Congratulations and thank you for choosing the
Record Plus™ family of current -limiting
circuit breakers. This UL-listed lug connector kit is
suitable for use with the FC100 circuit breaker series.
Record Plus™ circuit breakers are designed with a
full line of integrated accessories. All units use the
latest in integrated modular circuit breaker
technology for flexibility in application and
maximizing the product’s utilization an
capabilities.
All Record Plus™ circuit breakers are listed by
Underwriters Laboratories to the UL489
standard and the CSA Standard C22.2, No. 5.
These circuit breakers are certified to
IEC60947-2.
These accessories are also for use with our MAG -
BREAK® instantaneous trip only circuit breakers,
which meet the same standards and are UL-
recognized components for use in motor applications.
They can also be used with our molded case
switches, which are listed per Under writers
Laboratories to the UL489 standard.
Record Plus™ circuit breakers and their
accessories are designed and manufactured to
exceed our global customers’ high standards for
reliability and quality.
Warning: DANGER of electrical shock or injury.
Ensure ALL electrical power supplies are OFF
before installing or removing any devices. Do not
remove circuit protective devices until the power
is turned OFF. The breaker, trip unit, or
accessories MUST ONLY be installed and serviced
by QUALIFIED personnel. See NEMA publication
AB4.
Avertissement: Danger contre les risques
d'électrocutions. S'assurer avant TOUTES
manipulations du disjoncteur que les différentes
sources d'alimentation sont en position OFF.
Les disjoncteurs, unités de protection, ou
accessoires doivent être installés par des
personnes qualifiées et habilitées. Ne pas retirer
l’appariel de protection avant que l’alimentation
soit coupée. Lira NEMA publication AB4.
Product Description
These instructions describe the installation
procedure for the wire connector accessory
on Record Plus™ FC100 circuit breakers,
as shown in Figure 1.
The wire connector kits are available in five
variants:
Catalog No. Wire
FCAL12/FCALK12 #14 - 10 AWG Cu/Al
FCAL13/FCALK13 #10 - 4 AWG Cu/Al
FCAL14/FCALK14 #4 - 1/0 AWG Cu/Al
FCO13/FCOLK13 #10 - 4 AWG Cu
FCO14/FCOLK14 #4 - 1/0 AWG Cu
The catalog numbers with “K” (e.g. FCALK12)
contain three (3) wire connectors. The catalog
numbers without a “K” (e.g. FCAL12) contains
one (1) wire connector. The parts are illustrated
in Figure 2 and 3. Numbers in brackets in the
text and the figures refer to the item numbers in
Table 2.
1
DEH40532 INSTALLATION INSTRUCTIONS
Record Plus™ Molded Case Circuit Breaker Accessories
Wire Connector Kit
—
Figure 1. Lug kits installed on Record Plus™ FC100 circuit breaker.
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Table 1.List of accessory lug kits.
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Item Description
1 Lug Cover
2 Lug/Saddle Clamp
3 Nutplate (FCAL12/FCALK12 only)
—
Table 2. List of parts in the lug accessory kit.
Place nutplate [3] into recess in lug cover [1].
Push lug cover into terminal opening until it snaps
into place, as illustrated in Figure 1.
3.
4.
Install saddle clamp [2] oriented as shown in Figure1.
Use joint compound recommended by wire
manufacturer with aluminum wire.
5. Cu/Al wire, strip length: 0.40 - 0.45 in (10 – 11mm).
6. Install wire #14 - 10 AWG and torque lug screw with
5/32” or 4 mm hex wrench to 35 lb -in (4 Nm).
Slide lug [2] into lug cover [1], as sh own in Figure 1.
Push lug cover with lug inside in to terminal
opening until it snaps into place, as illustrated in
Figure 1.
Use joint compound recommended by wire
manufacturer with aluminum wire.
Cu/ Al wire, strip length : 0.40 - 0.45 in ( 10 – 11mm)
Install wire and torque lug screw with 4 mm or 5/
32” h ex wrench accordin g to T able 3.
Wire Torque lb -in (Nm)
# 10 AWG 35 lb-in (4 Nm )
# 8 AWG 40lb-in (4.5 Nm )
# 6 & 4 AWG 45lb-in (5 Nm )
# 3 - 1/0 AWG 50 lb-in (5.7 Nm )
—
Table 3. Lug Torque Values.
These instructions do not cover all details or variations in equipment nor do they provide for every possible
contingency that may be met in connection with installation, operation, or maintenance. Should further
information be desired or should particular problems arise that are not covered sufficiently for the
purchaser’s purposes, the matter should be referred to the ABB Company. The circuit breaker is a sealed
unit that contain s no user-serviceable parts. Tampering with the seal will void the warranty.
[3] [2]
[1]
[2] [1]
Step 1 – Unpack and Inspect
Unpack the wire connector kit and inspect the
parts for any shipping damage. Verify that all
parts are supplied, as listed in Table 2 and
illustrated in Figure 2 or Figure 3.
Step 2 – Installation
Note: When using aluminum wire, use a joint
compound recommended by the wire manufacturer.
Important: Dans les cas d'emploi de cable aluminum,
utilizez le lubricant recommende by par le fabricant.
Check to make sure all terminals are torqued to
the proper value. (8.84 lb-in = 1 Nm)
2
—
Figure 2.Parts supplied with the saddle clamp kit.
—
Figure 3. Parts supplied with the lug kits.
—
ABB Inc.
305 Gregson Drive
Cary, NC 27511.
electrification.us.abb.com
—
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB Inc. does not
accept any responsibility whatsoever for
potential errors or possible lack of
information in this document.
We reserve all rights in this document and
in the subject matter and illustrations
contained therein. Any reproduction or
utilization of its contents – in whole or in
parts – is forbidden without prior written
consent of ABB Inc.
Copyright© 2019 ABB
All rights reserved
—
GE is a trademark of GE. Manufactured
by ABB Inc. under license from GE.
1SQC930058M0201, DEH40532 February 2020
FCAL13/FCALK13/FCO13/FCOLK13 30 - 60A Lugs
FCAL14/FCALK14/FCO14/FCOLK14 70 - 100A Lugs
1.
2.
1.
2.
3.
4.
5.
FCAL12/FCALK12 15 - 20A Saddle Clamps
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