Simplicity 040529-01 Guide d'installation

80012580 Revision B

Standby Generator System 12kW

INSTALLATION AND START-UP MANUAL

STANDBY GENERATOR SYSTEM

This generator is rated in accordance with UL (Underwriters Laboratories)

2200 (stationary engine generator assemblies) and CSA (Canadian

Standards Association) standard C22.2 No. 100-4 (motors and generators).

2

DATE OF PURCHASE

GENERATOR

Model Number

Model Revision

Serial Number

ENGINE

Thank you for purchasing this quality-built Milbank

®

home generator. We’re pleased that you’ve placed your confidence

in the Milbank brand. When operated and maintained according to the instructions in the operator’s manual, your home

generator will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with standby generators

and how to avoid them. This product is only for use as an optional generator system which provides an alternate source of

electric power and to serve loads such as heating, refrigeration systems, and communication systems that, when stopped

during any power outage, could cause discomfort or inconvenience.

Save these original instructions for future reference.

This generator requires professional installation before use. The installer should follow the instructions completely.

Where to Find Us

You never have to look far to find Milbank support and service for your generator. Consult your Yellow Pages. There are

thousands of Milbank authorized service dealers worldwide who provide quality service. You can also contact Technical

Service by phone at 816-410-7346, or click on Find a Dealer at milbankmfg.com, which provides a list of authorized

dealers.

For Future Reference

Please fill out the information below and keep with your receipt to assist in unit identification for future purchase issues.

3

Table of Contents

Safety Rules ........................................................ 4

Installation .......................................................... 7

Delivery Inspection ................................................... 8

Shipment Contents ................................................... 8

Generator Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

TO REDUCE THE RISK OF CARBON MONOXIDE POISONING ....................... 10

TO REDUCE THE RISK OF FIRE ...................................... 12

Other General Location Guidelines ..................................... 14

Electrical and Fuel Inlet Locations ...................................... 15

Lifting the Generator................................................. 16

Concrete Anchoring of Unit ........................................... 16

Access Panels...................................................... 17

The Gaseous Fuel System............................................ 19

System Connectors ................................................. 23

Communication Connections.......................................... 24

Generator AC Connection System ..................................... 24

Grounding the Generator ............................................. 25

Power Connections from Generator to Transfer Switch ..................... 25

System Control Board ............................................... 26

Menu ............................................................. 27

General Set Up Screen .............................................. 28

Control Panel Prompts ............................................... 29

Advanced Settings Screen............................................ 30

Service Code Detection System ....................................... 31

Final Installation Considerations ....................................... 31

Initial Start-up (No Load) ............................................. 32

Operation.......................................................... 33

Automatic Operation Sequence........................................ 33

Setting Exercise Timer ............................................... 33

Optional Wireless Monitor (Sold Separately) ............................. 34

Installation Inspection................................................ 37

Schematic / Wiring Diagrams.......................................... 38

4

Safety Rules

SAVE THESE INSTRUCTIONS - This manual contains

important instructions that should be followed during

installation and maintenance of the generator and

batteries.

Safety Symbols and Meanings

The safety alert symbol indicates a potential personal

injury hazard. A signal word (DANGER, WARNING, or

CAUTION) is used with the alert symbol to designate a

degree or level of hazard seriousness. A safety symbol

may be used to represent the type of hazard. The signal

word NOTICE is used to address practices not related to

personal injury.

DANGER indicates a hazard which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

could result in minor or moderate injury.

NOTICE addresses practices not related to personal injury.

Important Safety Instructions

WARNING The engine exhaust from this product contains

chemicals known to the State of California to cause cancer, birth

defects, or other reproductive harm.

WARNING Certain components in this product and related

accessories contain chemicals known to the State of California

to cause cancer, birth defects, or other reproductive harm. Wash

hands after handling.

The manufacturer cannot possibly anticipate every possible

circumstance that might involve a hazard. The warnings in

this manual, and the tags and decals affixed to the unit are,

therefore, not all-inclusive. If you use a procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that

it is safe for you and others. You must also make sure that

the procedure, work method or operating technique that you

choose does not render the generator system unsafe.

Explosion

Fire

Electrical Shock

Rotating Parts

Hot Surface

Toxic Fumes

Chemical BurnExplosive PressureAuto Start

Lift Hazard

Read Manual

WARNING Running engine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathing carbon monoxide could result in death,

serious injury, headache, fatigue, dizziness, vomiting,

confusion, seizures, nausea or fainting.

• Operate this product ONLY outdoors in an area that will not

accumulate deadly exhaust gas.

• Keep exhaust gas away from any windows, doors, ventilation

intakes, soffit vents, crawl spaces, open garage doors or other

openings that can allow exhaust gas to enter inside or be

drawn into a potentially occupied building or structure.

• Carbon monoxide detector(s) MUST be installed and

maintained indoors according to the manufacturer’s

instructions/ recommendations. Smoke alarms cannot detect

carbon monoxide gas.

5

WARNING Unintentional sparking could cause fire or

electric shock resulting in death or serious injury.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR

GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

WARNING Storage batteries give off explosive hydrogen gas

during recharging.

Slightest spark will ignite hydrogen and cause

explosion, resulting in death or serious injury.

Battery electrolyte fluid contains acid and is extremely caustic.

Contact with battery contents could cause severe chemical burns.

A battery presents a risk of electrical shock and high short

circuit current.

• DO NOT dispose of battery in a fire. Recycle battery.

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• DO NOT open or mutilate the battery.

• Wear protective goggles, rubber apron, rubber boots and

rubber gloves.

• Remove watches, rings, or other metal objects.

• Use tools having insulated handles.

WARNING Generator produces hazardous voltage.

Failure to properly ground generator could result

in electrocution.

Failure to isolate generator from utility power could

result in death or serious injury to electric utility workers due to

backfeed of electrical energy.

• When using generator for backup power, notify utility company.

• DO NOT touch bare wires or bare receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT handle generator or electrical cords while standing in

water, while barefoot, or while hands or feet are wet.

• If you must work around a unit while it is operating, stand on an

insulated dry surface to reduce the risk of a shock hazard.

• DO NOT allow unqualified persons or children to operate or

service generator.

• In case of an accident caused by electrical shock, immediately

shut down the source of electrical power and contact the local

authorities. Avoid direct contact with the victim.

• Despite the safe design of the residential generator, operating

this equipment imprudently, neglecting its maintenance or

being careless could cause possible injury or death.

• Remain alert at all times while working on this equipment.

Never work on the equipment when you are physically or

mentally fatigued.

• Before performing any maintenance on the generator,

disconnect the battery cable indicated by a NEGATIVE, NEG

or (-) first. When finished, reconnect that cable last.

• After your system is installed, the generator may crank and

start without warning any time there is a power failure. To

prevent possible injury, always set the generator’s system

switch to OFF, remove the service disconnect from the

disconnect box AND remove the 15 Amp fuse BEFORE

working on the equipment.

WARNING Propane and Natural Gas are extremely flammable

and explosive, which could cause burns, fire or

explosion resulting in death or serious injury.

• Install the fuel supply system according to NFPA 37 and other

applicable fuel-gas codes.

• Before placing the generator into service, the fuel system lines

must be properly purged and leak tested.

• After the generator is installed, you should inspect the fuel

system periodically.

• NO leakage is permitted.

• DO NOT operate engine if smell of fuel is present or other

explosive conditions exist.

• DO NOT smoke around the generator. Wipe up any oil spills

immediately. Ensure that no combustible materials are left in

the generator compartment. Keep the area near the generator

clean and free of debris.

6

WARNING Starter and other rotating parts could entangle

hands, hair, clothing, or accessories resulting in

serious injury.

• NEVER operate generator without protective housings,

covers, or guards in place.

• DO NOT wear loose clothing, jewelry or anything that could be

caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

• Before servicing, remove 15 Amp fuse from control panel and

disconnect Negative (NEG or -) battery cable.

CAUTION Installing the 15 Amp fuse could cause the

engine to start at any time without warning resulting in

minor or moderate injury.

• Observe that the 15 Amp fuse has been removed from the

control panel for shipping.

• DO NOT install this fuse until all plumbing and wiring has been

completed and inspected.

CAUTION Excessively high operating speeds could result

in minor injury.

Excessively low speeds impose a heavy load on generator.

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

NOTICE Improper treatment of generator could damage it and

shorten its life.

• Use generator only for intended uses.

• If you have questions about intended use, contact your

authorized dealer.

• Operate generator only on level surfaces.

• Adequate, unobstructed flow of cooling and ventilating air is

critical for correct generator operation.

• The access panels/door must be installed whenever the unit

is running.

• DO NOT expose generator to excessive moisture, dust, dirt, or

corrosive vapors.

• Remain alert at all times while working on this equipment.

Never work on the equipment when you are physically or

mentally fatigued.

• DO NOT start engine with air cleaner or air cleaner

cover removed.

• DO NOT insert any objects through cooling slots.

• DO NOT use the generator or any of its parts as a step.

Stepping on the unit could cause stress and break parts. This

may result in dangerous operating conditions from leaking

exhaust gases, fuel leakage, oil leakage, etc.

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

-unit makes unusual noises.

WARNING Exhaust heat/gases could ignite combustibles

or structures resulting in death or serious injury.

Contact with muffler area could cause burns

resulting in serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Exhaust outlet side of weatherproof enclosure must have at

least 5 ft (1.5 m) minimum clearance from any structure, shrubs,

trees or any kind of vegetation.

• Standby generator weatherproof enclosure must be at least 5

ft from windows, doors, any wall opening, shrubs or vegetation

over 12 inches (30.48 cm) in height.

• Standby generator weatherproof enclosure must have a

minimum of 5 ft (1.5 m) overhead clearance from any structure,

overhang or trees.

• DO NOT place weatherproof enclosure under a deck or other

type of structure that may confine airflow.

• USE ONLY flexible steel fuel line provided. Connect provided

fuel line to generator, DO NOT use with or substitute any other

flexible fuel line.

• Smoke detector(s) MUST be installed and maintained indoors

according to the manufacturer’s instructions/ recommendations.

Carbon monoxide alarms cannot detect smoke.

• Keep at least minimum distances shown in Generator

Placement to insure for proper generator cooling and

maintenance clearances.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engine on any forest-covered,

brush-covered, or grass-covered land unless the exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other states or

federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or

dealer to obtain a spark arrester designed for the exhaust

system installed on this engine.

• Replacement parts must be the same and installed in the

same position as the original parts.

7

• Read and follow the instructions given in the

operator’s manual.

• Follow a regular schedule in maintaining, caring for

and using your home generator, as specified in the

operator’s manual.

Home Owner Responsibilities

• Read and observe the safety rules.

• Install only an UL approved transfer switch that is

compatible with the generator.

• Read and follow the instructions given in this

installation and start-up manual.

Installing Dealer/Contractor Responsibilities

Installation

This product is only for use as an optional generator

system which provides an alternate source of electric

power and to serve loads such as heating, refrigeration

systems, and communication systems that, when stopped

during any power outage, could cause discomfort or

inconvenience.

NOTICE This product does NOT qualify for either an

emergency standby or legally required standby system as

defined by NFPA 70 (NEC).

• Emergency generator systems are intended to

automatically supply illumination, power, or both,

to designated areas and equipment in the event of

failure of the normal supply. Emergency systems

may also provide power for such functions as

ventilation where essential to maintain life, where

current interruption of the normal supply would

produce serious life safety or health hazards.

• Legally Required standby generator systems are

intended to automatically supply power to selected

loads in the event of failure of the normal source

which could create hazards or hamper rescue or

fire-fighting operations.

Every effort has been made to ensure that information in

this manual is accurate and current. However, we reserve

the right to change, alter, or otherwise improve the product

and this document at any time without prior notice.

Only current licensed electrical and plumbing professionals

should attempt home generator system installations.

Installations must strictly comply with all applicable codes,

industry standards, laws and regulations.

• Carbon monoxide detector(s) MUST be installed

and maintained indoors according to the

manufacturer’s instructions/ recommendations.

Smoke alarms cannot detect carbon monoxide gas.

• Smoke detector(s) MUST be installed and

maintained indoors according to the manufacturer’s

instructions/ recommendations. Carbon monoxide

alarms cannot detect smoke.

• Installation must strictly comply with all applicable

codes, industry standards, laws, and regulations.

• Allow sufficient room on all sides of the generator for

maintenance and servicing.

8

After removing the carton, carefully inspect the generator

for any damage that may have occurred during shipment.

If loss or damage is noted at time of delivery, have the

person(s) making delivery note all damage on the freight

bill and affix his signature under the consignor’s memo of

loss or damage. If loss or damage is noted after delivery,

separate the damaged materials and contact the carrier

for claim procedures. Parts damaged in shipping are not

warranted.

Delivery Inspection

The home generator system is supplied with:

• Oil (5W30 Synthetic)

• Flexible steel fuel line

• Installation and start-up manual

• Operator’s manual

• Spare access keys

• Spare 15 Amp ATO-type fuse

• Battery tie-down strap

Not included:

• Carbon monoxide detector(s)

• Smoke detector(s)

• Starting battery

• Connecting wire and conduit

• Fuel supply valves/plumbing

• Crane, lifting straps, chains or cables

• Two 60” lengths of 3/4” nominal minimum scheduled

40 steel pipe (NOT conduit)

• Torque screwdriver, 5 to 50 inch-pound range

• Voltage/frequency meter

• Two (2) AA batteries for remote wireless monitor

Shipment Contents

Avoid damage from dropping, bumping, collision, etc.

Store and unpack carton with the proper side up, as noted

on the shipping carton.

Unpacking Precautions

Cold Weather Kit

If operating the generator below 30°F (-1°C), it is HIGHLY

RECOMMENDED that a Model 6030A Cold Weather Kit

(includes oil warmer and battery warmer) be installed on

the 12kW units.

These items are available at your local servicing dealer.

For cold weather areas (below 0°F (-18°C)) it is also

recommended that a BCI, Size 24, wet lead-acid battery

be used of 800 CCA minimum.

If you need more information on this matter, please call

(888) 575-8226, between 8:00 AM and 5:00 PM CT.

30°F (-1°C)

9

Generator Placement

Before installing the generator, consult with the

homeowner and convey the following requirements, which

must be satisfied before the installation is complete.

There are two equally important safety concerns in regards

to carbon monoxide poisoning and fire. There are also

several general location guidelines that must all be met

before the installation is considered complete.

Exhaust Side of the Generator

A

Exhaust outlet side of weatherproof enclosure.

WARNING Running engine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathing carbon monoxide could result in death,

serious injury, headache, fatigue, dizziness, vomiting,

confusion, seizures, nausea or fainting.

• Operate this product ONLY outdoors in an area that will not

accumulate deadly exhaust gas.

• Keep exhaust gas away from any windows, doors, ventilation

intakes, soffit vents, crawl spaces, open garage doors or other

openings that can allow exhaust gas to enter inside or be

drawn into a potentially occupied building or structure.

• Carbon monoxide detector(s) MUST be installed and

maintained indoors according to the manufacturer’s

instructions/ recommendations. Smoke alarms cannot detect

carbon monoxide gas.

A

10

TO REDUCE THE RISK OF CARBON MONOXIDE POISONING

All fossil fuel burning equipment, such as standby

generators, contains carbon monoxide (CO) gas in

the engine exhaust. CO gas is odorless, colorless and

tasteless and is unlikely to be noticed until a person is

overcome. CO gas can kill you so it is required that the

following is included as part of the installation:

• Install generator outdoors in an area that will not

accumulate deadly exhaust gas.

• DO NOT install generator where exhaust gas could

accumulate and enter inside or be drawn into a

potentially occupied building or structure.

• By law it is required in many states to have a Carbon

Monoxide (CO) detector in operating condition in

your home. Carbon monoxide detector(s)

A

MUST

be installed and maintained indoors according to

the manufacturer’s instructions/ recommendations.

A CO monitor is an electronic device that detects

hazardous levels of CO. When there is a buildup of

CO, the monitor will alert the occupants by flashing

visual indicator light and alarm. Smoke alarms

cannot detect CO gas.

• Your neighbor(s) home may be exposed to the

engine exhaust from your standby generator and

must be considered when installing your standby

generator.

The arrows in the figure below point to POTENTIAL points of entry for Carbon Monoxide Gas.

• Ensure exhaust gas is kept away from:

windows

doors

ventilation intakes

soffit vents

garage doors

crawl spaces or other openings that can allow

exhaust gas to enter inside or be drawn into a

potentially occupied building or structure.

A

B

C

D

E

F

G

F

C

D

B

E

G

11

• DO NOT place standby generator in any area where

leaves or debris normally accumulates. Position

standby generator in an area where winds will carry

the exhaust gas away from any potentially occupied

building or structure.

• Direct the standby generator exhaust away from or

parallel to the building or structure. DO NOT direct

the generator exhaust towards a potentially occupied

building, structure, windows, doors, ventilation

intakes, soffit vents, crawl spaces, open garage

doors or other openings where exhaust gas could

accumulate and enter inside or be drawn into a

potentially occupied building or structure.

ENGINE

EXHAUST

STANDBY

GENERATOR

12

Structure

Center of Exhaust Panel

Standby

Exhaust

Direction

5 ft (1.5 m)

B

C

TO REDUCE THE RISK OF FIRE

The National Fire Protection Association (NFPA) standard

NFPA 37 establishes criteria for minimizing the hazard

of fire during the installation and operation of stationary

combustion engines. NFPA 37 limits the spacing of an

enclosed generator from openings in walls, structures and

combustible materials outside the enclosure.

The placement requirements provided are based on

compliance to NFPA 37 2010 section 4.1.4 and a full-

scale demonstration fire test. Details of compliance

testing can be found in section National Fire Protection

Association (NFPA) standard NFPA 37 requirements

and testing.

Examples of standby generator locations to reduce

the risk of fire:

Legend for Generator Locations to reduce the risk of

fire.

A

Standby weatherproof enclosure must be at least 5

ft (1.5 m) from windows, doors, any wall opening,

shrubs or vegetation over 12 inches (30.5 cm) in

height.

B

Exhaust outlet side of weatherproof enclosure

must have at least 5 ft (1.5 m) minimum clearance

from any structure, shrubs, trees or any kind of

vegetation.

C

Standby weatherproof enclosure must have a

minimum of 5 feet (1.5 m) overhead clearance from

any structure, overhang or trees.

NOTICE DO NOT place weatherproof enclosure under a

deck or other type of covered structure that may confine

airflow.

Vertical Clearances

WARNING Exhaust heat/gases could ignite combustibles

or structures resulting in death or serious injury.

• Exhaust outlet side of weatherproof enclosure must have at

least 5 ft (1.5 m) minimum clearance from any structure, shrubs,

trees or any kind of vegetation.

• Standby generator weatherproof enclosure must be at least

5 ft (1.5 m) from windows, doors, any wall opening, shrubs or

vegetation over 12 inches (30.5 cm) in height.

• Standby generator weatherproof enclosure must have a

minimum of 5 ft (1.5 m) overhead clearance from any structure,

overhang or trees.

• DO NOT place weatherproof enclosure under a deck or other

type of structure that may confine airflow.

• USE ONLY flexible steel fuel line provided. Connect provided

fuel line to generator, DO NOT use with or substitute any other

flexible fuel line.

• Smoke detector(s) MUST be installed and maintained indoors

according to the manufacturer’s instructions/ recommendations.

Carbon monoxide alarms cannot detect smoke.

• DO NOT place weatherproof enclosure in manner other than

shown in illustrations.

13

A

Standby weatherproof enclosure must be at least 5 ft

(1.5 m) from windows, doors, any wall opening, shrubs

or vegetation over 12 inches (30.5 cm) in height.

B

Exhaust outlet side of weatherproof enclosure must

have at least 5 ft (1.5 m) minimum clearance from

any structure, shrubs, trees or any kind of vegetation.

C

Standby weatherproof enclosure must have a

minimum of 5 feet (1.5 m) overhead clearance from

any structure, overhang or trees.

NOTICE DO NOT place weatherproof enclosure under a

deck or other type of covered structure that may confine airflow.

Structure

18 in (45.7 cm) min

Standby

Exhaust

Direction

A

B

Structure

Standby

Exhaust

Direction

A

B

Structure

5 ft (1.5 m) min

Standby

Exhaust

Direction

5 ft (1.5 m)

A

B

Structure

Standby

Exhaust

Direction

A

B

Generator Installations

NOTICE The figures below show the minimum installation distances allowed to structures and items listed in legend.

5 ft (1.5 m)

5 ft (1.5 m) min

18 in (45.7 cm) min

5 ft (1.5 m)

5 ft (1.5 m) min

18 in (45.7 cm) min

5 ft (1.5 m)

14

Requirements:

NFPA 37 2010, section 4. 1. 4, Engines Located Outdoors.

Engines, and their weatherproof housings if provided,

that are installed outdoors shall be located at least 1.5m

(5 ft) from openings in walls and at least 1.5 m (5 ft) from

structures having combustible walls. A minimum separation

shall not be required where either of the following conditions

exist:

1. The adjacent wall of the structure has a fire

resistance rating of at least 1 hour.

2. The weatherproof enclosure is constructed

of noncombustible materials and it has been

demonstrated that a fire within the enclosure will not

ignite combustible materials outside the enclosure. *

Annex A Explanatory Material

A.4.1.4 (2) Means of demonstrating compliance are by

means of full-scale fire tests or by calculation procedures,

such as those given in NFPA 555, Guide on Methods for

Evaluating Potential for Room Flashover.

To comply with condition 2, the weatherproof enclosure

has been constructed completely of non-combustible

materials and full-scale fire tests have been conducted to

demonstrate that a fire within the enclosure will not ignite

combustible materials outside the enclosure.

National Fire Protection Association (NFPA) Standard NFPA 37 Requirements and Testing

• Place the standby generator in a prepared location

that is flat and has provisions for water drainage.

• Install the standby generator in a location where

sump pump discharge, rain gutter down spouts, roof

run-off, landscape irrigation, or water sprinklers will

not flood the unit or spray the enclosure and enter

any air inlet or outlet openings.

• Install the standby generator where it will not

affect or obstruct any services (including covered,

concealed and underground), such as telephone,

electric, fuel (natural gas / LPG vapor), irrigation, air

conditioning, cable, septic, sewer, well and so forth.

• Install the standby generator where leaves, grass,

snow, etc will not obstruct air inlet and outlet

openings. If prevailing winds will cause blowing or

drifting, you may need to construct a windbreak to

protect the unit.

Other General Location Guidelines

15

Electrical and Fuel Inlet Locations

The 3/4 inch N.P.T. fuel inlet connector

A

and electrical

inlet location

B

is shown below.

A ½ inch knock-out is provided for the electrical inlet. This

inlet may be enlarged or supplemented to accommodate

a maximum conduit size of 1 ½ inches. Ensure that the

installed conduit(s) enter the unit in the zone shown in the

drawing such that they properly enter the electrical box and

do not interfere with the fully opened roof.

A

B

The home generator is supplied with a base that, unless

mandated by local code, does not require a concrete slab.

16

Lifting the Generator

The generator weighs more than 330 pounds (150 kg).

Proper tools, equipment and qualified personnel should be

used in all phases of handling and moving the generator.

Two 60” lengths of 3/4” nominal minimum scheduled 40

steel pipe

A

, supplied by the installer, are required to

lift the generator manually. Insert pipes through the lifting

holes

B

located near the unit’s base.

You may also lift the unit using a “hook and hoist” method

attached to the lifting pipes, provided that you use a

spreader bar to ensure that the chains or cables DO NOT

touch the generator’s roof.

WARNING Hazardous Voltage - Contact with power lines

could cause electric shock or burn, resulting in

death or serious injury. Lifting Hazard / Heavy

Object - Could result in serious injury.

• If lifting or hoisting equipment is used, DO NOT contact any

power lines.

• DO NOT lift or move generator without assistance.

• Use lifting pipes as described in Lifting the Generator.

• DO NOT lift unit by roof as damage to generator will occur.

In areas determined to be hurricane prone, it is

recommended to anchor the standby generator to

concrete. The concrete anchors must be rated to hold 800

lbs ( kg). There are three

C

11mm hole locations in the

base of the generator in which to anchor the unit.

Concrete Anchoring of Unit

C

NOTICE Unless mandated by local or state code, a

concrete slab is not required.

22.559” (573mm)

19.016” (483mm)

B

A

17

Access Panels

B

The generator is equipped with an enclosure that has

several access panels, as shown.

Front Panel

A

and roof

B

are used to access:

• Battery Compartment

• Engine Oil Drain Hose

• Engine Oil Filter

• Engine Valve Cover

• Spark Plugs

Each generator is shipped with a set of identical keys.

A

B

18

To remove roof:

1. Remove the five screws

A

that secure the roof to

the unit.

2. Carefully lift and remove roof from unit.

To remove front panel:

1. Remove the two screws

B

that secure the panel to

the unit.

2. Lift and flex panel outward and off base. Use caution

not to damage the battery box

C

.

To secure front panel:

1. Place panel in unit.

2. Secure the panel with two screws.

C

B

A

19

The information below is provided to assist gaseous

fuel system technicians in planning installations. In no

way should this information be interpreted to override

applicable fuel gas codes. Consult with your local fuel

supplier or Fire Marshall if questions or problems arise.

TO THE INSTALLER: Consult with the generator

owner(s) and convey any technical considerations that

might affect their installation plans before applying these

general guidelines.

The following general rules apply to gaseous fuel

system piping:

WARNING Propane and Natural Gas are extremely

flammable and explosive, which could cause

burns, fire or explosion resulting in death or

serious injury.

• Before placing the generator into service, the fuel system lines

must be properly purged and leak tested.

• No leakage is permitted.

NOTICE The supplied flexible

steel fuel line

is not to be

installed underground or in contact with the ground.

• The entire

flexible

steel fuel line must be visible for

periodic inspection and must not be concealed

within nor contact nor run through any wall, floor, or

partition.

• The piping should be of a material that conforms

to federal and local codes, rigidly mounted and

protected against vibration.

• Piping should be protected from physical damage

where it passes through flower beds, shrub beds,

and other cultivated areas where damage could

occur.

NOTICE The illustration is representative of a typical

installation. Your installation may differ.

• Install the

flexible

steel fuel line

B

(supplied)

between the generator fuel inlet port

A

and rigid

piping to prevent thermal expansion, contraction,

or any standby movement from causing excessive

stress on the piping material.

The Gaseous Fuel System

B

C

E

D

F

A

• A union

C

or flanged connection shall be provided

downstream to permit removal of standby.

• A manometer port should be provided

D

. A digital

manometer, P/N 19495, is available at your Briggs &

Stratton service center. When the initial test runs are

completed, the manometer is removed and the port

is plugged. The manometer port permits temporary

installation of a manometer to ensure that the

engine receives the correct fuel pressure to operate

efficiently throughout its operating range.

• Where the formation of hydrates or ice is known to

occur, piping should be protected against freezing.

The termination of hard piping should include a

sediment trap

F

where condensate is not likely to

freeze.

• A minimum of one accessible, approved manual

shutoff valve

E

shall be installed in the fuel supply

line within 6 ft. (180 cm) of the home generator.

• A manual fuel shut-off valve should be installed in

the interior of the building.

• Where local conditions include earthquake,

tornado, unstable ground, or flood hazards, special

consideration shall be given to increase strength

and flexibility of piping supports and connections.

• Piping must be of the correct size to maintain the

required supply pressures and volume flow under

varying generator load conditions with all gas appliances

connected to the fuel system turned on and operating.

• Use a pipe sealant or joint compound approved for

use with NG/LPG on all threaded fittings to reduce

the possibility of leakage.

• Installed piping must be properly purged and

leak tested, in accordance with applicable codes

and standards.

WARNING Propane and Natural Gas are extremely

flammable and explosive, which could cause

burns, fire or explosion resulting in death or serious

injury.

• LP gas is heavier than air and will settle in low areas.

• Natural gas is lighter than air and will collect in high areas.

• The slightest spark could ignite these fuels and cause

an explosion.

• DO NOT light a cigarette or smoke.

20

Fuel Pressure

Both LP vapor and natural gas fuel supply pressure at the

generator’s fuel inlet port should be between the following

levels at full load with all gas appliances turned on and

operating.

• NG is 3.5-7” W.C.

• LP is 11-14” W.C.

Ensure that all gas line shutoff valves are OPEN and that

adequate fuel pressure is available whenever automatic

operation is desired.

Power Loss

Air density is less at high altitudes, resulting in less

available engine power. Specifically, engine power will

decrease 3.5% for each 1,000 feet (300 m) above sea

level and 1% for each 10° F (5.6°C) above 77°F (25°C).

Generators located in these conditions must have their

transfer switch adjusted appropriately for this power

decrease. See Automatic Transfer Switch manual on how

to adjust for the power decrease.

Fuel Pipe Sizing

There are numerous on-line or otherwise-published

references for fuel pipe sizing. For example, NFPA 54 -

National Fuel Gas Code, 2006 (Item #: 320-6031-06) is a

common resource.

The installer should consider the specific gravity of gas

and compensate for a nominal amount of restriction from

bends, fittings, etc. If an unusual number of fittings, bends,

or other restrictions are used, refer to federal and local

codes for guidance.

Fuel Factors

An important consideration affecting the entire installation

is the type of fuel used by your generator. The system was

factory tested and adjusted using natural gas, but can be

converted to use LP vapor. For proper engine function,

factors that are inherent to each of these fuels, your

location and the duration of possible utility interruptions are

important considerations in the following fuel guidelines:

• Use clean, dry fuel, free of moisture or any

particulate material. Using fuels outside the

following recommended values may cause

performance problems.

• In engines set up to run on propane (LP),

commercial grade HD5 propane with a minimum

fuel energy of 2500 BTUs/ft3 with maximum

propylene content of 5% and butane and heavier

gas content of 2.5% and minimum propane content

of 90% is required.

Natural gas rating will depend on specific fuel but typical

derates are between 10 to 20% off the LP gas rating.

Natural gas or LP engines are certified to operate on

natural or liquid propane gas. The emissions control

system for this engine is EM (Engine Modifications).

WARNING Propane and Natural Gas are extremely

flammable and explosive, which could cause

burns, fire or explosion resulting in death or

serious injury.

• The residential generator is equipped with an automatic safety

gas “fuel shut-off” valve.

• DO NOT operate the equipment if the “fuel shut-off” valve is

missing or inoperative.

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