Gaggenau AI 442 Guide d'installation

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Guide d'installation

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Gaggenau
Installation instructions..........................2
Instructions d’installation.....................20
Instrucciones de instalación................38
AI 442 720
Hood
Hotte aspirante
Campana extractora
2
Table of Contents
Installation instructions
Safety Definitions
9 WARNING
This indicates that death or serious injuries may
occur as a result of non-observance of this
warning.
9 CAUTION
This indicates that minor or moderate injuries may
occur as a result of non-observance of this
warning.
NOTICE: This indicates that damage to the appliance
or property may occur as a result of non-compliance
with this advisory.
Note: This alerts you to important information and/or
tips.
3
9 IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY
READ AND SAVE THESE INSTRUCTIONS
INSTALLER: LEAVE THESE INSTRUCTIONS WITH
THE APPLIANCE AFTER INSTALLATION IS
COMPLETE.
IMPORTANT: SAVE THESE INSTRUCTIONS FOR THE
LOCAL ELECTRICAL INSPECTOR'S USE.
WARNING
If the information in this manual is not followed exactly,
fire or shock may result causing property damage or
personal injury.
WARNING
Do not repair, replace or remove any part of the
appliance unless specifically recommended in the
manuals. Improper installation, service or maintenance
can cause injury or property damage. Refer to this
manual for guidance. All other servicing should be done
by a qualified technician.
WARNING
WARNING – TO REDUCE THE RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING
Installation work and electrical wiring must be done
by qualified person(s) in accordance with all
applicable codes and standards, including fire-
rated construction.
Sufficient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of
fuel burning equipment to prevent back drafting.
Follow the heating equipment manufacturer’s
guideline and safety standards such as those
published by the National Fire Protection
Association (NFPA), and the American Society for
Heating, Refrigeration and Air Conditioning
Engineers (ASHRAE), and the local code
authorities.
When cutting or drilling into wall or ceiling, do not
damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.
WARNING
The applicable regulations of the energy supply
companies and the regional construction regulations
must be observed when installing the hood.
WARNING
Risk of fire
Grease deposits in the grease filter can catch fire.
Never work with a naked flame near the appliance (e.g.
flambéing). Install the unit near a heat-producing
appliance for solid fuels (e.g. wood or coal) only if there
is a closed, non-detachable cover. There must be no
flying sparks.
WARNING
Risk of fire
Operating several gas burners at the same time gives
rise to a great deal of heat. The ventilation appliance
may become damaged or catch fire. The ventilation
appliance must only be combined with gas burners that
do not exceed the maximum total output of 61,000 Btu/
hr (18 kW). If 41,000 Btu/hr (12 kW) is exceeded, the
local regulations concerning room ventilation, room
size, and combination with ventilation devices in exhaust
and recirculating operation must be heeded.
WARNING
To reduce risk of fire and to properly exhaust air, be
sure to duct air outside. Do not vent exhaust air into
spaces within walls, ceilings, attics, crawl spaces or
garages.
WARNING
To reduce the risk of fire, use only metal ductwork.
9 IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
4
WARNING
When the hood is operated in exhaust-air mode
simultaneously with a different burner which also makes
use of the same chimney (such as gas, oil or coal-fired
heaters, continuous-flow heaters, hot-water boilers) care
must be taken to ensure that there is an adequate
supply of fresh air which will be needed by the burner
for combustion.
Safe operation is possible provided that the under
pressure in the room where the burner is installed does
not exceed 4 Pa (0.04 mbar).
This can be achieved if combustion air can flow through
non-lockable openings, e.g. in doors, windows and via
the air-intake/exhaust-air wall box or by other technical
measures, such as reciprocal interlocking, etc.
WARNING
Avoid carbon monoxide poisoning – Provide adequate
air intake so combustion gases are not drawn back into
the room.
An air-intake/exhaust-air wall box by itself is no
guarantee that the limiting value will not be exceeded.
Note: When assessing the overall requirement, the
combined ventilation system for the entire household
must be taken into consideration. This rule does not
apply to the use of cooking appliances, such as
cooktops and ovens.
CAUTION
For general ventilating use only. Do not use to exhaust
hazardous or explosive materials and vapors.
Risk of damage from condensation back flow. Install
exhaust vent at a slight downward slope away from the
appliance (1° slope).
Appliance Handling Safety
Unit is heavy and requires at least two people or proper
equipment to move.
Hidden surfaces may have sharp edges. Use caution
when reaching behind or under appliance.
WARNING
Risk of injury
The appliance may fall from the wall if it is not attached
properly. All fastening components must be fixed firmly
and securely in place.
Safety Codes and Standards
This appliance complies with the latest version of one or
more of the following standards:
UL 507 - Electric Fans
CAN/CSA C22.2 No. 113 - Fans and Ventilators
It is the responsibility of the installer to determine if
additional requirements and/or standards apply to
specific installations.
Electric Safety
WARNING
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of an
electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the
electric current.
This appliance is equipped with a cord having a
grounding wire with a grounding plug. The plug must be
plugged into an outlet that is properly installed and
grounded.
WARNING
Improper grounding can result in a risk of electric
shock. Consult a qualified electrician if the grounding
instructions are not completely understood, or if doubt
exists as to whether the appliance is properly grounded.
Do not use an extension cord. If the power supply cord
is too short, have a qualified electrician install an outlet
near the appliance.
WARNING
Before you plug in an electrical cord or turn on power
supply, make sure all controls are in the OFF position.
5
9 IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
For appliances equipped with a cord and plug, do not
cut or remove the ground prong. It must be plugged into
a matching grounding type receptacle to avoid electrical
shock. If there is any doubt as to whether the wall
receptacle is properly grounded, the customer should
have it checked by a qualified electrician.
If required by the National Electrical Code (or Canadian
Electrical Code), this appliance must be installed on a
separate branch circuit.
WARNING
To reduce the risk of fire or electric shock, do not use
this fan with any solid-statespeed control device.
Installer – show the owner the location of the circuit
breaker or fuse. Mark it for easy reference.
Before installing, turn power OFF at the service panel.
Lock service panel to prevent power from being turned
ON accidentally.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE
FOLLOWING:
Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the
manufacturer.
Before servicing or cleaning unit, switch power off
at service panel and lock the service disconnecting
means to prevent power from being switched on
accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Be sure your appliance is properly installed and
grounded by a qualified technician. Installation,
electrical connections and grounding must comply with
all applicable codes.
WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges. The
connection cable can be damaged. Do not bend or
pinch connection cables during installation.
Related Equipment Safety
Remove all tape and packaging before using the
appliance. Destroy the packaging after unpacking the
appliance. Never allow children to play with packaging
material.
The appliance is only guaranteed safe to use if installed
by a specialist in accordance with these installation
instructions. The installer is liable for any damage
resulting from incorrect installation.
Never modify or alter the construction of the appliance.
For example, do not remove leveling legs, panels, wire
covers or anti-tip brackets/screws.
State of California Proposition 65
Warnings
WARNING
This product contains chemicals known to the State of
California to cause cancer, birth defects or other
reproductive harm.
6
Installation preparation
9 CAUTION
Ensure that there are no electric wires, gas or
water pipes in the area where holes are to be
made.
Checking the ceiling
The ceiling must be flat, horizontal and adequately
load-bearing.
The depth of the bore holes must be the same
length as the screws. The wall plugs must have a
secure grip.
The enclosed screws and wall plugs are suitable for
solid brickwork. Suitable fasteners must be used
for other structures (e.g. plasterboard, porous
concrete, poroton bricks).
The max. weight of the extractor hood is 198 lbs
(90 kg)
.
General notes
9 WARNING
Risk of death
Risk of poisoning from flue gases that are drawn
back in. The exhaust air must not be conveyed
into a functioning smoke or exhaust gas flue or
into a shaft that is used to ventilate installation
rooms that contain heating appliances. If the
exhaust air is to be conveyed into a non-
functioning smoke or exhaust gas flue, you must
obtain the consent of the heating engineer
responsible.
Exhaust air mode
Note: Ventilation may not exit through an already
operational smoke or exhaust chimney, nor a duct used
for ventilating furnace installation areas.
If the ventilation is intended to pass through a
smoke or exhaust that is not in operation, the
responsible area heating inspector must give
approval.
If the ventilation passes through an external wall,
use a telescope wall sleeve.
Ventilation line
Note: The appliance manufacturer does not assume any
warranty for complaints attributable to the pipe section.
The appliance achieves its optimum performance
with a short, straight exhaust air pipe and as large a
pipe diameter as possible.
As a result of long rough exhaust air pipes, many
pipe bends or pipe diameters that are smaller than
6" (150 mm), the optimum extraction performance is
not achieved and fan noise is increased.
The pipes or hoses for laying the exhaust air line
must be made of non-combustible material.
Use sealing strip for deviating pipe diameters.
An inner diameter of 6" (150 mm), but at least 4¾"
(120 mm), is recommended.
NOTICE: Risk of damage from condensation back flow.
Install exhaust vent at a slight downward slope away
from the appliance (1° slope).
7
Electrical connection
9 WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges.
The connection cable can be damaged. Do not
bend or pinch connection cables during
installation.
The required connection information is on the
appliance's identification plate.
This appliance meets EC radio interference
suppression requirements.
This appliance may only be connected to a correctly
installed grounded socket.
Attach the grounded socket inside the flue duct if
possible.
The grounded socket should be connected via its
own circuit.
If the grounded socket is no longer accessible after
installing the appliance, an all-pole isolating switch
(e.g. circuit breaker, fuses, and contactors) with at
least a 3 mm contact gap must be included in the
installation.
Before You Begin
Tools and Parts Needed
Measuring tape
Pencil
Torx screwdriver TX20
Drill with the following bits: 5/16" (8 mm)
Spanner, 7 mm
Spirit-level
Aluminum tape (DO NOT use insulating tape)
Exhaust channel (configuration depends on the
installation situation)
Additional sheet metal screws (if necessary for
installation of the exhaust air duct)
Parts Included
All models
8
Models with circulating-air mode
Ducted operation
Accessory: Remote fan unit
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Appliance dimensions
Models with air extraction mode
Models with air recirculation mode
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Safety clearances
9 WARNING
Risk of fire
Grease deposits in the grease filter may catch
fire. The specified safety distances must be
observed in order to prevent an accumulation of
heat. Observe the specifications for your cooking
appliance. If gas and electric cooktops are
operated together, the largest specified distance
applies.
Only one side of the appliance may be installed
directly next to a high-sided unit or a wall. The
distance between the appliance and wall or high-
sided unit must be at least 2" (50 mm).
The minimum distance between the supporting surface
for the cooking equipment on the hob and the lowest
part of the range hood must be not less than 30 "
(760 mm) from electric cookers and 30 " (760 mm) from
gas or mixed cookers.
If the instructions for installation for the gas hob specify
a greater distance, this must be adhered to.
Installation
Transport securing device
The supporting frame is secured for transport using
self-tapping screws. Remove these self-tapping screws
before installation.
Fitting the upper support frame
1 Before installation, establish the total height of the
support frame.
Note: The height of the support frame can be
adjusted in steps of ¾" (20 mm).
2 Mark the positions of the six screws on the ceiling.
Note: Ensure that the support frame is in the
correct position. The appliance has one control
panel on the open side of the support frame. The
other control panel is located on the opposite side.
3 Drill the holes and push in the wall plugs so that
they are flush with the wall.
4 Use four screws to fit the reinforcement plate to the
inside of the support frame.
5 Use six screws to fasten the upper support frame to
the ceiling.
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11
Fitting the lower support frame
without using an extension
1 Ensure that the lower support frame is in the
correct position.
Note: Position the open side of the lower support
frame opposite the open side of the upper support
frame.
2 Slide the lower support frame into the upper
support frame and use 16 screws to secure it at the
established total height.
Notes
Select the mounting holes in such a way that a
maximum clearance is achieved between the
screws. The purpose of this is to ensure stability.
Leave open at least one mounting hole between the
screws.
Fitting the lower support frame using
an extension
1 Slide each part of the extension over the outside of
the upper support frame and use 16 screws to fit
them to the upper support frame..
2 Ensure that the lower support frame is in the
correct position.
Note: Position the open side of the lower support
frame opposite the open side of the upper support
frame.
12
3 Slide the lower support frame up into the extension
and use 16 screws to secure it at the established
total height.
4 Fit two reinforcing brackets.
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13
Installing the appliance
1 For recirculation mode units only: Fit filters to both
sides of the AA 442 810 air recirculation module.
Slide the air recirculation module into the support
frame from below and hook it in place. Secure it
with two screws.
2
For combination with internal remote fan unit
AR 400 743 only:
Unscrew the cover plate from the
ventilation hood: Loosen the four screws, remove
the cover plate and screw the four screws in again.
Slide the remote fan unit into the ventilation hood
from above. Use four screws to secure it in place.
14
Connect the mains cable and control cable to the
control module.
3 For a combination with external remote fan unit
AR4.. only:
Use the network cable to connect the
external remote fan unit and the ventilation hood’s
control module. The plug must snap into place.
Connect the mains cable to the control unit.
Note: The X1 and X2 connection sockets are
identical.
4 Slide the ventilation hood up into the support frame
from below and hook it into the two angle brackets
(a).
Note: Ensure that the mains cable is not trapped.
5 Align the ventilation hood so that it is straight and
use seven screws to fasten the ventilation hood to
the support frame.
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15
Connect appliance
Notes
With operation in extraction air mode , a back-
pressure flap should be installed. If no back-
pressure flap is included with the appliance, it can
be ordered from a specialist retailer.
If the exhaust air is conveyed through the outer wall,
a telescopic wall box should be used.
If an aluminum pipe is used, smooth the connection
area beforehand.
Establishing the connection for the exhaust air
1 Recirculation mode units with internal remote fan
unit AR 400 743:
Attach the exhaust air pipe directly
to the fan motor's air pipe connector (A).
2
Extraction mode units with internal remote fan unit
AR 400 743:
Attach the exhaust air pipe directly to
the fan motor's air pipe connector (A).
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16
3
Extraction mode units with external remote fan unit
AR 4..:
Unscrew the connecting pieces from the cover
plate in the ventilation hood.
Secure the exhaust air pipe to the connecting
piece (A).
Screw the connecting piece to the cover plate in
the ventilation hood.
4 Connect it to the air extractor opening (B).
5 Seal the joints appropriately.
Connecting the power supply
1 Plug the mains plug into the grounded socket.
2 If a fixed connection is required, please follow the
instructions in the Electrical Connection section.
Attaching flue duct
9 WARNING
Risk of injury
Components inside the appliance may have sharp
edges. Wear protective gloves.
1 Remove the protective film from the flue ducts.
2 Place both parts of the upper flue duct on the
appliance such that they fit together.
Model with air extraction mode
Models with air recirculation mode
3 Push the upper flue duct up and use two screws to
secure it at the top.
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Model with air extraction mode
Models with air recirculation mode
4 Place both parts of the lower flue duct on the
appliance such that they fit together.
5 Fit the grease filter.
18
Additional switching output
Work must only be carried out on the additional
switching output by a qualified electrician in
accordance with the country-specific requirements and
standards.
The appliance has an additional switching output X16
(potential-free contact) that can be used to connect
other appliances, such as a ventilation system that is
available at the installation site. The contact is closed
when the fan is switched on, and is opened when the
fan is switched off.
The switching output is located under a cover. Maximum
switching power 30 V/1 A (AC/DC). The signal that is
connected to the contact must correspond to class of
protection 3.
Networked operation
Several appliances can be networked together. The
light and fan on each of the appliances are operated
synchronously.
Connect the appliances in series via the connector
sockets X1 and X2 (equal value). The sequence of the
networking does not have any effect. If the enclosed
network cables are too short, use a commercially
available network cable (min. Cat. 5, shielded).
Maximum number of networked appliances: 20. Total
length of all of the network cables: 40 m. During the
initial installation, a qualified electrician must check
that the system functions correctly.
If one of the networked appliances fails (power
interruption, network cable disconnected), this leads to
the fan function being blocked for the entire system. All
of the buttons on the appliance flash.
When changing the configuration, the system must be
re-initialized:
1 Unscrew the cover plate.
2 Press and hold the reset button until both LEDs
light up continuously (approx. 5 seconds). Then
release the button within 5 seconds.
3 Screw on the cover plate.
4 After initialization, have a qualified electrician
check that the system functions correctly.
Connect Electrical Supply
9 WARNING
Risk of electric shock
Parts inside the appliance can have sharp edges.
The connection cable can be damaged. Do not
bend or pinch connection cables during
installation.
Refer to data plate for more information. See "Service"
for data plate location.
The branch-circuit breakers ampacity, the wire sizes and
the connections must be conform to the requirements of
the National Electrical Code or Canadian Electrical
Code and all local codes and ordinances.
This appliance is connected with a plug
Plug has to be conform with NEMA
CONFIGURATIONS FOR PLUGS AND
RECEPTACLES.
The appliance must be properly grounded.
Plug must be rated not less than type 6-20 P (2-pole
3-wire grounding).
Only a qualified electrician should connect the
plug.
Install a socket outlet earthed in accordance with
regulations approx. 27" (700 mm) above the floor
behind the appliance. The socket outlet must still
be accessible after installation.
19
Removing the appliance
1 Remove the grease filter.
2 Loosen the flue duct.
3 Disconnect the appliance from the power supply.
4 Loosen the exhaust air lines.
5 Undo the fastening screws.
6 Remove the appliance.
Customer service
If your appliance needs repairs, our customer service is
there for you. We work hard to help solve problems
quickly and without unnecessary service calls, getting
your appliance back up and running correctly in the
least amount of time possible.
When you call, please indicate the product number
(E-Nr.) and serial number (FD-Nr.) so that we can
support you in a qualified manner. The identification
plate listing the numbers can be found inside of the
appliance (remove metal grease filter to find it).
To avoid having to search for a long time when you need
it, you can enter your appliance data and the customer
support telephone number here.
Please read the use and care instructions provided with
your appliance. Failure to do so may result in an error in
using the appliance. This could result in a service call
that instead of fixing a mechanical issue is only needed
for customer education. Such calls are not covered by
the appliance warranty.
Please find the contact data of all countries in the
enclosed customer service list.
To book an engineer visit and product advice
You can rely on the manufacturer’s expertise. Rest
assured that the repair will be handled by trained
service technicians who have the original replacement
parts for your appliance.
E-Nr. FD-Nr.
Customer Service
O
USA 877 442 4436
toll-free
CANADA 877 442 4436
toll-free
20
Table de Matières
Instructions dinstallation
Définitions de Sécurité
9 AVERTISSEMENT
Le non-respect de cet avertissement peut
entraîner la mort ou des blessures graves.
9 ATTENTION
Le non-respect de cet avertissement peut
entraîner des blessures mineures ou modérées.
AVIS : Vous indique que des dommages à l'appareil ou
aux biens peuvent survenir si vous ne respectez pas cet
avertissement.
Remarque : Vous signale des informations importantes
ou des conseils.
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Gaggenau AI 442 Guide d'installation

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Guide d'installation
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