Simplicity 040267-0 Manuel utilisateur

Catégorie
Groupes électrogènes
Taper
Manuel utilisateur

Ce manuel convient également à

Questions?
Help is just a moment away!
Call: Home Generator Helpline
(877) 369-9400 M-F 8-5 CT
20000 / 18000 Watt
Residential Generator
System
Operator’s Manual
GEN30LP & GEN30NG
Not for
Reproduction
Thank you for purchasing this quality-built Rheem / Ruud home standby generator. We are pleased that you’ve placed your
confidence in the Rheem or Ruud brand. When operated and maintained according to the instructions in this manual, your
Rheem / Ruud generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with home standby
generators and how to avoid them. Because Rheem does not necessarily know all the applications this equipment could be
used for, it is important that you read and understand these instructions thoroughly before attempting to start or operate this
equipment. Save these instructions for future reference.
This home standby generator requires professional installation before use. Refer to the separate Installation manual for
instructions on safe installation procedures. Your installer should follow the instructions completely.
Where to Find Us
You never have to look far to find support and service for your home standby generator equipment. Consult your Yellow
Pages. There are many Rheem and Ruud authorized service dealers who provide quality service. You can also contact Rheem/
Ruud Customer Service by phone at (877) 369-9400.
Home Standby Generator
Model Number
Model Revision
Serial Number
Engine
Model Number
Type Number
Code Number
Date Purchased
Rheem Manufacturing Company
Randleman, NC 27317
(877) 369-9400
Copyright © 2007 Rheem Manufacturing Company. All rights
reserved. No part of this material may be reproduced or transmitted
in any form by any means without the express written permission of
Rheem Manufacturing Company.
Not for
Reproduction
Table of Contents
Safety Rules ...................................2
Introduction....................................5
Owner Orientation ............................................5
Fuel Factors .................................................5
Generator Location............................................6
Essential Circuits .............................................6
Delivery Inspection............................................7
Features and Controls.............................8
Operation .................................... 11
Important Owner’s Considerations...............................11
Automatic Operation .........................................11
Setting Exercise Timer ........................................12
Maintenance .................................. 12
Servicing the System .........................................12
Fault Detection System .......................................12
Generator Maintenance .......................................14
When Calling the Factory ......................................16
Storage....................................................16
Troubleshooting................................ 17
Warranty..................................... 18
1
Not for
Reproduction
2
Safety Rules
The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION, WARNING), a pictorial and/or a safety
message to alert you to hazards. DANGER indicates a hazard
which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury. CAUTION indicates a hazard
which, if not avoided, might result in minor or moderate
injury. NOTICE indicates a situation that could result in
equipment damage. Follow safety messages to avoid or
reduce the risk of injury or death.
The manufacturer cannot possibly anticipate every possible
circumstance that might involve a hazard. The warnings in
this manual, and the tags and decals affixed to the unit are,
therefore, not all-inclusive. If you use a procedure, work
method or operating technique that the manufacturer does
not specifically recommend, you must satisfy yourself that
it is safe for you and others. You must also make sure that
the procedure, work method or operating technique that you
choose does not render the generator system unsafe.
NOTE: Your generator is equipped with a spark arrester
muffler. The spark arrester must be maintained in effective
working order by the owner/operator. In the State of
California, a spark arrester is required by law (Section 4442
of the California Public Resources Code). Other states may
have similar laws. Federal laws apply on federal lands.
Hazard Symbols and Meanings
WARNING
Storage batteries give off explosive hydrogen
gas during recharging.
Slightest spark will ignite hydrogen and cause
explosion.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery contents will cause severe
chemical burns.
A battery presents a risk of electrical shock and
high short circuit current.
DO NOT dispose of battery in a fire.•
DO NOT allow any open flame, spark, heat, or lit cigarette •
during and for several minutes after charging a battery.
DO NOT open or mutilate the battery.•
Wear protective goggles, rubber apron, and rubber •
gloves.
Remove watches, rings, or other metal objects.•
Use tools with insulated handles.•
WARNING
Running engine gives off carbon monoxide, an
odorless, colorless, poison gas.
Breathing carbon monoxide can cause
headache, fatigue, dizziness, vomiting,
confusion, seizures, nausea, fainting or death.
Operate generator ONLY outdoors.•
Install a battery operated carbon monoxide alarm near the •
bedrooms.
Keep exhaust gas from entering a confined area through •
windows, doors, ventilation intakes, or other openings.
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
Save These Instructions
Explosion
Fire
Electrical Shock
Rotating Parts
Hot Surface
Toxic Fumes
Chemical BurnExplosive PressureAuto Start
Not for
Reproduction
3
WARNING
Generator produces hazardous voltage.
Failure to properly ground generator can result
in electrocution.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
When using generator for backup power, notify utility •
company.
DO NOT touch bare wires or receptacles.•
DO NOT use generator with electrical cords which are •
worn, frayed, bare or otherwise damaged.
DO NOT handle generator or electrical cords while •
standing in water, while barefoot, or while hands or feet
are wet.
If you must work around a unit while it is operating, •
stand on an insulated dry surface to reduce shock hazard.
DO NOT allow unqualified persons or children to operate •
or service generator.
In case of an accident caused by electrical shock, •
immediately shut down the source of electrical power and
contact the local authorities. Avoid direct contact with
the victim.
Despite the safe design of the home generator, operating •
this equipment imprudently, neglecting its maintenance
or being careless can cause possible injury or death.
Remain alert at all times while working on this •
equipment. Never work on the equipment when you are
physically or mentally fatigued.
Before performing any maintenance on the generator, •
disconnect the battery cable indicated by a NEGATIVE,
NEG or (-) first. When finished, reconnect that cable last.
After your home generator is installed, the generator •
may crank and start without warning any time there is a
power failure. To prevent possible injury, always set the
generator’s system switch to OFF, remove the service
disconnect from the disconnect box AND remove the
15 Amp fuse BEFORE working on the equipment.
WARNING
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
Install the fuel supply system according to applicable •
fuel-gas codes.
Before placing the home generator into service, the fuel •
system lines must be properly purged and leak tested.
After the generator is installed, you should inspect the •
fuel system periodically.
NO leakage is permitted.•
DO NOT operate engine if smell of fuel is present or other •
explosive conditions exist.
DO NOT smoke around the generator. Wipe up any oil •
spills immediately. Ensure that no combustible materials
are left in the generator compartment. Keep the area near
the generator clean and free of debris.
WARNING
Contact with muffler area can result in serious
burns.
Exhaust heat/gases can ignite combustibles or
structures causing a fire.
DO NOT touch hot parts and AVOID hot exhaust gases.•
Allow equipment to cool before touching.•
DO NOT install the generator closer than 5 feet (1.5m) •
from any combustibles or structures with combustible
walls having a fire resistance rating of less than 1 hour.
Keep at least minimum distances shown in • General
Location Guidelines in the Installation Manual to insure
proper generator cooling and maintenance clearances.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, •
and Public Property require equipment powered by an
internal combustion engine to have a spark arrester,
maintained in effective working order, complying to
USDA Forest service standard 5100-1C or later revision.
In the State of California a spark arrester is required
under section 4442 of the California Public resources
code. Other states may have similar laws.
Not for
Reproduction
4
WARNING
Starter and other rotating parts can entangle
hands, hair, clothing, or accessories.
NEVER operate generator without protective housing or •
covers.
DO NOT wear loose clothing, jewelry or anything that •
may be caught in the starter or other rotating parts.
Tie up long hair and remove jewelry.•
CAUTION
Installing the 15A fuse could cause the engine
to start.
Observe that the 15 Amp fuse has been removed from •
the control panel for shipping.
DO NOT install this fuse until all plumbing and wiring has •
been completed and inspected.
CAUTION
Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy load.
DO NOT tamper with governed speed. Generator supplies •
correct rated frequency and voltage when running at
governed speed.
DO NOT modify generator in any way.•
NOTICE
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected to it.
See • Essential Circuits.
Start generator and let engine stabilize before connecting •
electrical loads.
NOTICE
Improper treatment of generator can damage it and
shorten its life.
Use generator only for intended uses.•
If you have questions about intended use, ask dealer or •
contact Rheem.
Operate generator only on level surfaces.•
Adequate, unobstructed flow of cooling and ventilating air •
is critical to correct generator operation.
The Oil Fill, Oil Drain and the Control Panel doors must be •
installed whenever the unit is running.
DO NOT• expose generator to excessive moisture, dust,
dirt, or corrosive vapors.
Despite the safe design of the home generator, operating •
this equipment imprudently, neglecting its maintenance or
being careless can cause possible injury or death.
Remain alert at all times while working on this •
equipment. NEVER work on the equipment when you are
physically or mentally fatigued.
DO NOT• start engine with air cleaner or air cleaner cover
removed.
DO NOT• insert any objects through cooling slots.
DO NOT• use the generator or any of its parts as a step.
Stepping on the unit can cause stress and break parts.
This may result in dangerous operating conditions from
leaking exhaust gases, fuel leakage, oil leakage, etc.
If connected devices overheat, turn them off and •
disconnect them from generator.
Shut off generator if: •
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Not for
Reproduction
5
Introduction
Thank you for your purchase of a Rheem / Ruud Home
Generator System (HGS). This product is intended for use
as an optional home standby system which provides an
alternate source of electric power and to serve loads such as
heating, refrigeration systems, and communication systems
that, when stopped during any power outage, could cause
discomfort, or the like. This product does not qualify for
emergency standby as defined by NFPA 70 (NEC).
Rheem has made every effort to provide for a safe,
streamlined and cost-effective installation. Because each
installation is unique, it is impossible to know of and advise
the trade of all conceivable procedures and methods by
which installation might be achieved. Neither could we know
of possible hazards and/or the results of each method or
procedure. For these reasons,
Only current licensed electrical and plumbing contractors
should attempt HGS installations. Installations must strictly
comply with all applicable codes, industry standards and
regulations.
Your Rheem / Ruud Home Generator System is supplied
with this “Operator’s Manual” and a separate “Installation
Manual”. These are important documents and should
be retained by the owner after the installation has been
completed.
For the Home Owner:
To help you make informed choices and communicate
effectively with your installation contractor(s),
Read and understand Owner Orientation in this manual
BEFORE contracting or starting your home generator
installation.
To arrange for proper installation, contact your Rheem /
Ruud Home Generator System authorized dealer, a licensed
electrician or your utility power provider.
The home generator warranty is VOID unless the
system is installed by licensed electrical and plumbing
professionals.
The Emission Control System for this generator is warranted
for standards set by the U.S. Environmental Protection
Agency and by the California Air Resources Board (CARB).
For the Installing Dealer/Contractor:
For most applications, the Installation manual contains all
the information required to properly install and start the
home generator. This Operator’s Manual describes essential
circuit selection, routine operation and owner maintenance
procedures.
If you need more information, call (877) 369-9400, between
8:00 AM and 5:00 PM CT.
Owner Orientation
This section provides home generator owners with the
information necessary to achieve the most satisfactory and
cost effective installation possible.
The illustrations are for typical circumstances and are meant
to familiarize you with the installation options available with
your home generator. A thorough understanding of these
options will provide fundamental control over the cost of
your installation, as well as ensure your final satisfaction and
security.
Federal and local codes, appearance, noise levels, fuel types,
and distances are the factors that must be considered when
negotiating with an installation professional. Remember
that as the distance from the existing electrical service
and gaseous fuel supply increases, equal compensations
in piping and wiring materials must be allowed for. This is
necessary to comply with local codes and overcome electrical
voltage drops and gaseous fuel pressure drops.
The factors mentioned above will have a direct affect on
the overall price of your home generator installation.
NOTE: In some areas you may need to acquire electrical
permits for installing the home generator, building permits
for installing gas lines, and permits for noise allowances.
Your installer should check your local codes AND obtain the
permits before installing the system.
Fuel Factors
An important consideration affecting the entire installation is
the type of fuel used by your home generator. The system
was factory tested and adjusted using either natural gas or
liquid propane (LP vapor). For proper engine function, factors
that are inherent to each of these fuels, your location and
the duration of possible utility interruptions are important
considerations in the following fuel guidelines:
 • Useclean,dryfuel,freeofmoistureoranyparticulate
material. Using fuels outside the following recommended
values may cause performance problems.
 • Inenginessetuptorunonpropane(LP),commercial
grade HD5 propane with a minimum fuel energy of
2500 BTUs/ft3 with maximum propylene content of
5% and butane and heavier gas content of 2.5% and
minimum propane content of 90%.
WARNING
Propane and Natural Gas are extremely
flammable and explosive.
Fire or explosion can cause severe burns or
death.
The home generator is equipped with an automatic safety •
gas “fuel shut-off” valve.
DO NOT operate the equipment if the “fuel shut-off” valve •
is missing or inoperative.
Not for
Reproduction
6
Power Decrease at High Altitude or High Temperature
Air density is less at high altitudes, resulting in less available
engine power. Specifically, engine power will decrease 3.5%
for each 1,000 feet (300 meters) above sea level and 1% for
each 10° F (5.6°C) above 77°F (25°C). Make sure you and
your installer consider these factors when determining total
generator load.
Generator Location
The actual physical location of your home generator has a
direct affect on:
1. The amount of plumbing required to fuel your generator.
2. The amount of wiring required to control and connect
your generator.
NOTE: Specific location guidelines are discussed in the
Installation Manual. Acquaint yourself with that information
and confer with your installer. Be sure to ask how your site
might affect installation costs and compliance with local
codes and standards.
Generator Clearances
The generator must be installed outdoors. DO NOT install
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area. Prevailing winds and air
currents should be taken into consideration when positioning
generator. See the Installation Manual for full details on safe
generator location.
WARNING
Exhaust heat/gases can ignite combustibles or
structures causing a fire.
DO NOT install the generator closer than 5 feet (1.5m) •
from any combustibles or structures with combustible
walls having a fire resistance rating of less than 1 hour.
Keep at least minimum distances shown in • General
Location Guidelines in the Installation Manual to insure
proper generator cooling and maintenance clearances.
Essential Circuits
As a home generator owner, it is important that you clearly
identify the circuits in your building that are “essential” to you.
It is also important that your installer understand which
circuits you want to include as “Essential Circuits”.
Depending on the power consumed by these circuits, most
or all of them can be switched to the home generator for the
duration of normal power interruption.
The wattage reference table that follows will assist you with
your decision-making process. It provides the wattage used
by many ordinary household devices. Use it as a guide when
selecting your essential circuits. Review this information with
your installer and ask about any technical considerations that
might affect your installation.
Device
Running Watts
q
Air Conditioner (12,000 Btu)* 1700
q
Air Conditioner (24,000 Btu)* 3800
q
Air Conditioner (40,000 Btu)* 6000
q
Battery Charger (20 Amp) 500
q
Circular Saw (6-1/2”) 800 to 1000
q
Clothes Dryer (Electric)* 5750
q
Clothes Dryer (Gas)* 700
q
Clothes Washer* 1150
q
Coffee Maker 1750
q
Compressor (1 HP)* 2000
q
Compressor (1/2 HP)* 1400
q
Compressor (3/4 HP)* 1800
q
Curling Iron 700
q
Dehumidifier* 650
q
Electric Blanket 400
q
Electric Range (per element) 1500
q
Electric Skillet 1250
q
Freezer* 700
q
Furnace Fan (3/5 HP)* 875
q
Garage Door Opener* 500 to 750
q
Hair Dryer 1200
q
Hand Drill 250 to 1100
q
Iron 1200
q
Jet Pump* 800
q
Light Bulb 100
q
Microwave Oven 700 to 1000
q
Milk Cooler* 1100
q
Oil Burner on Furnace 300
q
Oil Fired Space Heater (140,000 Btu) 400
q
Oil Fired Space Heater (30,000 Btu) 150
q
Oil Fired Space Heater (85,000 Btu) 225
q
Radio 50 to 200
q
Refrigerator 700
q
Slow Cooker 200
q
Submersible Pump (1 HP)* 2000
q
Submersible Pump (1/2 HP)* 1500
q
Submersible Pump (1-1/2 HP)* 2800
q
Sump Pump* 800 to 1050
q
Table Saw (10”)* 1750 to 2000
q
Television 200 to 500
q
Toaster 1000 to 1650
*Allow three (3) times listed watts for starting device
Not for
Reproduction
7
Essential Circuit Selection
When selecting the essential circuits that will be switched
to “Standby Power,” it is important that the sum of the
combined circuit loads does not exceed the wattage/
amperage capacity of the generator. To help you with your
selection of essential circuits, please consider the following:
 • Addupthetotalwattageofallelectricaldevicestobe
connected at one time. This total should NOT be greater
than the generator’s wattage capacity.
The rated wattage of lights can be taken from light
bulbs. The rated wattage of tools, appliances and
motors can usually be found on a data plate or decal
affixed to the device.
 • Iftheappliance,toolormotornameplatedoesnot
list wattage, multiply volts times the ampere rating to
determine watts (Volts x Amps = Watts).
Some electric motors (induction types) require about
three times more watts of power for starting than for
running. This surge lasts for only a few seconds. Be
sure you allow for this high starting wattage when
selecting electrical devices that will be energized by the
home generator:
• Figurethewattsrequiredtostartthelargestmotor.
• Addthattothetotalrunningwattsofallother
connected loads.
This Rheem / Ruud home generator complies with the
following “stationary standby power rating”:
The standby power rating is applicable for supplying
power for the duration of normal power interruption.
No sustained overload capability is available for this
rating.
This rating is applicable to installations served by
a reliable normal utility source. This rating is only
applicable to variable loads with an average load factor
of 80% of the standby rating. The standby rating is
only applicable for optional standby power where the
generator set serves as the backup to the normal utility
source.
Use the wattage reference table provided and mark those
circuits you consider “critical” or “essential”. Make sure you
and your installer consider the system’s altitude above sea
level and the ambient temperature range when determining
total generator load.
IMPORTANT: When using the 100 Amp or 200 Amp transfer
switch with the home generator, you must turn off any non
essential loads. Failure to turn off non essential loads could
overload the generator causing it to shut down.
Some examples of non essential loads are as follows:
 • Poolpump
 • Hottub
 • Electrichottuband/orpoolheaters
 • Centralairconditioners
 • Electrichotwaterheaters
 • Electricrangeand/oroven
 • Arcwelder
 • Nonessentialelectricheaters
Delivery Inspection
Carefully inspect the home generator for any damage that
may have occurred during shipment.
IMPORTANT: If loss or damage is noted at time of delivery,
have the person(s) making delivery note all damage on the
freight bill and affix his signature under the consignor’s
memo of loss or damage. If loss or damage is noted after
delivery, separate the damaged materials and contact the
carrier and your installer for claim procedures. Missing or
damaged parts are not warranted.
The home generator is supplied with:
 • Homegenerator
 • Pre-attachedmountingpad
 • Oneflexiblehook-uphose
 • InstallationandStart-upmanual
 • Operator’smanual
 • Illustratedpartslistmanual
 • Installationchecklist
 • Twoaccessdoorkeys
 • Fourliftingholeplugs
 • Oilfillspout
 • Onespare15Afuse
 • 2Poleconnector(for240Vfromhouse)
 • 10Poleconnector(forsensingandcontrolwires)
 • Airintakeenginecover
 • Alternatorcover
 • RemoteLEDIndicatorkit(redLED/plate/screws)
Not for
Reproduction
8
Features and Controls
Home Generator
Read this Operator’s Manual and Safety Rules before operating your generator.
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Generator is pictured with access doors removed for clarity
A - Exhaust PortHigh-performance muffler lowers engine
noise to comply with most residential codes.
B - Oil Dip Stick — Used to check the engine oil level.
C - Oil Fill Cap — Remove to service the engine with
recommended oil.
D - Air CleanerProtects engine by filtering dust and
debris out of intake air.
E - Oil FilterFilters engine oil to prolong system life.
F - Oil Drain Hose — Provided to facilitate oil changing.
G - Oil Drain Door openingProvides access for engine
servicing.
H - Oil Fill Door openingProvides access for engine
servicing.
I - Engine LabelIdentifies engine model and type.
J - Fuel InletFuel supply is connected here.
K - Control Panel Door openingProvides access to
control panel and battery.
L - Unit Data Decal (located on base)Identifies unit by
serial number.
M - Battery — 12 Volt DC, 55 Amp-Hour sealed battery
provides power to start the engine.
N - Control PanelUsed for various test, operation and
maintenance functions. See System Control Panel on
the next page.
O - 15 Amp Fuse — Protects the DC control circuits.
B
A
C
D E F
L
G
HIJ
K
M
N
O
Not for
Reproduction
9
System Control Panel
Compare this Control Panel illustration with your generator to familiarize yourself with the location of these important controls:
A - Set Exercise Switch — Used to set the exercise cycle
start time and day-of-the-week. Exercise cycle only
occurs in AUTO mode.
B - Manual Over-Ride Switch — With system switch in
AUTO position, push the manual over-ride switch to
start the generator. To turn off the generator, push and
hold the manual over-ride switch again until engine
stops.
C - System SwitchThis two-position switch is the most
important control on the system and is used as follows:
 • AUTO” position is the normal operating position. If a
utility power outage is sensed, the system will start the
generator. When utility power is restored, AUTO lets
the engine stabilize internal temperatures, shuts off the
generator, and waits for the next utility power outage.
 • OFF” position turns off running generator, prevents
unit from starting and resets any detected faults.
D - 15 Amp Fuse — Protects the home generator DC control
circuits. If the fuse has ‘blown’ (melted open) or was
removed, the engine cannot crank or start. Replace the
fuse using only an identical ATO 15A fuse.
E - Digital DisplayDisplays the total number of hours
the generator has been running and fault codes. Used
to schedule maintenance tasks and for troubleshooting
operational problems with the home generator. All fault
conditions are described in Fault Detection System.
F - Circuit BreakerProtects the system from shorts and
other over-current conditions. Must be ON to supply
power to the Automatic Transfer Switch.
B
A
C
D
E
F
Not for
Reproduction
10
Access Doors
The home generator is equipped with an enclosure that has
three access doors, as shown below. The doors are named
for a significant component located behind them, as follows:
A Control Panel door
B Fuel Inlet Port (shown for reference)
C Oil Fill door
D Exhaust Port (shown for reference)
E Oil Drain door
WARNING
Contact with muffler area can result in serious
burns.
DO NOT touch hot parts and AVOID hot exhaust gases.•
Allow equipment to cool before touching.•
Each home generator is equipped with two identical keys.
These keys fit the locks that secure the access doors.
To Open an Access Door:
1. Insert key into lock of access door you wish to open
and turn one quarter turn counterclockwise.
2. Grasp door’s handle and turn one quarter turn
counterclockwise to open. Remove key.
To Close an Access Door:
1. Close door and turn doors handle one quarter of a turn
clockwise.
2. Insert key into lock of access door and turn one quarter
turn clockwise. Remove key.
B
A
C
D
E
Not for
Reproduction
11
Operation
Important Owner’s Considerations
Engine Oil
This engine is shipped from the factory filled with the
recommended oil. Before starting the engine, check oil level
and ensure that engine is serviced as described in the engine
operator’s manual. See Engine Oil in Maintenance.
NOTICE
Any attempt to crank or start the engine before it has been
properly serviced with the recommended oil will result in
equipment failure.
Refer to • Maintenance and engine manual for oil fill
information.
Damage to equipment resulting from failure to follow this •
instruction will void engine and generator warranty.
Battery
The home generator is supplied with a sealed, lead-acid,
rechargeable, 12 Volt DC 55 Amp-Hour, valve regulated
battery. It is installed in the unit and the battery cables are
connected at the factory.
With the battery installed, all wiring to transfer switch and
home generator completed, utility power supplied to the
Automatic Transfer Switch, and the unit in AUTO mode,
the battery receives a trickle charge while the engine is not
running. The trickle charge cannot be used to recharge a
battery that is completely discharged.
15 Amp Fuse
The generator’s 15 Amp fuse was removed at the factory to
prevent the unit from starting during shipping. Your installer
will ensure the fuse is properly installed upon completion of
the installation.
Automatic Operation
To select automatic operation, do the following:
1. Set the service disconnect or main distribution panel
circuit breaker that sends utility voltage to the transfer
switch to ON.
2. Set the generator’s main circuit breaker to its ON
position.
3. Set the system switch to AUTO.
CAUTION
With the system switch set to AUTO, the engine
may crank and start at any time without warning.
Such automatic starting normally occurs when
utility source voltage drops below a preset level
or during the normal exercise cycle.
To prevent possible injury that may be caused by such •
sudden starts, always set the system switch to OFF.
Remove the 15 Amp fuse before working on or around •
the generator or transfer switch.
Checking Automatic Operation
To check the system for proper automatic operation, proceed
as follows:
1. Turn OFF the service disconnect or main distribution
panel circuit breaker sending power to the automatic
transfer switch.
The engine will crank and start when the utility voltage drops
out and the sensor has timed out. Let the system go through
its entire automatic operation sequence.
2. With the generator output supplying its loads, turn ON
the service disconnect or main distribution panel circuit
breaker that supplies utility power to the Automatic
Transfer Switch.
3. The automatic transfer switch will transfer loads back to
the utility power after 5 minute minimum run time and
utility is restored.
4. The generator will run for an additional one minute for
engine cool down, then shut down.
NOTE: If utility is restored and generator does not shut down
after 10 minutes, set system switch to OFF and contact your
installer or local service center.
This completes the test procedures for automatic operation.
The home generator will now start automatically when utility
power is lost and will supply power to the transfer switch.
Not for
Reproduction
12
Setting Exercise Timer
The home generator is equipped with an exercise timer that
will start and exercise the system once every seven days.
During this exercise period, the unit runs for approximately
20 minutes and then shuts down. Electrical load transfer
DOES NOT occur during the exercise cycle (unless an utility
power outage occurs).
A button on the control panel is labeled “Set Exercise” (see
System Control Panel). The specific day and the specific
time of day this button is pressed is programmed into the
control board memory. This date and time is then used
to automatically initiate the system exercise cycle. The
“SET EXERCISE” legend on the control panel will flash until
the set exercise cycle is set.
To perform the Set Exercise procedure:
1. Choose the day and time you want your home generator
to exercise.
2. On that day and time, press and hold down the
“Set Exercise” button for three seconds.
NOTE: “SET EXERCISE” will flash until the button is pressed
for three seconds, then “SET EXERCISE” will illuminate for
5 seconds, and finally turn off.
For example, if you press the “Set Exercise” button on
Sunday morning at 10:00 AM, the unit will run an exercise
cycle the following Sunday at 10:00 AM (+/- 1/2 hour).
NOTE: “Set Exercise” will only work if the unit is in the
Automatic mode and this exact procedure is followed. The
exerciser will need to be re-set if the 15 Amp fuse is removed
or changed, or if the 12 Volt DC battery is disconnected.
If you want to change the day and time the unit exercises,
simply perform the “Set Exercise” procedure at the exact
weekday and time you want it to take place.
Maintenance
Servicing the System
To service system:
1. Set the system switch to OFF.
2. Set the generator’s main circuit breaker to its OFF
position.
3. Utility voltage is present. Disconnect power before
servicing by removing the two 2 Amp fuses from the
transfer switch.
Fault Detection System
The generator may have to run for long periods of time with
no operator present. For that reason, the system is equipped
with sensors that automatically shut down the generator in
the event of potentially damaging conditions, such as low
oil pressure, high oil temperature, over speed, and other
conditions.
The generator’s control panel has a digital display that shows
fault codes, like “FC_1”. The table below lists the detected
fault, the fault code as displayed on the control panel, and
the number of blinks seen on the remote LED indicator.
Fault Description Fault Codes LED Flashes
Low battery voltage FC_1 1
Low oil pressure FC_2 2
Low voltage FC_3 3
Engine fails to start FC_4 4
Low frequency FC_5 5
Engine overspeed FC_6 6
Oil temperature high FC_7 7
Transfer switch fault FC_8 8
The remote LED indicator is installed at a convenient inside
location. The LED will remain lit when the generator is in
AUTO. The LED will turn on and off in a series of blinks that
correspond to the fault detected in your home generator. The
blink pattern is repeated with a brief pause between each
series of blinks.
Reset Fault Detection System
The operator must reset the fault detection system each time
it activates. To do so, place the system switch in the OFF
position for 5 seconds or more. Remedy the fault condition,
then return the home generator to service by placing the
system switch in the AUTO position.
Not for
Reproduction
13
A description of each fault and suggested remedies are as
follows:
No LED - Discharged Battery
If there is a detected fault condition but the LED is not
blinking, this is because the battery is completely discharged.
To remedy the problem, remove the 15 Amp fuse and
disconnect the battery from the generator. Take the battery
to a local battery store for analysis. Replace the battery after
it has been fully recharged, connecting the NEGATIVE cable
last. Then install the 15 Amp fuse in the control panel.
NOTE: With the battery installed, all wiring to transfer switch
and home generator completed, utility power supplied to
the Automatic Transfer Switch, and the unit in AUTO mode,
the battery receives a trickle charge while the engine is not
running. The trickle charge is not able to recharge a battery
that is completely discharged. See Battery in Maintenance.
Low Battery Voltage
This fault is indicated by fault code FC_1 and one blink on the
LED indicator. This condition occurs if the generator cannot
start because the starting battery output power is below that
needed to crank the engine. Causes for this problem may be
a faulty battery or battery charge circuit.
To remedy the problem, contact your local service center to
check the battery charge output. Remove the 15 Amp fuse
and disconnect the battery from the generator. Take the
battery to a local battery store for analysis.
Replace the battery after it has been fully recharged,
connecting the NEGATIVE cable last. Then install the 15 Amp
fuse.
Low Oil Pressure
This fault is indicated by fault code FC_2 and two blinks on
the remote LED indicator. The unit is equipped with an oil
pressure switch (A). The oil drain connection (B) is shown
for identification.
The oil pressure switch uses normally closed contacts that
are held open by engine oil pressure during operation.
Should oil pressure drop below a preset range, switch
contacts close and the engine is shut down.
To remedy the low oil pressure condition, add the
recommended oil to the FULL mark on the dipstick.
If the low oil pressure condition still exists, the engine will
start, then shut down after about 20 seconds. The fault code
will appear and the LED will flash. In this case, contact a local
service center.
Low Voltage (Generator)
This fault is indicated by fault code FC_3 and three blinks on
the LED indicator. This condition is caused by a restriction in
the fuel flow, a broken or disconnected signal lead, a failed
alternator winding, the control panel circuit breaker is open,
or the generator is overloaded.
To remedy the problem, contact your installer or a local
service center.
Engine Fail To Start
This fault is indicated by fault code FC_4 and four blinks on
the LED indicator. This feature prevents the generator from
damaging itself if it continually attempts to start in spite
of another problem, such as no fuel supply. Each time the
system is directed to start, the unit will crank for 10 seconds,
pause for 10 seconds, and repeat. If the system does not
begin producing electricity after approximately 2 minutes, the
unit will stop cranking and the LED will blink.
Check to make sure the generator’s main circuit breaker is in
the ON position in order for the sensing leads to verify that
the unit is running.
The most likely cause of this problem is no fuel supply.
Check the inside and outside fuel shut off valves to ensure
they are fully open. Other causes could be failed spark
plug(s), failed engine ignition, or the engine air filter
is clogged. You may need to contact your installer for
assistance if you can’t remedy these problems.
Low Frequency
This fault is indicated by fault code FC_5 and five blinks on
the LED indicator. This feature protects devices connected
to the transfer switch by shutting the generator down
if the engine runs slower than 55 Hz for three seconds.
This condition is caused by a failed engine governor or by
excessive loads on the generator. To remedy the problem,
contact your installer or a local service center.
B
A
Not for
Reproduction
14
Engine Overspeed
This fault is indicated by fault code FC_6 and six blinks on
the LED indicator. This feature protects devices connected
to the transfer switch by shutting the generator down if
the engine happens to run faster than the preset limit. The
overspeed fault is detected as follows:
 • Ifthegeneratoroutputfrequencyis65-70Hz,after
three seconds, the generator will shut down.
 • Ifthegeneratoroutputfrequencyisgreaterthan70Hz,
the generator will shut down immediately.
This condition is caused by a failed engine governor. To
remedy the problem, contact your installer or a local service
center.
Oil Temperature High
This fault is indicated by fault code FC_7 and seven blinks
on the LED indicator. The contacts of the temperature
switch (A) are normally open. The Oil Drain connector (B) is
shown for reference. If the engine oil temperature exceeds
approximately 148.9°C (300°F), the fault is detected and the
engine shuts down.
Common causes for this condition include running the
unit with all access doors removed, obstructed air inlet or
exhaust port, low oil level, or debris in the engine cylinder
cooling fins.
To resolve the problem, let the engine cool down and remove
any accumulated debris and obstructions. Ensure that the
access doors are installed whenever the unit is running.
Transfer Switch Fault
This fault is indicated by fault code FC_8 and eight blinks on
the LED indicator (if transfer switch is equipped with fault
detection).
To remedy the problem, contact your installer or a local
service center.
Generator Maintenance
The generator warranty does not cover items that have been
subjected to operator abuse or neglect. To receive full value
from the warranty, the operator must maintain the system as
instructed in the engine operator’s manual.
All adjustments should be made at least once each season.
Follow the requirements in the engine operator’s manual.
Generator maintenance consists of keeping the unit clean.
Operate the unit in an environment where it will not be
exposed to excessive dust, dirt, moisture or any corrosive
vapors. Cooling air louvers on the enclosure must not
become clogged with snow, leaves, or any other foreign
material.
Check the cleanliness of the unit frequently and clean when
dust, dirt, oil, moisture or other foreign substances are
visible on its exterior/interior surface.
NOTE: DO NOT use direct spray from a garden hose to clean
generator. Water can enter the engine and generator and
cause problems.
Engine Oil
The system is filled with synthetic oil (API SJ/CF 5W-30W).
This allows for system operation in the widest range of
temperature and climate conditions.
NOTE: The use of synthetic oil does not alter the required oil
change intervals described in the engine operator’s manual.
Changing Engine Oil
 • Placetheoildraintubeintoanapprovedcontainer.
 • Pushinandrotatetheoildrainfitting1/4turn
counterclockwise. Slowly pull outward until oil starts
draining. DO NOT pull the oil drain fitting off the engine.
 • Whentheoilhasdrained,pushtheoildrainfittingin
and rotate 1/4 turn clockwise until it locks in place.
 • Slidetheoildraintubeupintotheclamponthe
generator.
B
A
Not for
Reproduction
15
NOTICE
Any attempt to crank or start the engine before it has been
properly serviced with the recommended oil will result in
equipment failure.
Refer to • Maintenance and engine manual for oil fill
information.
Damage to equipment resulting from failure to follow this •
instruction will void engine and generator warranty.
To fill your engine with oil:
Follow the synthetic oil grade recommendation and oil fill
instructions given in the engine operator’s manual.
Battery
Charging the Battery
If it is necessary to charge the battery, proceed as follows:
1. Set generator’s system switch to OFF.
2. Remove 15 Amp fuse from control panel.
3. Disconnect negative battery cable to negative battery
terminal (indicated by NEGATIVE, NEG, or (-).
NOTICE
Failure to disconnect negative battery cable will result in
equipment failure.
DO NOT attempt to jump start the battery.•
Damage to equipment resulting from failure to follow this •
instruction will void warranty.
4. Charge battery with battery charger at 2 Amps until
battery holds 12 Volts.
NOTE: DO NOT exceed 13.7 Volts charging.
WARNING
Storage batteries give off explosive hydrogen
gas during recharging.
Slightest spark will ignite hydrogen and cause
explosion.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery contents will cause severe
chemical burns.
A battery presents a risk of electrical shock and
high short circuit current.
DO NOT dispose of battery in a fire.•
DO NOT allow any open flame, spark, heat, or lit cigarette •
during and for several minutes after charging a battery.
DO NOT open or mutilate the battery.•
Wear protective goggles, rubber apron, and rubber •
gloves.
Remove watches, rings, or other metal objects.•
Use tools with insulated handles.•
NOTE: With the battery installed and utility power available
to the transfer switch, the battery receives a trickle charge
whenever the engine is not running. It may take up to
72 hours to fully charge a battery from 5 Volts with the
trickle charge. The trickle charge is not able to recharge a
battery that is completely discharged.
5. Connect negative battery cable to negative battery
terminal (indicated by NEGATIVE, NEG, or (-)).
6. Ensure hardware on both positive and negative battery
terminals is secure.
7. Reinstall 15 Amp fuse in control panel.
CAUTION
Installing the 15A fuse could cause the engine
to start.
DO NOT install this fuse until all plumbing and wiring has •
been completed and inspected.
8. Set generator’s system switch to AUTO.
Not for
Reproduction
16
Servicing the Battery
If it is necessary to service the battery, proceed as follows:
1. Open “Control Panel” access door.
2. Set generator’s system switch to OFF.
3. Remove 15 Amp fuse from control panel.
4. Service or replace battery as required.
5. Connect red battery cable to battery positive terminal
(indicated by POSITIVE, POS, or (+)).
6. Connect negative battery cable to negative battery
terminal (indicated by NEGATIVE, NEG, or (-).
7. Ensure hardware on both positive and negative battery
terminals is secure.
8. Reinstall 15 Amp fuse in control panel.
9. Set generator’s system switch to AUTO.
10. Close “Control Panel” access door.
To Clean the Generator
NOTICE
Improper treatment of generator can damage it and
shorten its life.
DO NOT expose generator to excessive moisture, dust, •
dirt, or corrosive vapors.
DO NOT insert any objects through cooling slots.•
 • Useadampclothtowipeexteriorsurfacesclean.
 • Useasoft,bristlebrushtoloosencakedondirt,oil,
etc.
 • Useavacuumcleanertopickuploosedirtanddebris.
 • Uselowpressureair(nottoexceed25psi)toblow
away dirt. Inspect cooling air slots and openings on
the generator. These openings must be kept clean and
unobstructed.
When Calling the Factory
You must have the following information at hand if it is
necessary to contact a local service center regarding service
or repair of this unit:
1. Obtain the unit Model Number and Serial Number from
the unit data decal. See Controls.
2. Obtain the engine Model/Type/Code numbers from the
engine label. See Controls. Please note that the model
number may vary slightly from that presented herein.
Storage
The Rheem / Ruud Home Generator System is designed for
continuous backup operational duty. As such, there is no
need to take any storage precautions. However, if it becomes
necessary to take the system out of service for an extended
period, call Technical Services at (877) 369-9400, between
8:00 AM and 5:00 PM CT for specific recommendations.
Not for
Reproduction
17
Problem Cause Correction
Engine is running, but no AC output is
available.
1. Circuit breaker open or defective.
2. Fault in generator.
3. Poor wiring connections or
defective transfer switch.
1. Reset or replace circuit breaker.
2. Contact local service facility.
3. Check and repair.
Engine runs good at no-load but “bogs
down” when loads are connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Shorted generator circuit.
4. Fuel Pressure is incorrect.
5. Natural gas fuel mixture is incorrect.
1. Disconnect shorted electrical load.
2. See Essential Circuits.
3. Contact local service facility.
4. See Gaseous Fuel System in the
Installation Manual.
5. See Gaseous Fuel System in the
Installation Manual.
Engine will not start; or starts and runs
rough.
1. 15 Amp fuse missing or blown.
2. Fuel supply turned off or depleted.
3. Failed battery.
1. Install (new) 15 Amp fuse. See
System Control Panel.
2. Open fuel valve(s); check propane
tank.
3. Replace battery.
Engine shuts down during operation.
1. Fuel supply turned off or depleted.
2. Fault indicator blinking.
1. Check fuel valves, fill propane tank.
2. Count blinks and refer to Fault
Detection System.
Loss of power on essential circuits.
1. Generator circuit breaker is open.
2. Transfer switch problems.
1. Reset circuit breaker.
2. See the transfer switch manual.
Troubleshooting
Not for
Reproduction
18
Warranty
PROTECH™ Residential Standby Generators
Models: GEN12S GEN15S GEN20B GEN25B GEN30NG GEN30LP
SCOPE of WARRANTY:
· This Limited Warranty provides that a replacement will be furnished for any part of the product which fails in normal use and service during the
Applicable Warranty Period specified, in accordance with the warranty’s terms. The replacement part is warranted for only the unexpired portion of the
original Applicable Warranty Period.
EXCEPTIONS:
· Commercial applications are not covered.
· Units installed as prime power source are not covered.
· Installations for the purpose of life support situations are not covered.
EFFECTIVE DATE of WARRANTY COVERAGE:
The Effective Date is the date of installation if properly documented; otherwise it is the date of manufacture plus six (6) months.
APPLICABLE WARRANTY PERIODS for VARIOUS PARTS:
All Residential Standby Generator Parts are warranted for an Applicable Warranty Period of Four (4) YEARS or 1500 operating hours, whichever occurs
first, after the Effective Date, except for the following specified product parts.
Transfer Switches - Transfer Switches (TS-100 and TS-200) carry a 3 year warranty for all parts.
Engine - The Briggs & Stratton engine warranty is covered by the manufacturer. Refer to Vanguard manual MS-3235
STANDARD PROVISIONS and CONDITIONS:
EXCLUSIONS - THIS WARRANTY WILL NOT APPLY: a) to damages, malfunctions or failures resulting from failure to properly install, operate or maintain the
unit in accordance with the manufacturer’s instructions provided; b) to damages, malfunctions or failures resulting from abuse, accident, fire, flood
and the like; c) to parts used in connection with normal maintenance, such as adjustments, fuel system cleaning and obstruction due to chemical, dirt,
carbon, lime and so forth; d) to units which are not installed in the United States of America or Canada; e) to units which are not installed in accordance
with applicable local codes, ordinances and good trade practices; f) to damages, malfunctions or failures caused by the use of any attachment,
accessory or component not authorized by the manufacturer; g) to wear items such as oil gauges, o-rings, filters fuses, or spark plugs etc.
SHIPPING COSTS: This Warranty does NOT cover shipping costs. You will be responsible for the cost of shipping warranty replacement parts from our factory
to our distributor and from the distributor to the location of your product. You also are responsible for any shipping cost of returning the failed part to
the distributor.
SERVICE LABOR RESPONSIBILITY: This Warranty does NOT cover any labor expenses for service, NOR for removing or reinstalling parts. All such expenses
are your responsibility, unless a service labor agreement exists between you and your contractor.
HOW TO OBTAIN WARRANTY PERFORMANCE: You must promptly report any failure covered by this warranty to the installing contractor or distributor.
Normally, the installing contractor from whom the unit was purchased will be able to take the necessary corrective action by obtaining through his
distributor any replacement parts. If the contractor is not available, simply contact any other local contractor handling RHEEM, RUUD or PROTECH air
conditioning products. The name and location of a local contractor can usually be found in your telephone directory or by contacting a RHEEM, RUUD
or PROTECH air conditioning distributor. If necessary, the following office can advise you of the nearest distributor:
4744 Island Ford Road, Randleman, NC 27317
HOWEVER, ANY REPLACEMENTS ARE MADE SUBJECT TO VALIDATION OF IN-WARRANTY COVERAGE. An item to be replaced must be made available
in exchange for the replacement.
EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY:
This Limited Warranty is the ONLY warranty for the unit given by the manufacturer. No one is authorized to make any warranties on their behalf.
ANY IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE
APPLICABLE WARRANTY PERIODS SPECIFIED ABOVE. RHEEM’S SOLE LIABILITY WITH RESPECT TO DEFECTIVE PARTS OR FAILURES SHALL BE
AS SET FORTH IN THIS LIMITED WARRANTY, AND ANY CLAIMS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXPRESSLY EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. 202249E, Rev. A, 4/13/2007
RHEEM SALES COMPANY
Randleman NC
“In the spirit of continuous improvement, we reserve the right to make changes without notice.”
Not for
Reproduction
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64

Simplicity 040267-0 Manuel utilisateur

Catégorie
Groupes électrogènes
Taper
Manuel utilisateur
Ce manuel convient également à