Yardworks 500 Series Manuel utilisateur

Safety • Assembly • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty

PRINTED IN U.S.A.

FOR CUSTOMER ASSISTANCE CALL 1-866-523-5218

OPERATOR’S MANUAL

769-06122

05/12/10

IMPORTANT:

READ SAFETY RULES AND

INSTRUCTIONS CAREFULLY

BEFORE OPERATION.

Customer Support

Please do

NOT

return the unit to the retailer from which it was purchased, without first contacting Customer Support.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of

this machine, you can seek help from the experts.

Locate your nearest dealer from Customer Support: 1-866-523-5218.

To The Owner

1

2

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................. 7

Controls ...................................................................12

Operation ................................................................15

Maintenance & Adjustment..................................16

Service .....................................................................19

Troubleshooting .................................................... 23

Replacement Parts ................................................ 24

Warranty ................................................................ 25

Emission Control Warranty Statement ............... 26

Table of Contents

Thank you for purchasing your new equipment. It was carefully

engineered to provide excellent performance when properly

operated and maintained.

Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and

maintain your machine. Please be sure that you, and any other

persons who will operate the machine, carefully follow the

recommended safety practices at all times. Failure to do so could

result in personal injury or property damage.

All information in this manual is relative to the most recent

product information available at the time of printing. Review

this manual frequently to familiarize yourself with the machine,

its features and operation. Please be aware that this Operator’s

Manual may cover a range of product specifications for

various models. Characteristics and features discussed and/or

illustrated in this manual may not be applicable to all models.

The manufacturer reserves the right to change product

specifications, designs and equipment without notice and

without incurring obligation.

If you have any problems or questions concerning the machine,

phone your local service dealer or contact us directly. Customer

Support telephone numbers, website address and mailing

address can be found on this page. We want to ensure your

complete satisfaction at all times.

Throughout this manual, all references to right and left side of the

machine are observed from the operating position.

The engine manufacturer is responsible for all engine-related

issues with regards to performance, power-rating, specifications,

warranty and service. Please refer to the engine manufacturer’s

Owner’s/Operator’s Manual, packed separately with your

machine, for more information.

Thank You

Record Product Information

Before setting up and operating your new equipment, please

locate the model plate on the equipment and record the

information in the provided area to the right. You can locate the

model plate by standing at the operator’s position and looking

down at the rear of the frame. This information will be necessary,

should you seek technical support via our web site, Customer

Support Department, or with a local authorized service dealer.

Model NuMber

Serial NuMber

Important Safe Operation Practices

2

3

Training

Read, understand, and follow all instructions on the 1.

machine and in the manual(s) before attempting to

assemble and operate. Keep this manual in a safe place for

future and regular reference and for ordering replacement

parts.

Be familiar with all controls and their proper operation. 2.

Know how to stop the machine and disengage them

quickly.

Never allow children under 14 years of age to operate this 3.

machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual

and on the machine and be trained and supervised by an

adult.

Never allow adults to operate this machine without proper 4.

instruction.

Thrown objects can cause serious personal injury. Plan 5.

your snow-throwing pattern to avoid discharge of material

toward roads, bystanders and the like.

Keep bystanders, pets and children at least 75 feet from the 6.

machine while it is in operation. Stop machine if anyone

enters the area.

Exercise caution to avoid slipping or falling, especially 7.

when operating in reverse.

Preparation

Thoroughly inspect the area where the equipment is to be used.

Remove all doormats, newspapers, sleds, boards, wires and other

foreign objects, which could be tripped over or thrown by the

auger/impeller.

Always wear safety glasses or eye shields during operation 1.

and while performing an adjustment or repair to protect

your eyes. Thrown objects which ricochet can cause serious

injury to the eyes.

Do not operate without wearing adequate winter outer 2.

garments. Do not wear jewelry, long scarves or other loose

clothing, which could become entangled in moving parts.

Wear footwear which will improve footing on slippery

surfaces.

Use a grounded three-wire extension cord and receptacle 3.

for all machines with electric start engines.

Adjust auger housing height to clear gravel or crushed rock 4.

surfaces.

Disengage all control levers before starting the engine. 5.

Never attempt to make any adjustments while engine is 6.

running, except where specifically recommended in the

operator’s manual.

Let engine and machine adjust to outdoor temperature 7.

before starting to clear snow.

WARNING! This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow

all instructions in this manual before attempting to operate this machine. Failure to comply

with these instructions may result in personal injury.

When you see this symbol. HEED ITS WARNING!

DANGER: This machine was built to be operated according to the safe operation practices in

this manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. This machine is capable of amputating fingers, hands,

toes and feet and throwing foreign objects. Failure to observe the following safety

instructions could result in serious injury or death.

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects

or other reproductive harm.

4 SectioN 2 — iMportaNt Safe operatioN practiceS

Safe Handling of Gasoline

To avoid personal injury or property damage use extreme care

in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive. Serious personal injury can occur when

gasoline is spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately.

Use only an approved gasoline container.a.

Extinguish all cigarettes, cigars, pipes and other b.

sources of ignition.

Never fuel machine indoors. c.

Never remove gas cap or add fuel while the engine is d.

hot or running.

Allow engine to cool at least two minutes before e.

refueling.

Never over fill fuel tank. Fill tank to no more than ½ f.

inch below bottom of filler neck to provide space for

fuel expansion.

Replace gasoline cap and tighten securely.g.

If gasoline is spilled, wipe it off the engine and h.

equipment. Move machine to another area. Wait 5

minutes before starting the engine.

Never store the machine or fuel container inside i.

where there is an open flame, spark or pilot light

(e.g. furnace, water heater, space heater, clothes

dryer etc.).

Allow machine to cool at least 5 minutes before j.

storing.

Never fill containers inside a vehicle or on a truck k.

or trailer bed with a plastic liner. Always place

containers on the ground away from your vehicle

before filling.

If possible, remove gas-powered equipment from l.

the truck or trailer and refuel it on the ground. If this

is not possible, then refuel such equipment on a

trailer with a portable container, rather than from a

gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel m.

tank or container opening at all times until fueling is

complete. Do not use a nozzle lock-open device.

Operation

Do not put hands or feet near rotating parts, in the auger/1.

impeller housing or chute assembly. Contact with the

rotating parts can amputate hands and feet.

The auger/impeller control lever is a safety device. Never 2.

bypass its operation. Doing so makes the machine unsafe

and may cause personal injury.

The control levers must operate easily in both directions 3.

and automatically return to the disengaged position when

released.

Never operate with a missing or damaged chute assembly. 4.

Keep all safety devices in place and working.

Never run an engine indoors or in a poorly ventilated area. 5.

Engine exhaust contains carbon monoxide, an odorless

and deadly gas.

Do not operate machine while under the influence of 6.

alcohol or drugs.

Muffler and engine become hot and can cause a burn. Do 7.

not touch. Keep children away.

Exercise extreme caution when operating on or crossing 8.

gravel surfaces. Stay alert for hidden hazards or traffic.

Exercise caution when changing direction and while 9.

operating on slopes.

Plan your snow-throwing pattern to avoid discharge 10.

towards windows, walls, cars etc. Thus, avoiding possible

property damage or personal injury caused by a ricochet.

Never direct discharge at children, bystanders and pets or 11.

allow anyone in front of the machine.

Do not overload machine capacity by attempting to clear 12.

snow at too fast of a rate.

Never operate this machine without good visibility or light. 13.

Always be sure of your footing and keep a firm hold on the

handles. Walk, never run.

Disengage power to the auger/impeller when transporting 14.

or not in use.

Never operate machine at high transport speeds on 15.

slippery surfaces. Look down and behind and use care

when backing up.

If the machine should start to vibrate abnormally, stop 16.

the engine, disconnect the spark plug wire and ground it

against the engine. Inspect thoroughly for damage. Repair

any damage before starting and operating.

Disengage all control levers and stop engine before you 17.

leave the operating position (behind the handles). Wait

until the auger/impeller comes to a complete stop before

unclogging the chute assembly, making any adjustments,

or inspections.

Never put your hand in the discharge or collector openings. 18.

Always use the clean-out tool provided to unclog the

discharge opening. Do not unclog chute assembly while

engine is running. Shut off engine and remain behind

handles until all moving parts have stopped before

unclogging.

Use only attachments and accessories approved by the 19.

manufacturer (e.g. wheel weights, tire chains, cabs etc.).

When starting engine, pull cord slowly until resistance 20.

is felt, then pull rapidly. Rapid retraction of starter cord

(kickback) will pull hand and arm toward engine faster than

you can let go. Broken bones, fractures, bruises or sprains

could result.

If situations occur which are not covered in this manual, use 21.

care and good judgment. Contact Customer Support for

assistance and the name of your nearest servicing dealer.

5SectioN 2 — iMportaNt Safe operatioN practiceS

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge

chute is the most common cause of injury associated with snow

throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

SHUT THE ENGINE OFF!1.

Wait 10 seconds to be sure the impeller blades have 2.

stopped rotating.

Always use a clean-out tool, not your hands.3.

Maintenance & Storage

Never tamper with safety devices. Check their proper 1.

operation regularly. Refer to the maintenance and

adjustment sections of this manual.

Before cleaning, repairing, or inspecting machine 2.

disengage all control levers and stop the engine. Wait until

the auger/impeller come to a complete stop. Disconnect

the spark plug wire and ground against the engine to

prevent unintended starting.

Check bolts and screws for proper tightness at frequent 3.

intervals to keep the machine in safe working condition.

Also, visually inspect machine for any damage.

Do not change the engine governor setting or over-speed 4.

the engine. The governor controls the maximum safe

operating speed of the engine.

Snow thrower shave plates and skid shoes are subject to 5.

wear and damage. For your safety protection, frequently

check all components and replace with original equipment

manufacturer’s (OEM) parts only. “Use of parts which do

not meet the original equipment specifications may lead to

improper performance and compromise safety!”

Check control levers periodically to verify they engage 6.

and disengage properly and adjust, if necessary. Refer

to the adjustment section in this operator’s manual for

instructions.

Maintain or replace safety and instruction labels, as 7.

necessary.

Observe proper disposal laws and regulations for gas, oil, 8.

etc. to protect the environment.

Prior to storing, run machine a few minutes to clear snow 9.

from machine and prevent freeze up of auger/impeller.

Never store the machine or fuel container inside where 10.

there is an open flame, spark or pilot light such as a water

heater, furnace, clothes dryer etc.

Always refer to the operator’s manual for proper 11.

instructions on off-season storage.

Check fuel line, tank, cap, and fittings frequently for cracks 12.

or leaks. Replace if necessary.

Do not crank engine with spark plug removed.13.

According to the Consumer Products Safety Commission 14.

(CPSC) and the U.S. Environmental Protection Agency (EPA),

this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful

Life have the machine inspected annually by an authorized

service dealer to ensure that all mechanical and safety

systems are working properly and not worn excessively.

Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any

way. Tampering with the governor setting can lead to a runaway

engine and cause it to operate at unsafe speeds. Never tamper

with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal

EPA emission regulations for SORE (Small Off Road Equipment)

are certified to operate on regular unleaded gasoline, and

may include the following emission control systems: Engine

Modification (EM), Oxidizing Catalyst (OC), Secondary Air

Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

Spark Arrestor

WARNING! This machine is equipped with an

internal combustion engine and should not be used

on or near any unimproved forest-covered, brush

covered or grass-covered land unless the engine’s

exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective

working order by the operator.

A spark arrester for the muffler is available through your nearest

engine authorized service dealer.

6 SectioN 2 — iMportaNt Safe operatioN practiceS

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the

machine before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to

assemble and operate

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating

blades inside

WARNING— ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating

blades inside

WARNING— ROTATING AUGER

Do not put hands or feet near rotating parts, in the auger/impeller housing or chute

assembly. Contact with the rotating parts can amputate hands and feet.

WARNING—THROWN OBJECTS

This machine may pick up and throw objects which can cause serious personal injury.

WARNING—GASOLINE IS FLAMMABLE

Allow the engine to cool at least two minutes before refueling.

WARNING— CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon

monoxide, an odorless and deadly gas.

WARNING— ELECTRICAL SHOCK

Do not use the engine’s electric starter in the rain

WARNING— HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine

and muffler to cool before touching.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and

follow the warnings and instructions in this manual and on the machine.

SAVE THESE INSTRUCTIONS!

Fig. 3-1

Fig. 3-2

Fig. 3-3

IMPORTANT: The snow thrower is shipped with oil and WITHOUT GASOLINE. After assembly, refer to separate engine manual for

proper fuel and engine oil recommendations.

NOTE: Remove all loose parts and any packing material before assembling.

NOTE: References to right or left side of the snow thrower are determined from behind the unit in the operating position.

NOTE: This Operator’s Manual covers several models, handle

panels, lights and chute cranks are some features that may vary

by model. Not all features referenced (or engines pictured) in

this manual are applicable to all snow thrower models.

NOTE: Replacement auger shear pins are included with this

manual (or stowed in the plastic handle panel). Refer to Augers in

the Maintainance Section for more information regarding shear

pin replacement.

NOTE: For models with electric start the extension cord is

fastened with a cable tie to the rear of the auger housing for

shipping purposes. Cut the cable tie and remove it before

operating the snow thrower.

Handle Assembly

Place the shift lever in the Forward-6 position.•

Observe the lower rear area of the snow thrower to be sure •

both cables are aligned with roller guides. See Fig. 3-1.Pull

up on the upper handle, align the upper handle with the

lower handle. See Fig. 3-2.

Secure the handle by tightening the plastic wing knob •

located on both the left and right sides of the handle.

Remove and discard any rubber bands, if present. They are

for packaging purposes only.

Chute Assembly

Remove wing nut and hex screw from chute control •

assembly and clevis pin and cotter pin from chute support

bracket. See Fig. 3-3. Position the chute assembly (forward-

facing) over the chute base.

Assembly & Set-Up

3

7

Fig. 3-8

Place chute assembly onto chute base and secure chute •

control assembly to chute support bracket with clevis pin and

cotter pin removed earlier. See Fig. 3-4.

Finish securing chute control assembly to chute support •

bracket with wing nut and hex screw removed earlier. See

Fig. 3-5.

Guide the chute crank rod through the bracket located on •

the rear of the handle panel See Fig. 3-6.

Remove the cotter pin and insert the chute crank rod a.

into the connector on the chute control assembly.

See Fig. 3-7.

Align the hole in the chute crank rod with the hole b.

in the connector, secure with cotter pin previously

removed.

Check that all cables are properly routed through the cable •

guide on the right side of the chute crank rod. See Fig. 3-8.

Fig. 3-5

Fig. 3-6

b

a

Fig. 3-7

Fig. 3-4

8 SectioN 3— aSSeMbly & Set-up

Drift Cutters (If Equipped)

Drift cutters should be used when operating the snow thrower in

heavy drift conditions.

On models so equipped, drift cutters and hardware are •

assembled to the auger housing inverted.

Remove the carriage bolts and wingnuts securing the drift •

cutters to the housing.

Reposition drift cutters so they face forward as shown •

in Fig. 3-9. Secure with hardware previously removed,

wingnuts should be fastened on the outside of the

housing as shown.

Clean-Out Tool

The clean-out tool is mounted to the rear of the auger housing

and is designed to clear a clogged chute. Refer to page 13 for

instructions on how to properly use it.

NOTE: This item is fastened with a cable tie to the rear of the

auger housing at the factory. Cut the cable tie before operating

the snow thrower. See Fig. 3-10.

Fig. 3-9

Fig. 3-10

Chute Clean-Out

Tool

WARNING: Never use your hands to clean snow

and ice from the chute assembly or auger housing.

Lamp Wiring Harness (If equipped))

The post on the cable tie attaching the lamp wiring harness to

the lower handle should be plugged into the hole in the lower

handle. Pull the slack portion of the wiring harness through the

cable tie to prevent interference with the recoil starter handle.

See Fig. 3-11.

Shear Pin Storage (optional)

On some models an area for convenient shear pin storage is

located at the rear of the plastic dash panel.

Tire Pressure

The tires are over-inflated for shipping purposes. Check the tire

pressure before operating the snow thrower. Refer to the tire side

wall for tire manufacturer’s recommended psi and deflate (or

inflate) the tires as necessary.

WARNING: Under any circumstance do not exceed

manufacturer’s recommended psi. Equal tire

pressure should be maintained at all times. Excessive

pressure when seating beads may cause tire/rim

assembly to burst with force sufficient to cause

serious injury. Refer to sidewall of tire for

recommended pressure.

NOTE: Equal tire pressure is to be maintained at all times for

performance purposes.

Fig. 3-11

9SectioN 3 — aSSeMbly & Set-up

NOTE: Some models are equipped with reversible skid shoes

and may be turned over to increase their lifespan.

Adjustment

Chute Assembly (optional)

The distance snow is thrown can be adjusted by changing the

angle of the chute assembly. To do so:

Stop the engine as instructed in the separate engine 1.

manual and wait until all moving parts have come to a

complete stop.

Loosen the plastic wing knob found on the left side of the 2.

chute assembly.

Pivot the chute upward or downward before retightening 3.

the wing knob. See Fig. 3-12.

Skid Shoes

The snow thrower skid shoes are adjusted upward at the factory

for shipping purposes. Adjust them downward, if desired, prior

to operating the snow thrower.

CAUTION: It is not recommended that you operate this snow

thrower on gravel as it can easily pick up and throw loose gravel,

causing personal injury or damage to the snow thrower and

surrounding property.

For close snow removal on a smooth surface, raise skid •

shoes higher on the auger housing.

Use a middle or lower position when the area to be cleared •

is uneven, such as a gravel driveway.

NOTE: If you choose to operate the snow thrower on a gravel

surface, keep the skid shoes in position for maximum clearance

between the ground and the shave plate.

To adjust the skid shoes:

Loosen the four hex nuts (two on each side) and carriage 1.

bolts. Move skid shoes to desired position. See Fig. 3-13.

Make certain the entire bottom surface of skid shoe is 2.

against the ground to avoid uneven wear on the skid shoes.

Retighten nuts and bolts securely.3.

Fig. 3-12

Fig. 3-13

Fig. 3-14

10 Section 3— ASSem bly & Set-Up

Auger Control Test

WARNING : Prior to operating your snow thrower,

carefully read and follow all instructions below.

Perform all adjustments to verify your unit is

operating safely and properly.

Perform the following test before operating your snow thrower

for the first time and at the start of each winter.

Check the adjustment of the auger control as follows:

When the auger control is released and in the disengaged 1.

“up” position, the cable should have very little slack. It

should NOT be tight.

In a well-ventilated area, start the snow thrower engine as 2.

instructed in the separate engine manual.

While standing in the operator’s position (behind the snow 3.

thrower), engage the auger.

Allow the auger to remain engaged for approximately ten 4.

(10) seconds before releasing the auger control. Repeat this

several times.

With the auger control in the disengaged “up” position, 5.

walk to the front of the machine.

Confirm that the auger has completely stopped rotating 6.

and shows NO signs of motion. If the auger shows ANY

signs of rotating, immediately return to the operator’s

position and shut off the engine. Wait for ALL moving parts

to stop before re-adjusting the auger control.

To readjust the control cable, loosen the upper hex screw 7.

on the auger cable bracket.

Position the bracket upward to provide more slack (or 8.

downward to increase cable tension).See Fig. 3-15.

Retighten the upper hex screw. 9.

Repeat Auger Control Test to verify proper adjustment has 10.

been achieved.

Fig. 3-15

11Section 3 — ASSembly & Set-Up

Snow thrower controls and features are described below and

illustrated in Fig. 4-1.

Shift Lever

The shift lever is located on the handle panel and is used to

determine ground speed and direction of travel.

Forward

There are six forward (F) speeds. Position one (1) is the slowest

and position six (6) is the fastest.

Reverse

There are two reverse (R) speeds. One (1) is the slower and two (2)

is the faster.

Skid Shoes

Position the skid shoes based on surface conditions . Adjust

upward for hard-packed snow. Adjust downward when

operating on gravel or crushed rock surfaces.

Augers

When engaged, the augers rotate and draw snow into the auger

housing.

Chute Assembly

Snow drawn into the auger housing is discharged out the chute

assembly.

Headlight (if so equipped)

The headlight is on whenever the engine is running.

Fig. 4 -1

Augers

Skid Shoe

Clean Out

Tool

Chute Assembly

Drive Control

Shift Lever

Chute Dire

2 Way Chute Control (optional)

ctional Control

Auger Control

Heated Grips (optional)

Steering Trigger Control

Drift Cutters

(optional)

Headlight (optional)

Controls and Features

4

12

Drift Cutters (if so equipped)

The drift cutters are designed for use in deep snow. Their use

is optional for normal snow conditions. Maneuver the snow

thrower so that the cutters penetrate a high standing snow drift

to assist snow falling into the augers for throwing.

Heated Grips (if so equipped)

This switch is located on the rear of the snow thrower dash panel.

To activate the heated handles, toggle the switch to the “ON”

position to generate heat within the handle grips. Toggle the

switch to the “OFF” position after using the snow thrower.

Auger Control

The auger control is located on the left handle. Squeeze the

control grip against the handle to engage the augers and start

snow throwing action. Release to stop.

Drive Control / Auger Clutch Lock

The drive control is located on the right handle. Squeeze the

control grip against the handle to engage the wheel drive.

Release to stop.

The drive control also locks the auger control so that you can

operate the chute directional control without interrupting

the snow throwing process. If the auger control is engaged

simultaneously with the drive control, the operator can release

the auger control (on the left handle) and the augers will remain

engaged. Release both controls to stop the augers and wheel

drive.

NOTE: Always release the drive control before changing speeds.

Failure to do so will result in increased wear on your machine’s

drive system.

Steering Trigger Controls (if so equipped)

The left and right wheel steering trigger controls are located on

the underside of the handles.

Squeeze the right control to turn right.•

Squeeze the left control to turn left.•

CAUTION: Operate the snow thrower in open areas

until you are familiar with these controls.

Chute Clean-Out Tool

WARNING! Never use your hands to clear a

clogged chute assembly. Shut off engine and remain

behind handles until all moving parts have stopped

before unclogging.

The chute clean-out tool is conveniently fastened to the rear of

the auger housing with a mounting clip. Should snow and ice

become lodged in the chute assembly during operation, proceed

as follows to safely clean the chute assembly and chute opening:

Release both the Auger Control and the Drive Control.1.

Stop the engine as instructed in the separate engine 2.

manual.

Remove the clean-out tool from the clip which secures it to 3.

the rear of the auger housing.

Use the shovel-shaped end of the clean-out tool to 4.

dislodge and scoop any snow and ice which has formed in

and near the chute assembly.

Refasten the clean-out tool to the mounting clip on the 5.

rear of the auger housing, reinsert the key and start the

snow thrower’s engine.

While standing in the operator’s position (behind the snow

thrower), engage the auger control for a few seconds to clear any

remaining snow and ice from the chute assembly.

13SectioN 4 — coNtrolS aNd featureS

Two-Way Chute Control™ (optional)

This two-way control lever is meant to control the distance of

snow discharge from the chute. Tilt the lever forward or rearward

to adjust the distance snow will be thrown.

Chute Directional Control (optional)

The chute directional control can be turned clockwise or

counterclockwise to change the direction in which snow is

thrown.

CHUTE DIRECTIONAL CONTROL

DISCHARGE

LEFT

DISCHARGE

RIGHT

CHUTE TILT

DOWN

CHUTE TILT

UP

14 SectioN 4 — coNtrolS aNd featureS

Starting and Stopping the Engine

Refer to the Engine Operator’s Manual packed with your snow

thrower for instructions on starting and stopping the engine.

To Engage Drive

With the throttle control in the Fast (rabbit) position, move 1.

shift lever into one of the six forward (F) positions or two

reverse (R) positions. Select a speed appropriate for the

snow conditions and a pace you’re comfortable with.

Squeeze the drive control against the handle the snow 2.

thrower will move. Release it and drive motion will stop.

To Engage Augers

To engage augers and start snow throwing, squeeze the 1.

left hand auger control against the left handle. Release to

stop augers.

While the auger control is engaged, squeeze the drive 2.

control to move, release to stop. Do not shift speeds while

the drive is engaged.

NOTE: The following instructions are for models equipped with

the optional interlock mechanism only.

NOTE: This drive lever also locks auger control so you can turn

the chute control without interrupting the snow throwing

process.

Release the auger control; the interlock mechanism should 3.

keep the auger control engaged until the drive control is

released.

Release the drive control to stop both the augers and 4.

the wheel drive. To stop the auger, both levers must be

released.

Replacing Shear Pins

The augers are secured to the spiral shaft with two shear

pins and cotter pins. If the auger should strike a foreign

object or ice jam, the snow thrower is designed so that the

pins may shear. If the augers will not turn, check to see if the

pins have sheared. See Fig. 5-1.

CAUTION: NEVER replace the auger shear pins

with anything other than OEM Part No. 738-

04124A replacement shear pins. Any damage to

the auger gearbox or other components as a

result of failing to do so will NOT be covered by

your snow thrower’s warranty.

WARNING! Always turn off the snow thrower’s

engine and remove the key prior to replacing

shear pins.

Fig. 5-1

Operation

5

15

Maintenance

Engine

Refer to the Engine Operator’s Manual packed with your snow

thrower.

Tire Pressure

Refer to “Assembly & Set-Up” section of this manual.

Shave Plate and Skid Shoes

The shave plate and skid shoes on the bottom of the snow

thrower are subject to wear. They should be checked periodically

and replaced when necessary.

NOTE: Some units are equipped with reversible skid shoes and

may be turned over to increase their lifespan.

To remove skid shoes:

Remove the four carriage bolts and hex flange nuts which 1.

secure them to the snow thrower.

Reassemble new skid shoes with the four carriage bolts 2.

(two on each side) and hex flange nuts. Refer to Fig. 6-1.

To remove shave plate:

Remove the carriage bolts and hex nuts which attach it to 3.

the auger housing.

Reassemble new shave plate, making sure heads of carriage 4.

bolts are to the inside of housing. Tighten securely.

Lubrication

Gear Shaft

The gear (hex) shaft should be lubricated at least once a season

or after every twenty-five (25) hours of operation.

Allow the engine to run until it is out of fuel.1.

Carefully pivot the snow thrower up and forward so that it 2.

rests on the auger housing.

Remove the frame cover from the underside of the snow 3.

thrower by removing the self-tapping screws which secure

it. Refer to Fig 7-3.

Apply a light coating of engine oil (or 3-in-1 oil) to the hex 4.

shaft. See Fig. 6-2.

NOTE: When lubricating the hex shaft, be careful not to get

any oil on the aluminum drive plate or the rubber friction

wheel. Doing so will hinder the snow thrower’s drive

system. Wipe off any excess or spilled oil.

Wheels

At least once a season, remove both wheels. Clean and coat the

axles with a multipurpose automotive grease before reinstalling

wheels.

Auger Shaft

At least once a season, remove the shear pins from the auger

shaft. Spray lubricant inside the shaft and around the spacers and

the flange bearings found at either end of the shaft.

See Fig. 6-3.

Fig. 6 -1

Fig. 6-2

Maintenance & Adjustments

6

16

Chute Assembly

Refer to the Assembly & Set-up section for instructions on

adjusting the chute assembly.

Skid Shoes

Refer to the Assembly & Set-up section for instructions on

adjusting the skid shoes.

Drive Control

When the drive control is released and in the disengaged “up”

position, the cable should have very little slack. It should NOT be

tight.

NOTE: If excessive slack is present in the drive cable or if the snow

thrower’s drive is disengaging intermittently during operation,

the cable may be in need of adjustment.

Check the adjustment of the drive control as follows:

With the drive control released, push the snow thrower 1.

gently forward. The unit should roll freely.

Engage the drive control and gently attempt to push the 2.

snow thrower forward. The wheels should not turn. The

unit should not roll freely.

With the drive control released, move the shift lever back 3.

and forth between the R2 position and the F6 position

several times. There should be no resistance in the shift

lever.

If any of the above tests failed, the drive cable is in need of

adjustment. Proceed as follows:

Loosen the lower hex screw on the drive cable bracket. See 1.

Fig. 6-5.

Position the bracket upward to provide more slack (or 2.

downward to increase cable tension).

Retighten the upper hex screw. 3.

Repeat Drive Control Test to verify proper adjustment has 4.

been achieved.

Fig. 6-5

Adjustments

Shift Cable

If the full range of speeds (forward and reverse) cannot be

achieved, adjust the shift cable as follows:

Place the shift lever in the fastest forward speed position.1.

Loosen the hex nut on the shift cable index bracket. See 2.

Fig. 6-4.

Pivot the bracket downward to take up slack in the cable. 3.

Retighten the hex nut.4.

Auger Control

Refer to the Assembly & Set-up section for instructions on

adjusting the auger control cable.

Fig. 6-4

Fig. 6-3

17SectioN 6 — MaiNteNaNce & adjuStMeNtS

Chute Rod Adjustment

If the chute fails to remain stationary during operation, increase

the preload on the chute control rod.

While preventing the chute control rod from turning •

tighten the nut on the chute gearbox assembly. See Fig.

6-7.

If the chute directional control is difficult to crank, decrease the

preload by loosening the hex nut counterclockwise in ¼ turn

intervals.

Off-Season Storage

If the snow thrower will not be used for 30 days or longer, follow

the storage instructions below.

Lubricate the machine as instructed earlier in this section.1.

Store in a clean, dry area.2.

If storing the snow thrower in an unventilated area, 3.

rustproof the machine using a light oil or silicone to coat

the snow thrower.

Clean the exterior of the engine and the snow thrower.4.

NOTE: Refer to the Engine Operator’s Manual for information on

storing your engine.

Fig. 6-7

18 SectioN 6 — MaiNteNaNce & adjuStMeNtS

Service

7

19

Belt Replacement

Auger Belt

To remove and replace your snow thrower’s auger belt, proceed

as follows:

Allow the engine to run until it is out of fuel. Do not 1.

attempt to pour fuel from the engine.

Remove the plastic belt cover on the front of the engine by 2.

removing the two self-tapping screws. See Fig. 7-1.

Roll the auger belt off the engine pulley. See Fig. 7-2.3.

Carefully pivot the snow thrower up and forward so that it 4.

rests on the auger housing.

Remove the frame cover from the underside of the snow 5.

thrower by removing the self-tapping screws which secure

it. See Fig. 7-3.

Remove the belt as follows. See Fig. 7-4.6.

Loosen and remove the shoulder bolt which acts as a.

a belt keeper.

Unhook the support bracket spring from the frame.b.

Fig. 7-3

Fig. 7-1

Fig. 7-2

Fig. 7-4

20 SectioN 7 — Service

Remove the belt from around the auger pulley, and slip the 7.

belt between the support bracket and the auger pulley.

See Fig. 7-5.

Replace the auger belt by following instructions in reverse 8.

order.

NOTE: Do not forget to reinstall the shoulder bolt and

reconnect the spring to the frame after installing a

replacement auger belt.

After replacing the auger belt, perform the Auger Control 9.

test on page 11 of the Assembly and Set-Up section.

Drive Belt

To remove and replace your snow thrower’s drive belt, proceed

as follows:

To prevent spillage, remove all fuel from tank by running 1.

engine until it stops. Do not attempt to pour fuel from the

engine.

Remove the plastic belt cover on the front of the engine by 2.

removing the two self-tapping screws. Refer to Fig. 7-1.

Remove the belt as follows. See Fig. 7-6:3.

Roll the auger belt off the engine pulley.a.

Pivot the idler pulley toward the right.b.

Lift the drive belt off the engine pulley.c.

Carefully pivot the snow thrower up and forward so that it 4.

rests on the auger housing.

Remove the frame cover from the underside of the snow 5.

thrower by removing the self-tapping screws which secure

it. Refer to Fig. 7-3.

Fig. 7-6

Fig. 7-5

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