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes

ou des cendres chaudes.

Cette machine n’est pas adaptée au ramassage de poussières dangereuses.

Mettre toutes les commandes à la position ARRÊT avant de débrancher l’appareil.

Ne pas aspirer des liquides inflammables ou combustibles, comme de l’essence, et ne pas faire fonctionner dans

des endroits où peuvent se trouver de tels liquides.

Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines

hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage

domestique normal.

L’entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.

Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement.

CONSERVER CES INSTRUCTIONS

!

AVERTISSEMENT

HAZARD INTENSITY LEVEL

CADET 86038220

2-3

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use manufacturer approved replacement parts.

! WARNING

! CAUTION

DEGRÉS DE RISQUES EN CAS DE DANGER

CADET 86038220

2-4

Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :

DEGRÉS DE RISQUES EN CAS DE DANGER

Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et

ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :

AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou

entraîner la mort

.

ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens

immobiliers.

POUR VOTRE SÉCURITÉ : ce signe permet d’identifier les mesures de précaution à prendre pour assurer

un bon fonctionnement du matériel.

Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si

celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers

potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels.

Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour

former le personnel opérateur.

POUR VOTRE SÉCURITÉ :

NE PAS MANOEUVRER LA MACHINE :

Lorsqu’on n’est pas expérimenté ou qualifié.

Lorsque le guide d’utilisation n’est pas été lu ou compris.

Dans des zones inflammables ou explosives.

Dans des zones où des objets peuvent tomber.

LORS DE L’ENTRETIEN DE LA MACHINE :

Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des

vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées Windsor

homologuées.

GROUNDING INSTRUCTIONS

CADET 86038220

2-

5

ELECTRICAL:

In the USA, this machine operates on a standard 15

amp 115V, 60 Hz, A.C. power circuit. The amp,

hertz, and voltage are listed on the data label found

on each machine. Using voltages above or below

those indicated on the data label will cause serious

damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at

least one size larger than the power cord on the

machine, and must be limited to 50 feet (15.5m) in

length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides a

path of least resistance for electric current to reduce

the risk of electric shock. This appliance is equipped

with a cord having an equipment-grounding

conductor and grounding plug. The plug must be

inserted into an appropriate outlet that is properly

installed and grounded in accordance with all local

codes and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like the

plug in “Fig. A”. A temporary adaptor that looks like

the adaptor in “Fig. C” may be used to connect this

plug to a 2-pole receptacle as shown in “Fig. B”, if a

properly grounded outlet is not available. The

temporary adaptor should be used only until a

properly grounded outlet (Fig. A) can be installed by

a qualified electrician. The green colored rigid ear,

lug, or wire extending from the adaptor must be

connected to a permanent ground such as a

properly grounded outlet box cover. Whenever the

adaptor is used, it must be held in place by a metal

screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified electrician

or service person if you are in doubt as to

whether the outlet is properly grounded. Do not

modify the plug provided with the appliance - if it

will not fit the outlet; have a proper outlet

installed by a qualified electrician.

Le raccordement incorrect du conducteur de

terre d'équipement peut entraîner des risques

d'électrocution. Vérifiez auprès d'un électricien

qualifié ou d'un responsable de l'entretien si

vous avez quelque doute que ce soit quant au

raccordement à la terre de votre prise murale. Ne

modifiez pas la fiche fournie avec l'appareil : si

elle ne correspond pas à la prise murale, faites

installer une prise adéquate par un électricien

qualifié. Utilisez-le uniquement sur des

réceptacles protégés GFCI.

USING AN ADAPTOR

GROUNDING CONNECTION

Outlet

FIGURE A

Grounded

Grounding Pin

Metal Screw

Adaptor

FIGURE B

Grounded

Outlet Box

Screw

Adaptor

FIGURE C

Tab for Grounding

Note: Adaptors are not allowed in Canada.

TECHNICAL SPECIFICATIONS

CADET 86038220

3-1

POWER TYPE

ELECTRICAL: 115 V, 15 A, 60 HZ

ELECTRIC VACUUM MOTOR: (1) –3 stage, 1.5 hp,

100 cfm (2.80 cubic meters/min.) Waterlift –120” (304

cm)

BRUSH: (1) 15” (38.1 cm.)

SOLUTION PUMP: 90 PSI, Diaphragm style, internal

bypass

SOLUTION CAPACITY: 7 gallons (26.5ltr)

RECOVERY CAPACITY: 7 gallons (26.5ltr)

BRUSH SPEED: 1000 rpm

GENERAL DIMENSIONS/WEIGHT

Vacuum shoe: 17” (43.18 cm) cast

aluminum with spring loaded down

pressure

WHEELS: (2) 10” dia. (25 cm) wheels

by 2”

WEIGHT: 92lbs. (42kg)

LENGTH: 41” (104 cm)

HEIGHT: 34” (86.36 cm)

WIDTH: 17.5” (44.45 cm)

SOLUTION SPRAY: 2 quick change

jets.

POWER CABLE: 50’ (12.7 m) (14

gauge)

41”

(104cm)

34”

(86.36cm)

17.5”

(44.45cm)

CONTROLS/COMPONENT LOCATIONS

CADET 86038220

3-2

1. Main Handle. Used to pull and maneuver

machine.

2. Electrical Cord.

3. Pump Switch. Turns on pump and enables

spray.

4. Brush/Spray switch. Turns on brush motor

and activates electro-valve to dispense solution

to floor through jets. Intermittent, off, and

continuous settings.

5. Vacuum Motor Switch. Turns on vacuum

motor

6. Brush Motor Circuit Breaker. 6 amp. Breaker

protecting brush motor.

7. Vacuum Motor Circuit Breaker. 15 amp.

Breaker protecting vacuum motor.

8. Recovery Dump Hose. Facilitates draining

dirty cleaning solution.

9. Solution Dump Hose. Facilitates draining

excess cleaning solution from solution tank.

2

1

4

6

7

8

9

3 5

CONTROLS/COMPONENT LOCATIONS

CADET 86038220

3-3

1

2

3

10

9

1. Solution Accessory Tool Hookup. Used for

various auxiliary cleaning tools.

2. Vacuum Hose Door. Used to connect various

auxiliary 1 ½ inch cleaning tool vacuum hoses.

3. Brush Height Adjustment. Used to regulate

brush height from storage position to various

carpet heights.

4. Recovery Tank. Used to collect dirty cleaning

solution.

5. Solution Tank. Used to hold cleaning solution.

6. Recovery Tank Dome.

7. Vacuum Shoe.

8. Brush Housing.

9. Front Lifting Handle.

10. Cleaning Solution Filter.

4

5

6

7

8

CONTROLS/COMPONENT LOCATIONS

CADET 86038220

3-4

1. Solution Intake Cover.

2. Vacuum Intake Cover.

3. Float Shut-Off.

4. Clean-Out Opening.

5. Pour Spout.

6. Lift Handle.

2

1

3

4

5

6

FILLING OPERATIONS

CADET 86038220

3-5

FILLING THE CADET

NOTE: Use clean bucket of water to fill solution tank

Do not put defoamer, solvents, spotter or

prespray chemicals in the solution tank.

Do not allow water to spill into vacuum motor inlet.

Dry spillage from top of solution tank before

replacing recovery tank.

CHEMICALS

Suitable Chemicals

Non-Compatible Chemicals

Alkalis Aldehydes

Detergents Aromatic Hydrocarbons

Hydroxides SP Butyls

Soaps Carbon Tetrachloride

Vinegar Clorox*

Chlorinated Bleaches

Chlorinated Hydrocarbons

Lysol*

Methyl Ethel Ketone (MEK)

Perchorethylene (perc)

Phenolics

Trichlorethylene

D-Limonene

Remove recovery

tank

Add water

Add cleaning

chemical

Replace recovery

tank

7 gal.

(26.5 ltr.)

7 – 14oz.

(207ml – 414ml)

RECOVERY TANK

SOLUTION

TANK

140°F

(

60°C

)

STEP

1

STEP

2

STEP

3

STEP

4

FILL LINE

OPERATIONS

CADET 86038220

3-6

Remove literature from recovery tank. Fill

solution tank (see filling operations,

page3-5).

Adjust brush to proper setting.

Note: For good operation the brush must

skim the carpet. If circuit breaker trips raise

brush to prevent damage to motor or carpet.

Plug cord into grounded outlet.

Note: Be sure dome is seated on recovery

tank, and float shut-off is installed correctly.

Turn on both Vacuum and Pump motor

switches (“ON”=“I”).

STEP

1

STEP

2

STEP

3

STEP

4

PUMP VACUUM

ON ON

CORRECT

INCORRECT

1/8in

(3mm)

OPERATIONS

CADET 86038220

3-7

Select intermittent or continuous switch

setting to turn on brush and start solution

spray.

The intermittent setting requires the

operator to hold the switch in the “on”

position with the thumb, and is typically

used in small areas where short cleaning

passes are made.

The continuous setting allows the operator

to set the switch in the “on” position with

one touch, and is typically used in large

areas where long cleaning passes are

made.

Lower machine to floor.

Tip machine back by main handle to move

to starting point.

STEP

5

STEP

6

STEP

7

INTERMITTENT

CONTINUOUS

CLEANING PROCEDURE

CADET 86038220

3-8

1ft.

(30cm)

Release intermittent setting or turn off

continuous setting on brush/spray switch

approximately 1 foot before ending

cleaning pass.

Push down on handle to raise vacuum

shoe and brush before moving to the next

cleaning pass. Overlap brush contact

area approximately 1inch.

During operation, observe the following: The

Cadet is equipped with clear internal covers to

facilitate operator viewing of dirty solution and

vacuum air flow.

During operation, observe the vacuum intake

cover. Large amounts of water or foam entering

the vacuum system can damage the vacuum

motor. If you notice either condition, shut down

the machine immediately. Empty recovery

tank and/or add defoamer to recovery tank.

STEP

2

STEP

3

STEP

4

Start at wall closest to power outlet. Pull

straight back without pushing down on

handle.

STEP

1

SOLUTION

INTAKE COVER

VACUUM

INTAKE COVER

1in.

(25mm)

OFF

CLEANING PROCEDURE

CADET 86038220

3-9

To speed drying, use a Windblower™ fan.

Empty recovery tank by releasing dump

hose. Use a hose with cold water to clean

out the recovery tank. Also drain solution

tank after each use.

After cleaning, turn off all controls, return

brush to storage position and carefully

unplug machine.

Use right side of machine for cleaning

against walls.

STEP

7

STEP

8

STEP

6

STEP

5

RECOVERY

DRAIN

SOLUTION

DRAIN

OFF

OFF OFF

ACCESSORY TOOL USAGE

CADET 86038220

3-10

Turn on Pump and Vacuum Switch. Note:

Be sure intermittent/continuous switch is in

center (off) position and brush is in storage

position.

Squeeze handle on accessory tool to begin

cleaning.

STEP

3

STEP

4

STEP

1

STEP

2

Use only one of the following acceptable

accessory tools.

HT – 86000610 PRV NO. 89227

DDH – 86000060 PRV NO. 89226

DH – 86031540 PRV NO. 39504

Pull back collar and insert over machine

mounted fitting, then release collar to lock

into place.

Lift door on front of vacuum shoe and insert

1 ½ inch hose cuff into hole.

PUMP VACUUM

ON ON

OFF

MAINTENANCE

CADET 86038220

4-1

SERVICE SCHEDULE

MAINTENANCE DAILY WEEKLY QUARTERLY

Check machine for cord damage

*

Check recovery dome and gasket for

damage and cleanliness

*

Check brush – should be clean with no

lint or strings attached

*

Inspect vac shoe for blockage; remove

fibers with coat hanger, etc.

*

Check hoses for wear, blockages, or

damage

*

Check handles, switches, and knobs

for damage

*

Check vac motor intake filter and clean

*

Run one gallon of water through

system

*

Clean out recovery tank and check

float valve to make sure it moves freely

*

Clean out solution tank and remove

and clean vacuum intake screen

*

Clean outside of all tanks and check for

damage

*

Run vac motor for at least one minute

to allow motor to dry

*

Store with dome off tank to allow the

tank to dry

*

Check all bearings for noise

*

Check all gaskets for wear and leakage

*

Check vacuum intake screen for

damage; replace if necessary

*

Check pump pressure; observe spray

pattern and check with gauge if

necessary

*

Check and clean solution screen

*

Check belts for wear and replace as

necessary

*

Check brush for wear; ensure bristles

are not damaged

*

Check cables for fraying

*

Check the spray bar (manifold) for

damage; replace if broken or bent

*

Check condition of vac shoe and frame

for damage

*

Check overall performance of machine

*

Check vac motor carbon brushes

*

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