Lincoln Electric Idealarc DC-1500 Mode d'emploi

Idealarc DC-1500
Lincoln Electric
Marque
Lincoln Electric
Modèle
Idealarc DC-1500
Catégorie
Système de soudage
Taper
Mode d'emploi
IDEALARC DC-1500
MANUEL DE L’OPÉRATEUR
IMF318-B
Août 2007
La sécurité dépend de vous
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GRAVES VOIRE MORTELLES. ÉLOIGNER LES ENFANTS. LES PERSONNES QUI PORTENT UN STIMULATEUR CAR-
DIAQUE DEVRAIENT CONSULTER LEUR MÉDECIN AVANT D’UTILISER L’APPAREIL.
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S’ASSURER QUE LES ÉTAPES D’INSTALLATION, D’UTILISATION, D’ENTRETIEN ET DE RÉPARATION
NE SONT CONFIÉES QU’À DES PERSONNES QUALIFIÉES.
LES CHAMPS
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AVERTISSEMENT
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LE RAYONNEMENT DE
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LES CHOCS
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En plus des consignes de sécurité normales, si l'on doit
effectuer le soudage dans des conditions dangereuses
au point de vue électrique (dans les endroits humides
ou si l'on porte des vêtements mouillés; sur les con-
structions métalliques comme les sols, les grilles ou les
échafaudages; dans une mauvaise position par exemple
assis, à genoux ou couché, s’il y a un risque élevé de
contact inévitable ou accidentel avec la pièce ou la
terre) utiliser le matériel suivant :
• Source de courant (fil) à tension constante c.c. semi-
automatique.
• Source de courant (électrode enrobée) manuelle c.c.
• Source de courant c.a. à tension réduite.
9 DIEK:7=;I;C?7KJEC7J?GK;EK7KJEC7J?GK;B;<?BB;:ZL?
:E?HB7 J\J; :; IEK:7=; B7 8KI;EKB;F?IJEB;J:;IEK:7=;
I;C?7KJEC7J?GK;IEDJZ=7B;C;DJIEKIJ;DI?ED
: -EK@EKHII7IIKH;HGK;B;9V8B;:;H;JEKH;IJ8?;D9EDD;9JZ
7KCZJ7BIEK:Z%;FE?DJ:;9EDD;N?ED:;LH7?J\JH;B;FBKI
FH[IFEII?8B;:;B7PED;IEK:Z;
; +799EH:;HB7F?[9;EKB;CZJ7BUIEK:;HUKD;8EDD;FH?I;
:;J;HH;
<
-;D?HB;FEHJ;ZB;9JHE:; B; 9EDD;9J;KH :;F?[9;B; 9V8B; :;
IEK:7=;;J B7FF7H;?B :;IEK:7=;:7DIKD8EDZJ7J:;<ED9
J?EDD;C;DJ+;CFB79;HB?IEB7J?ED;D:ECC7=Z;
= ';@7C7?IJH;CF;HBZB;9JHE:;:7DIB;7KFEKHB7H;<HE?:?H
> '; @7C7?I JEK9>;H I?CKBJ7DZC;DJ B;IF?[9;I IEKIJ;DI?ED
:;IFEHJ;ZB;9JHE:;I 9EDD;9JZI U :;KN IEKH9;I :; 9EKH7DJ
:;IEK:7=;F7H9;GK;B7J;DI?ED;DJH;B;I:;KNF;KJ9EHH;
IFED:H; UB7J;DI?EDU L?:; JEJ7B;:;I:;KN 7FF7H;?BI
? *K7D:EDJH7L7?BB;7K:;IIKI:KD?L;7K:KIEBKJ?B?I;HKD;
9;?DJKH;:;IZ9KH?JZ FEKH I;FHEJZ=;H 9EDJH; B;I9>KJ;I;D
97I:;9>E9
@ /E?HZ=7B;C;DJB;IFE?DJI9;J
LES FUMÉES ET LES
GAZ peuvent être
dangereux.
7 %; IEK:7=;F;KJFHE:K?H; :;I <KCZ;I;J
:;I =7P:7D=;H;KNFEKH B7I7DJZ RL?J;H:?D>7B;H9;I
<KCZ;I ;J 9;I=7P *K7D:EDIEK:; J;D?H B7J\J;UB;N
JZH?;KH:;I<KCZ;I .J?B?I;H KDIOIJ[C;:;L;DJ?B7J?EDEK
:ZL79K7J?ED IK<<?I7DJ7KD?L;7K :; B7H9FEKHZL79K;HB;I
<KCZ;I;JB;I=7P:;B7PED;:;JH7L7?BQuand on soude
avec des électrodes qui nécessitent une ventilation spé-
ciale comme les électrodes en acier inoxydable ou pour
revêtement dur (voir les directives sur le contenant ou la
fiche signalétique) ou quand on soude de l'acier au
plomb ou cadmié ainsi que d'autres métaux ou revête-
ments qui produisent des fumées très toxiques, limiter
le plus possible l'exposition et au-dessous des valeurs
limites d'exposition (TLV) en utilisant une ventilation
mécanique ou par aspiration à la source. Dans les
espaces clos ou dans certains cas à l'extérieur, un
appareil respiratoire peut être nécessaire. Des précau-
tions supplémentaires sont également nécessaires
quand on soude sur l'acier galvanisé.
8 %;<ED9J?EDD;C;DJ:;Bz7FF7H;?B:;9EDJHbB;:;IL7F;KHI:;
IEK:7=;;IJ7<<;9JZF7HFBKI?;KHI<79J;KHIO9ECFH?IBzKJ?B?I7
J?ED;JB;FEI?J?EDD;C;DJ9EHH;9JI:;Bz7FF7H;?BIED;DJH;J?;D
7?DI?GK;B7 FHE9Z:KH; :; IEK:7=; ;JBz7FFB?97J?ED 9ED
9;HDZ;I%; D?L;7K:z;NFEI?J?ED 7KNB?C?J;I:Z9H?J;I F7H
(,!)%;J "!-%/FEKHB;IEKLH?;HI:E?J\JH;LZH?<?Z
7KCEC;DJ :;Bz?DIJ7BB7J?ED;J:; <7YEDFZH?E:?GK; F7HB7
IK?J;7<?D:z7LE?HB79;HJ?JK:;GKz?BI;JHEKL;:7DIBz?DJ;HL7BB;
;DL?=K;KH
9
';F7IIEK:;H:7DIB;I ;D:HE?JI U FHEN?C?JZ :;I L7F;KHI
:>O:HE97H8KH;I 9>BEHZIFHEL;D7DJ :;I EFZH7J?EDI:;
:Z=H7?II7=;:;D;JJEO7=;EK:;FKBLZH?I7J?ED%79>7B;KH;J
B;H7OEDD;C;DJ :; B7H9F;KL;DJ HZ7=?H 7L;9B;I L7F;KHI :;
IEBL7DJ FEKH <EHC;H:K F>EI=[D; =7P JH[I JEN?GK; ;J
:7KJH;IFHE:K?JI?HH?J7DJI
: %;I=7P :; FHEJ;9J?ED KJ?B?IZI FEKH B;IEK:7=;UB7H9F;K
L;DJ 9>7II;HB7?H;J FHELEGK;H:;I 8B;IIKH;I =H7L;I LE?H;
CEHJ;BB;I -EK@EKHI KJ?B?I;HKD; L;DJ?B7J?ED IK<<?I7DJ; IFZ
9?7B;C;DJ :7DIB;I ;IF79;I9BEIFEKHI7IIKH;HGK;B7?H
?D>7BZD;FHZI;DJ;F7I:;:7D=;H
; %?H; ;J9ECFH;D:H; B;I ?DIJHK9J?EDI:K <78H?97DJFEKH9;J
7FF7H;?B;J B;C7JZH?;B:;HZI;HL; U KJ?B?I;HO9ECFH?IB7
<?9>;:;:EDDZ;I:;IZ9KH?JZ:;IC7JZH?7KN&,,;JIK?L
H; B;IFH7J?GK;I :; IZ9KH?JZ:;Bz;CFBEO;KH %;I <?9>;I
&,, IEDJ :?IFED?8B;I 7KFH[I:K:?IJH?8KJ;KH:; C7JZH?;B
:;IEK:7=;EK7KFH[I:K<78H?97DJ
< /E?HZ=7B;C;DJB;FE?DJ8
(u- 
ii
SÉCURITÉ
ii
LE RAYONNEMENT DE
L'ARC peut brûler.
7 .J?B?I;HKDC7IGK;UI;HH;J\J;7L;9E9KB7?H;
<?BJH7DJ7:ZGK7J ;JFHEJ[=;E9KB7?H; FEKH I;FHE
JZ=;H B;I O;KN9EDJH; B;I ZJ?D9;BB;I;JB;H7OED
D;C;DJ :; B7H9GK7D: ED IEK:;EK GK7D:ED E8I;HL;B7H9:;
IEK:7=;%;C7IGK;UI;HH;J\J;;JB;IE9KB7?H;I<?BJH7DJI:E?L;DJ
\JH;9ED<EHC;I7KNDEHC;I',"3
8 .J?B?I;H:;I L\J;C;DJI 7:ZGK7JI ;DJ?IIK?=D?<K=ZFEKHI;
FHEJZ=;H;JFHEJZ=;HB;I 7?:;I9EDJH; B;H7OEDD;C;DJ:;
B7H9
9 )HEJZ=;HB;I7KJH;I ;CFBEOZIU FHEN?C?JZ;D KJ?B?I7DJ:;I
F7H7L;DJI?D?D<B7CC78B;I9EDL;D78B;IEKB;I7L;HJ?H:;D;
F7IH;=7H:;HB7H9EK:;D;F7II;NFEI;H7KH7OEDD;C;DJ
:;B7H9EK7KNFHE@;9J?EDIEK7KCZJ7B9>7K:
LES CHOCS
ÉLECTRIQUES peuvent
être mortels.
7 %;I9?H9K?JI :; BzZB;9JHE:;;J:;H;JEKHEK
C7II;IEDJIEKIJ;DI?EDGK7D:B7IEKH9;:;
9EKH7DJ;IJ;DC7H9>; ';F7I JEK9>;H9;I
F?[9;I IEKI J;DI?EDB;IC7?DI DK;I EKI?BzED FEHJ; :;IL\J;
C;DJICEK?BBZI)EHJ;H:;I=7DJI?IEB7DJII;9I;JD;9ECFEHJ7DJ
F7I:;JHEKI
8 ,?IEB;H:;B7F?[9;;J:;B7J;HH;;DKJ?B?I7DJKDCEO;D:?IE
B7J?EDI;9,7IIKH;HGK;B?IEB7J?ED;IJ:;:?C;DI?EDIIK<<
?I7DJ;I FEKH 9EKLH?H;DJ?[H;C;DJ B7 PED; :; 9EDJ79J
F>OI?GK;7L;9B7F?[9;;JB7J;HH;
En plus des consignes de sécurité normales, si l'on doit
effectuer le soudage dans des conditions dangereuses
au point de vue électrique (dans les endroits humides
ou si l'on porte des vêtements mouillés; sur les con-
structions métalliques comme les sols, les grilles ou les
échafaudages; dans une mauvaise position par exemple
assis, à genoux ou couché, s’il y a un risque élevé de
contact inévitable ou accidentel avec la pièce ou la
terre) utiliser le matériel suivant :
• Source de courant (fil) à tension constante c.c. semi-
automatique.
• Source de courant (électrode enrobée) manuelle c.c.
• Source de courant c.a. à tension réduite.
9 DIEK:7=;I;C?7KJEC7J?GK;EK7KJEC7J?GK;B;<?BB;:ZL?
:E?HB7 J\J; :; IEK:7=; B7 8KI;EKB;F?IJEB;J:;IEK:7=;
I;C?7KJEC7J?GK;IEDJZ=7B;C;DJIEKIJ;DI?ED
: -EK@EKHII7IIKH;HGK;B;9V8B;:;H;JEKH;IJ8?;D9EDD;9JZ
7KCZJ7BIEK:Z%;FE?DJ:;9EDD;N?ED:;LH7?J\JH;B;FBKI
FH[IFEII?8B;:;B7PED;IEK:Z;
; +799EH:;HB7F?[9;EKB;CZJ7BUIEK:;HUKD;8EDD;FH?I;
:;J;HH;
<
-;D?HB;FEHJ;ZB;9JHE:; B; 9EDD;9J;KH :;F?[9;B; 9V8B; :;
IEK:7=;;J B7FF7H;?B :;IEK:7=;:7DIKD8EDZJ7J:;<ED9
J?EDD;C;DJ+;CFB79;HB?IEB7J?ED;D:ECC7=Z;
= ';@7C7?IJH;CF;HBZB;9JHE:;:7DIB;7KFEKHB7H;<HE?:?H
> '; @7C7?I JEK9>;H I?CKBJ7DZC;DJ B;IF?[9;I IEKIJ;DI?ED
:;IFEHJ;ZB;9JHE:;I 9EDD;9JZI U :;KN IEKH9;I :; 9EKH7DJ
:;IEK:7=;F7H9;GK;B7J;DI?ED;DJH;B;I:;KNF;KJ9EHH;
IFED:H; UB7J;DI?EDU L?:; JEJ7B;:;I:;KN 7FF7H;?BI
? *K7D:EDJH7L7?BB;7K:;IIKI:KD?L;7K:KIEBKJ?B?I;HKD;
9;?DJKH;:;IZ9KH?JZ FEKH I;FHEJZ=;H 9EDJH; B;I9>KJ;I;D
97I:;9>E9
@ /E?HZ=7B;C;DJB;IFE?DJI9;J
LES FUMÉES ET LES
GAZ peuvent être
dangereux.
7 %; IEK:7=;F;KJFHE:K?H; :;I <KCZ;I;J
:;I =7P:7D=;H;KNFEKH B7I7DJZ RL?J;H:?D>7B;H9;I
<KCZ;I ;J 9;I=7P *K7D:EDIEK:; J;D?H B7J\J;UB;N
JZH?;KH:;I<KCZ;I .J?B?I;H KDIOIJ[C;:;L;DJ?B7J?EDEK
:ZL79K7J?ED IK<<?I7DJ7KD?L;7K :; B7H9FEKHZL79K;HB;I
<KCZ;I;JB;I=7P:;B7PED;:;JH7L7?BQuand on soude
avec des électrodes qui nécessitent une ventilation spé-
ciale comme les électrodes en acier inoxydable ou pour
revêtement dur (voir les directives sur le contenant ou la
fiche signalétique) ou quand on soude de l'acier au
plomb ou cadmié ainsi que d'autres métaux ou revête-
ments qui produisent des fumées très toxiques, limiter
le plus possible l'exposition et au-dessous des valeurs
limites d'exposition (TLV) en utilisant une ventilation
mécanique ou par aspiration à la source. Dans les
espaces clos ou dans certains cas à l'extérieur, un
appareil respiratoire peut être nécessaire. Des précau-
tions supplémentaires sont également nécessaires
quand on soude sur l'acier galvanisé.
8 %;<ED9J?EDD;C;DJ:;Bz7FF7H;?B:;9EDJHbB;:;IL7F;KHI:;
IEK:7=;;IJ7<<;9JZF7HFBKI?;KHI<79J;KHIO9ECFH?IBzKJ?B?I7
J?ED;JB;FEI?J?EDD;C;DJ9EHH;9JI:;Bz7FF7H;?BIED;DJH;J?;D
7?DI?GK;B7 FHE9Z:KH; :; IEK:7=; ;JBz7FFB?97J?ED 9ED
9;HDZ;I%; D?L;7K:z;NFEI?J?ED 7KNB?C?J;I:Z9H?J;I F7H
(,!)%;J "!-%/FEKHB;IEKLH?;HI:E?J\JH;LZH?<?Z
7KCEC;DJ :;Bz?DIJ7BB7J?ED;J:; <7YEDFZH?E:?GK; F7HB7
IK?J;7<?D:z7LE?HB79;HJ?JK:;GKz?BI;JHEKL;:7DIBz?DJ;HL7BB;
;DL?=K;KH
9
';F7IIEK:;H:7DIB;I ;D:HE?JI U FHEN?C?JZ :;I L7F;KHI
:>O:HE97H8KH;I 9>BEHZIFHEL;D7DJ :;I EFZH7J?EDI:;
:Z=H7?II7=;:;D;JJEO7=;EK:;FKBLZH?I7J?ED%79>7B;KH;J
B;H7OEDD;C;DJ :; B7H9F;KL;DJ HZ7=?H 7L;9B;I L7F;KHI :;
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INSTRUCTIONS POUR LE FONCTIONNEMENT
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INSTRUCTIONS POUR LE FONCTIONNEMENT
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AVERTISSEMENT
GUIDE DE DÉPANNAGE
GUIDE DE DÉPANNAGE DU TABLEAU DE CIRCUITS IMPRIMÉS
PROBLÈMES
(SYMPTOMES
CAUSE POSSIBLE
SOLUTION
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7 +ZL?I;H;JD;JJEO;HJEKJ;IB;I9EDD;N?EDI
8?BI:;IEK:7=;JHEFF;J?JI 8 +ZL?I;HB;J78B;7K:;B7F7=;
9EKH7DJEKJ;DI?ED:;IEK:7=;JHEF<7?8B;I 9
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F7H9EKHI:;I9EDJ79JI
8
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DIAGRAMMES
DIAGRAMME DE CÂBLAGE – DC1500 AMP IDEALARC
TERMINALE CENTRALE
DU SUPPORT DE FUSIBLE
RELAIS
PILOTE
DE SORTIE
RELAIS DE
PROTECTION
CONTRE LES
PANNES
CONTACTEUR
D’ENTRÉE
TERMINALE
CENTRALE
DU FUSIBLE
FUSIBLE À
ACTION
RETARDÉE
RAPIDE 5A
MOTEURS DE
VENTILATEUR
TRANSFORMATEUR
DE CONTRÔLE T7
THERMOSTAT
PRIMAIRE
THERMOSTAT
SCR
TCI
AMORTISSEUR
À FRICTION
No.2
VERS LIGNES
D’ALIMENTATION
PANNEAU DE
RECONNEXION
DÉRIVATION
TCI DE
CONTRÔLE
TRANSFORMATEUR DE
PUISSANCE AUXILIAIRE
TRANSFORMATEUR
DE PUISSANCE DE
CONTRÔLE
TRANSFORMATEUR
DE PUISSANCE DE
CONTRÔLE
TRANSFORMATEUR
DE PUISSANCE DE
CONTRÔLE
TRANSFORMATEUR DE
PUISSANCE PRINCIPAL
RÉACTEUR
D’INTERPHASE
TCI CIRCUIT
D’ALLUMAGE
TCI
AMORTISSEUR
À FRICTION No.1
RELAIS
D’ACCOUPLEMENT
DÉMARRAGE
ARRÊT
PUISSANCE
D’ENTRÉE
POLARITÉ DE
L’ÉLECTRODE
FUSIBLE À
ACTION
RETARDÉE 8A
FUSIBLE À
ACTION
RETARDÉE 8A
CONTRÔLE
DE SORTIE
MODE DE
SOUDAGE
CONTACT EN AMPOULE
ACTIVÉ PAR LE COURANT
N.A. LES TRANSFORMATEURS T1, T2, T3 ET T4 SONT ILLUSTRÉS
BRANCHÉS POUR 460V. LES BRANCHEMENTS POUR D’AUTRES
TENSIONS D’ENTRÉE PEUVENT ÊTRE DIFFÉRENTS. VOIR ENTRÉE
06/02/2005
N.B. CES ARTICLES NE SONT PAS INCLUS SUR LES MACHINES
ANTÉRIEURES AU NUMÉRO DE SÉRIE No.U1970201000. LES
NUMÉROS DE FILS SUIVANTS ONT ÉGALEMENT ÉTÉ CHANGÉS :
31A ÉTAIT 31
32 ÉTAIT 202
N.C. BRANCHEMENT DE F1 ET LAMPE TÉMOIN POUR MACHINES
ANTÉRIEURES AU NUMÉRO DE SÉRIE No.U1970201000.
DEVANT DE
LA CONSOLE
BASE
DÉFLECTEUR DU
VENTILATEUR
CIRCUIT DE LIAISON ÉLECTRIQUE PROTECTEUR
A.N.S.I. SYMBOLES ÉLECTRIQUES D’APRÈS E1537.

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Négatif
Positif
Vers le Travail
Câble d’Électrode vers
Équipement Automatique
Excitateur de Contrôle
36V
Envelopper de Ruban Adhésif
Les fils non utilisés
Option NL
Brancher le fil rouge
sur la terminale 22
Télécommande K775
Montée sur LAF-3
Vers le boîtier de
Contrôle du LAF-3
DIAGRAMMES
Vers Fiche du Câble
d’Entrée du NA-5
Câble de Contrôle
Source de Puissance
Négatif
Positif
Boulons sur Câbles depuis
Ensemble de Contact du
Fil du NA-5
Brancher sur le Travail
Connection du DC-1500 á NA-5
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,
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Connection du DC-1500 avec NL Option Kit (K783) á LAF-3 (Obsolete)
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:zZB;9JHE:; J;B GKz?BBKIJHZ%7J;HC?D7B;
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
Négatif Positif
Option NL
Brancher le fil rouge
sur la terminale 22
Télécommande K775
Montée sur le tracteur
Vers le boîtier de
Contrôle du tracteur LT-3
Vers le Travail
Câble d’Électrode vers
Équipement Automatique
Boulonner et Recouvrir
de Ruban Adhésif 7 Connexions
Fil restant
Envelopper de Ruban Adhésif
Les fils restants (Non utilisés)
Boîtier de Contrôle
c.c. à distance du
LT-3
Excitateur de Contrôle
36V
DIAGRAMMES
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I7D9;;JFB79;HBz?DJ;HHKFJ;KHI;JHEKL7DJIKHB7IEKH9;:;FK?II7D9;IKHB7FEI?J?ED7FFHE
FH?Z;"DL;HI;HZ=7B;C;DJB;I<?BII; JHEKL7DJIKHBz7HH?[H;:;Bz7CF[H;C[JH;;J:KLEBJC[JH;
IKHB;8E_J?;H:;9EDJHbB;7KJEC7J?GK;
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:K9>VII?IFEHJ7DJB;IOC8EB;6666FH[I:K8EHD?;H:;B7IEKH9;:;
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7J;I;J<KJKH;I
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7DJZH?;KH;I
,
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)EKHCE:?<?;HB7FEB7H?JZZJ;?D:H;B7IEKH9;:;FK?II7D9;?DL;HI;H
B;I<?BI:zZB;9JHE:;;J:;JH7L7?BIKHB7IEKH9;:;FK?II7D9;;JFB79;H
Bz?DJ;HHKFJ;KHIKHB7IEKH9;:;FK?II7D9;;JB;A?J:;BzEFJ?ED'%IKH
B7 FEB7H?JZ 7FFHEFH?Z; "DL;HI;H Z=7B;C;DJ B;I<?BIIKH Bz7HH?[H; :;
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!(,
s%-+"*.,
/+-",,&'-

Source de Puissance
Câble de Contrôle
Négatif Positif
Câble d’Électrode vers
Équipement Automatique
Vers le Travail
NOTES

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Lincoln Electric Idealarc DC-1500 Mode d'emploi

Idealarc DC-1500
Lincoln Electric
Marque
Lincoln Electric
Modèle
Idealarc DC-1500
Catégorie
Système de soudage
Taper
Mode d'emploi
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