Vulcan-Hart ABC7E-240 Manuel utilisateur

Marque: Vulcan-Hart

Modèle: ABC7E-240

Catégorie: Fours

Taper: Manuel utilisateur

Ce manuel convient également à

INSTALLATION &

OPERATION MANUAL

FORM 47110 (April 2014)

GAS & ELECTRIC

COMBI OVENS

MODELS

ABC7E-208 ML-137716-000BP

ABC7E-240 ML-137716-000BW

ABC7E-480 ML-137716-000CD

ABC7G-NAT ML-137715-NAT

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanequipment.com

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANEQUIPMENT.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS

OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT

THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE

LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS

AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS

COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO

OPERATE THIS DEVICE.

KEEP AREA AROUND OVEN CLEAR OF COMBUSTIBLES. DO

NOT OBSTRUCT COMBUSTION AND VENTILATION OPENINGS

ON THE OVEN.

RETAIN THIS INSTRUCTION MANUAL FOR FUTURE

REFERENCE

– 2 –

©VULCAN, 2014

– 3 –

TABLE OF CONTENTS

GENERAL ..............................................................................................................................................................4

INSTALLATION ......................................................................................................................................................4

Unpacking ........................................................................................................................................................4

Installation Codes and Standards ....................................................................................................................4

Location ...........................................................................................................................................................5

Door Opening ...................................................................................................................................................5

Stacking Kits ....................................................................................................................................................5

Leveling ............................................................................................................................................................5

Handling ...........................................................................................................................................................5

Water Requirements ........................................................................................................................................5

Water Quality Statement ..................................................................................................................................6

Water Conditioning ...........................................................................................................................................7

Plumbing Connections .....................................................................................................................................7

Water Supply Connections ...............................................................................................................................7

Filter System ....................................................................................................................................................8

Drain Connection .............................................................................................................................................8

Gas Supply Connections .................................................................................................................................8

Testing the Gas Supply System .......................................................................................................................9

Flue Gas Exhaust ............................................................................................................................................9

Electrical Connection .....................................................................................................................................10

Grounding ......................................................................................................................................................10

Vent Hood ......................................................................................................................................................10

Before First Use .............................................................................................................................................10

OPERATION .........................................................................................................................................................11

Controls ..........................................................................................................................................................11

Off/On.............................................................................................................................................................12

Temperature ...................................................................................................................................................12

Time ...............................................................................................................................................................13

Humidity .........................................................................................................................................................13

Daily Shutdown ..............................................................................................................................................14

Extended Shutdown .......................................................................................................................................14

Oven Drains ...................................................................................................................................................14

STAINLESS STEEL EQUIPMENT CARE AND CLEANING .................................................................................15

CLEANING ...........................................................................................................................................................16

Door Gasket ...................................................................................................................................................16

Oven Compartment ........................................................................................................................................17

Deliming the Cavity (Electric and Gas Units) .................................................................................................18

MAINTENANCE ...................................................................................................................................................19

Door Locking and Gasket Inspection .............................................................................................................19

Cooling Fans ..................................................................................................................................................19

Oven Light Replacement ...............................................................................................................................19

Alarms and Errors ..........................................................................................................................................19

Service and Parts Information ........................................................................................................................19

– 4 –

INSTALLATION, OPERATION AND CARE OF

ABC7 SERIES COMBI

SAVE THESE INSTRUCTIONS

GENERAL

Vulcan combination ovens are designed and assembled in the USA with quality workmanship and material.

Proper installation, usage and maintenance will result in many years of satisfactory performance. It is

suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.

The ABC Combi is unique in many ways but most notable is the controls: Temperature, Time, and Humidity.

The most essential, yet consistent control capability for a combi.

INSTALLATION

Before installing, verify that the electrical and/or gas supply agrees with the speciﬁ cations on the data plate

located on the lower front corner of the right side panel. If the supply and equipment requirements do not

agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.

UNPACKING

Each oven is inspected before leaving the factory. The transportation company assumes full responsibility

for safe delivery upon acceptance of the shipment. Immediately after delivery, unpack and check for

shipping damage. If the oven is damaged, save the packing material and contact the carrier immediately.

There is a ﬁ fteen-day limitation on ﬁ ling freight damage claims with the freight company. Freight damage

is not covered under warranty.

INSTALLATION CODES AND STANDARDS

In the United States, the Vulcan Combi Oven must be installed in accordance with:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The American

Gas Association, Inc.; 1515 Wilson Blvd.; Arlington, VA 22209.

3. National Electrical Code (ANSI/NFPA No.70, latest edition) available from the National Fire Protection

Association, Batterymarch Park, Quincy, MA 02269.

4. Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.

In Canada, the Vulcan Combi Oven must be installed in accordance with:

1. Local codes.

2. CAN/CGA-B149.1 Natural Gas Installation Code (latest edition).

3. CAN/CGA-B149.1 National Fuel Gas Code (latest edition), available from The Canadian Gas

Association; 178 Rexdale Blvd.; Etobicoke, Ontario; Canada M9W 1R3.

4. Canadian Electrical Code (CSA C22.2 No.3, latest edition) available from the Canadian Standards

Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.

– 5 –

LOCATION

Allow space for operating the oven. Do not obstruct the ventilation ports above the oven. To provide

ventilation access, allow 1" clearance on the left side of the oven and 3" clearance on the right and 4" at

the rear. A suitable amount of space (18" minimum) should be provided on the right side of the machine

for service. Ensure a level ﬂ oor is available for operation.

DOOR OPENING

The oven is delivered with the door hinged on the left and cannot be reconﬁ gured.

STACKING KITS

Stacking kits are available to allow ovens to stack, one on top of the other. Assembly Instructions are

included with the kit.

LEVELING

Use a spirit level on a rack in the oven to make sure the oven is level, both front-to-back and side-to-side.

Adjustment of the leveling feet on the bottom of the legs can be made by turning the feet in or out to level

the oven. After the drain is connected, check for level by pouring water onto the ﬂ oor of the oven cavity.

All water should drain through the drain opening. Adjust leveling if necessary.

HANDLING

Make sure that the lifting device used has a lifting capacity suitable for the weight

to be lifted and that it has been well maintained.

Perform the handling operations using a lifting device that is rated 20% higher than

the weight of the combi.

Do not stand or walk under the unit when lifting or handling it. Failure to observe

these instructions could cause serious injury.

Follow the instructions for lifting the combi included in the stand or stacking kit ordered with the unit.

WATER REQUIREMENTS

As with all steam related products, water ﬁ ltration and regular ﬁ lter replacements coupled with routine

deliming are required. Your local Vulcan Service ofﬁ ce can recommend a water treatment system to

meet the needs of your local water conditions. Contact your local Vulcan Service representative for water

treatment offerings.

– 6 –

WATER QUALITY STATEMENT

The fact that a water supply is potable is no guarantee that it is suitable for steam generation. Proper

water quality can improve the taste of the food prepared in the oven, reduce scale build-up or corrosion,

and extend equipment life. Local water conditions vary from one location to another and can change

throughout the year. The recommended water treatment for effective and efﬁ cient use of this equipment

will vary depending on the local water conditions. Your water supply must be within the general guidelines

outlined in the chart below at all times during use of this machine or service issues not covered under

warranty may result.

Water hardness should be treated by removing the impurities (water softener with carbon block or de-

chlorinator and/or in-line water treatment). Low water hardness may also require a water treatment system

to reduce potential corrosion. Water treatment has been shown to reduce costs associated with machine

cleaning, reduce deliming and reduce corrosion of metallic surfaces.

Daily washing and rinsing of the cavity is required. In some cases it may be needed more than once a day

to prevent compounding of contaminants deposited inside cavity even with acceptable ﬁ ltration. Failure

to wash and rinse down the cavity daily could result in damage of the oven cavity and interior parts. A

Reverse Osmosis water treatment system can be installed to eliminate chlorides or other contaminates

from the water if needed.

NOTE: Failure to properly maintain water quality or preventative procedures for water can lead to issues

not covered under warranty.

WATER SUPPLY GENERAL GUIDELINES*

Supply Pressure (dynamic ﬂ ow) 30-60 psig

Hardness less than 3 grains (17.1 ppm = 1 grain of hardness)

Silica less than 13 ppm

Chloramines** zero

Chlorides** less than 30 ppm***

Total Chlorine**** zero

PH range 7-8

Un-Dissolved Solids less than 5 microns

* Testing of water is always done AFTER water ﬁ lter or water treatment used. Water quality does change

with usage and should be checked after idle times to see if the condition worsens.

** A carbon block ﬁ lter system should always be used to remove Chlorine and Chloramine. If a water

softener is used, a carbon block is still required. Check with your local water treatment specialist for proper

sizing and replacement intervals for the carbon block cartridge.

*** If the Chlorides exceed 30 ppm and the oven is used more than 8 hours during the day in steam or

combination mode the cavity will require rinsing every 8 hours. Failure to do so will result in corrosion and

rusting of the oven cavity and interior parts. A Reverse Osmosis water treatment system can be installed

to eliminate chlorides from the water and reduce the hardness. Preventative washing and rinsing may be

needed more than once a day to prevent compounding of contaminants inside cavity.

**** Total Chlorine of 4.0 ppm is the max limit for the building water supply. A carbon block ﬁ lter must still

be used to remove all Chlorine and Chloramines from the water. Failure to do so will result in corrosion

and rust in the cooking cavity which is not covered under warranty.

– 7 –

WATER CONDITIONING

It is important to furnish the combi oven with treated water to reduce scale formation. Scale formation will

reduce steam output, cause premature component failure, and shorten equipment life. Most water supplies

contain scale producing minerals such as Calcium and Magnesium. As steam is generated, the minerals

are deposited into the oven cavity.

This may cause several problems:

1. Reduced heat transfer efﬁ ciency.

2. Premature heating element failures.

3. Deposits inside the cavity that can lead to deterioration of the cavity and glass.

These problems are common to any manufacturer's steamer regardless of design, but they can all be

minimized by furnishing the combi oven with treated water and/or performing routine deliming and ﬁ lter

maintenance.

The desired water properties can best be achieved by using a properly maintained water treatment system.

Strainers or ﬁ lters will not remove minerals from the water.

Steamers that operate over a long period of time without the beneﬁ t of a water treatment system develope

a heavy scale build up. These systems should be cleaned before using.

PLUMBING CONNECTIONS

Plumbing connections must comply with applicable sanitary, safety and

plumbing codes.

NOTE: Failure to properly connect the water lines will result in equipment failure that is not covered under

warranty.

WATER SUPPLY CONNECTIONS

There are two water connections for the combi. Treated water connection supplies steam creation and

spray hose water. Untreated water is only used for drain water tempering. Both connections must have

water supplied to them. If only treated water is available then make both connections with treated water.

Do not supply untreated water to treated connection as it will void warranty.

Connect the treated cold water supply line, min of 3/8" ID, to the ¾" garden hose inlet on the rear of the

Combi Oven. Connect the untreated cold water supply line to the ¾" garden hose, also on the rear of

the Combi Oven for drain water tempering. All water that enters into the oven cavity needs to be treated.

Tempering water is allowable to be untreated.

A water ﬁ lter system is required for the water supply line going to the treated water inlet of your Combi

Oven. Follow the recommendations for use and installation instructions shipped with the water ﬁ lter. If a

water ﬁ lter is not installed, the Combi Oven warranty is limited.

NOTE: Failure to properly connect the water lines will result in equipment failure that is not covered under

warranty.

– 8 –

FILTER SYSTEM

In addition to water conditioning for the control of solids, you must have a carbon block ﬁ lter installed

and maintained. Carbon block ﬁ lters remove the chlorine and chloramines disinfectants from the water.

Chlorine/chloramines will erode the oven cavity, rack guides, racks, and internal components, which is not

covered under warranty. Check with your local water treatment specialist for proper sizing and replacement

intervals for the carbon block cartridge.

Water feed lines to the oven must be ﬂ ushed before ﬁ nal connection. Particles in the water could clog

tubing and components that supply water for steam production and drain cooling. If the water supply is not

free of sediment or cloudy after several minutes of ﬂ ushing, a sediment ﬁ lter must be installed before use.

If you have purchased a water ﬁ lter system from Vulcan-Hart, please follow the instructions provided with

the ﬁ lter system. At the time of installation you must register your Combi Oven at www.vulcanhart.com/

ﬁ lterreg or use the reply card supplied with your unit. You will need to register your Combi Oven at each

ﬁ lter change to insure your standard and extended warranty is maintained.

Filter purchase invoices and maintenance records must be provided with warranty claims.

DRAIN CONNECTION

In order to avoid any back pressure in the oven, do not connect solidly to any drain.

The 1" NPT threaded ﬁ tting at the rear of the combi must be extended a minimum of 12" (305 mm) -

maximum of 72" (1829 mm) away from combi base, to an open air gap type drain. Do not reduce the

drain piping throughout its length. Provide a suitable ﬂ oor sink with a minimum depth of 12" (305 mm).

The ﬂ oor sink is NOT to be directly under the combi. The drain should slope down away from the combi

¼" for every foot of drain pipe length. The drain pipe should be either iron or copper. DO NOT use PVC

pipe; PVC pipe may lose its rigidity or glue may fail.

In order to avoid any back pressure in the oven, do not connect solidly to any drain connection.

GAS SUPPLY CONNECTIONS

Gas supply connections and any pipe joint compound must be resistant to the

action of propane gases.

A ¾" NPT minimum inside diameter gas supply line is required.

If quick disconnect devices are used, make sure it is sized

properly for data plate BTU/hr. rating.

Codes require that a manual gas shutoff valve be installed in

the gas line ahead of the combi oven. The gas line must be capable of delivering gas to the combi oven

without excessive pressure drop at the minimum rate speciﬁ ed on the rating plate.

Inadequate gas supply could result in burner noise and poor burner performance.

The proper sizing and installation of the gas connection is important for the machine to operate within

its design speciﬁ cations. In some installations, the gas supply may not be sufﬁ cient enough to allow all

the gas equipment to operate properly at peak loads; or when other equipment with a high BTU/hr. input

requirement is operating. The connection to the machine becomes even more important in this type of

location. Flexible gas connectors with quick disconnect or swivel ﬁ ttings (when used) and gas connectors

beyond the length necessary will reduce the BTU/hr. ﬂ ow capacity to the machine.

NOTE: Do not use corrugated stainless steel tubing for commercial gas equipment supply connections.

MINIMUM RATE

Gas Input 3/4" NPT

Natural 5" - 14" W.C.

Propane 11" - 14" W.C.

– 9 –

NOTE: A straight gas connection is the ideal condition for the rated BTU/hr. ﬂ ow capacity of the connector.

If a straight connection is not possible and a ﬂ exible gas connector is used, do not twist, kink or excessively

ﬂ ex the connector beyond a U-shape. Flexing the gas connector as described will restrict gas ﬂ ow or may

damage the connector.

Changing a ﬂ exible gas connector may raise the BTU/hr. ﬂ ow capacity enough to allow the machine to

operate within its design speciﬁ cations. (i.e. Removing the quick disconnect ﬁ tting, installing a shorter gas

connector or installing a larger diameter gas connector.)

An alternative may be to move the equipment to a different gas supply location in the kitchen. (i.e. Closer

to the main supply into the kitchen or away from other equipment with high BTU/hr. input requirements.)

The combi oven is equipped with a factory preset pressure regulator. Natural gas pressure regulators are

preset for 5.0" W.C. (1.2 kPa). Propane gas pressure regulators are preset for 10.0" W.C. (2.46 kPa). No

further adjustment should be required. Check gas pressures with a manometer at time of installation to

verify that they agree with the pressures speciﬁ ed.

Conversion Kit - GASKIT-ABC – Propane & altitude kit (2,000-10,000 ft.) are available and are to be ﬁ eld

installed as needed.

Prior to lighting, check all joints in the gas supply line for leaks. Use soap and water

solution. Do not use an open ﬂ ame. After piping has been checked for leaks, all piping receiving

gas should be fully purged to remove air.

Model Volts Hertz Phase Amps (Max Used) BTU/Hr *Breaker (Amps)

ABC7G 120 60 1 5.0 80,000 15

* Breaker rating is based on electrical standard 125% increase over actual amps used.

TESTING THE GAS SUPPLY SYSTEM

When gas supply pressure exceeds

/2 psig (3.45 kPa), the oven and its individual shutoff valve must be

disconnected from the gas supply piping system.

When gas supply pressure is

/2 psig (3.45 kPa) or less, the oven should be isolated from the gas supply

system by closing its individual manual shutoff valve.

FLUE GAS EXHAUST

The ﬂ ue is shipped loose and must be installed prior to operation. Failure to install

will cause service issues and will void warranty.

DO NOT obstruct the ﬂ ow of ﬂ ue gases from the ﬂ ue located on the top of the combi oven. It is recommended

that the ﬂ ue gases be vented to the outside of the building through a ventilation system installed by

qualiﬁ ed personnel. Information on the construction and installation of ventilating hoods may be obtained

from Vapor Removal from Cooking Equipment, NFPA-96 (latest edition) available from the National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

The output temperature of the exhaust fumes reach 480°F.

INCORRECT INSTALLATION CORRECT INSTALLATION

COMBI WALL COMBI WALL

– 10 –

ELECTRICAL CONNECTION

Appliances equipped with a ﬂ exible electric supply cord are provided with a three-

prong grounding plug. It is imperative that this plug be connected into a properly grounded three-

prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. Do not

remove the grounding prong from this plug.

Electrical and grounding connections must be in accordance with local codes, or

in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian

Electrical Code, CSA C22.2, as applicable.

Disconnect electrical power supply and follow lockout / tagout procedures.

The wiring diagram is located on the inside surface of the right side panel as you face the oven. Use

copper wire rated for at least 194°F (90°C) for the connection.

Do not drill a hole in the back panel for electrical connection. Use the strain relief locations

provided. This will allow proper access to components for service.

To make the electrical connections, remove the right side protective panel. Insert the power supply cable

through the strain relief at the rear of the unit. Once the optimal cable length is established for the connections

to the terminal board, clamp the cable using the strain relief. Connect the cables with the terminal board

as indicated on the wiring diagram. The wires on the terminal board must be clamped ﬁ rmly.

Gas Model Electrical Connection

Not recommended for ground-fault circuit-interrupter (GFCI) 125-volt, single-phase, 15- and 20-ampere

receptacle. Electronic burner ignition systems are prone to nuisance tripping and possible ignition failure.

GROUNDING

The oven must be properly grounded. Connect the ground conductor to the terminal block in the position

indicated on the terminal block label.

Model PH

208 V. 240 V. 480 V.

KW AMP KW AMP KW AMP

ABC7E

1 18 86.5 24 100 - -

3 18 50 24 57.8 24 28.9

* Breaker rating is based on electrical standard 125% increase over actual amps used.

NOTE: Single-phase blower motors are used on these ovens so there is no need to check direction of

motor rotation. The fan will rotate in the proper direction.

VENT HOOD

Local codes may require the oven to be located under an exhaust hood. Information on the construction

and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA

Standard No. 96 (latest edition).

BEFORE FIRST USE

Calibration of the humidity measurement system must be performed prior to ﬁ rst use. Refer to the

service instructions on how to perform this step prior to ﬁ rst use. Altitude and gas supply affect humidity

measurement system so calibration is required before ﬁ rst use.

Before using the oven for the ﬁ rst time, it must be "burned in" to release any odors that might result from

heating the new surfaces in the oven. Remove any packaging material and instructions from inside and

outside of the unit as the surfaces will get hot. Operate the oven at maximum thermostat setting for 45

minutes.

– 11 –

OPERATION

The oven and its parts are hot. Use care when operating, cleaning or servicing the

oven. The cooking compartment contains live steam. Stay clear while opening the door.

CONTROLS

OFF/ON SWITCH - The “I” position is On and the “O” position is Off.

TEMPERATURE DISPLAY - Displays the current cavity or set

temperature. If in standby (idle) mode the temperature display will

show “---”.

TEMPERATURE SELECTOR KNOB - Selects or adjusts the

temperature. Heating begins based on set temperature. Turning 2

or more indents adjusts the set temperature. Turning only 1 indent

displays the actual oven cavity temperature.

TIMER DISPLAY - Displays the current or set timer. The time displayed

when ﬁ rst powered on is “--:--”.

TIMER SELECTOR KNOB - Selects the set timer. Adjust knob to

the left or right to increase or decrease the time.

HUMIDITY DISPLAY - Displays the current or set humidity.

HUMIDITY SELECTOR KNOB - Selects the humidity setting manually.

Turning 2 or more indents adjusts the humidity setting. Turning only

1 indent displays actual oven cavity humidity.

NOTE: Operator Parameters can be changed based on needs. Refer

to your local Vulcan Authorized Service for complete capabilities of all

the custom parameters for this unit.

– 12 –

OFF/ON

The “I” side of the switch is On and the “O” is Off.

When the unit switch is turned on ,for both gas and electric models, the

unit powers up and displays the last temperature setting. The unit will

begin heating and fan operation immediately.

If there is no recall settings possible (due to a power disconnect), the

temperature will default to “---” which deactivates heating, fan and water

injection, but all displays are lit. Time will default to “--:--” and humidity

will default to “---”. When the temperature knob is adjusted, the unit

operates based on parameter settings for temperature, time ,and humidity.

If temperature display is “---”, there is still functionality in the timer knob

as a timer.

Door lights will remain on when the temperature display is “---”. The door lights are off when the door is

open – and on when the door is closed.

When the off/on switch is turned off, the temperature display blinks “CLn” for 3 seconds as a reminder to

clean the unit. The time display shows “good”, and the humidity display shows “bye”. After 3 seconds all

displays will be blank.

TEMPERATURE

Turning the temperature knob to the right increases

temperature set point. Turning the temperature knob

to the left decreases the temperature until it reaches

lowest temperature. One more turn to the left displays

standby mode as “---”.

To set a temperature, turn the temperature knob past

2 indents to a desired temperature and stop. Heating

begins based on this new set temperature.

The actual oven cavity temperature is shown by

turning the temperature dial 1 indent to the right or

left when a set temperature is displayed. The actual

temperature is shown for 3 seconds, and then goes

back to displaying set temperature.

Making a temperature selection will automatically

select a default humidity setting.

TEMPERATURE AND HUMIDITY DEFAULT SETTINGS

Temperature 80-99 100-109 110-119 120-129 130-149 150-169 170-179 180-189 190-259

Humidity 90 80 70 60 50 60 70 80 100

Temperature 260-269 270-279 280-289 290-299 300-319 320-349 350-379 480-409 410-449 450

Humidity 90 80 70 60 50 40 30 20 10 0

NOTE: Operator Parameters can be changed based on needs. Refer to your local Vulcan Authorized

Service for complete capabilities of all the custom parameters for this unit.

– 13 –

TIME

Time is displayed in “hours & minutes”. When the unit

is ﬁ rst powered on, the time display shows “--:--”. To

increase time, turn knob to the right, and to decrease

time, turn knob to the left. When the knob stops, the

displayed time countdown then begins.

When the time counts down to "00:00", the display will

ﬂ ash and the operator will be alerted with a buzzer and

lights (based on parameter settings). To add time, turn

the knob to the right to the desired additional time. The

buzzer stops when additional time is added. To mute

the buzzer function, turn the knob to the left with the

door shut. The display lights will still ﬂ ash. Opening

the door stops the time and the buzzer. Shutting the

door will reset the time function to the last time setting.

When the door is opened during an active countdown time, the time pauses and restarts when the door

is shut.

At the end of a time cycle “00:00” ﬂ ashes. If no adjustment of the time knob is made and “00:00” is still

displayed when the door is shut, the last time setting is automatically recalled and the time countdown

starts again.

To manually return to a no time setting, turn the timer knob to the left until --:-- is displayed. The time

function does not control or affect the heating or humidity functions.

Setting time works the same when the door is either open or closed. Time does not count down when

the door is open.

HUMIDITY

The humidity set point has an automatic setting based

on temperature selection. The operator can increase

or decrease the humidity setting manually by turning

the knob more than 1 indent to the left to decrease or

more than 1 indent to the right to increase. Turning only

1 indent displays actual oven cavity humidity.

Recall of the last humidity setting also occurs when the

temperature is switched off and then back on. Default

settings are used unless a manual humidity setting

adjustment is made.

NOTE: When checking actual humidity the display may

show " - " while the sensor is initializing.

– 14 –

DAILY SHUTDOWN

1. Place the Selector Knob to 0 (OFF).

2. Clean the oven interior (See Cleaning).

3. Leave door open.

EXTENDED SHUTDOWN

1. Perform DAILY SHUTDOWN procedure.

2. Turn off the circuit breakers and/or gas supply.

3. Turn off the water supply.

4. Leave door open.

5. Check water ﬁ ltration upon returning to use.

OVEN DRAINS

Keep the oven drain free of blockage:

1. Inspect the oven drain daily for any blockage.

2. Remove any particles or debris from the perforated strainer daily (more often if needed).

3. Avoid large debris from entering drain by always leaving screen cover on.

– 15 –

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Supplied courtesy of NAFEM. For more information, visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to

rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron

and steel as unsightly yellow/orange rust. Such metals are called

“active” because they actively corrode in a natural environment when

their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other

metals, like chromium, nickel and manganese that stabilize the

atoms. 400 series stainless steels are called ferritic, contain

chromium, and are magnetic; 300 series stainless steels are called

austenitic, contain chromium and nickel; and 200 series stainless,

also austenitic, contains manganese, nitrogen and carbon. Austenitic

types of stainless are not magnetic, and generally provide greater

resistance to corrosion than ferritic types.

With 12-30 percent chromium, an invisible passive ﬁ lm covers the

steel’s surface acting as a shield against corrosion. As long as the

ﬁ lm is intact and not broken or contaminated, the metal is passive

and stain-less. If the passive ﬁ lm of stainless steel has been broken,

equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s

passivity layer and allow corrosion to occur.

1. Mechanical abrasion

2. Deposits and water

3. Chlorides

Mechanical abrasion means those things that will scratch a steel

surface. Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness.

Depending on what part of the country you live in, you may have hard

or soft water. Hard water may leave spots, and when heated leave

deposits behind that if left to sit, will break down the passive layer and

rust stainless steel. Other deposits from food preparation and service

must be properly removed.

Chlorides are found nearly everywhere. They are in water, food

and table salt. One of the worst chloride perpetrators can come from

household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1. Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools.

Soft cloths and plastic scouring pads will not harm steel’s passive

layer. Stainless steel pads also can be used but the scrubbing

motion must be in the direction of the manufacturers’ polishing

marks.

2. Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”

When visible lines are present, always scrub in a motion parallel

to the lines. When the grain cannot be seen, play it safe and use

a soft cloth or plastic scouring pad.

3. Use alkaline, alkaline chlorinated or non-chloride

containing cleaners.

While many traditional cleaners are loaded with chlorides, the

industry is providing an ever-increasing choice of non-chloride

cleaners. If you are not sure of chloride content in the cleaner

used, contact your cleaner supplier. If your present cleaner

contains chlorides, ask your supplier if they have an alternative.

Avoid cleaners containing quaternary salts; it also can attack

stainless steel and cause pitting and rusting.

4. Treat your water.

Though this is not always practical, softening hard water can do

much to reduce deposits. There are certain ﬁ lters that can be

installed to remove distasteful and corrosive elements. To insure

proper water treatment, call a treatment specialist.

5. Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners

at recommended strength. Clean frequently to avoid build-

up of hard, stubborn stains. If you boil water in stainless steel

equipment, remember the single most likely cause of damage

is chlorides in the water. Heating cleaners that contain chlorides

have a similar effect.

6. Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and

supplies dry immediately. The sooner you wipe off standing water,

especially when it contains cleaning agents, the better. After

wiping equipment down, allow it to air dry; oxygen helps maintain

the stainless steel’s passivity ﬁ lm.

7. Never use hydrochloric acid (muriatic acid) on stainless

steel.

8. Regularly restore/passivate stainless steel.

Job Cleaning Agent Comments

Routine cleaning Soap, ammonia,

detergent, Medallion

Apply with soft

cloth or sponge.

Fingerprints

and smears

Arcal 20, Lac-O-

Nu Ecoshine

Provides barrier ﬁ lm

Stubborn stains

and discoloration

Cameo, Talc, Zud,

First Impression

Rub in direction

of polish lines.

Grease and fatty

acids, blood,

burnt-on foods

Easy-off, DeGrease

It Oven Aid

Excellent removal

on all ﬁ nishes

Grease and Oil Any good

commercial

detergent

Apply with soft

cloth or sponge.

Restoration/

Passivation

Beneﬁ t, Super

Sheen

Review

1. Stainless steels rust when passivity (ﬁ lm-shield) breaks down

as a result of scrapes, scratches, deposits and chlorides.

2. Stainless steel rust starts with pits and cracks.

3. Use the proper tools. Do not use steel pads, wire brushes or

scrapers to clean stainless steel.

4. Use non-chlorinated cleaners at recommended concentrations.

Use only chloride free cleaners.

5. Soften your water. Use ﬁ lters and softeners whenever

possible.

6. Wipe off cleaning agent(s) and standing water as soon as

possible. Prolonged contact causes eventual problems.

To learn more about chloride-stress corrosion and how to prevent it,

contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent

testing laboratory.

– 16 –

CLEANING

The oven and its parts are hot. Always allow the oven to cool before cleaning.

The Combi oven must be cleaned regularly to maintain performance and to prevent corrosion. Daily

cleaning and rinsing of the cavity is necessary to remove the contaminants found in water and in food.

Performing daily cleaning and rinsing in conjunction with proper water ﬁ ltration will prevent corrosion of

stainless steel and lime scale build-up. Failure to manage proper daily cleaning and maintenance of water

quality can void the warranty. Periodic cleaning is required to the exterior to ensure continued safe, reliable

operation. Review the cleaning instruction provided.

The oven has considerable amounts of stainless steel that will require proper care. Review the section

Stainless Steel Equipment Care and Cleaning for additional information about proper care for stainless steel.

Do not dispose of oil, grease, fat or solid debris down the drain inside the combi cavity.

For cleaning and delime procedures, removal of wire rack shelves, side rack guide supports, and the fan

screen guard to clean them separately may be needed based on usage. Food residue deposited on these

items during cooking can build up in hard to clean areas. Cleaning these items separately can extend their

life and lower cleaning needs for the oven cavity.

Harsh, corrosive, inappropriate chemicals and untreated water can destroy the

protective passivation layer of stainless steel leading to corrosion.

The chemical effects of water contaminants, salt and/or vinegar or other acidic substances

during cooking could create long-term effects of corrosion in the cooking compartment. At the end of a

cooking cycle with these substances, clean the equipment thoroughly with detergent and rinse well. This

is in addition to daily cleaning/rinsing of the cavity.

NOTE: The liquid detergent for cleaning the cooking compartment must have certain chemical characteristics.

The detergent should have a pH level between 8-12 and be free of chlorine/ammonia and have viscosity

and density levels similar to water.

NOTE: Pot and Pan Detergent used in sinks, or hand dishwashing detergent is NOT recommended.

NOTE: If detergent is questionable for use, we recommend to share the MSDS sheet with a Vulcan

representative for review/approval.

DOOR GASKET

1. Clean the gasket-sealing surface of the oven doors to remove food acids for maximum gasket life.

Do not use any solvents or sharp instruments.

2. Wash with a cloth moistened in a solution of mild detergent and warm water.

3. Rinse with a fresh cloth moistened with warm water to remove all traces of detergent.

4. Wipe dry with a clean cloth.

Never apply food oils or petroleum lubricants directly to the door gasket. Petroleum-based

solvents and lubricants will reduce the gasket life.

Leave Oven Door Open

Leave the oven door slightly open when the oven is not in use. When the oven is idle, never latch the

door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent

deformation and reduce the gasket life.

– 17 –

OVEN COMPARTMENT

Daily

1. The oven cavity should be cooled below 140°F before beginning routine cleaning.

2. Remove any large pieces of food that may be in the oven cavity before starting a cleaning cycle.

3. Spray the inside of the oven compartment with approved detergent solution.

NOTE: Use a mild oven detergent for cleaning. Commercial cleaners such as Ecolab

“Specialty

Oven Cleaner” or other common oven degreasers can be used. Do not use abrasive cleaners. Be

sure to read and follow the instructions of the detergent ensuring thorough rinsing after use.

NOTE: Do not use cleaners containing grit, abrasive materials, bleach, harsh chemicals, acidic

based detergents, chlorides (ammonia) or chlorinated cleaners. Never use hydrochloric acid (muriatic

acid) on stainless steel.

NOTE: Do not use steel wool or abrasive pad on stainless steel or glass surfaces.

4. Close the combi oven door and set temperature to 190°F and set timer for 10 minutes (humidity

defaults to 100%).

5. Rinse entire cavity thoroughly with spray hose.

6. Clean door gasket & glass with cloth moistened in solution of mild soap and warm water. Do not use

abrasive pad on glass.

7. Rinse door gasket & glass with fresh cloth moistened with warm water.

8. Clear drain cover screen inside cavity of any debris and rinse cavity again.

9. Leave the door open overnight to vent cavity.

Weekly Cleaning

1. Clean any air vents and cooling fans on the exterior of the oven. Dust can collect on the vent openings.

Clogged vents can cause oven components to overheat.

– 18 –

DELIMING THE CAVITY (ELECTRIC AND GAS UNITS)

As with all steam related products, water ﬁ ltration and regular ﬁ lter replacements coupled with

routine deliming are required. Your local Vulcan Service ofﬁ ce can recommend a water treatment system

to meet the needs of your local water conditions. Contact your local Vulcan Service representative for

water treatment offerings.

Oven cavity deliming should be done on a regular basis. The frequency depends on oven use, quality

of the local water supply and what type of water treatment system is used. Even with the use of a water

treatment system, periodic deliming of the oven cavity is still required. If lime scale build up becomes

visibly noticeable, then the oven cavity deliming should be performed.

Deliming should only be performed on a cool oven after a clean cycle has occurred.

NOTE: All components inside the oven cavity, such as the heating elements, racks, and rack guides can

be sprayed with white vinegar or a deliming product. It is not recommended to spray interior glass with

deliming product and immediate rinsing with water at least 3 times is suggested should it come in contact

with the glass. Deliming solution may cause the surface of glass to etch which leads to a cloudy look on

the glass that cannot be removed.

1. Remove wire racks, rack guides and fan guard for separate deliming following the same procedures

as below for the cavity.

2. Spray the entire oven cavity with white vinegar (full strength) and let it stand for no longer than 15

minutes. Or use a deliming product. When using a deliming product other than white vinegar, follow

the directions on the product label.

3. Rinse entire cavity thoroughly with spray hose ensuring a deep rinse where all deliming chemical

was sprayed.

4. Rinse door gasket & glass with fresh cloth moistened with warm water.

5. Install fan guard, rack guides and wire racks after delime and rinse process is completed for those

parts.

6. Leave the door open overnight to vent cavity.

– 19 –

MAINTENANCE

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

DOOR LOCKING AND GASKET INSPECTION

During oven operation, if air or steam blows out from the top, sides, or underneath to door, the door may

need adjustment. Inspect the door locking movement and the door gasket for issues.

Door Locking Inspection

When closing door, the locking action should be smooth with no binding and not require excessive force.

The door must exert enough pressure on the gasket to prevent steam from exiting the oven cavity. If the

door locking is extremely tight, contact your local Vulcan Authorized Service for any repairs or adjustments

needed on this equipment.

Door Gasket Inspection

Visually inspect the door gasket for cracks, splits, and missing sections.

Using a dollar bill or a strip of plain paper approximately the same size, position the paper between door

and gasket then close the door. The paper should ﬁ t tightly and not be easily removed when pulled. Check

tightness near the corners and in the center locations at the left, top and right sides of door. If the door

gasket is not sealing properly, contact your local Vulcan Authorized Service for any repairs or adjustments

needed on this equipment.

Door Gasket Replacement

Contact your local Vulcan Authorized Service to replace the gasket.

COOLING FANS

Each combi has multiple cooling fans used to circulate air through the controls and components area.

Routine monthly inspection of each cooling fan vent is recommended. Make sure each cooling fan is

operating and free of obstruction, dust and debris.

OVEN LIGHT REPLACEMENT

Do not touch new bulb glass with bare hand.

1. Open hinged inner glass door.

2. Remove the glass lens cover. Carefully remove the lens avoid damaging the lens.

3. Remove and replace the defective light bulb.

4. Reinstall the lens cover making sure the gasket is properly seated.

ALARMS AND ERRORS

Any "E#" on display indicates an error has occurred. Refer to service manual or contact Vulcan Authorized

Service.

When applicable, the Control Panel display may show the following alarms:

1. Temperature Display “Err” - Shutdown required, toggle off/on switch to reset.

2. Time Display "No Heat" - check gas supply connection, toggle off/on switch to reset.

3. Humidity Display “Err” – humidity sense error. A small dot in the upper left corner is also visible of

the humidity display.

SERVICE AND PARTS INFORMATION

Contact your authorized service ofﬁ ce for any repairs or adjustments needed on this equipment.

– 20 –

NOTES

FORM 47110 (April 2014) PRINTED IN U.S.A.

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Vulcan-Hart ABC7E-240 Manuel utilisateur

Marque: Vulcan-Hart

Modèle: ABC7E-240

Catégorie: Fours

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