Mopar 82212124AC Guide d'installation

Mopar
Marque
Mopar
Modèle
82212124AC
Taper
Guide d'installation
1
FRONT1/2DOORKIT
JEEPWRANGLER
Mar31,2009K6860781Rev.1
2
CALLOUTDESCRIPTIONQUANTITY
1Door,FrontHalf,LeftDoor,RightDoor(NotShown)2
2Hinge,Door,LeftDoor,RightDoor(NotShown)4
3Link,DoorLockCylindertoLatch,LeftDoor,RightDoor(Not
Shown)
2
4Handle,ExteriorDoor,LeftDoor,RightDoor(NotShown)2
5Link,DoorInsideLocktoLatch,LeftDoor,RightDoor(Not
Shown)
2
6Weatherseal,DoortoBody,FrontHalfDoor,Left,Right(Not
Shown)
2
7DoorLockCylinder,LeftDoor,RightDoor(NotShown)2
7Gasket,DoorLockCylinder,Black2
8Nut,Hex(ExteriorDoorHandle)4
9Nut,PlasticSnapin4
10Retainer,DoorCylinder2
11Screw(Hinge,Door)8
1210WayConnector2
13DoorHarness2
14Bracket,Bellcrank,LeftDoor,RightDoor(NotShown)2
15FootmanLoop,DoorCheckStrapHalfDoor2
16Screw,PanHead,M6x1x20(FootmanLoop)(InsideHandle)8
17Handle,InsideRelease,LeftDoor,RightDoor(NotShown)2
18Presenter,Latch,FrontDoor,LeftDoor,RightDoor(Not
Shown)
2
19Screw(Latch)6
20Link,DoorInsideReleasetoLatch,LeftDoor,RightDoor
(NotShown)
2
21Link,DoorOutsideHandletoLatch,LeftDoor,RightDoor
(NotShown)
2
22Latch,FrontDoor,LeftDoor,RightDoor(NotShown)2
PROCEDURESTEPS:
DOORSUBASSEMBLY
NOTE:Foreaseininstallation,itisrecommendedthatthelatchcomponents,wiringharnessandinteriorhandle
areassembledasanassemblypriortoinstallation.
NOTE:Thelinks(rods)mustbeinstalledwiththecoloredstripe(locatedontherod)towardsthelatchassembly.
Installthelinkstothelatch'scolorcoordinatedretainerunlessotherwisenoted.
Mar31,2009K6860781Rev.1
3
1.Paintthedooranddoorhingestomatchbodycolor.
2.Assemblegasket(1)ontolockcylinder(2)untilfully
seated.
3.Installlockcylinder(2)intoholeinouterdoorpanel.
NOTE:Cylinderpostmustpointforward.
NOTE:Cylinderdrainholemustpointdown.
4.Whileholdinglockcylinder(2)inplaceslideretainer
clip(3)ontolockcylinder.
5.Installthepresenter(2)ontothetopofthelatchas
sembly(1).
Ensurethatthepresenter(2)locksintoplace.
Mar31,2009K6860781Rev.1
4
6.Installbellcrank(1)ontothepresenter(2).
7.Installthedoorlockcylinder(bellcrank)tolatchlink
(rodwithorangestripe).Inserttheendofthelink(rod)
(2)intothebellcrank(1)andtheninserttheotherend
intotheorangeclip(3).
Mar31,2009K6860781Rev.1
5
8.Installthedooroutsidehandletolatchlink(rodwith
redstripe).Insertlink(rod)(2)intotheredcliponthe
presenter(1)andthenontheredcliponthelatchas
sembly(3).
9.Installthedoorinsidelocktolatch(2)anddoorinside
releasetolatch(1)links(rods).
Mar31,2009K6860781Rev.1
6
10.Installtheinsidehandletolatchlink(rodwithgreen
stripe)totheinsidereleasehandleassembly.Thelink
(1)willattachtotheblueretainer.
11.Installtheinsidelocktolatchlink(rodwithwhitestripe)
totheinsidereleasehandleassembly.Thelink(2)will
attachtotheblackretainer.
12.Connectthewiringharness(1)tothelatchassembly
(2).
Mar31,2009K6860781Rev.1
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13.Installthetwoplasticsnapinnuts(1)tothedoor.
NOTE:Visuallyverifythatthepinonthelockcylinder
isengagedwiththebellcrank.
14.Positionthelatchassembly(1)(latch,presenter,links,
harnessandinsidehandle)tothedoor.
Mar31,2009K6860781Rev.1
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15.Positionandinstallthelatchscrews(1)tothedoor.
Tightenthescrewsto8N∙m(71in.lbs.).
16.Installtheexteriordoorhandletothedoor.Installthe
hexnuts(2).
Tightento5N∙m(44in.lbs.).
Mar31,2009K6860781Rev.1
9
17.Attachthefootmanloop(2)tothewiringharness(1)
checkstrap.
18.Routethewiringharness(2)alongthecenterportion
ofthedooranddowntheside.Installthewiringhar
nesspushpinretainers(1)intothedoorassembly.
Mar31,2009K6860781Rev.1
10
19.Usingtwoscrews,installthefootmanlooptothedoor.
Tightenthescrewsto5N.m(44in.lbs.).
20.Installthehingestotheexteriorsideofthedoor.
21.Installtheweatherstrip(1)tothedoor,attachaweath
erstripretainer(2)totheholelocatedonthetoppor
tionofthedoorandworktowardstheoppositeside
byinsertingtheweatherstrip(1)intothedoorchan
nel.Wheninstalled,installthesecondweatherstrip
retainerintotheholelocatedonthetopportionofthe
door.
22.Repeatstepsfortheoppositesidedoor.
CONNECTOR
NOTE:Ifequippedwithpowerwindowsand/orlocksyoumustreplacethe2wayconnectorwiththesupplied
10wayconnector.
Mar31,2009K6860781Rev.1
11
1.Removetheterminallock(blue)(1)fromtheconnec
tor(2).
2.Lifttheterminallockwiththeappropriatedepinning
toolandremovethewires.
Mar31,2009K6860781Rev.1
12
3.InsertPin1from2wayconnectorintoPin7ofthe
10wayconnector.
4.InsertPin2from2wayconnectorintoPin8ofthe
10wayconnector.
HALFDOORINSTALLATION
1.Removethebolts(3)andseparatethemirror(2)from
thedoor(1).
Mar31,2009K6860781Rev.1
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2.Disconnecttheelectricalconnector(3)attheApillar
cowlareaandseparatethecheckstrap(2)fromthe
footman'sloop(1).
3.Removethehingenuts(1)andliftthedoor(2)straight
up,offthehingesandremovethedoor.
Mar31,2009K6860781Rev.1
14
4.Alignthepinsonthedoorhingestotheholesinthe
bodyhingesandpositionthehalfdoor(2)intoplace.
5.Installthehingenuts(1).
Tightento9N∙m(80in.lbs.).
6.Installtheharness(2)overthefootmanloop(1)and
connecttheelectricalconnector(3).
Mar31,2009K6860781Rev.1
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7.Installthemirrorstothefrontdoor.
Tightentheboltsto13N∙m(10ft.lbs.).
8.Repeatstepsforoppositeside.
DOORADJUSTMENT
NOTE:Dooradjustmentmeasurementsshouldbetakenfromstationaryorweldedbodypanelsliketheroof,
rockerorquarterpanels.
NOTE:Duringadjustmentprocedures,itisrecommendedthatallthehingefastenersbeloosenedexceptfor
theuppermostfasteners.Adjustmentscanbemadeusingtheupperboltstoholdthedoorwithfinaltorqueof
thefastenersoccurringaftercorrectdoorpositioningisachieved.
NOTE:Asuitablebodysealantshouldbeusedwhenremovingormovingthehinges.
FORE/AFT
NOTE:Fore/aft(lateral)dooradjustmentisdoneby
looseningthehingetothedoorfastenersonehinge
atatimeandmovingthedoortothecorrectposition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosentheupper(1)andlower(4)hingetodoorfas
teners.
3.Adjustthedoortothecorrectposition.
Tightenthehingetodoorboltsto26N∙m(19ft.lbs.).
Mar31,2009K6860781Rev.1
16
UP/DOWN
NOTE:Up/downdooradjustmentisdonebyloosen
inghingetothehingepillarfastenersorthehingeto
doorfastenersandmovingthedoortothecorrectpo
sition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
3.Ifnecessary,loosenthehingetohingepillarfasteners
(2)and(3).
4.Tightenthehingetobodyfastenersto28N∙m(21ft.
lbs.).
Mar31,2009K6860781Rev.1
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5.Ifnecessary,loosenthehingetodoorfasteners(1)
and(4).
6.Adjustthedoortothecorrectposition.
Tightenthedoortohingefastenersto26N∙m(19ft.
lbs.).
7.Tightenthelatchstrikerbolts(3)26N∙m(19ft.lbs.).
Mar31,2009K6860781Rev.1
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IN/OUT
NOTE:In/outdooradjustmentisdonebyloosening
thehingetobodyfastenersonehingeatatimeand
movingthedoortothecorrectposition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
3.Loosenthehingetobodyfasteners(2)and(3),
4.Adjustthedoortothecorrectposition.
5.Tightenthehingetobodyfastenersto28N∙m(21ft.
lbs.).
Mar31,2009K6860781Rev.1
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6.Tightenthelatchstrikerbolts(3)to26N∙m(19ft.lbs.).
BODYGAPSPECIFICATIONS
FRONTDOOR
DESCRIPTIONGAPFLUSH
FrontDoortoBodySide5.0mm+/1.5mm0.0mm+/1.5mm
FendertoDoor5.0mm+/1.5mm0.0mm+/1.5mm
Mar31,2009K6860781Rev.1
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JUEGODEPIEZASDELAMITADDELANTERADELA
PUERTA
JEEPWRANGLER
Mar31,2009K6860781Rev.1
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Mopar 82212124AC Guide d'installation

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Guide d'installation
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