Hitachi NT 65M2 (S) Instruction And Safety Manual

Catégorie
Cloueuse
Taper
Instruction And Safety Manual
Instruction and safety manual
Manuel d’instructions et de sécurité
Instrucciones y manual de seguridad
Model
Finish Nailer
Modèle
Cloueur de nition
Modelo
Clavadora de acabado
NT 65M2 (S)
DANGER
Improper use of this Nailer can result in death or serious injury!
This Manual contains important information about product safety.
Read and understand this Manual before operating the Nailer.
Never allow anyone who has not reviewed this manual to use the tool.
This manual should be stored in safe place.
DANGER
Une utilisation incorrecte et sans respecter la sécurité de ce cloueur risque d’entraîner la mort
ou des blessures graves !
Ce manuel renferme des instructions importantes sur la sécurité de l’outil.
Lire et bien assimiler ce manuel avant d’utiliser le cloueur.
Cet outil ne doit jamais être utilisé par une personne n’ayant pas pris connaissance du manuel.
Ce mode d’emploi doit être conservé dans un endroit sûr.
PELIGRO
¡La utilización inadecuada e insegura de este clavador puede resultar en lesiones serias o en la
muerte!
Este manual contiene información importante sobre la seguridad del producto.
Lea y entienda este manual antes de utilizar el martillo neumático.
La herramienta no deberá utilizarse sin haber leído previamente este manual.
Este manual debe ser guardado en un lugar seguro.
2
CONTENTS
Page
IMPORTANT SAFETY INFORMATION ........................3
DEFINITIONS OF SIGNAL WORDS ............................3
EXPLANATION OF THE NAILING ACTION
OF THE HITACHI NAILER ....................................3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS -
FOR USING NAILERS .............................................4
RESPONSIBILITIES OF EMPLOYER,
TOOL OWNER AND TOOL OPERATOR ..............8
OPERATION
NAME OF PARTS ........................................................9
SPECIFICATIONS ......................................................10
NAIL SELECTION ......................................................10
ACCESSORIES .........................................................11
STANDARD ACCESSORIES .................................11
OPTIONAL ACCESSORIES ..................................11
APPLICATIONS .........................................................11
BEFORE OPERATION ...............................................11
Page
WORKING ENVIRONMENT ..................................11
AIR SUPPLY ..........................................................11
LUBRICATION ......................................................12
COLD WEATHER CARE .......................................12
TESTING THE NAILER .........................................12
ADJUSTING AIR PRESSURE ...............................13
LOADING NAILS ..................................................14
NAILER OPERATION ................................................14
METHODS OF OPERATION ..................................15
ADJUSTING THE NAILING DEPTH .......................17
USING THE BLOW NOZZLE ..................................17
CHANGING THE EXHAUST DIRECTION ..............17
USING THE NOSE CAP ........................................18
MAINTENANCE
MAINTENANCE AND INSPECTION ..........................19
SERVICE AND REPAIRS ...........................................20
PARTS LIST ................................................................62
English
ÍNDICE
Español
Página
INFORMACIÓN IMPORTANTE SOBRE
SEGURIDAD ......................................................41
DEFINICIÓN DE LAS PALABRAS CLAVE ..................41
EXPLICACIÓN LA ACCIÓN DE CLAVADO DEL
CLAVADOR HITACHI ..........................................41
SEGURIDAD
INSTRUCCIONES IMPORTANTES DE SEGURIDAD
PARA LA UTILIZACIÓN DEL CLAVADOR ..........42
RESPONSABILIDADES DEL EMPLEADOR, EL
PROPIETARIO DE LA HERRAMIENTA Y EL
OPERADOR DE LA HERRAMIENTA ..................46
OPERACIÓN
NOMENCLATURA ......................................................47
ESPECIFICACIONES ................................................48
SELECCIÓN DE CLAVOS .........................................48
ACCESORIOS ...........................................................49
ACCESORIOS ESTÁNDAR ...................................49
ACCESORIOS OPCIONALES ...............................49
APLICACIONES .........................................................49
ANTES DE LA OPERACIÓN ......................................49
Página
ENTORNO DE TRABAJO .....................................49
SUMINISTRO DE AIRE .........................................49
LUBRICACIÓN ......................................................50
CUIDADOS PARA CLIMAS FRÍOS ........................50
PRUEBA DEL CLAVADOR ....................................50
AJUSTE DE LA PRESIÓN DE AIRE .......................52
CARGA DE CLAVOS .............................................52
OPERACIÓN DEL CLAVADOR ..................................53
MÉTODOS DE OPERACIÓN ................................54
AJUSTE DE LA PROFUNDIDAD DE CLAVADO ....55
EMPLEO DE LA BOQUILLA DE SOPLO................56
CAMBIO DEL SENTIDO DEL AIRE DE ESCAPE ...56
UTILIZACIÓN DE LA TAPA PARA EL MORRO ......56
MANTENIMIENTO
MANTENIMIENTO E INSPECCIÓN ...........................58
SERVICIO Y REPARACIONES ..................................59
LISTA DE PIEZAS .......................................................62
Page
INFORMATION IMPORTANTE DE SÉCURITÉ ..........22
DEFINITION DES MOTS DE SIGNALISATION ..........22
EXPLICATION DE LACTION DE CLOUAGE DU
CLOUEUR HITACHI ............................................22
SECURITE
CONSIGNES DE SÉCURITÉ IMPORTANTES POUR
L’UTILISATION DU CLOUEUR ...........................23
RESPONSABILITÉS DE L’EMPLOYEUR,
DU PROPRIÉTAIRE DE L’OUTIL ET
DE L’OPÉRATEUR DE L’OUTIL ..........................27
UTILISATION
NOM DES P IECES ....................................................28
SPECIFICATIONS ......................................................29
SELEC TION DES CLOUS .........................................29
ACCESSOIRES .........................................................30
ACCESSOIRES STANDARD .................................30
ACCESSOIRES EN OPTION ................................30
APPLICATIONS .........................................................30
Français
Page
AVANT L’UTILISATION ...............................................30
ENVIRONNEMENT DE TRAVAIL ..........................30
ALIMENTATION D’AIR ...........................................30
GRAISSAGE ..........................................................31
ENTRETIEN PAR TEMPS FROID ..........................31
ESSAI DU CLOUEUR ............................................31
REGLAGE DE LA PRESSION D’AIR .....................33
CHARGEMENT DES CLOUS ...............................33
UTILISATION DU CLOUEUR .....................................33
MÉTHODES D’UTILISATION ................................34
RÉGLAGE DE LA PROFONDEUR DE CLOUAGE
...36
UTILISATION DE LA BUSE DE PROJECTION D’AIR ...
37
CHANGEMENT DU SENS D’ECHAPPEMENT ......37
UTILISATION DU CAPUCHON DE BEC ...............37
ENTRETIEN
ENTRETIEN ET INSPECTION ...................................38
ENTRETIEN ET REPARATIONS ...............................39
LISTE DES PIÈCES ....................................................62
TABLE DES MATIÈRES
3
English
IMPORTANT SAFETY INFORMATION
Read and understand tool labels and all of the operating instructions, safety precautions and warnings
in this manual before operating or maintaining this Nailer.
Failure to follow warnings could result in DEATH or SERIOUS INJURY
Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic
safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it
occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the
operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identi ed by DANGERS and WARNINGS
on the Nailer and in this Manual.
NEVER use this Nailer for applications other than those speci ed in this Manual.
DEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
EXPLANATION OF THE NAILING ACTION OF THE HITACHI NAILER
SINGLE SEQUENTIAL ACTUATION MECHANISM:
First, press the push lever against the wood; next, pull the trigger to drive the fastener.
After nailing once, nailing will not be possible again until the Trigger is released and pressed again.
CONTACT ACTUATION MECHANISM:
First, press the push lever against the wood; next, pull the trigger to drive the fastener.
First, pull the trigger; next, press the push lever against the wood to drive the fastener.
If the Trigger is held back, a nail will be driven each time the Push Lever is pressed against the wood.
4
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS - FOR USING NAILERS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
General
To reduce the risks of electric shock, re, and injury to persons, READ ALL THE INSTRUCTIONS BEFORE USING
THE TOOL.
DANGER
1. OPERATORS AND OTHERS IN WORK AREA
MUST WEAR EYE PROTECTION (SAFETY
GLASSES WITH SIDE SHIELDS).
When operating the Nailer, always wear
safety glasses with side shields, and
make sure others in work area wear
safety glasses, too.
Safety glasses must conform to the
requirements of American National
Standards Institute, ANSI Z87.1 and
provide protection against ying particles
both from the front and side.
Ordinary eyeglasses do not provide
adequate protection.
The employer must enforce the use of
safety glasses by the Nailer operator and
others in work area.
2. NEVER USE REACTIVE GASES OR OTHER
BOTTLED GASES. EXPLOSION MAY OCCUR.
Never use reactive gases such as
oxygen, combustible gases or any other
bottled gases as a power source for the
Nailer.
Use of the above gases is dangerous, as
the Nailer will explode.
Use only clean, dry, regulated
compressed air.
WARNING
3. NEVER POINT TOOL AT YOURSELF OR OTHERS
IN WORK AREA.
Always assume that the Nailer contains
fasteners.
Never point the Nailer toward yourself or
others, whether it contains fasteners or
not.
If fasteners are mistakenly driven, it can
lead to severe injuries.
Never engage in horseplay with the
Nailer.
Respect the Nailer as a working
implement.
4. DO NOT PLACE FINGER ON TRIGGER AND KEEP
FINGERS AWAY FROM TRIGGER WHEN NOT
DRIVING FASTENERS TO AVOID ACCIDENTAL
DISCHARGE.
Never carry the Nailer with nger on Trigger since
you could drive a fastener unintentionally and injure
yourself or someone else.
Always carry the Nailer by the handle only.
5. KNOW AND UNDERSTAND WHAT TRIGGER
SYSTEM YOU ARE USING.
Read and understand section titled “METHODS OF
OPERATION.” (pages 15 – 17)
6. DO NOT MAKE CONTACT WITH SAFETY TIP
(PUSH LEVER) WHEN NOT DRIVING FASTENERS.
5
English
SAFETY — Continued
WARNING
When using tools, basic precautions should always be followed, Including the following:
1. Work area
(1) Keep the work area clean and well lighted.
Cluttered benches and dark areas increase the risks
of electric shock, re, and injury to persons.
(2) Do not operate the Nailer in explosive
atmospheres, such as in the presence of
ammable liquids, gases, or combustible dust.
The Nailer is able to create sparks resulting in the
ignition of the dust or fumes.
(3) Keep bystanders, children, and visitors away
while operating the Nailer. Distractions are able to
result in the loss of control of the Nailer.
2. Personal safety
(1) Stay alert. Focus on your work and use common
sense when working with the Nailer. Do not use
the Nailer while tired, after having consumed
drugs or alcohol, or while under the in uence of
medication.
A moment of inattention while operating the Nailer
increases the risk of injury to persons.
(2) Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep hair, clothing,
and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the
risk of injury to persons as a result of being caught in
moving parts.
(3) Avoid unintentional starting. Be sure the switch
is o before connecting to the air supply. Do
not carry the Nailer with your nger on the switch or
connect the Nailer to the air supply with the switch on.
(4)
– Disconnect the Nailer from
the air source before making adjustments, doing
Nailer maintenance, clearing jams, touching
the Push Lever, attaching or removing the nose
cap, when not in use, leaving work area, leaving
the Nailer outside of the operator's supervision
or control, loading, or unloading the Nailer,
handing it to another person, elevating, lowering
or otherwise moving the Nailer to a new location.
Never attempt to clear a jam or repair the Nailer
unless you have disconnected air hose from the
Nailer and removed all remaining fasteners from the
Nailer. The Nailer should never be left unattended
since people who are not familiar with the Nailer
might handle it and injure the themselves.
Such precautionary measures reduce the risk of
injury to persons.
(5) Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the Nailer in unexpected
situations.
(6) Use safety equipment. A dust mask, non-skid
safety shoes and a hard hat must be used for the
applicable conditions.
(7)
– Risk of hearing loss. Wear
hearing protection.
Hearing protection shall have a Noise Reduction
Rating (NRR) determined in accordance with US
Environmental Protection Agency rules that is
appropriate for noise exposure.
(8) Always wear head protection.
Always wear head protection to protect your
head from ying objects.
(9) Do not attach the hose or Nailer to your body.
Attach the hose to the structure to reduce the risk of
loss of balance if the hose shifts.
(10)
– Drive Nails into proper work
surface only. Do not drive nail into other nails. This
is able to cause the fastener to be de ected and hit
someone, or cause the Nailer to react and result in a
risk of injury to persons.
3. Nailer use and care
(1) Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against the body is
unstable and is able to lead to loss of control.
(2) Do not force the Nailer. Use the correct Nailer for
the application. The correct Nailer will do the job
better and safer at the rate for which the Nailer is
designed.
(3) Do not use the Nailer if the switch does not
turn the Nailer on or o . Any Nailer that cannot be
controlled with the switch is dangerous and must be
repaired.
Never use Nailer which is defective or operating
abnormally. If the Nailer appears to be operating
unusually, making strange noises, or otherwise
appears defective, stop using it immediately and
arrange for repairs by a Hitachi authorized service
center.
6
English
(4) Disconnect the Nailer from the air source before
making any adjustments, changing accessories,
or storing the Nailer. Such preventive safety
measures reduce the risk of starting the Nailer
unintentionally.
(5) Store the Nailer when it is idle out of reach of
children and other untrained persons. A Nailer is
dangerous in the hands of untrained users.
(6) Maintain the Nailer with care. Keep the
Nailer Clean and lubricated for better and safer
performance.
(7) Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may a ect the Nailer's operation.
If damaged, have the Nailer serviced before using.
Because of high air pressure in the Nailer, cracks in
the surface are dangerous. To avoid this, do not drop
the Nailer or strike the Nailer against hard surfaces;
and do not scratch or engrave signs on the Nailer.
Many accidents are caused by poorly maintained
Nailers. There is a risk of bursting if the Nailer is
damaged.
(8) Do not use the Nailer that is not in proper
working order. Tags and physical segregation
shall be used for control.
(9) Use only accessories that are identi ed by
Hitachi for the speci c Nailer. Use of an accessory
not intended for use with the speci c Nailer ,
increases the risk of injury to persons.
(10) Use only those fasteners listed in the
Accessories section of this manual. Fasteners not
identi ed for use with this Nailer by Hitachi are able to
result in a risk of injury to persons or Nailer damage
when used in this Nailer.
4. Service
(1) Tool service must be performed only by quali ed
repair personnel.
(2) When servicing a Nailer, use only identical
replacement parts. Use only authorized parts.
(3) Use only the lubricants supplied with the Nailer
or speci ed by Hitachi.
5. Air source
(1) Never connect to an air source that is capable
of exceeding 200 psi (13.7 bar 14 kgf/cm
2
) if a
regulator fails.
Over pressurizing the Nailer is able to result in
bursting, abnormal operation, breakage of the Nailer
or serious injury to persons.
DO NOT EXCEED 120 psi (8.3 bar 8.5 kgf/cm
2
).
Use only clean, dry, regulated compressed air at the
rated pressure or within the rated pressure range as
marked on the Nailer.
Always verify prior to using the Nailer that the air
source has been adjusted to the rated air pressure or
within the rated air-pressure range.
(2) Never use reactive gases such as oxygen,
carbon dioxide, combustible gases or any
bottled gas as an air source for the Nailer. Such
gases are capable of explosion and serious injury to
persons.
6. Others
(1) Before starting work, check the nailing operation
switching device.
This Hitachi nailer includes a nailing operation
switching device.
Before starting work, check the setting of the
operation switching device.
If the switching device is not set properly, the Nailer
will not operate correctly.
(2) Always select the switching device that is
appropriate to the application and the training of
the operator.
(3) Be careful of double fire and being hit by the
Nailer due to spring back (“recoil”). After driving
a nail, the Nailer may recoil causing it to move away
from the work surface.
To reduce risk of injury always manage recoil by:
1) always maintaining control of the Nailer.
2) allowing recoil to move the Nailer away from work
surface.
SAFETY — Continued
WARNING
7
English
3) not resisting recoil such that the Nailer will be
forced back into the work surface. InCONTACT
ACTUATION MECHANISM”, if push lever is
allowed to re-contact work surface before the
trigger is released, an unintended discharge of a
nail will occur. In order to avoid this undesirable
double re,
Intermittent operation (Trigger re)
1
Set the switching device to SINGLE
SEQUENTIAL ACTUATION MECHANISM.
2
Pull the trigger rapidly and rmly.
Continuous operation (Push lever re)
1
Set the switching device to CONTACT
ACTUATION MECHANISM.
2
Do not press the Nailer against the wood with
excessive force.
3
Separate the Nailer from the wood as it recoils
after nailing.
4) keeping face and body parts away from the Nailer.
(4) Never Use NON relieving coupler on Nailer. If a
non relieving coupler is used on the Nailer, the Nailer
can remain charged with air after disconnecting
and thus will be able to drive a fastener even after
disconnecting. The Nailer and air hose must have a
hose coupling such that all pressure is removed from
the Nailer when the coupling joint is disconnected.
(5) Check Push Lever before use. Make sure the
Push Lever operates properly, and is not inoperable,
disconnected, or altered. (The Push Lever may be
called “Safety.) Never use the Nailer unless the Push
Lever is operating properly, otherwise the Nailer
could drive a fastener unexpectedly. Do not tamper
with or remove the Push Lever, or otherwise cause
the Push Lever to become inoperable.
(6) Keep all screws and covers tightly in place. Keep
all screws and covers tightly mounted.
Check their condition periodically. Never use the
Nailer if parts are missing or damaged.
(7) Do not load fasteners with Trigger or Push Lever
depressed. When loading fasteners into the Nailer
or when connecting the air hose,
1) do not depress the Trigger;
2) do not depress the Push Lever; and
3) keep the Nailer pointed downward.
SAFETY — Continued
WARNING
(8) Keep hands and body away from ring head
during use. Never place your hands or feet closer
than 8 inches (200 mm) from the ring head. A
serious injury can result if the fasteners are de ected
by the workpiece, or are driven away from the point of
entry.
(9) When working close to an edge of a workpiece
or at steep angles, or driving fasteners into
thin workpiece use care to minimize chipping,
splitting or splintering, or free ight, ricochet or
piercing of fasteners, which may cause injury.
(10) Never drive fasteners from both sides of a wall
at the same time. The fasteners can be driven into
and through the wall and hit a person on the opposite
side.
(11) Use extra caution when driving the Nailer into
existing walls or other blind areas to prevent
contact with hidden objects or persons on other
side (eg., wires, pipes).
(12) Check for live wires. Avoid the risk of severe
electrical shock by checking for live electrical wires
that may be hidden by walls, oors or ceilings. Turn
o the breaker switch to ensure there are no live
wires.
(13) Do not lift, pull or lower the Nailer by the hose.
(14) Do not disconnect air hose from Nailer with
nger on Trigger. The Nailer can re when re-
connected to An air supply.
(15) Handle Nailer correctly. Operate the Nailer
according to this Manual. Never allow the Nailer to
be operated by children, individuals unfamiliar with its
operation or unauthorized personnel.
(16) Never use Nailer for applications other than
those speci ed in this manual.
(17) Never modify or alter a Nailer. Doing so may cause
it to malfunction and personal injuries may result.
(18) Be careful of the following when using blow
nozzle.
1) Do not touch the trigger.
2) Do not point the air outlet at a person.
3) Do not touch the push lever or set it to pushed up
status.
Flying nails can cause severe injury.
8
English
RESPONSIBILITIES OF EMPLOYER, TOOL OWNER AND TOOL OPERATOR
1. Ensure that this MANUAL is available to operators
and personnel performing maintenance.
2. Select an appropriate switching device considering
the applications for which the Nailer is used.
3. Train the operator in the safe use of the Nailer as
described in this MANUAL.
4. Ensure that only persons who have read and
understand this MANUAL operate the Nailer.
5. Ensure that Nailers are used only when operators and
others in work area are wearing EYE PROTECTION,
and other appropriate personal protective equipment
such as HEAD, HEARING, FOOT PROTECTION.
6. Enforce the use of EYE PROTECTION by operators
and others in work area.
7. Ensure that Nailers are kept in safe working order as
described in this MANUAL.
8. Maintain Nailers properly.
9. Ensure that only quali ed personnel shall repair
Nailers.
10. Ensure that Nailers that require repair are removed
from service and that tags and physical segregation
are used as a means of control.
SAVE THIS MANUAL AND
KEEP IT AVAILABLE FOR OTHERS!
SAFETY — Continued
9
English
OPERATION
NOTE: The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations in this Manual may show details or attachments that di er from those on your own Nailer.
NAME OF PARTS
Enlarged view of the valve part
Trigger
Switching device
Nailing operation Switching device
Switching
device
Switching
device
SINGLE SEQUENTIAL ACTUATION
MECHANISM
(Switching device: upward position)
CONTACT ACTUATION
MECHANISM
(Switching device: downward
position)
Adjuster
Outlet (Firing head)
Push lever
Exhaut cover
Air outlet of blow
nozzle
Piston o-ring
Driver blade
Lock lever
Guide plate (A)
Piston
Nose cap
Nail rail
Trigger
Valve part
Blow nozzle knob
Air plug
Magazine
Nail feeder
Body
Top cover
Ribbon spring
Magazine
cover
Exhaut vent
10
English
SPECIFICATIONS
Operating pressure 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm
2
)
Dimensions
Length × Height × Width
11-5/8" × 11-7/32" × 2-51/64"
(295 mm × 285 mm × 71 mm)
Weight 3.7 lbs. (1.7 kg)
Nail capacity 100 Nails (2 Strips)
Air consumption
.042 ft
3
/cycle at 100 psi
(1.20 ltr/cycle at 6.9 bar)
(1.20 ltr/cycle at 7 kgf/cm
2
)
NAIL SELECTION
WARNING
Be sure to use only the genuine HITACHI nails for the NT65M2 (S). The use of any other nails can result in
tool malfunction and/or nail breakdown, leading to serious injuries.
Only nails shown in the Table below can be driven with this Nailer.
Dimensions of nails
16 Gauge nish nails
Min. Max.
.110" (2.8mm)
1" (25mm)
.050" (1.3mm)
.065"
(1.65mm)
.054"
(1.4mm)
2-1/2" (65mm)
11
English
ACCESSORIES
WARNING
Accessories other than those shown below
can lead to malfunction and resulting
injuries.
STANDARD ACCESSORIES
2
1
3
1
Safety glasses 1
2
Nose cap (mounted on tool) 1
3
Case 1
OPTIONAL ACCESSORIES ... sold separately
Single sequential actuation mechanism kit (Code No.
887916)
Pneumatic Tool Lubricant
1 oz. (30 cc) oil feeder (Code No.877153)
4 oz. (120 cc) oil feeder (Code No.874042)
1 quart (1 ltr) can (Code No.876212)
NOTE: Accessories are subject to change without any
obligation on the part of HITACHI.
APPLICATIONS
Nailing as nishing process for areas around the
doors, windows as well as edgings.
Securing the bottom of drawers. Making various
cases and cabinets.
BEFORE OPERATION
Read section titled “SAFETY” (pages 4 – 8).
Make sure of the followings before operation.
WORKING ENVIRONMENT
WARNING
No ammable gas, liquid or other ammable
objects at worksite.
Clear the area of children or unauthorized
personnel.
AIR SUPPLY
DANGER
NEVER use reactive gases
or other bottled gases.
Explosion may occur.
WARNING
Never connect Nailer to pressure which
potentially exceeds 200 psi (13.7 bar
14 kgf/cm
2
) if a regulator fails.
Never use non relieving coupler on Nailer.
1. Power source
Use only clean, dry, regulated compressed air as a
power source for this Nailer.
Air compressors used to supply compressed air to
this Nailer must comply with the requirements of
the latest version of ANSI Standard B 19.3 “Safety
Standard For Compressors For Process Industries.”
Moisture or oil in the air compressor may accelerate
wear and corrosion in the Nailer.
Drain daily.
2. Filter-Regulator-Lubricator
Use a regulator with a pressure range of 0 – 120 psi
(0 – 8.3 bar 0 – 8.5 kgf/cm
2
).
Filter-regulator-lubricator units supply an optimum
condition for the Nailer and extend the Nailer life.
These units should always be used.
Filter ............ The lter removes moisture and dirt
mixed in compressed air.
Drain daily unless tted with an
automatic drain.
Keep the lter clean by regular
maintenance.
Regulator ..... The regulator controls the operating
pressure for safe operation of the Nailer.
Inspect the regulator before operation to
be sure it operates properly.
Lubricator .... The lubricator supplies an oil mist to the
Nailer.
Inspect the lubricator before operation
to be sure the supply of lubricant is
adequate.
Use Hitachi pneumatic tool lubricant.
12
English
Nailer side
Filter
Lubricator
Compressor side
Regulator
3. Air hose
Compressed air supply hoses shall have a minimum
working pressure rating equal to or greater than the
pressure from the power source if a regulator fails,
or 150 psi (10.4 bar 10.6 kgf/cm
2
), whichever is
greater.
4. Air consumption
Using the Air consumption table and the Air
compressor size formula, nd a correct compressor
size.
Air consumption table
Operating pressure
psi
(bar)
(kgf/cm
2
)
80
(5.5)
(5.6)
90
(6.2)
(6.3)
100
(6.9)
(7)
Air consumption
ft
3
/cycle
(Itr/cycle)
.034
(.95)
.038
(1.08)
.042
(1.20)
Air compressor size formula
Amount of air required
= number of Nailers
× average nails driven each minute per Nailer
× air consumption at given air pressure
× safety factor (always 1.2)
Example: 3 Nailers operating at 100 psi driving 30
nails per minute
Amount of air required
= 3 × 30 × .042 (1.20) × 1.2
= 4.5 CFM (ft
3
/min) (95 ltr/min)
After making the calculations as shown above, you
should nd a compressor providing 4.5 CFM of air
that is required.
LUBRICATION
It is important that the Nailer be properly lubricated.
Without proper lubrication, the Nailer will not work
properly and parts will wear prematurely.
Use Hitachi pneumatic tool lubricant.
Do not use detergent oil or additives. These lubricants
will harm the O-rings and other rubber parts. This will
cause the Nailer to malfunction.
Filter-regulator-lubricator units should always be
used.
Keep the lubricator lled with Hitachi pneumatic tool
lubricant.
If a lubricator is not available, supply 5 – 10 drops of
Hitachi pneumatic tool lubricant into the air plug on
the Nailer twice a day.
COLD WEATHER CARE
Do not store the Nailer in a cold weather environment.
Keep the Nailer in a warm area until beginning the
work.
If the Nailer is already cold, bring it in a warm area
and allow the Nailer to warm up before use.
1
Reduce the air pressure to 64 psi (4.4 bar
4.5 kgf/cm
2
).
2
Remove all nails from the Nailer.
3
Connect the air hose and free-fi re (blank-fi re) the
Nailer.
The lowered air pressure will be enough to free-
re the Nailer.
Slow speed operation tends to warm up the
moving part.
CAUTION
Do not free- re the Nailer at high pressure.
TESTING THE NAILER
DANGER
Operators and others in work
area MUST wear safety
glasses with side shields
which conforms to ANSI
Z87.1 speci cations.
Ordinary eyeglasses do not
provide adequate protection.
WARNING
Never use Nailer unless push lever is
operating properly.
Before actually beginning the nailing work, test the Nailer
by using the check list below. Conduct the tests in the
following order.
If abnormal operation occurs, stop using the Nailer and
contact a Hitachi authorized service center immediately.
(1) DISCONNECT AIR HOSE FROM NAILER.
REMOVE ALL NAILS FROM NAILER.
ALL SCREWS MUST BE TIGHTENED.
If any screws are loose, tighten them.
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English
THE PUSH LEVER AND TRIGGER MUST MOVE
SMOOTHLY.
Do not connect
air hose
Trigger
Push lever
(2) Adjust the air pressure to 70 psi (4.9 bar 5 kgf/cm
2
).
Connect the air hose.
Do not load any nails in the Nailer.
Set the switching device to the upward position
(SINGLE SEQUENTIAL ACTUATION MECHANISM).
(Set the switching device to the upward position
completely as shown in the diagram. Otherwise, it will
not operate properly.)
Upward position
Switching Device
THE NAILER MUST NOT LEAK AIR.
(3) Remove the nger from the trigger and press the
push lever against the wood.
THE NAILER MUST NOT OPERATE.
Depress push
lever
Do not pull trigger
(4) Separate the push lever from the wood.
Next, point the nailer downward, pull the trigger and
then wait in that position for 5 seconds or longer.
THE NAILER MUST NOT OPERATE.
Pull trigger
(5)
1
Without touching the trigger, depress the push
lever against the workpiece.
Pull the trigger.
THE NAILER MUST OPERATE.
2
Remove the nger from the trigger.
Nailer operation will end (the driver blade will
return to the top).
(6) Set the switching device to the downward position
(CONTACT ACTUATION MECHANISM).
(Set the switching device to the downward position
completely as shown in the diagram. Otherwise, it will
not operate properly.)
Switching Device
Downward position
With the Nailer o the workpiece, pull the trigger.
Depress the push lever against the workpiece.
THE NAILER MUST OPERATE.
(7) If no abnormal operation is observed, you may load
nails in the Nailer.
Drive nails into the workpiece that is the same type to
be used in the actual application.
THE NAILER MUST OPERATE PROPERLY.
ADJUSTING AIR PRESSURE
WARNING
Do not exceed
120 psi (8.3 bar
8.5 kgf/cm
2
).
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English
Nail feeder
Magazine cover
2
1
NOTE
Use nails at least 5 nails remaining.
Slide the nail feeder SLOWLY forward.
If the nail feeder is released roughly, it may be stuck
between the magazine and nails, which makes mis-
feeding trouble.
NAILER OPERATION
Read section titled “SAFETY”(pages 4 – 8).
DANGER
Operators and others in work
area MUST wear safety
glasses with side shields
which conforms to ANSI
Z87.1 speci cations.
Ordinary eyeglasses do not
provide adequate protection.
WARNING
Only person who have read
and understand this
MANUAL should operate the
Nailer.
NEVER point tool at yourself
or others in work area.
Keep ngers AWAY from trigger when not
driving nails to avoid accidental discharge.
Know and understand what trigger system
you are using.
Please read and understandMETHODS OF
OPERATION” found below.
Inspect the Nailer before operating to
determine actuation system.
Adjust the air pressure at recommended operating
pressure 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm
2
)
according to the length of nails and the hardness of
workpiece.
The correct air pressure is the lowest pressure which will
do the job. Using the Nailer at a higher than required air
pressure unnecessarily over stresses the Nailer.
LOADING NAILS
WARNING
When loading nails into Nailer,
1) do not pull trigger;
2) do not depress push lever; and
3) keep Nailer pointed downward.
(1) Pull the nail feeder back.
Nail feeder
(2) Pull the nail feeder until the concave portion of the
magazine cover clicks.
Concave portion
Nail feeder
Magazine cover
(3)
1
Insert nail strips one by one from above the
magazine.
2
Slide nails forward in the magazine.
Nail strips
Magazine
2
1
(4)
1
While holding the nail feeder adjust the magazine
cover in place.
2
Slide the nail feeder slowly forward until it
contacts nails.
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English
Before starting work, check the nailing
operation switching device.
This Hitachi nailer includes a nailing
operation switching device.
Before starting work, make sure that the
switching device is properly set.
If the switching device is not set properly, the
nailer will not operate correctly.
Never place your hands or body closer than 8
inches (200 mm) from ring head when using
Do not drive nails into other nails; nails can
ricochet and hurt someone.
Do not actuate Nailer unless Nailer is placed
rmly against the workpiece.
When working close to an edge of a
workpiece or at steep angles, or driving
fasteners into thin workpiece use care to
minimize chipping, splitting or splintering, or
free ight, ricochet or piercing of fasteners,
which may cause injury.
Never drive nails from both sides of a wall
at the same time. Nails can be driven into
and through the wall and hit a person on the
opposite side.
Never use Nailer which is defective or
operating abnormally.
Do not use Nailer as hammer.
Disconnect air hose from Nailer when:
1) it is not in use;
2) leaving work area;
3) elevating, lowering or otherwise moving it
to another location;
4) handing it to another person;
5) changing switching device;
6) performing any maintenance or repairs;
7) clearing a jam;
8) Nailer is outside of the operator's
supervision or control;
9) removing nails from the magazine;
10) adjusting nailing depth;
11) attaching or removing the nose cap; and
12) turning the top cover.
This Hitachi nailer is equipped with a nailer operation
switching device.
Use SINGLE SEQUENTIAL ACTUATION MECHANISM or
CONTACT ACTUATION MECHANISM in accordance with
the work to be performed.
Explanation of the various nailing operations
SINGLE SEQUENTIAL ACTUATION MECHANISM:
First, press the push lever against the wood; next,
pull the trigger to drive the nail.
After nailing once, nailing will not be possible again
until the trigger is released and pressed again.
CONTACT ACTUATION MECHANISM: First, press
the push lever against the workpiece; next, pull the
trigger to drive the nail. Or,
pull the trigger; next, press the push lever against the
workpiece to drive the nail.
If the trigger is held back, a nail will be driven each
time the push lever is pressed against the wood.
NOTE: If you wish to x the setting to the SINGLE
SEQUENTIAL ACTUATION MECHANISM,
the SINGLE SEQUENTIAL ACTUATION
MECHANISM KIT is also available as order part
number 887916.
METHODS OF OPERATION
This Nailer is equipped with the push lever and does
not operate unless the push lever is depressed (upward
position).
There are two methods of operation to drive nails with this
Nailer.
They are:
1. Intermittent operation (Trigger re):
2. Continuous operation (Push lever re):
(1) Intermittent operation (Trigger re)
Use the SINGLE SEQUENTIAL ACTUATION
MECHANISM setting.
WARNING
For intermittent operation, set the switching
device to the upward position completely.
(i.e. Set to SINGLE SEQUENTIAL ACTUATION
MECHANISM.)
To avoid double ring or accidental ring due
to recoil.
1) Set the switching device to SINGLE
SEQUENTIAL ACTUATION MECHANISM.
2) Pull the trigger rapidly and rmly.
1
Set the switching device to the upward position
(to set to SINGLE SEQUENTIAL ACTUATION
MECHANISM).
(Set the switching device to the upward position
completely as shown in the diagram. Otherwise,
it will be set to CONTACT ACTUATION
MECHANISM.)
2
Position the nail outlet on the workpiece with
nger o the trigger.
3
Depress the push lever rmly until it is completely
depressed.
4
Pull the trigger to drive a nail.
5
Remove nger from the trigger.
16
English
To continue nailing in a separate location, move the
nailer along the wood, repeating steps
2
-
5
as
required.
Switching Device
1
Upward position
Push lever
Trigger
3
4
WARNING
A nail will re each time the trigger is
depressed as long as the push lever remains
depressed.
(2) Continuous operation (Push lever re)
Using CONTACT ACTUATION MECHANISM
WARNING
To avoid double ring or accidental ring due
to recoil.
1) Do not press the nailer against the wood
with excessive force.
2) Separate the nailer from the wood as it
recoils after nailing.
1
Set the switching device to the downward position
(to set to CONTACT ACTUATION MECHANISM).
(Set the switching device to the downward
position completely as shown in the diagram.
Otherwise, it will not operate properly.)
2
Pull the trigger with the Nailer o the workpiece.
3
Depress the push lever against the workpiece to
drive a nail.
4
Move the Nailer along the workpiece with a
bouncing motion.
Each depression of the push lever will drive a nail.
As soon as the desired number of nails have been
driven, remove nger from the trigger.
Switching Device
1
Downward position
Previously pull the trigger
2
4
Push lever
WARNING
Keep your nger o the trigger except during
nailing operation, beacuse serious injury
could result if the push lever accidentally
contacts you or others in work area.
Keep hands and body away from the
discharge area. This Hitachi nailer may
bounce from the recoil of driving a nail and
unwanted subsequent nail may be driven,
possibly causing injury.
The SINGLE SEQUENTIAL ACTUATION MECHANISM
is for use where precision fastener placement is desired.
The SINGLE SEQUENTIAL ACTUATION MECHANISM
may reduce the possibility of bodily injury to you or others
in the work area compared to the CONTACT ACTUATION
MECHANISM. This is because it is less likely to drive
an unwanted nail if you keep the trigger pulled and
accidentally bump the push lever against yourself or
others.
The SINGLE SEQUENTIAL ACTUATION MECHANISM
may also reduce the speed of operation compared
to the CONTACT ACTUATION MECHANISM. The
SINGLE SEQUENTIAL ACTUATION MECHANISM is
recommended to inexperienced users.
NOTE
If all warnings and instructions are followed, safe
operation is possible with two systems: SINGLE
SEQUENTIAL ACTUATION MECHANISM, and
CONTACT ACTUATION MECHANISM.
Always handle nails and package carefully. If nails
are dropped, collating bond may be broken, which
will cause mis-feeding and jamming.
17
English
After nailing:
1) disconnect air hose from the Nailer;
2) remove all nails from the Nailer;
3) supply 5 – 10 drops of Hitachi pneumatic tool
lubricant into the air plug on the Nailer; and
4) open the petcock on the air compressor tank to
drain any moisture.
ADJUSTING THE NAILING DEPTH
WARNING
When adjusting the Adjuster, be sure to
remove your nger from the trigger and
disconnect the air hose from the nailer.
To assure that each nail penetrates to the same depth, be
sure that:
1) the air pressure to the Nailer remains constant
(regulator is installed and working properly), and
2) the Nailer is always held rmly against the workpiece.
If nails are driven too deep or shallow into the workpiece,
adjust the nailing in the following order.
1
DISCONNECT AIR HOSE FROM NAILER.
Adjuster
15
Disconnect
air hose
2
If nails are driven too deep, turn the adjuster to the
shallow side.
Adjustments are in half-turn increments.
Too deep
Turn adjuster
Flush
2
If nails are driven too shallow, turn the adjuster to the
deep side.
Too shallow
Turn adjuster
Flush
2
3
Stop turning the adjuster when a suitable position is
reached for a nailing test.
4
Connect the air hose.
ALWAYS WEAR SAFETY GLASSES.
Perform a nailing test.
5
DISCONNECT AIR HOSE FROM NAILER.
6
Choose a suitable position for the adjuster.
USING THE BLOW NOZZLE
WARNING
Be sure to release your nger from the trigger
before using the blow nozzle.
Do not point the air outlet of blow nozzle at a
person.
Do not use the blow nozzle with the push
lever left t.
This Nailer has a blow nozzle that blows out wood
shavings which occur during work.
Press the knob with your thumb to use the blow nozzle, as
shown in the gure.
Blow nozzle knob
air outlet of
blow nozzle
NOTE
When the blow nozzle is used for a long time, the
nailing force may degrade temporarily. In this case,
allows the air supply pressure to stabilize before
starting work.
Oil in the body or drained water from the compressor
can sometimes spout out of the air outlet of blow
nozzle. It is recommended that you once conduct a
test before use and see if such phenomenon happens
at an environment where spouted oil will cause any
inconvenience.
CHANGING THE EXHAUST DIRECTION
WARNING
When changing the exhaust direction, be
sure to remove your nger from the trigger
and disconnect the air hose from the nailer.
18
English
The direction of the exhaust vent can be changed by
turning the top cover.
Exhaust vent
Top cover
USING THE NOSE CAP
WARNING
When attaching or detaching the nose cap,
be sure to remove your nger from the trigger
and disconnect the air hose from the nailer.
If you like to protect the surface of workpiece against
scratches or markings made by the push lever, attach the
accessory nose cap to the push lever.
1
DISCONNECT AIR HOSE FROM NAILER.
2
Put the nose cap to the toe of the push lever.
Disconnect
air hose
Nose cap
Push lever
2
1
NOTE
The nose cap may reduce nailing depth due to its
thickness. Re-adjustment of nailing depth is required.
19
English
MAINTENANCE
NOTE: The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.
Some illustrations in this Manual may show details or attachments that di er from those on your own Nailer.
MAINTENANCE AND INSPECTION
Read section titled “SAFETY” (pages 4 – 8).
WARNING
Disconnect air hose and remove all nails
from Nailer when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Clearing a jam
Remove a jammed nail in the following order:
1
DISCONNECT AIR HOSE.
2
Remove all nails.
3
Release the lock lever and open guide plate (A).
4
Remove the jammed nail with a slotted-head
screwdriver.
5
Close guide plate (A) and latch.
6
In case of frequent jam, contact a Hitachi
authorized service center.
Guide plate
Lock lever
3
3
1
Disconnect
air hose
4
2. Inspecting the magazine.
1
DISCONNECT AIR HOSE.
2
Clean the magazine. Remove dust which may
have accumulated in the magazine.
3
Lubricate the nail rail with Hitachi pneumatic tool
lubricant.
Nail rail
3
1
Disconnect
air hose
3. Storing
When not in use for an extended period, apply a thin
coat of the lubricant to the steel parts to avoid rust.
Do not store the Nailer in a cold weather environment.
Keep the Nailer in a warm area.
When not in use, the Nailer should be stored in a
warm and dry place.
Keep out of reach of children.
4. WARNING LABEL
Do not use the Nailer with missing or damaged
WARNING LABEL.
A new WARNING LABEL is available from a Hitachi
authorized service center.
Warning
label
Warning
label
5. Maintenance chart (See page 20)
6. Operator troubleshooting (See page 21)
7. Service parts list
A: Item No.
B: Code No.
C: No. Used
D: Remarks
CAUTION
Repair, modi cation and inspection of Hitachi Power
Tools must be carried out by a Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
20
English
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modi ed to incorporate the latest technological
advancements.
Accordingly, some parts (i.e. code numbers and/or
design) may be changed without prior notice.
SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi,
distributor or employer shall repair the Nailer.
Use only parts supplied or recommended by
Hitachi for repair.
All quality Nailers will eventually require servicing or
replacement of parts because of wear from normal use.
NOTE
Speci cations are subject to change without any
obligation on the part of HITACHI.
Maintenance chart
ACTION WHY HOW
Drain air line lter daily. Prevent accumulation of moisture
and dirt.
Open manual petcock.
Keep lubricator lled. Keep the Nailer lubricated. Fill with Hitachi pneumatic tool
lubricant.
Clean lter element and blow air
through lter in direction opposite to
normal ow daily.
Prevent clogging of lter with dirt. Follow manufacturer’s instructions.
Clean magazine and feeder
mechanism.
Prevent a jam. Blow clean daily.
Keep push lever working properly. Promote operator safety and e cient
Nailer operation.
Blow clean daily.
Lubricate the Nailer after nailing. Extend the Nailer life. Supply 5 – 10 drops of lubricant into
the Nailer.
Drain air compressor daily. Keep the Nailer operated properly. Open petcock on air compressor
tank.
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Hitachi NT 65M2 (S) Instruction And Safety Manual

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Instruction And Safety Manual

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