2. Mopar
  3. 82212124AC

Mopar 82212124AC Guide d'installation

  • Bonjour ! J'ai examiné le document d'instructions pour le kit de demi-porte MOPAR Jeep Wrangler. Ce document fournit des instructions détaillées sur l'installation et le réglage des demi-portes, avec les étapes de montage du loquet, du faisceau électrique et de la poignée intérieure. Le document fournit également des informations sur l'ajustement de la porte et les spécifications d'écartement. Je suis prêt à répondre à vos questions !
  • Comment installer les tringles (tiges) ?
    Comment ajuster la porte vers l'avant ou l'arrière ?
    Quelles sont les spécifications d'écartement pour la porte avant ?
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FRONT1/2DOORKIT
JEEPWRANGLER
Mar31,2009K6860781Rev.1
2
CALLOUTDESCRIPTIONQUANTITY
1Door,FrontHalf,LeftDoor,RightDoor(NotShown)2
2Hinge,Door,LeftDoor,RightDoor(NotShown)4
3Link,DoorLockCylindertoLatch,LeftDoor,RightDoor(Not
Shown)
2
4Handle,ExteriorDoor,LeftDoor,RightDoor(NotShown)2
5Link,DoorInsideLocktoLatch,LeftDoor,RightDoor(Not
Shown)
2
6Weatherseal,DoortoBody,FrontHalfDoor,Left,Right(Not
Shown)
2
7DoorLockCylinder,LeftDoor,RightDoor(NotShown)2
7Gasket,DoorLockCylinder,Black2
8Nut,Hex(ExteriorDoorHandle)4
9Nut,PlasticSnapin4
10Retainer,DoorCylinder2
11Screw(Hinge,Door)8
1210WayConnector2
13DoorHarness2
14Bracket,Bellcrank,LeftDoor,RightDoor(NotShown)2
15FootmanLoop,DoorCheckStrapHalfDoor2
16Screw,PanHead,M6x1x20(FootmanLoop)(InsideHandle)8
17Handle,InsideRelease,LeftDoor,RightDoor(NotShown)2
18Presenter,Latch,FrontDoor,LeftDoor,RightDoor(Not
Shown)
2
19Screw(Latch)6
20Link,DoorInsideReleasetoLatch,LeftDoor,RightDoor
(NotShown)
2
21Link,DoorOutsideHandletoLatch,LeftDoor,RightDoor
(NotShown)
2
22Latch,FrontDoor,LeftDoor,RightDoor(NotShown)2
PROCEDURESTEPS:
DOORSUBASSEMBLY
NOTE:Foreaseininstallation,itisrecommendedthatthelatchcomponents,wiringharnessandinteriorhandle
areassembledasanassemblypriortoinstallation.
NOTE:Thelinks(rods)mustbeinstalledwiththecoloredstripe(locatedontherod)towardsthelatchassembly.
Installthelinkstothelatch'scolorcoordinatedretainerunlessotherwisenoted.
Mar31,2009K6860781Rev.1
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1.Paintthedooranddoorhingestomatchbodycolor.
2.Assemblegasket(1)ontolockcylinder(2)untilfully
seated.
3.Installlockcylinder(2)intoholeinouterdoorpanel.
NOTE:Cylinderpostmustpointforward.
NOTE:Cylinderdrainholemustpointdown.
4.Whileholdinglockcylinder(2)inplaceslideretainer
clip(3)ontolockcylinder.
5.Installthepresenter(2)ontothetopofthelatchas
sembly(1).
Ensurethatthepresenter(2)locksintoplace.
Mar31,2009K6860781Rev.1
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6.Installbellcrank(1)ontothepresenter(2).
7.Installthedoorlockcylinder(bellcrank)tolatchlink
(rodwithorangestripe).Inserttheendofthelink(rod)
(2)intothebellcrank(1)andtheninserttheotherend
intotheorangeclip(3).
Mar31,2009K6860781Rev.1
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8.Installthedooroutsidehandletolatchlink(rodwith
redstripe).Insertlink(rod)(2)intotheredcliponthe
presenter(1)andthenontheredcliponthelatchas
sembly(3).
9.Installthedoorinsidelocktolatch(2)anddoorinside
releasetolatch(1)links(rods).
Mar31,2009K6860781Rev.1
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10.Installtheinsidehandletolatchlink(rodwithgreen
stripe)totheinsidereleasehandleassembly.Thelink
(1)willattachtotheblueretainer.
11.Installtheinsidelocktolatchlink(rodwithwhitestripe)
totheinsidereleasehandleassembly.Thelink(2)will
attachtotheblackretainer.
12.Connectthewiringharness(1)tothelatchassembly
(2).
Mar31,2009K6860781Rev.1
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13.Installthetwoplasticsnapinnuts(1)tothedoor.
NOTE:Visuallyverifythatthepinonthelockcylinder
isengagedwiththebellcrank.
14.Positionthelatchassembly(1)(latch,presenter,links,
harnessandinsidehandle)tothedoor.
Mar31,2009K6860781Rev.1
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15.Positionandinstallthelatchscrews(1)tothedoor.
Tightenthescrewsto8N∙m(71in.lbs.).
16.Installtheexteriordoorhandletothedoor.Installthe
hexnuts(2).
Tightento5N∙m(44in.lbs.).
Mar31,2009K6860781Rev.1
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17.Attachthefootmanloop(2)tothewiringharness(1)
checkstrap.
18.Routethewiringharness(2)alongthecenterportion
ofthedooranddowntheside.Installthewiringhar
nesspushpinretainers(1)intothedoorassembly.
Mar31,2009K6860781Rev.1
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19.Usingtwoscrews,installthefootmanlooptothedoor.
Tightenthescrewsto5N.m(44in.lbs.).
20.Installthehingestotheexteriorsideofthedoor.
21.Installtheweatherstrip(1)tothedoor,attachaweath
erstripretainer(2)totheholelocatedonthetoppor
tionofthedoorandworktowardstheoppositeside
byinsertingtheweatherstrip(1)intothedoorchan
nel.Wheninstalled,installthesecondweatherstrip
retainerintotheholelocatedonthetopportionofthe
door.
22.Repeatstepsfortheoppositesidedoor.
CONNECTOR
NOTE:Ifequippedwithpowerwindowsand/orlocksyoumustreplacethe2wayconnectorwiththesupplied
10wayconnector.
Mar31,2009K6860781Rev.1
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1.Removetheterminallock(blue)(1)fromtheconnec
tor(2).
2.Lifttheterminallockwiththeappropriatedepinning
toolandremovethewires.
Mar31,2009K6860781Rev.1
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3.InsertPin1from2wayconnectorintoPin7ofthe
10wayconnector.
4.InsertPin2from2wayconnectorintoPin8ofthe
10wayconnector.
HALFDOORINSTALLATION
1.Removethebolts(3)andseparatethemirror(2)from
thedoor(1).
Mar31,2009K6860781Rev.1
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2.Disconnecttheelectricalconnector(3)attheApillar
cowlareaandseparatethecheckstrap(2)fromthe
footman'sloop(1).
3.Removethehingenuts(1)andliftthedoor(2)straight
up,offthehingesandremovethedoor.
Mar31,2009K6860781Rev.1
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4.Alignthepinsonthedoorhingestotheholesinthe
bodyhingesandpositionthehalfdoor(2)intoplace.
5.Installthehingenuts(1).
Tightento9N∙m(80in.lbs.).
6.Installtheharness(2)overthefootmanloop(1)and
connecttheelectricalconnector(3).
Mar31,2009K6860781Rev.1
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7.Installthemirrorstothefrontdoor.
Tightentheboltsto13N∙m(10ft.lbs.).
8.Repeatstepsforoppositeside.
DOORADJUSTMENT
NOTE:Dooradjustmentmeasurementsshouldbetakenfromstationaryorweldedbodypanelsliketheroof,
rockerorquarterpanels.
NOTE:Duringadjustmentprocedures,itisrecommendedthatallthehingefastenersbeloosenedexceptfor
theuppermostfasteners.Adjustmentscanbemadeusingtheupperboltstoholdthedoorwithfinaltorqueof
thefastenersoccurringaftercorrectdoorpositioningisachieved.
NOTE:Asuitablebodysealantshouldbeusedwhenremovingormovingthehinges.
FORE/AFT
NOTE:Fore/aft(lateral)dooradjustmentisdoneby
looseningthehingetothedoorfastenersonehinge
atatimeandmovingthedoortothecorrectposition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosentheupper(1)andlower(4)hingetodoorfas
teners.
3.Adjustthedoortothecorrectposition.
Tightenthehingetodoorboltsto26N∙m(19ft.lbs.).
Mar31,2009K6860781Rev.1
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UP/DOWN
NOTE:Up/downdooradjustmentisdonebyloosen
inghingetothehingepillarfastenersorthehingeto
doorfastenersandmovingthedoortothecorrectpo
sition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
3.Ifnecessary,loosenthehingetohingepillarfasteners
(2)and(3).
4.Tightenthehingetobodyfastenersto28N∙m(21ft.
lbs.).
Mar31,2009K6860781Rev.1
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5.Ifnecessary,loosenthehingetodoorfasteners(1)
and(4).
6.Adjustthedoortothecorrectposition.
Tightenthedoortohingefastenersto26N∙m(19ft.
lbs.).
7.Tightenthelatchstrikerbolts(3)26N∙m(19ft.lbs.).
Mar31,2009K6860781Rev.1
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IN/OUT
NOTE:In/outdooradjustmentisdonebyloosening
thehingetobodyfastenersonehingeatatimeand
movingthedoortothecorrectposition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
3.Loosenthehingetobodyfasteners(2)and(3),
4.Adjustthedoortothecorrectposition.
5.Tightenthehingetobodyfastenersto28N∙m(21ft.
lbs.).
Mar31,2009K6860781Rev.1
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6.Tightenthelatchstrikerbolts(3)to26N∙m(19ft.lbs.).
BODYGAPSPECIFICATIONS
FRONTDOOR
DESCRIPTIONGAPFLUSH
FrontDoortoBodySide5.0mm+/1.5mm0.0mm+/1.5mm
FendertoDoor5.0mm+/1.5mm0.0mm+/1.5mm
Mar31,2009K6860781Rev.1
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JUEGODEPIEZASDELAMITADDELANTERADELA
PUERTA
JEEPWRANGLER
Mar31,2009K6860781Rev.1
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