Ecolab XP Foamer Manuel utilisateur

Taper
Manuel utilisateur
XP Foamer
Service Manual
Manuel entretien
Manual de servicio
1. Content
1. Content .................................................................................................... 2
2. Symbol ..................................................................................................... 4
3. Description ................................................................................................ 5
3.1. Layout for XP FOAMER. ............................................................................. 6
3.2. Operating Diagrams ................................................................................ 7
3.3. Identification Plate .................................................................................. 8
4. General information ....................................................................................... 9
5. Preparation ................................................................................................ 9
6. Placing/application ....................................................................................... 9
7. Water supply .............................................................................................. 9
8. Air supply .................................................................................................. 9
9. Power supply .............................................................................................. 9
10. Installation Guide ........................................................................................ 10
11. Connecting the unit ..................................................................................... 10
11.1. Connections ....................................................................................... 10
11.1.1. Water: ........................................................................................ 10
11.1.2. Products: ..................................................................................... 10
11.1.3. Electricity: ..................................................................................... 11
12. Preparing the unit ........................................................................................ 11
13. Testing the unit ........................................................................................... 11
13.1. Testing the Rinse function: .......................................................................... 11
13.2. Testing the Foam function: .......................................................................... 11
13.3. Testing the Sanitise function: ........................................................................ 12
13.4. Checking the unit for leaks .......................................................................... 12
14. Service / Maintenance instructions .................................................................... 12
14.1. Recycling and scrapping............................................................................ 12
15. Descaling ................................................................................................. 12
16. Troubleshooting .......................................................................................... 12
17. Specifications ............................................................................................ 13
18. Electric diagram ......................................................................................... 14
19. Pumpecurve .............................................................................................. 15
IMPORTANT SAFETY INSTRUCTIONS
WARNING -
When using electric appliances, basic precautions should always be followed, including the following:
1. Read all instructions before using the appliance.
2. To reduce the risk of injury, close supervision is necessary when an appliance is used near children.
3. Do not touch moving parts.
4. Only use attachments recommended or sold by the manufacturer.
5. Do not use outdoors.
Exception: This item is not required if the appliance has been evaluated for outdoor ude.
6. For a cord-Connected appliance, the following shall be included:
- To disconnect, turn all controls to the off ("O") position, then remove plug from outlet.
- Do not unplug by pulling the cord. To unplug,grasp the plug, not the cord.
- Unplug from outlet when not in use and before servicing or cleaning.
- Do not operate any appliance with a damaged cord or plug, or after appliance malfunctions or if
dropped or damaged in any manner. Return appliance to the nearest authorized service facility for
examination, repair, or electrical or mechanical adjustment.
7. For a portable appliance - To reduce the risk of electrical shock, do not put XP Foamer in water or other
liquid. Do not place or store appliance where it can fall or be pulled into a tub or sink.
8. For a grounded appliance - connect to a properly grounded outlet only. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
4
English (EN)
2. Symbol
Instruction for Use - read before Use
Wear glasses when using the unit.
Wear gloves and suitable clothing when using the unit.
Note:
A potentially damaging situation.
Possible consequences: The product or something in its
vicinity could be damaged. Prevention.
Caution:
A dangerous situation.'Possible consequences: light or minor
injuries. Can also be used in warn against damage to prop-
erty or other goods prevention.
Warning:
A Potentially dangerous situation.
Possible consequences: Death or severe injury Prevention.
Danger:
A dangerous situation.'Possible consequences: Death or
severe injury Prevention.
Danger of Electrocution Hazard and Electric shock.
5
Fig. 1 110003056
English (EN)
Using Hygiene Chemicals:
The Griff unit can be used with
foam detergents and disinfectants.
Warning: Do not
use the water from
the unit for appli-
cations other than
cleaning.
Do not change the settings made
or recommended by the supplier of
the hygiene chemicals.
The supply of detergents and
disinfectants is done from cans
with chemical products, mounted
below the unit.
3. Description
The XP Foamer unit is a complete
hygiene station for foaming, rinsing
and desinfecting. The unit
requires sufficient supply of water,
compressed air and detergent or
desinfectant.
The unit is tested and approved
to operate with a wide range of
chemical products.
6
110002426
1
2
3
12 98 6
7 5 4
10
2
1
11
3 11
English (EN)
3.1. Layout for XP FOAMER.
Single user unit
1. Water inlet
2. Pump
3. Flow Switch
4. Injector block
5. Chemical inlet, block
6. Sanitaizeer inlet, block
7. Air inlet, block
8. Compressor
9. Water outlet
10. Switch, Compressor
11. Control box
12. Power supply
7
110003126
E1
F
E2
F
W
CP FST C
C
CC
D
A
EJ
RV CO
EJ
HV
HC
English (EN)
3.2. Operating Diagrams
according to ISO14617
F. Filter.
FST. Flow-switch and -trigger.
C. Check valve.
CP. Centrifugal pump.
EJ. Ejector.
HV. Hydraulic valve.
HC. Hose connection.
A. Air supply.
D. Outlet.
E. Inlet, detergent.
W. Water inlet.
CO. Compressor
RV. Regulating valve
8
Nilfisk Alto, Blytækkervej 2, DK - 9000 Aalborg
Pressure Max 145,0 PSi
Date 25.10.2013
111
4
3
78
Art. no. 110002426
XP Foamer
S/N 94750
Weight 66,0 Lbs
Water Max 3,0 gal/min
Max Temp 158° F
V 110-115 Hz 60 A 11
5
6
9
10
EBS no. 92213317
2 1213
110003350
English (EN)
3.3. Identication Plate
1. Producer
2. Serial No.
3. Type
4. Date
5. Article No.
6. Maximum pressure
7. Supply voltage
8. Frequency
9. Maximum water consumption
10. Maximum temperature
11. Customer Article no
12. Weight
9
English (EN)
4. General information
For safety reasons it is important to read this manual be-
fore mounting this equipment. In addition, the legislation
in force at the time of purchase must always be consid-
ered in connection with the installation and mounting of
this equipment, no matter the contents of this manual.
If there are matters of dispute please contact your deal-
er. This equipment is produced and tested by specially
qualified personnel, following approved instructions to
ensure our high level of product quality. After the prod-
uct is finished and tested it is manually inspected with
the ultimate test carried out just before the product is
released for shipping. To obtain our high level of quality
and long life we use stainless steel parts. These parts,
in defiance of our manual inspections may still have
some sharp edges, which can present a cut hazard.
Therefore it is advised always to use protective gloves
and show caution when installing the equipment.
The unit is UL/CSA listed.
5. Preparation
Wall version:
Identify what type of wall the unit will be mounted on.
The installation procedure for the most common wall
types is described in the installation guide.
Make sure that the walls carrying capacity is sufficient.
Mobile version:
Identify a suitable place for the unit within the reach of
the inlet hose.
Make sure the floor is level.
Note:
The pipeline must be rinsed through before
the system is connected.
Note:
Remove cover before the system is mount-
ed on the wall.
Note:
The weight of the unit is listed in the specifi-
cation section.
6. Placing/application
Do not use the unit outdoors.
The unit must be placed in frost-free rooms only.
The free space around the unit should be as much
as possible to make operation of the unit as easy as
possible.
Max. ambient temp. 104°F- 40°C.
Non vibrating surface.
7. Water supply
Min. Pressure 29 PSI@5 gal/min -
0,2 MPa@20l/min
Max. Pressure 72 PSI - 0,5 MPa
Max. Temperature 158°F - 70oC
The supply line must be sized so that it can supply the
minimum indicated pressure and water volume when
connected to this equipment.
When dimensioning the water supply, it is recommended
to increase the available volume with 15-20 % compared
to the minimum requirements listed in the table.
Note:
Recomented water hardness
100 - 129 PPM / 14 - 18 °dH.
The equipment will operate with water hardness ex-
ceeding this level. However, descaling of pump system,
injectors and like must be expected depending on use
pattern and water quality. Futhermore, wear of the me-
chanical parts will increase as well. If not supplied, filter
should be mounted.
Note:
Descaling frequency see section 15.
8. Air supply
The unit is equipped with an internal compressor.
9. Power supply
The power installation must allways be in accordance
with local legislation regardless what this manual
says.
The 60 HZ version is equipped with a GFCI plug that
must be connected to an power outlet.
10
}
Disinfection
on
Foam
110003744
English (EN)
60 Hz
version
Voltage: 1x110 Vac
±10%
Frequency: 60 Hz ±2%
Motor load
Pump/Compressor:
1 kW
Nominal current: 11.1 A
Fuse 12 A
10. Installation Guide
a) For all grounded, cord-connected appliances:
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of
malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding conduc-
tor and a grounding plug. The plug must be plugged
into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
If there is any doubt whether the outlet box is properly
grounded a qualified electrician must be consulted.
DANGER - Improper connection of the equipment-
grounding conductor can result in a risk of electric
shock. The conductor with insulation having an outer
surface that is green with or without yellow stripes
is the equipment-grounding conductor. If repair or
replacement of the cord or plug is necessary, do not
connect the equipment-grounding conductor to a live
terminal. Check with a qualified electrician or service-
man if the grounding instructions are not completely
understood, or if in doubt as to whether the appliance
is properly grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet, have a
proper outlet installed by a qualified electrician.
Exception: For products employing date code mark-
ing on power supply cord attachment plug blade in
accordance with 70.1.19, the instructions above shall
be replaced with the following:
DANGER - Improper connection of the equipment-
grounding conductor can result in a risk of electric
shock. Check with a qualified electrician or service-
man if the grounding instructions are not completely
understood, or if in doubt as to whether the appliance
is properly grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet, have a
proper outlet installed by a qualified electrician.
b) For grounded, cord-connected appliances
rated less than 15 A and intended for use on a nomi-
nal 120 V supply circuit:
This appliance is for use on a nominal 120 V circuit,
and has a grounding plug that looks like the plug illus-
trated in sketch A in Figure 73.1. A temporary adaptor,
which looks like the adaptor illustrated in sketches B
and C, may be used to connect this plug to a 2-pole
receptacle as shown in sketch B if a properly ground-
ed outlet is not available. The temporary adaptor
should be used only until a properly grounded outlet
can be installed by a qualified electrician. The green
colored rigid ear, lug, and the like, extending from the
adaptor must be connected to a permanent ground
such as a properly grounded outlet box cover. When-
ever the adaptor is used, it must be held in place by
the metal screw.
c) For grounded, cord-connected appliances
other than as mentioned in (b)
To reduce the Risk of Electric Shock, this appliance
has a polarized plug. This plug will fit in a polarized
outlet only one way. If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install the proper outlet. Do not
change the plug in any way.
11. Connecting the unit
Before the unit can be put in to operation Water,
Cleaning products and Electricity must be connected
to the unit.
11.1. Connections
11.1.1. Water:
Connect the inlet water hose to the unit, a 3/4" GHT
male connector is required for connection.
11.1.2. Products:
Install pick up hoses on both check valves, connect
the pick up hoses to the product cans by using a cap
adaptor, use appropriate color-coded cap adaptors.
11
English (EN)
13. Testing the unit
1. Make sure water, product and electricity are con-
nected to the unit.
2. Pull the outlet to the desired length.
3. Connect the desired nozzle foam (white), rinse
nozzle (blue) or sanitize(red).
4. Connecting the nozzle is done by pulling back
the quick connector/ coupler (Fig. 11). Connect
the nozzle by pushing the nozzle into opening in
the quick connector.
NOTE:
Make sure the nozzle is "clicked" properly
in to the coupling, you will hear a small
click when the nozzle slips in to place.
13.1. Testing the Rinse function:
Hold the ball valve / pistol over sink for testing.
1. Turn the selector knob on the unit to rinse posi-
tion.
2. Connect the rinse wand to the ball valve / pistol.
3. Open the ball valve / pistol and the pump will
start, it may take several seconds for the outlet
hose to be filled completely with water.
4. The unit is now rinsing.
5. Close the ball valve / pistol to stop rinsing. The
unit will automatically stop a few seconds after
the ball valve / pistol is closed.
13.2. Testing the Foam function:
Hold the ball valve / pistol over sink for testing.
1. Turn the selector knob on the unit to foam posi-
tion.
2. Connect the foam nozzle to the ball valve / pistol.
3. Open the ball valve / pistol. First the pump and
then the compressor will start, it will take about
10-15 seconds for the outlet hose to be filled
completely with foam.
4. The unit is now foaming.
5. Close the ball valve / pistol to stop foaming, the
unit will automatically stop, it can take up to 10 -
20 seconds after the ball valve / pistol is closed
before the unit stops.
We recommend maximum 20 min. continuous
operation of the compressor (foam mode).
11.1.3. Electricity:
WARNING:
ALLWAYS CONNECT ELECTRICITY
LAST.
Connect the plug to the wall socket, make sure the
plug is properly connected.
NOTE:
Red LED will illuminate.
If not, press red re-set button.
12. Preparing the unit
NOTE:
Before use, the unit must be filled with
water.
NOTE:
Make sure the power supply to the unit is
not connected.
Turn on the water supply to the unit.
Open the Ball walve on the outlet hose until no air or
dirt comes out.The unit is now ready for use, recon-
nect the power supply.
Bleed the piping system.
12
English (EN)
WARNING:
When opening the ball valve / pistol
after unit has stopped in Foam position,
a burst of Foam/Air/Water will come
out. This as the outlet hose is filled with
foam. The burst will disappear after 3-5
seconds, point the ball valve towards the
floor when opening.
13.3. Testing the Sanitise function:
Hold the ball valve / pistol over sink for testing.
1. Turn the selector knob on the unit to sanitise
position.
2. Connect the blue sanitise nozzle to the ball valve
/ pistol.
3. Open the ball valve / pistol and the pump will
start, it may take several seconds for the outlet
hose to be filled completely with sanitiser.
4. The unit is now sanitising.
5. Close the ball valve / pistol to stop sanitising, the
unit will automatically stop a few seconds after
the Bball valve / pistol is closed.
If all 3 tests perform correctly the unit is ready for use.
13.4. Checking the unit for leaks
1. Remove the cover by loosening the 4 screws on
both side of the unit using a 4mm Allen key.
2. Check all connections and hoses for leaks.
3. Once you have determined that there are no
leaks mount the cover again, tighten the 4
screws.
14. Service / Maintenance
instructions
WARNING:
Service / Maintenance may only be
carried out by authorized and qualified
personnel.
14.1. Recycling and scrapping
Recycle the wrapping and scrap the unit according to
recommendations from the local authorities.
15. Descaling
The following descaling interwals must be observed
to prevent lime build up in the unit, that can discon-
tinue operation of the unit
°dH ppm Time between Descaling
0-5 18-90 12 months
5-10 90-180 6 to 12 months
10-15 180-270 3 to 6 months
15-20 270-360 3 to 6 months
>20 >360 1 to 3 months
16. Troubleshooting
For details regarding troubleshooting see trouble-
shooting guide.
WARNING:
Service / Maintenance may only be
carried out by authorized and qualified
personnel.
13
English (EN)
17. Specifications
Technical Data
Water Units 110Vac 60 Hz version
Max.Outlet pressure. PSI - MPa (Bar) 124 - 0,85 (8,5)
Comsumption during rinsing. Gal/min. - L/min. 3-11
Consumption during foaming. Gal/min. - L/min. 1.3 - 5
Min. pressure. PSI - MPa 29 @5gal/min - 0,2@20 l/min
Max. pressure. PSI - MPa 72 - 0,5
Max. water temp. °F - °C 158 / 70
Pipe dimension inlet Ø inch 3/4“ GHT
Compressed air (build-in compressor)
Air pressure. PSI - MPa (Bar) 72 - 0,5 (5)
Compressed air consumption. Gal./min - NL/
min
6 - 23
Electricity
Supply voltage. V 1/PE 110 Vac ±10%
Frequency. Hz 60 Hz ± 2
Motor load (kW) kW 1
Nominal current. A11,1
Fuse. A12
L1, L2, L3, PE mm21.5
General
Sound level ISO 11202 dB Below 70
IP class IP 54
Dimensions H x B x D in - mm 19,7 x 19,7 x 10,2
500 x 500 x 260
Weight.
lbs - kg 66 -30
Max hose length Ft - m 82 Ft - 25 m
14
0 1 2 3 4 5 6 7 8 9
A
B
C
D
E
F
A
B
C
D
E
F
KAY
Electrical Revision
A
Initialer
san
1
DCC
&EFS
Næste฀side
Antal฀sider
1
Side
Projekt
Kay
Dato
18-03-2013
Dokumentnummer
110฀003฀041
-M1
U
N
PE
-M2
U
N
PE
-B2
-F1
12
34
56
U U
N N
PE PE
Pump Compressor
Flow Air
-W1
123
-W2
123-W3
123
-W4
12
-W5
12
1
2
-K1/X1 -K1/X2
3
-K1/X3
-K1/X4 -K1/X5
-K1
-B3
English (EN)
18. Electric diagram
15
1* 115 - 230 V, 60 Hz
110003062
English (EN)
19. Pumpecurve
16
English (EN)
110002801C
Fransk
Français (FR)
1. Sommaire ............................................................................................. 18
2. Symbole .................................................................................................. 20
3. Description ............................................................................................... 21
3.1. XP FOAMER ...................................................................................... 22
3.2. Schémas synoptiques ............................................................................. 23
3.3. Identification PlaateProducteur ...................................................................... 24
4. Généralités ............................................................................................... 25
5. Préparation ............................................................................................... 25
6. Installation/application .................................................................................. 25
7. Alimentation en eau ...................................................................................... 25
8. Alimentation en air ....................................................................................... 25
9. Alimentation électrique .................................................................................. 25
10. Guide d'installation ...................................................................................... 26
11. Raccordement de l'appareil ............................................................................. 26
11.1. Raccordements .................................................................................... 26
11.1.1. Eau : .......................................................................................... 26
11.1.2. Produits : ..................................................................................... 26
11.1.3. Électricité : .................................................................................... 27
12. Préparation de l'appareil................................................................................. 27
13. Test de l'unité ............................................................................................ 27
13.1. Test de la fonction de rinçage : ...................................................................... 27
13.2. Test de la fonction moussage : ...................................................................... 27
13.3. Test de la fonction de désinfection : ................................................................. 28
13.4. Vérification des éventuelles fuites ................................................................... 28
14.1. Recyclage et mise au rebut ......................................................................... 28
15. Détartrage ................................................................................................ 28
16. Résolution des problèmes .............................................................................. 28
17. Spécifications ............................................................................................ 29
18. Schéma électrique ....................................................................................... 30
19. Courbe de la pompe ..................................................................................... 31
1. Sommaire
Français (FR)
Français (FR)
INSTRUCTIONS DE SÉCURITÉ IMPORTANTES
ATTENTION - Lors de lutilisation d’appareils électriques, vous devez toujours suivre des précautions élémen-
taires, notamment les suivantes :
1. Lire toutes les instructions avant d’utiliser l’appareil.
2. Pour éviter tout risque de blessure, il est indispensable de ne pas laisser un enfant utiliser lappareil sans
surveillance.
3. Ne pas toucher les parties mobiles.
4. Utiliser uniquement des accessoires vendus ou recommandés par le fabricant.
5. Ne pas utiliser l’appareil à l’extérieur.
Exception : Ne pas tenir compte de cette instruction si l’appareil a été homologué pour un usage extérieur.
6. Pour un appareil avec câble électrique, les instructions suivantes sappliquent également :
- Arrêter l’appareil, tourner tous les boutons sur la position désactivée (« O ») puis débrancher la prise.
- Ne pas le débrancher en tirant sur le cordon. Pour débrancher, tirer sur la prise, pas sur le cordon.
- Débrancher l’appareil lorsqu’il n’est pas utilisé ou lors de son entretien ou de sa maintenance.
- Ne pas utiliser un appareil avec un cordon ou une prise endommagé(e) ou après un dysfonctionne-
ment ou après sa chute ou son endommagement de quelque manière que ce soit. Renvoyer l’appareil au
magasin d’entretien le plus proche pour son examen, sa réparation ou son réglage mécanique ou électronique.
7. Pour un appareil portable - Pour réduire le risque de court-circuit, ne pas plonger le XP Foamer dans l’eau
ou dans un autre liquide. Ne pas placer ni ranger l’appareil à proximité d’une conduite ou d’un évier dans
lesquels il pourrait tomber.
8. Pour un appareil relié à la terre, le brancher uniquement à une prise correctement reliée à la terre. Consul-
ter les instructions de mise à la terre.
CONSERVER CES INSTRUCTIONS
Français (FR)Français (FR)
20
Français (FR)
2. Symbole
Mode demploi – À lire avant utilisation
Veuillez porter des lunettes lors de l'utilisation de l'appareil.
Veuillez porter des gants et des vêtements appropriés lors
de l'utilisation de l'appareil.
Remarque :
Situation potentiellement dommageable.
Conséquences possibles : Le produit ou des éléments l'en-
tourant pourraient être endommagés. Prévention.
Attention :
Situation dangereuse. Conséquences possibles : des bles-
sures légères ou mineures. Peut également être utilisé pour
prévenir les dommages contre les biens ou d’autres produits.
Avertissement :
Situation potentiellement dangereuse.
Conséquences possibles : Des blessures graves voire mor-
telles. Prévention.
Danger :
Situation dangereuse. Conséquences possibles : Des bles-
sures graves voire mortelles. Prévention.
Danger d’électrocution ou de court-circuit.
Français (FR)
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Ecolab XP Foamer Manuel utilisateur

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