Miller CMF3 Manuel utilisateur

Taper
Manuel utilisateur
IMPORTANT! Please read all information in this manual thoroughly and become
familiar with the capabilities and use of your appliance before attempting to operate
or maintain this unit.
Pay attention to all safety warnings and any other special notes highlighted in the
manual. Safety markings are used frequently throughout this manual to designate
a degree or level of seriousness and should not be ignored. WARNING indicates a
potentially hazardous situation that if not avoided, could result in personal injury or death.
Keep this literature where you have easy access to it in the future. If a problem occurs,
check the instructions and follow recommendations given. If these suggestions don’t
eliminate your problem, call your servicing contractor. Do not attempt to service this
unit yourself!
Under no circumstances should the appliance owner attempt to install and/or service
this equipment. Some local codes require licensed installation / service personnel
for this type of equipment. Improper service, adjustment, or maintenance may cause
explosion, fire, electrical shock or other hazardous conditions which may result in
personal injury or property damage.
USER’S MANUAL
For Furnaces Installed in: Manufactured Homes, Modular Homes/Buildings, & Manufactured Buildings
CMF3 70-PG Convertible (60, & 70 KBTU/H Inputs) Gas Furnace
CMF3 70-PO Convertible (60, & 70 KBTU/H Inputs) Oil Furnace
WARNING AVERTISSEMENT
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury or property damage.
RISQUE D’INCENDIE OU D’EXPLOSION
Si les consignes de sécurité ne sont pas suivies à la
lettre, cela peut entraîner la mort, de graves blessures
ou des dommages matériels.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a
neighbors phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
– Ne pas entreposer ni utiliser de l’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage
de cet appareil, ni de tout autre appareil.
QUE FAIRE SI UNE ODEUR DE GAZ EST
DÉTECTÉE
Ne mettre en marche aucun appareil.
Ne toucher aucun interrupteur électrique; ne pas
utiliser de téléphone dans le bâtiment.
Quitter le bâtiment immédiatement.
Appeler immédiatement le fournisseur de gaz
en utilisant le téléphone d’un voisin. Suivre les
instructions du fournisseur de gaz.
Si le fournisseur de gaz n’est pas accessible, appeler
le service d’incendie.
L’installation et l’entretien doivent être effectués
par un installateur ou une entreprise d’entretien
qualifié, ou le fournisseur de gaz.
DO NOT DESTROY THIS MANUAL. READ ALL INSTRUCTIONS IN THIS MANUAL AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
NE PAS DÉTRUIRE. LIRE TOUTES LES INSTRUCTIONS DONNÉE DANS LE MANUEL ET CONSERVER EN UN LIEU SÛR POUR RÉFÉRENCE ULTÉRIEURE.
2
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION ...................................................................................3
GAS SUPPLY & PIPING ........................................................................................................ 3
VENTING SYSTEM ...............................................................................................................4
CLEARANCES TO COMBUSTIBLES ....................................................................................4
SHUTTING DOWN THE FURNACE ...................................................................................... 4
GENERAL INFORMATION ......................................................................................................5
ABOUT THE FURNACE ........................................................................................................5
AIR FILTERS .........................................................................................................................5
THERMOSTAT ......................................................................................................................5
FURNACE IN A SMALL ROOM OR CLOSET .......................................................................5
SOURCES OF CORROSION ................................................................................................5
WARRANTY INFORMATION ................................................................................................5
MAINTENANCE INFORMATION .............................................................................................6
BLOWER & FILTER ............................................................................................................... 6
CONDENSATE DRAINAGE ..................................................................................................6
FURNACE & AIR DUCTS ......................................................................................................6
VENTING SYSTEM ...............................................................................................................6
TROUBLESHOOTING .............................................................................................................6
STARTUP & SHUTDOWN ....................................................................................................... 7
STARTING THE FURNACE ..................................................................................................7
SHUTTING DOWN THE FURNACE ...................................................................................... 7
FURNACE COMPONENTS .....................................................................................................8
3
GAS SUPPLY & PIPING
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Leave the building immediately.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
QUE FAIRE S’IL Y A UNE ODEUR DE GAZ
• Ne pas tenter d’allumer aucun appareil.
Ne toucher à aucun interrupteur électrique;
n’utiliser aucun téléphone dans le bâtiment.
• Évacuer l’immeuble immédiatement.
Appeler immédiatement le fournisseur de gaz en
employant le téléphone d’un voisin. Respecter à
la lettre les instructions du fournisseur de gaz.
Si personne ne répond, appeler le service des
incendies.
WARNING:
All fuel piping and shutoff valves must be installed in
compliance with local codes and utility regulations
by licensed installers. DO NOT attempt to modify,
or tap into existing gas lines yourself. Fire or
explosion may result causing property damage,
personal injury or loss of life. Failure to follow the
safety warnings exactly could result in serious
injury, death or property damage.
WARNING:
The gas furnace was shipped from the factory
equipped to operate on natural gas. Conversion
to LP/propane gas must be performed by a
licensed HVAC technician using a factory supplied
conversion kit. Failure to use the proper conversion
kit can cause fire, explosion, property damage,
carbon monoxide poisoning, personal injury, or
death.
This furnace does not have a pilot. It is equipped with an
ignition device which automatically lights the burner. DO
NOT light the burner by hand.
IMPORTANT NOTE:
Should the gas supply fail to shut off or if overheating
occurs, shut off the gas valve to the furnace before
shutting off the electrical supply!
WARNING:
To avoid possible equipment damage, fire, or
personal injury, the following instructions must
be observed regarding unit maintenance and
operational procedures.
WARNING:
PROPOSITION 65 WARNING: This product contains
chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.
To achieve optimum performance and minimize
equipment failure, it is recommended that periodic
maintenance be performed on this unit. Please consult
your dealer for maintenance information and availability
of maintenance contracts.
The area around the gas furnace (Figure 2, (page 3))
and the vicinity of any other gas appliances must be
kept clear and free of combustible materials, gasoline,
and other flammable vapors and liquids. Do not store or
use flammable items such as paint, varnish, or strippers
in the vicinity of the unit.
Do not use the area around the unit as a storage area.
This area must be kept clean and clear of loose or
exposed insulation materials. Examine the unit’s area
when it is installed or when insulation is added, since
some insulation materials may be combustible.
Do not use this furnace if any part has been under
water. A flood damaged furnace is extremely dangerous.
Attempts to use the furnace can result in fire or explosion.
A qualified service agency should be contacted to
inspect the furnace and to replace all gas controls,
control system parts, electrical parts that have been
wet or the furnace if deemed necessary.
Familiarize yourself with the controls that shut off the
gas and electrical power to the unit.
IMPORTANT NOTE
If the unit needs to be shut down for an extended period
of time, turn off both the gas and electrical power. For
your safety always turn off both the gas and electrical
power before performing service or maintenance on
the furnace. If the gas supply to the unit must be shut
off, refer to the shut down instructions on page 3.
IMPORTANT SAFETY INFORMATION
4
CLEARANCES TO COMBUSTIBLES
WARNING:
Do not place combustible materials on or against the
furnace cabinet or vent pipe. The area around the
furnace must be kept clear and free of combustible
materials, gasoline and other flammable vapors
and liquids. A fire or explosion may result causing
property damage, personal injury or loss of life.
Failure to follow the safety warnings exactly could
result in serious injury, death or property damage.
The furnace is designed to have certain clearances to
combustible items such as wood, paper, etc. Some types
of insulation are combustible. If your furnace is installed
in an attic, near unfinished walls, or in other insulated
space, keep area surrounding the furnace free of insulating
material. See Figure 1, (page 4) below.
COMBUSTION AIR & VENTING SYSTEM
WARNING:
It is extremely important that the furnace receives
an unobstructed flow of clean, fresh air to properly
burn the fuel gas. If this flow of air is restricted,
the partially burned combustion gases may create
dangerous amounts of carbon monoxide - a
colorless, odorless gas that is a deadly poison
that can cause personal injury or death. This could
create the production of excessive amounts of
Carbon Monoxide - a colorless, odorless gas that
is a deadly poison that could result in serious
personal injury or death.
Do not block any openings that are supplying fresh
air to the room or closet the furnace is in. Your
furnace obtains its air through a chase under the
home to the outdoors. Do not allow the inlet of the
chase to become blocked.
For proper and safe operation, this furnace requires
unrestricted airflow for combustion and ventilation.
Do not block or obstruct air openings on the furnace,
air openings around the furnace area or the spacings
around the furnace.
Do not install home skirting that prevents adequate
combustion air from reaching the furnace.
Air openings on the top or front of the furnace and
openings in closet doors or walls must never be
restricted. If the furnace is operated without adequate
air for combustion, the flame roll-out switch will open,
turning off the gas supply to the burner. This indicates
that a serious problem with the burners has occurred
and must be corrected immediately. Only a licensed
HVAC technician can reset this switch.
Your furnace and its venting system should be inspected
annually by a licensed HVAC technician. The filter
should be inspected at least once a month. See the
Maintenance Information on page 6.
SHUTTING DOWN THE FURNACE
If you need to shut down your furnace for service or
maintenance, shut off the fuel valve to the furnace before
shutting off the electrical service. Remove the door panel
from the front of the furnace and turn the fuel valve OFF.
See Figure 2, (page 4). Additional instructions for shutting
down the furnace can be found on page 7. If your installation
has a manual gas shutoff valve on the fuel supply pipe,
shut this off, then shut off the electric to the furnace.
IMPORTANT SAFETY INFORMATION
Figure 1. Minimum Clearances
FURNACE CLEARANCES
CLOSET ALCOVE
Front 6" 18"
Rear 0" 0"
Sides 0" 0"
Top 17" 17"
Duct w/in 3ft of furnace 1/4" 1/4"
Vent 6” 6”
Plenum 1" 1"
Roof Jack Barrel 0” 0”
LEFT
SIDE
FRONT
RIGHT
SIDE
REAR
VENT
5
ABOUT THE FURNACE
This furnace has been tested for capacity and efficiency
in accordance with AHRI Standards and will provide
many years of safe and dependable comfort, providing
it is properly installed and maintained. With regular
maintenance, this unit will operate satisfactorily year
after year. Abuse, improper use, and/or improper
maintenance can shorten the life of the appliance and
create unsafe hazards.
If your furnace is equipped with a fan switch, turn the
fan switch to “ON” position. The blower will now circulate
air in your home through the duct system.
The firing rate of your furnace may be convertible using a
certified conversion kit installed by a licensed contractor.
See your installation instructions for more details.
AIR FILTERS
WARNING:
Never operate the furnace without an air filter in
place. Accumulating dust in the return air can build
up on internal components, resulting in loss of
efficiency, equipment damage, and possible fire.
An air filter is supplied with the furnace as shipped from
the factory.
The furnace should always have a clean filter. If the
filter becomes dirty, it should be replaced. The filter is
installed over the return air grille of the door inside the
furnace cabinet.
THERMOSTAT
This single stage gas furnace is designed to be controlled
by a conventional single stage thermostat commonly
available at your local building supply store.
The thermostat’s wiring must comply with the current
provisions of the NEC (ANSI/NFPA 70) and with
applicable local codes having jurisdiction. Thermostat
connections should be made according to the instructions
supplied with the thermostat and the indoor equipment.
The thermostat should be mounted about 5 feet above
the floor on an inside wall and not on an outside wall
or other location where its operation may be adversely
affected by radiant heat from fireplaces, sunlight, or
lighting fixtures, and convective heat from warm air
registers or electrical appliances.
• Thermostat styles vary. Please refer to the thermostat
manufacturer’s User Manual for detailed programming
instructions.
FURNACE IN A SMALL ROOM OR CLOSET
If a furnace is installed in relatively small utility room or
closet, the installation needs openings in the walls or door
to let return air in. Make sure that these openings remain
unobstructed. Do not modify these openings in any way
without consulting a licensed HVAC technician.
SOURCES OF CORROSION
It is known that certain common household chemicals can
cause heat exchanger corrosion if the vapors are pulled into
the furnace’s burners The following is a list of chemicals
that should not be used or stored near the furnace.
Do not store these chemicals near the furnace:
• Gasoline/Kerosene
Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine based swimming pool chemicals
Water softening chemicals
De-icing salts or chemicals
Carbon tetrachloride
Halogen type refrigerants
Cleaning solvents (perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Hydrochloric acid
Cements and glues
Antistatic fabric softeners
Masonry acid washing materials
AIR CONDITIONING
Ask your dealer, contractor or distributor about energy-
efficient, money saving, self-contained unit designed for
use with this furnace that will take care of your total comfort
needs. This equipment is UL Listed, and C.S.A. and ARI
Certified. All models are protected by a limited warranty
which provides one year protection of parts and labor
plus an additional four-year protection for the compressor.
WARRANTY INFORMATION
A warranty certificate with full details is included with the
equipment. Carefully review these responsibilities with
your dealer or service company. The manufacturer will not
be responsible for any costs found necessary to correct
problems due to improper setup, improper installation,
adjustments, improper operating procedure on the part
of the user.
CAUTION:
Operating a gas furnaces in construction
environments can cause a variety of problems
within the furnace and may significantly reduce the
life or the performance of the furnace. Therefore
operating the furnace during construction is not
permitted and will void the warranty.
Some specific examples of service calls which are not
included in the limited warranty are:
• Correcting wiring problems in the electrical circuit
supplying the equipment.
• Resetting circuit breakers or other switches.
• Adjusting or calibrating of thermostat.
GENERAL INFORMATION
6
Proper maintenance is important to achieve optimum performance from the furnace. This equipment should be
inspected annually by a licensed HVAC technician. Table 1, (page 6) contains suggested inspections and frequency
of maintenance. Routine maintenance should include the following:
BLOWER & FILTER
Never operate the furnace without a filter in place. Dust
and lint can build up on internal components, resulting
in loss of efficiency, equipment damage, and possible
fire.
Keep air filters cleaned. Filters should be changed or
cleaned monthly during the heating/cooling season.
Clean or replace filter to maintain proper airflow and
achieve maximum efficiency. Filters designed to remove
smaller particles such as pollen, may require additional
maintenance.
It is recommended that the blower compartment be
cleaned of dirt or lint that may have accumulated in the
compartment or on the blower and motor as part of the
annual inspection.
FURNACE & AIR DUCTS
Homeowners should perform frequent visual inspections
of the furnace for obvious signs of deterioration. The
furnace should be sound without sagging, cracks, gaps,
etc around the base. Any signs of damage or loose
connections should be repaired by a qualified HVAC
technician.
Furniture and drapery should be arranged so that the
supply air registers and return grilles are not obstructed.
VENTING SYSTEM
For proper and safe operation, the furnace needs air for
combustion and ventilation. Do Not block or obstruct
air openings on the furnace, or any air openings where
the furnace may be installed, including any surrounding
spaces.
• Direct vent furnaces pull combustion air from the
outdoors and vent combustion products back outside.
Combustion air coming from the outside needs to be
clean of chemicals that can cause corrosion, such as
pool chlorinating products.
Vent pipe must slope upwards and be physically sound
without holes or corrosion. Any corroded section of vent
pipe must be replaced, and any obstruction or blockage
must be removed by a licensed HVAC technician.
Flue passageways, the vent system, and the burners
should be inspected and cleaned (if required) by a
licensed HVAC technician annually to ensure continued
safe operation.
OIL FURNACE
The following should be performed by a qualified service
contractor at least once each season.
• Replace oil nozzle with type specified for furnace.
• Clean, adjust and replace, if necessary, the spark
electrodes.
The nozzle/drawer assembly must be reset to factory
specifications.
Clean the inside of the furnace heat exchanger and
replace combustion liner if necessary.
• Clean / replace oil filter element.
Adjust burner for top efficiency and check to make sure
all fittings are tight without leaks.
If the furnace fails to operate check the following:
1. Is the thermostat setting correct?
2. Is the On / OFF switch (inside the blower compartment)
turned on? See Figure 3, (page 6).
3. Is the circuit breaker tripped?
4. Is the gas turned on at the manual shutoff?
5. Is the filter dirty or clogged?
6. Is there excessive ice build up at the flue termination?
If the furnace still doesn’t operate, contact a licensed
HVAC technician.
MAINTENANCE INFORMATION
TROUBLESHOOTING
7
STARTING THE GAS FURNACE
1. Make sure the filter is clean and properly installed.
2. Make sure the vent system is properly installed.
3. Set the thermostat to the lowest setting.
4. Close the manual gas valve outside the furnace.
5. Turn off all electric to the furnace.
6. Remove the door from the burner compartment.
7. Set the gas valve ON/OFF knob / switch to the OFF
position. See Figure 2 for gas valve type and knob /
switch location.
8. Wait 5 minutes. If there is any smell of gas, see WHAT
TO DO IF YOU SMELL GAS on page 7.
9. Set the gas valve ON/OFF knob to the ON position.
10. Turn on all electric to the furnace, including the ON/
OFF switch.
11. Open the manual gas valve.
12. Turn the thermostat back up to force ignition.
13. Observe operation, including burners. If burners fail
to ignite, call a licensed HVAC technician.
14. Replace the door on the burner compartment.
SHUTTING DOWN THE GAS FURNACE
If you need to shut down your furnace for service or
maintenance, follow these steps:
1. Set the thermostat to the lowest setting.
2. Close the manual gas valve outside the furnace.
3. Turn electric to the furnace off.
4. Open the door to the burner compartment.
5. Set the gas valve ON/OFF knob / switch to the OFF
position. See Figure 2 for gas valve type and knob /
switch location.
6. Set the ON / OFF switch to off.
7. Replace the door on the burner Compartment.
Figure 2. Gas Valve
ON / OFF Knob
OFF Position
ON Position
ON
OFF
MAINTENANCE ITEM
FREQUENCY OF MAINTENANCE
BEGINNING OF EACH
HEATING SEASON
END OF EACH
HEATING SEASON
MONTHLY
Verify furnace area is free of combustible materials. X X X
Verify combustion and ventilation air is not restricted. X X X
Verify no signs of physical deterioration of the furnace. X X X
Verify no obstructions or restrictions in vent or chimney. X X
Verify no holes or cracks in vent pipe. X X
Verify no corrosion in vent pipe. X X
Verify the horizontal vent pipes slope upwards away from the furnace. X X
Clean or replace filter(s). X
MAINTENANCE ITEMS BELOW SHOULD BE PERFOMED BY QUALIFIED SERVICE PERSON.
Verify burner flame. X
Clean blower compartment. X
Clean burner assembly. X
Clean condensate collection & disposal system (if applicable). X
Table 1. Maintenance Table
STARTUP & SHUTDOWN
The furnace components shown in Figure 3 will help identify and locate various parts of the furnace. The component
you need to familiarize yourself with is the gas valve. You will use this to turn the furnace on and off. There are no
user serviceable parts. All repairs must be done by a licensed HVAC technician.
1010287A
(Replaces 10102870)
Specifications & illustrations subject to change without notice or incurring obligations (09/18).
O’Fallon, MO, © Nortek Global HVAC LLC 2018. All Rights Reserved.
FURNACE COMPONENTS
Figure 3. CMF3 Gas Furnace Components
Blower Assemb
ly
ON / OFF Switch
Gas Valve
Gas Valve
ON / OFF Knob
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Miller CMF3 Manuel utilisateur

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Manuel utilisateur

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