Rheem P-M404A-EP-C Manuel utilisateur

Eective: 03-11-22

Replaces: 241807 Rev. 7

P/N: 100-10000111 Rev. 1

This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future

reference.

WARNING: If the information is not followed exactly, a re or explosion may result causing property

damage, personal injury or death.

— Do not store or use gasoline or other flammable vapors and liquids or other combustible materials

in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLATION AND

OPERATION MANUAL

Gas-Fired Pool

and Spa Heater

Models 264 and 404

2

QUICK START GUIDE

CLEARANCES

Space required: See pages 7-9.

Minimum and service clearances: See page 7 for

clearances table. Note that local codes prevail.

PIPING

Pressure relief valve: See page 21 for

recommended PRV orientation.

Flow rates: See page 19.

GAS

Distance to regulator (pipe lengths) and gas inlet

sizes: See page 19.

Required pressure for Natural Gas:

Min = 3.5" WC (Dynamic), Max = 10.5" WC (Static)

Required pressure for Propane Gas:

Min = 8.0" WC (Dynamic), Max = 13" WC (Static)

Sediment trap is required for all installations:

See page 18.

WATER CHEMISTRY

Water chemistry requirements: See page 5.

POWER

Supply voltage: See page 25 for acceptable input

voltages.

VENTING

Materials: See pages 13, 15 and 16.

CONTROLS INTERFACE

Wiring diagram: See page 26.

User interface: See page 27.

Remote operation: See page 36.

Revision 1 reflects the following changes: Part Number 241807 has been changed to Part Number 100-10000111.

AAVERTISSEMENT: Assurez-vous de bien

suivre les instructions données dans cette notice

pour réduire au minimum le risque d’incendie ou

d’explosion ou pour éviter tout dommage matériel,

toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ou ni d’autres

vapeurs ou liquides inammables à proximité de cet

appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE

GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez á aucun interrupteur; ne pas vous

servir des téléphones se trouvant dans la

bâtiment.

• Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivre les instructions du

fournisseur.

• Si vous ne pouvez rejoindere le fournisseur,

appelez le service es incendies.

L’installation et l’entretien doivent être assurés par

un installeur qualié ou par le fournisseur de gaz.

3

TABLE OF CONTENTS

1. WARNINGS ............................................................. 4

Pay Attention to These Terms ................................. 4

General Safety ........................................................5

2. WATER CHEMISTRY ............................................. 5

Automatic Chlorinators and Chemical Feeders.......5

3. BEFORE INSTALLATION ...................................... 6

Receiving equipment...............................................6

Rating and certications ..........................................6

Elevation ................................................................. 6

Required Power Supply .......................................... 6

Ambient Temperature Rating .................................. 6

4. INSTALLATION ....................................................... 6

Installation Codes ...................................................7

Clearances ..............................................................7

Outdoor Heater Installation .....................................7

Combustion and Ventilation Air .............................10

Direct Vent and Ducted Combustion Air Systems..10

Venting .................................................................. 13

Gas Supply Connections.......................................18

Flow Rates ............................................................19

ProTek Shield Assembly........................................ 20

Unitherm Governor Operation ...............................20

Internal Automatic Bypass Valve ...........................21

External Auxiliary Bypass Valve ............................ 21

Auxiliary Bypass Valve Adjustment ....................... 21

Pressure Relief Valve Installation .......................... 21

Plumbing Diagram.................................................23

Water/Flue Connection Reversal .......................... 24

5. ELECTRICAL WIRING ......................................... 24

Electrical Power Draw ...........................................24

Transformer Wiring ...............................................25

6. WIRING DIAGRAM ............................................... 26

7. CONTROLS ........................................................... 27

Heater Top Removal ............................................. 27

Control Adjustments ............................................. 27

Operation .............................................................. 28

Service Menus ...................................................... 28

Program Menu ...................................................... 31

Control Lockout .....................................................34

Status and Diagnostics ......................................... 34

Remote Wired Control Installation

and Operation ..............................................36

Time Clock/Fireman’s Switch ................................38

8. OPERATING INSTRUCTIONS ............................ 43

Before Start-Up .....................................................43

Start-Up Procedures ............................................. 43

9. MAINTENANCE AND CARE ............................... 46

Cold Weather Operation ....................................... 46

10. TROUBLESHOOTING ......................................... 47

Operation and Troubleshooting - Flow Chart ........ 48

Control Logic - Flow Chart .................................... 49

11. CONNECT TO WI-FI WITH RAYMOTE .............. 50

Preparing the Unit for Connection .........................50

Add a New Device on your Android ...................... 51

Add a New Device on your iPhone ....................... 53

For iPhone 6 and Earlier Versions ........................ 54

Congure your Device...........................................56

12. RAYMOTE MOBILE APP ..................................... 58

Raymote Mobile App Navigation ........................... 58

Heater Selector .....................................................58

Automation ............................................................59

Mode Screen .........................................................59

Accessories Screen .............................................. 60

Reset Wi-Fi Credentials ........................................61

Reconnect to Wi-Fi................................................61

13. AUXILIARY CONTROL OUTPUT ...................... 64

14. REPLACEMENT PARTS ..................................... 65

15. ILLUSTRATED PARTS LIST .............................. 66

16. IMPORTANT INSTRUCTIONS FOR THE

COMMONWEALTH OF MASSACHUSETTS ... 75

17. WARRANTY .......................................................... 76

4

AWARNING: Gasoline, as well as other ammable

materials and liquids (adhesives, solvents, etc.), and

the vapors they produce, are extremely dangerous. Do

not handle, use, or store gasoline or other ammable or

combustible materials in the vicinity of a heater.

AWARNING: Improper installation, adjustment,

alteration, service, or maintenance can cause property

damage, personal injury or loss of life. Installation

and service must be performed by a qualied installer,

service agency, or the gas supplier.

AWARNING: Do not install within 3 feet (0.9 m) of

a heat pump or an outdoor condensing unit. Strong

air intake from this type of equipment can disturb the

combustion process and cause damage or personal

injury.

AWARNING: UL-recognized fuel gas detectors are

recommended in all enclosed propane and natural

gas applications wherein there is a potential for an

explosive mixture of fuel gas to accumulate and their

installation should be in accordance with the detector

manufacturer’s recommendations and/or local laws,

rules, regulations, or customs.

AWARNING: The heater shall not be located in an

area where water sprinklers, or other devices, may cause

water to spray through the cabinet louvers and into the

heater. This could cause internal rusting or damage

electrical components, causing damage which will not

be covered under warranty.

1. WARNINGS

Pay Attention to These Terms

ADANGER Indicates the presence of immediate hazards which will cause severe personal injury, death or

substantial property damage if ignored.

AWARNING Indicates the presence of hazards or unsafe practices which could cause severe personal injury,

death or substantial property damage if ignored.

ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury

or product or property damage if ignored.

CAUTION CAUTION used without the warning alert symbol indicates a potentially hazardous condition

which could cause minor personal injury or product or property damage if ignored.

NOTE Indicates special instructions on installation, operation, or maintenance which are important but

not related to personal injury hazards.

AWARNING: Both natural gas and propane have

an odorant added to aid in detecting a gas leak. Some

people may not physically be able to smell or recognize

this odorant. If you are unsure or unfamiliar with the

smell of natural gas or propane, ask your local gas

supplier. Other conditions, such as “odorant fade,”

which causes the odorant to diminish in intensity, can

also hide, camouage, or otherwise make detecting a

gas leak by smell more dicult.

AWARNING: To minimize the possibility of improper

operation, serious personal injury, re, or damage to the

heater:

• Always keep the area around the heater free of

combustible materials, gasoline, and other ammable

liquids and vapors.

• Heater should never be covered or have any blockage

to the ow of fresh air to the heater.

AWARNING: This unit contains refractory ceramic

ber (RCF) insulation in the combustion chamber. RCF,

as manufactured, does not contain respirable crystalline

silica. However, following sustained exposure to very

high temperatures [greater than 2192°F (1200°C), the

RCF can transform into crystalline silica (cristabolite).

The International Agency for Research on Cancer

(IARC) has classied the inhalation of crystalline silica

(cristabolite) as carcinogenic to humans.

When removing the burner or heat exchanger, take

precautions to avoid creating airborne dust and avoid

inhaling airborne bers. When cleaning spills, use wet

sweeping or High Eciency Particulate Air (HEPA)

ltered vacuum to minimize airborne dust. Use feasible

engineering controls such as local exhaust ventilation

or dust collecting systems to minimize airborne dust.

Wear appropriate personal protective equipment

including gloves, safety glasses with side shields, and

appropriate NIOSH-certied respiratory protection,

to avoid inhalation of airborne dust and airborne ber

particles.

5

Recommended Level(s) Fiberglass Pools Fiberglass Spas Other Pool and Spa Types

Water Temperature 68-88°F (20-31°C) 89-104°F (31-40°C) 68-104°F (20-40°C)

pH 7.3-7.4 7.3-7.4 7.6-7.8

Total Alkalinity (ppm) 120-150 120-150 80-120

Calcium Hardness (ppm) 200-300 150-200 200-400

Salt (ppm) 4500 Maximum 4500 Maximum 4500 Maximum

Free Chlorine (ppm)* 2-3 2-3 2-3

Total Dissolved Solids (ppm) 3000 Maximum** 3000 Maximum** 3000 Maximum**

*Free Chlorine MUST NOT EXCEED 5 ppm!

**In saltwater chlorinated pools, the Total Dissolved Solids (TDS) can be as high as 6000 ppm.

Table A. Pool Water Chemistry

General Safety

Elevated water temperature can be hazardous. The

U.S. Consumer Product Safety Commission has these

guidelines:

1. Spa water temperatures should never exceed 104°F

(40°C). A temperature of 100°F (38°C) is considered

safe for a healthy adult. Special caution is suggested

for young children.

2. Drinking of alcoholic beverages before or during spa

or hot tub use can cause drowsiness which could

lead to unconsciousness and subsequently result in

drowning.

3. Pregnant Women Beware! Soaking in water over

102°F (39°C) can cause fetal damage during the first

three months of pregnancy resulting in the birth of a

brain-damaged or deformed child. Pregnant women

should stick to the 100°F (38°C) maximum rule.

4. Before entering the spa or hot tub, users should check

the water temperature with an accurate thermometer;

spa or hot tub thermostats may err in regulating water

temperatures by as much as 4°F (2.2°C).

5. Persons with a medical history of heart disease,

circulatory problems, diabetes, or blood pressure

problems should obtain a physician’s advice before

using spas or hot tubs.

6. Persons taking medications which induce

drowsiness, such as tranquilizers, antihistamines, or

anticoagulants, should not use spas or hot tubs.

2. WATER CHEMISTRY

NOTE: Corrosive water voids all warranties.

Chemical imbalance can cause severe damage to your

heater and associated equipment. Maintain your water

chemistry according to Table A. If the mineral content

and dissolved solids in the water become too high, scale

forms inside the heat exchanger tubes, reducing heater

eciency and damaging the heater. If the pH drops below

7.2, this will cause corrosion of the heat exchanger and

severely damage the heater. Heat exchanger damage

resulting from chemical imbalance is not covered by

the warranty.

For your health and the protection of your pool equipment,

it is essential that your water be chemically balanced. The

following levels must be used as a guide for balanced

water.

ACAUTION: Free chlorine must not exceed 5 ppm

which can damage the heater and is not covered under

warranty.

• Occasional chemical shock dosing of the pool or spa

water should not damage the heater providing the

water is balanced.

• Automatic chemical dosing devices and salt

chlorinators are usually more efficient in heated

water, unless controlled, they can lead to excessive

chlorine level which can damage your heater.

• Check valve should be installed between the heater

outlet and a chlorinator or other chemical dosing

device.

• Further advice should be obtained from your pool

or spa builder, accredited pool shop, or chemical

supplier for the correct levels for your water.

Automatic Chlorinators

and Chemical Feeders

All chemicals must be introduced and completely diluted

into the pool or spa water before being circulated through

the heater. Do not place sanitizing chemicals in the

skimmer. High chemical concentrations will result when

the pump is not running (e.g. overnight).

Chlorinators must feed downstream of the heater and have

an anti-siphoning device/check valve to prevent chemical

backup into the heater when the pump is shut o. See

"Plumbing Diagram" on page 23.

NOTE: High chemical concentrates from feeders and

chlorinators that are out of adjustment will cause rapid

corrosion to the heat exchanger. Such damage is not

covered under the warranty.

6

3. BEFORE INSTALLATION

Receiving Equipment

The manufacturer recommends that this manual be

reviewed thoroughly before installing the pool/spa heater. If

there are any questions that this manual does not answer,

please contact the factory or your local representative.

On receipt of your equipment it is suggested that you

visually check for external damage to the carton. If the

carton is damaged, a note should be made on the Bill

of Lading when signing for the equipment. Remove the

heater from the carton. If it is damaged, report the damage

to the carrier immediately. Save the carton.

These items are shipped inside a box in the carton with

the heater:

Standard Unit

1. (2) 2" CPVC Tailpiece

2. (2) 2" CPVC Ring Nut

3. (2) O-rings

4. (1) 120V Blower Adapter

5. (1) 3-Wire Remote Harness

6. (1) Auxiliary Harness

7. (1) Raymote Quick Start Guide

MODEL AND SERIAL NO.

LOCATED ON RATING PLATE

THE MODEL AND SERIAL NO.

CAN ALSO BE FOUND INSIDE

THE BEZEL ABOVE THE DISPLAY

Figure 1. Rating Plate Location

Be sure that you receive the number of packages indicated

on the Bill of Lading.

Rating and Certications

These heaters are design-certied and tested under the

latest requirements of the ANSI Z21.56 / CSA 4.7 Standard

for Gas-Fired Pool Heaters. This product is also certied

to SCAQMD 1146.2 and SJVAPCD Rule 4308. All heaters

can be used either indoors or outdoors when appropriate

venting is installed. See section "Venting" on page 13

for details. The appropriate vent cover designated for each

type of use is required.

Elevation

NOTE: This product is approved up to 4,500 ft of

elevation per CAN/CGA-2.17-M91.

Rated inputs are suitable for up to 4,500 feet (1371 m)

elevation.

Required Power Supply

Requires 120 or 240VAC, 1 Ph, 60 Hz Power Supply. Do

not operate on 50 Hz power supply.

Ambient Temperature Rating

Heater Component Temperature Ratings

-32°F to 175°F (-35°C to 79°C).

4. INSTALLATION

AWARNING: This unit contains refractory ceramic

ber (RCF) insulation in the combustion chamber. RCF,

as manufactured, does not contain respirable crystalline

silica. However, following sustained exposure to very

high temperatures >2192°F (1200°C), the RCF can

transform into crystalline silica (cristabolite). The

International Agency for Research on Cancer (IARC) has

classied the inhalation of crystalline silica (cristabolite)

as carcinogenic to humans.

When removing the burner or heat exchanger, take

precautions to avoid creating airborne dust and avoid

inhaling airborne bers. When cleaning spills, use wet

sweeping or High Eciency Particulate Air (HEPA)

ltered vacuum to minimize airborne dust. Use feasible

engineering controls such as local exhaust ventilation

or dust collecting systems to minimize airborne dust.

Wear appropriate personal protective equipment

including gloves, safety glasses with side shields, and

appropriate NIOSH-certied respiratory protection,

to avoid inhalation of airborne dust and airborne ber

particles.

IMPORTANT NOTICE: These instructions are intended

only for the use by qualied personnel, specically

trained and experienced in the installation of this type

of heating equipment and related system components.

Installation and service personnel may be required by

some states to be licensed. If your state is such, be sure

your contractor bears the appropriate license. Persons

not qualied shall not attempt to x the equipment nor

attempt repairs according to these instructions.

7

AWARNING: Improper installation, adjustment,

alteration, service or maintenance may damage the

equipment, create a hazard resulting in asphyxiation,

explosion or re, cause damage which will not be

covered under warranty.

Installation Codes

Installation must be in accordance with local codes, or,

in the absence of local codes, with the latest edition of

the National Fuel Gas Code, ANSI Z223.1/NFPA54 and

National Electrical Code, ANSI/NFPA 70, and for Canada,

the latest edition of CAN/CSA-B149 Installation Codes,

and Canadian Electrical Code, CSA C22.1 Part 1 and

Part 2.

AAVERTISSEMENT: Cet appareil doit être installé

conformément au National Fuel gas Code ANSI Z223.1,

et aux exigences de l’autorité competente.

Clearances

All Heaters

For indoor and outdoor clearances from combustible

surfaces see Table B below.

Location Indoor Installation

Top Unobstructed

Front 0"

Floor 0"

Back 0"

Right Side 3" (76 mm) from Panel - Water Side

Left Side 3" (76 mm) from Panel - Vented Side

Location Outdoor Installation

Top Unobstructed

Front 0"

Floor 0"

Back 0"

Right Side 3" (76 mm) from Panel - Water Side

Left Side 6" (152 mm) from Vent Cap

Table B. Minimum Clearances from Combustible Surfaces

For ease of servicing, we recommend a clearance of at

least 24" (610 mm) for both the left and right side, and

also the top. This will enable the heater to be serviced in

its installed location, that is, without needing to move the

header.

Clearances less than these may require removal of the

heater to service either the heat exchanger or the burner.

In either case, the heater must be installed in a manner

that will enable the heater to be serviced without removing

any structure around the heater.

Flooring

This heater can be installed on combustible ooring.

Outdoor Heater Installation

These heaters are design-certied for outdoor installation,

when equipped with the approved vent cover designated

for outdoor use.

AWARNING: The heater shall not be located in an

area where water sprinklers, or other devices, may cause

water to spray through the cabinet louvers and into the

heater. This could cause internal rusting or damage

electrical components, and void the warranty.

AWARNING: Do not install within 3' (0.9 m) of a heat

pump or an outdoor condensing unit. Strong air intake

from this type of equipment can disturb the combustion

process and cause damage or personal injury.

OUTDOOR

VENT COVER

INLET

OUTLET

Figure 2. Front View Of Cabinet Vent/Air Inlet Termination

Clearances

8

U.S. Installations1Canadian Installations 2

AClearance above grade, veranda, porch, deck, or

balcony 1' (30 cm) 1' (30 cm)

B Clearance to window or door that may be opened 4' (1.2 m) below or to side of

opening 3' (91 cm)

C Clearance to permanently closed window * *

D

Vertical clearance to ventilated sot located above the

terminal within a horizontal distance of 2' (61 cm) from

the centerline of the terminal

5' (1.5 m) *

EClearance to unventilated sot * *

FClearance to outside corner * *

G Clearance to inside corner 6' (1.83 m) *

HClearance to each side of center line extended above

meter/regulator assembly *3' (91 cm) within a height

15' (4.5 m) above the meter/

regulator assembly

IClearance to service regulator vent outlet *6' (1.83 m)

J

Clearance to non-mechanical air supply inlet to

building or the combustion air inlet to any other

appliance

4' (1.2 m) below or to side of

opening; 1' (30 cm) above

opening

3' (91 cm)

KClearance to mechanical air supply inlet 3' (91 cm) above if within

10' (3 m) horizontally 6' (1.83 m)

LDo not terminate above paved sidewalk or paved

driveway

Slip hazard due to frozen

condensate

Slip hazard due to frozen

condensate

MClearance under veranda, porch, deck or balcony *1' (30 cm)t

1 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code.

2 In accordance with the current CAN/CSA-B149 Installation Codes.

t Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor and top of terminal, and underside

of veranda, porch, deck or balcony is greater than 1' (30 cm).

* Clearances in accordance with local installation codes and the requirements of the gas supplier.

A

INSIDE

CORNER DETAIL

V = VENT

X = AIR INLET

F10692

V

G

H

A

B

V

B

BV

AJ

XIM

VX

K

V

B

F

C

OPERABLE FIXED

CLOSED

FIXED

CLOSED

OPERABLE

Table C. Vent/Air Inlet Termination Clearances

Figure 3. Minimum Clearances from Vent/Air Inlet Terminations – Indoor and Outdoor Installations

9

Description Location Distance

in. (mm)

a. 3-1/2" (89 mm) thick

masonry walls without

ventilated air space

Back 9 (229)

Right 9 (229)

Left 9 (229)

Vent 5 (127)

Indoor Top 39 (991)

Outdoor Top Unobstructed

b. 1/2" (13 mm) insulation

board over 1" (25 mm)

glass ber or mineral

wool batts

Back 6 (152)

Right 6 (152)

Left 6 (152)

Vent 3 (76)

Indoor Top 30 (762)

Outdoor Top Unobstructed

c. 0.024 sheet metal over

1" (25 mm) glass ber

or mineral wool batts

reinforced with wire on

rear face with ventilated

air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

d. 3-1/2" (89 mm) thick

masonry wall with

ventilated air space

Back 6 (152)

Right 6 (152)

Left 6 (152)

Vent 6 (152)

Indoor Top 39 (991)

Outdoor Top Unobstructed

e. 0.024 sheet metal with

ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 2 (51)

Indoor Top 24 (610)

Outdoor Top Unobstructed

f. 1/2" (13 mm) thick

insulation board with

ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

g. 0.024 sheet metal with

ventilated air space over

0.024 sheet metal with

ventilated air space.

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

h. 1" (25 mm) glass ber

or mineral wool batts

sandwiched between two

sheets 0.024 sheet metal

with ventilated air space

Back 4 (102)

Right 4 (102)

Left 4 (102)

Vent 3 (76)

Indoor Top 24 (610)

Outdoor Top Unobstructed

Derived from National Fuel Gas Code, Table 10.2.3

Table D. Reduction of Clearances to Protected Surfaces

Heaters must not be installed under an overhang of less

than three 3' (0.9 m) from the top of the heater. Three sides

must be open in the area under the overhang. Roof water

drainage must be diverted away from the heaters installed

under overhangs with the use of gutters.

For U.S. installations, the point from where the ue

products exit the heater must be a minimum of 4' (1.2 m)

below, 4' (1.2 m) horizontally from, or 1' (0.3 m) above any

door, window or gravity inlet into any building. The top

surface of the heater shall be at least 3' (0.9 m) above

any forced air inlet, or intake ducts located within 10' (3 m)

horizontally.

For Canadian installations, pool heaters shall not be

installed with the top of the vent assembly within 10' (3 m)

below, or to either side, of any opening into the building.

Refer to the latest revisions of CAN/CSA-B149.

A minimum of 6' (1.8 m) is required from the heater to an

inside corner wall for proper outdoor venting.

For installations in Florida and Texas, that must comply

with the Florida or Texas Building Code, follow the directions

shown in Figure 5 for the installation of hurricane tie-down

brackets for all models.

4' (1.2 m)

MIN

4' (1.2 m)

MIN

4' (1.2 m)

MIN

3' (0.9 m)

MIN

10' (3 m)

MIN

4' (1.2 m)

MIN

FORCED AIR

INLET

Figure 4. Clearances

Indoor Heater Installation

For Canada, indoor installation is restricted to an enclosure

that is not occupied and does not directly communicate

with an occupied area. Refer to the latest edition of CAN/

CSA-B149 for specic requirements. Locate heater as

close as is practical to a chimney or gas vent. Heater must

always be vented to the outside. See "Venting" section on

page 13 for details. Minimum allowable space is shown

on the nameplate.

10

Combustion and Ventilation Air

Indoor Units Only

The heater must have both combustion and ventilation

air. The minimum requirements are listed in the latest

edition of the National Fuel Gas Code (U.S. ANSI Z223.1

or Canada CAN/CSA-B149) and any local codes that

may have jurisdiction. The most common approach is

the “2-opening” method, with combustion air opening no

more than 12" (305 mm) from the oor and the ventilation

opening no more than 12" (305 mm) from the ceiling. For

opening sizes using this method, see below.

All Air from Inside the Building:

Each opening shall have a minimum net free area as

noted:

Model Sq. in. (m²)

264 264 (0.17)

404 399 (0.26)

Table E. Opening Minimum Net Free Requirements -

Indoor Air

All Air from Outdoors:

When air is supplied directly from outside the building, each

opening shall have a minimum net free area as noted:

Model

Unrestricted

Opening

sq. in. (m²)

Typical Screened

or Louvered

Opening

sq. in. (m²)

Typical Screened

and Louvered

Opening

sq. in. (m²)

264 66 (0.04) 99 (0.06) 132 (0.09)

404 100 (0.06) 150 (0.1) 200 (0.13)

Table F. Opening Minimum Net Free Requirements -

Outdoor Air

ACAUTION: Combustion air must not be contaminated

by corrosive chemical fumes which can damage the

heater. Such damage will not be covered by the warranty

Direct Vent and Ducted

Combustion Air Systems

If outside air is drawn through the intake pipe directly to the

unit for combustion:

1. Connect combustion air to the heater by removing

the screened cap on the air intake port, and sealing

the combustion air duct to the existing PVC adapter.

Glue or attach screws to fasten. The existing screen

should be re-used at the intake end of the duct. Install

the combustion air duct in accordance with Figure

11 or Figure 12 of this manual.

2. Provide adequate ventilation of the space occupied

by the heater(s) by an opening(s) for ventilation air

at the highest practical point communicating with the

outdoors.

A. In the US, the total cross-sectional area shall be

at least 1 in.² of free area per 20,000 BTUH (111

mm² per kW) of total input rating of all equipment

in the room when the opening is communicating

directly with the outdoors or through vertical

duct(s). The total cross-sectional area shall be at

least 1 in.² of free area per 10,000 BTUH (222

mm² per kW) of total input rating of all equipment

in the room when the opening is communicating

with the outdoors through horizontal duct(s).

B. In Canada, there shall be permanent air supply

opening(s) having a total cross-sectional area of

not less than 1 in.² of free area per 30,000 BTUH

(70 mm² per kW) of the total rated input. The

location of the opening(s) shall not interfere with

the intended purpose of the opening(s) for the

ventilation air.

3. In cold climates, and to mitigate potential freeze-

up, Raypak highly recommends the installation of a

motorized sealed damper to prevent the circulation of

cold air through the heater during the non-operating

hours.

11

29" (73.6 cm)

3" (76 mm)

Min. Conc.

Pad by others

3" (76 mm)

Min. Conc.

Pad by others

(1)–1/4" x 2-1/4" S.S. Tapcon

Bolt & Washer (Field-Supplied)

Ea. Pallet Anchor Bracket

Use hole closest to unit (4 total)

(1)–1/4" x 2-1/4" S.S.

Tapcon Bolt & Washer (Field-Supplied)

Ea. Pallet Anchor Bracket

Use hole closest to unit (4 total)

Min. Edge

Distance

6"

(152 mm)

Min. Edge

Distance

6"

(152 mm)

16.92"

(43.0 cm)

30.38"

(77.1 cm)

Florida and Texas Building Code:

Wind Speed = 180 mph 3-sec. gust

Exposure = C

Figure 5. Hurricane Tie-Down Bracket Installation

12

Model No.

BTUH

Input

(kw)

Flue

Dia.

in. (mm)

Water

Conn.

in. (mm)

Shipping Weights - lbs (kg)

Standard

Heater

264 264

(77.4) 4

(101.6)

2 (51)

Buttress

135

(61.2)

+20 (9) Packing

404 399

(116.9)

Table G. Heater Specications and Dimensions

Specications and Dimensions

Figure 6. Front View

5.61”

(143 MM)

10.14”

(258 MM)

23.24”

(590 MM)

14.63”

(372 MM)

30.38”

(772 MM)

CONTROL DISPLAY

AND INTERFACE

OUTDOOR FLUE

COVER

F10815

Water Inlet

Water Outlet

KNOCKOUT FOR 4”

COMBUSTION AIR DUCT

6.89”

(175 mm)

22.64”

(575 mm)

4.53”

(115 mm)

10.86”

(276 mm) 23.22”

(590 mm)

30.38”

(772 mm)

F10816

Amp Draw

120 VAC, 1 Ph, 60 Hz 240 VAC, 1 Ph, 60 Hz

1.6A 1.2A

Figure 7. Left View with Gas & Power Connection

Distances

WARNING: The Commonwealth of Massachusetts requires that sidewall-vented heaters, installed in every

dwelling, building or structure used in whole or in part for residential purposes, be installed using special provi-

sions as outlined on page 50 of this manual.

5.99”

(150 mm)

4.63”

(116 mm)

3/4”

(19 mm)

NPT Gas

16.02”

(406 mm)

12.98”

(330 mm)

Figure 8. Right View

13

Venting

ACAUTION: Proper installation of ue venting is

critical for the safe and ecient operation of the pool

heater.

General

Appliance Categories

Heaters are divided into four categories based on the

pressure produced in the exhaust and the likelihood of

condensate production in the vent.

Category I – A heater which operates with a non-positive

vent static pressure and with a vent gas temperature that

avoids excessive condensate production in the vent.

Category II – A heater which operates with a non-positive

vent static pressure and with a vent gas temperature that

may cause excessive condensate production in the vent.

Category III – A heater which operates with a positive

vent pressure and with a vent gas temperature that avoids

excessive condensate production in the vent.

Category IV – A heater which operates with a positive vent

pressure and with a vent gas temperature that may cause

excessive condensate production in the vent.

See Table H for appliance category requirements.

Combustion

Air Supply Exhaust Conguration Heater Venting

Category Certied Vent Materials Combustion Air

Inlet Material

From Inside Building

Vertical Venting I

Fan

B-Vent

Equivalent

Horizontal Through-the-Wall

Venting III

UL 1738

Metallic Vent

(such as AL29-4C)

From Outside Building

(Direct Vent or Ducted

Combustion Air)

Vertical Venting with Ducted

Combustion Air

I

Fan

B-Vent

Equivalent

Galvanized Steel,

PVC, ABS,

CPVC

Vertical

Direct Vent III

UL 1738

Metallic Vent

(such as AL29-4C)

Horizontal

Direct Vent III

UL 1738

Metallic Vent

(such as AL29-4C)

Table H. Venting Category Requirements

NOTE: For additional information on appliance

categorization, see the ANSI Z21.13 Standard and the

NFGC (U.S.), or B149 (Canada), or applicable provisions

of local building codes.

AWARNING: Contact the manufacturer of the vent

material if there is any question about the appliance

categorization and suitability of a vent material for

application on a Category I vent system. Using improper

venting materials can result in personal injury, death or

property damage.

Description

(Terminations) Manufacturer Manufacturer

Model Number

Through-the-wall Duravent FSTB4

Horizontal Tee Duravent FSTT4

Horizontal Tee Z-Flex 2SVSTTF04

Wall Thimble with

Damper Duravent PRTFSWTT4

90-degree Elbow Z-Flex 2SVSTEX0490

D15 - Vertical

Horizontal Cap Raypak 014289

Table I. Vent Terminations

Note: For appliance adapter

use Duravent FSAAU4.

14

Support of Vent Stack

The weight of the vent stack or chimney must not rest

on the heater vent connection. Support must be provided

in compliance with applicable codes. The vent should

also be installed to maintain proper clearances from

combustible materials. Use insulated vent pipe spacers

where the vent passes through combustible roofs and

walls.

Vent Terminal Location

1. Condensate can freeze on the vent cap. Frozen

condensate on the vent cap can result in a blocked

flue condition.

2. Give special attention to the location of the vent

termination to avoid possibility of property damage or

personal injury.

3. Gases may form a white vapor plume in winter. The

plume could obstruct a window view if the termination

is installed near windows.

4. Prevailing winds, in combination with below-freezing

temperatures, can cause freezing of condensate and

water/ice build-up on buildings, plants or roofs.

5. The bottom of the vent terminal and the air intake

shall be located at least 12 in. (305 mm) above grade,

including normal snow line.

6. Un-insulated single-wall metal vent pipe shall not be

used outdoors in cold climates for venting gas-fired

equipment.

7. Through-the-wall vents for Category II and IV

appliances and non-categorized condensing appli-

ances shall not terminate over public walkways

or over an area where condensate or vapor could

create a nuisance or hazard or could be detrimental

to the operation of regulators, relief valves, or other

equipment. Where local experience indicates that

condensate is a problem with Category I and III

appliances, this provision shall also apply.

8. Locate and guard vent termination to prevent acci-

dental contact by people or pets.

9. DO NOT terminate vent in window well, stairwell,

alcove, courtyard or other recessed area.

10. DO NOT terminate above any door, window, or

gravity air intake. Condensate can freeze, causing

ice formations.

11. Locate or guard vent to prevent condensate from

damaging exterior finishes. Use a rust-resistant

sheet metal backing plate against brick or masonry

surfaces.

12. DO NOT extend exposed vent pipe outside of building

beyond the minimum distance required for the vent

termination. Condensate could freeze and block the

vent pipe.

U.S. Installations

Refer to the latest edition of the National Fuel Gas Code.

Vent termination requirements are as follows:

1. Vent must terminate at least 4 ft (1.2 m) below, 4 ft

(1.2 m) horizontally from or 12 in. (305 mm) above

any door, window or gravity air inlet to the building.

2. The vent must not be less than 7 ft (2.1 m) above

grade when located adjacent to public walkways.

3. Terminate vent at least 3 ft (0.9 m) above any forced

air inlet located within 10 ft (3.0 m).

4. Vent must terminate at least 4 ft (1.2 m) horizontally,

and in no case above or below, unless a 4 ft (1.2

m) horizontal distance is maintained from electric

meters, gas meters, regulators, and relief equipment.

5. Terminate vent at least 6 ft (1.8 m) away from adjacent

walls.

6. DO NOT terminate vent closer than 5 ft (1.5 m) below

roof overhang.

7. The vent terminal requires a 12 in. (305 mm) vent

terminal clearance from the wall.

8. Terminate vent at least 12 in. (305 mm) above grade,

including normal snow line.

9. Multiple direct vent installations require a 4 ft (1.2 m)

clearance between the ends of vent caps located on

the same horizontal plane.

Canadian Installations

Refer to latest edition of the B149 Installation code.

A vent shall not terminate:

1. Directly above a paved sidewalk or driveway which

is located between two single-family dwellings and

serves both dwellings.

2. Less than 7 ft (2.13 m) above a paved sidewalk or

paved driveway located on public property.

3. Within 6 ft (1.8 m) of a mechanical air supply inlet to

any building.

4. Above a meter/regulator assembly within 3 ft (915

mm) horizontally of the vertical centerline of the

regulator.

5. Within 3 ft (0.9 m) of any gas service regulator vent

outlet.

6. Less than 12 in. (305 mm) above grade level.

7. Within the 3 ft (915 mm) of a window or door which

can be opened in any building, any non-mechanical

air supply inlet to any building or the combustion air

inlet of any other appliance.

8. Underneath a veranda, porch or deck, unless the

veranda, porch or deck is fully open on a minimum of

two sides beneath the floor, and the distance between

the top of the vent termination and the underside of

the veranda, porch or deck

15

Venting Installation Tips

Support piping:

• horizontal runs—at least every 5 ft (1.5 m)

• vertical runs—use braces

• under or near elbows

Venting Congurations

For heaters connected to gas vents or chimneys, vent

installations shall be in accordance with the NFGC (U.S.),

or B149 (Canada), or applicable provisions of local building

codes.

Vertical Venting (Category I) Fan-Assisted

Installation

Natural draft venting uses the natural tendency of the

heated ue gases to rise, until they are expelled from the

top of the ue. The negative draft must be within the range

of -.01 to -.08 in. WC as measured 12 in. (305 mm) above

the appliance ue outlet to ensure proper operation. Vent

material must be listed by a nationally recognized test

agency.

Double-wall Type B vent must be used to promote draft

and to minimize condensation in the vent.

No drafthood is required or oered. A single-acting

barometric damper is required if the height exceeds 25

feet (7.6 m).

The connection from the appliance vent to the stack must

be as direct as possible. The horizontal breaching of a

vent must have an upward slope of not less than 1/4 inch

per linear foot from the heater to the vent terminal. The

horizontal portions of the vent shall also be supported for

the design and weight of the material employed to maintain

clearances and to prevent physical damage or separation

of joints.

Termination

The vent terminal should be vertical and should terminate

outside the building at least 2 ft (0.6 m) above the highest

point of the roof that is within 8 ft (2.4 m). The vent cap

should have a minimum clearance of 4 ft (1.2 m) horizontally

from and in no case above or below electric meters, gas

meters, regulators and relief equipment, unless a 4 ft (1.2

m) horizontal distance is maintained. The distance of the

vent terminal from adjacent public walkways, adjacent

buildings, open windows and building openings must be

consistent with the NFGC (U.S.) or B149 (Canada). Gas

vents supported only by ashing and extended above the

roof more than 5 ft (1.5 m) should be securely guyed or

braced to withstand snow and wind loads.

For factory approved vent termination caps, refer to the

Illustrated Parts List (IPL) section of this manual. See page

66.

CAUTION: A listed vent cap terminal adequately sized,

must be used to evacuate the ue products from the

building.

HEATER

8' OR LESS

(2.4 m)

2' MIN

(0.6 m) 2' MIN

(0.6 m)

VENT CAP

Figure 9. Vertical Venting

Model

No.

Certied

Vent

Material

Vent Size

in. (mm)

Vertical Vent Height

ft (m)*

Min. Max.

264/404

Category I

(Type B

Equivalent)

Fan-Assisted

4 (101.6) 5 (1.5) 25 (7.6)

Vent lengths are based on a lateral length of 2 ft (0.6 m). Refer to the latest edition of the NFGC for further details. When vertical height

exceeds 25 ft (7.6 m), consult factory prior to installation.

*Subtract 12 ft (3.6 m) per elbow.

Table J. Category I Vertical Venting

16

Horizontal Through-the-Wall Venting

(Category III)

Installation

These installations utilize the heater’s internal blower to

vent the combustion products to the outdoors. Combustion

air is taken from inside the room and the vent is installed

horizontally through the wall to the outdoors. Adequate

combustion and ventilation air must be supplied to the

equipment room in accordance with the NFGC (U.S.) or

B149 (Canada).

The total length of the horizontal through-the-wall ue

system should not exceed 75 equivalent ft (22.86 m) in

length. If horizontal run exceeds 75 equivalent ft (22.86

m), an appropriately-sized variable-speed extractor must

be used. Each elbow used is equal to 12 ft (3.6 m) of

straight pipe.

The vent cap is not considered in the overall length of the

venting system.

The vent must be installed to prevent ue gas leakage.

Care must be taken during assembly to ensure that all

joints are sealed properly and are airtight. The vent must

be installed to prevent the potential accumulation of

condensate in the vent pipes. It is recommended that the

vent be insulated. Insulation is required for installations in

cold environments (i.e. below 40°F or 4°C). It is required

that:

The vent must be installed with a condensate drain

located in proximity to the heater as directed by the vent

manufacturer.

The vent must be installed with a slight upward slope of

not less than 1/4 inch per foot of horizontal run to the vent

terminal.

Termination

The vent cap MUST be mounted on the exterior of the

building. The vent cap cannot be installed in a well or

below grade. It must be installed at least 12" (305 mm)

above ground level and above normal snow levels. The

vent terminal must be located NO CLOSER than 12" (305

mm) o the wall.

For factory approved vent termination caps, refer to the

Illustrated Parts List (IPL) section of this manual. See

page 66.

INSULATED EXHAUST

VENTING

FLUE EXHAUST

VENT CAP

HEATER

12" MIN

(305 mm)

12" MIN

(305 mm)

CONDENSATION

TRAP

Figure 10. Horizontal Through-the-Wall Venting

CAUTION: This venting system requires the installation

of a condensate drain in the vent piping per the vent

manufacturer's instructions. Failure to install a condensate

drain in the venting system will cause damage which will

not be covered under warranty.

AWARNING: No substitutions of ue pipe or vent

cap material are allowed. Such substitutions would

jeopardize the safety and health of inhabitants.

Direct Vent - Horizontal Through-the-Wall

Installation

These installations utilize the heater’s internal blower to

draw combustion air from outdoors and vent combustion

products to the outdoors, see Table K.

NOTE: Use of B-vent on such a system does not meet

direct-vent requirements.

The exhaust and intake systems must be installed to

prevent the potential accumulation of condensate. It is

recommended that they be insulated. Insulation is required

for installations in cold environments (i.e. below 40°F (4°C).

The ue termination cap is not considered in the overall

length of the venting system.

Model

No.

Certied

Vent

Material

Vent

Size

ft (m)

Maximum

Vent Length

ft (m)*

Combustion Air Intake

Pipe Material**

Air Intake Max. Length*

ft (m)

4" Ø

264/404 Category III 4 (1.2) 75 (22.86)

Galvanized Steel,

PVC,

ABS,

CPVC

75 (22.86)

* Subtract 12 ft (3.6 m) per elbow.

** Schedule 40 in PVC or CPVC.

Table K. Category III Horizontal Vent & Horizontal Direct Vent

17

Care must be taken during assembly that all joints are

sealed properly and are airtight.

The vent must be installed to prevent the potential

accumulation of condensate in the vent pipes. It is

recommended that the vent be insulated. Insulation is

required for installations in cold environments (i.e., below

40°F or 4°C).

For installations in extremely cold climates, it is required

that:

1. The vent must be installed with a slight upward slope

of not more than 1/4 inch per foot of horizontal run to

the vent terminal. An approved condensate trap must

be installed per applicable codes.

2. The air intake vent must be insulated through the

length of the horizontal run.

HEATER

12" MIN

(305 mm)

CONDENSATION

TRAP

AIR

INTAKE

ALTERNATE COMBUSTION

AIR INTAKE LOCATION

HORIZONTAL

TERMINATION CAP (D-15) INSULATED EXHAUST

VENTING

12” MIN

(305 mm)

6” MIN

(153 mm)

36” MIN

(915 mm)

12” MIN

(305 mm)

Figure 11. Horizontal Through-the-Wall Direct Venting

Termination

The exhaust vent cap MUST be mounted on the exterior

of the building, and cannot be installed in a well or below

grade. It must be installed at least 12" (305 mm) above

ground level and above normal snow levels.

The exhaust vent cap MUST NOT be installed below or

closer than 3 ft (0.9 m) from the air intake. Venting any

closer to the air intake will cause combustion gases to

recirculate into the heater.

This type of installation can cause non-warrantable

problems with components and poor operation of the

heater due to the recirculation of ue products. Multiple

vent caps should be installed in the same horizontal plane

with a 4 ft (1.2 m) minimum clearance from the side of

one vent cap to the side of the adjacent vent cap(s). See

Figure 11.

Combustion air supplied from outdoors must be free of

particulate and chemical contaminants. To avoid a blocked

ue condition, keep the vent cap clear of snow, ice, leaves,

debris, etc.

Use only the special gas vent pipes listed for use with

Category III gas burning heaters, such as the AL29-

4C stainless steel vents oered by DuraVent (www.

duravent.com). Follow the vent manufacturer’s installation

instructions carefully.

AWARNING: No substitutions of ue pipe or vent

cap material are allowed. Such substitutions would

jeopardize the safety and health of inhabitants.

ACAUTION: Condensate is acidic and highly corrosive.

Direct Vent—Vertical

Installation

These installations utilize the heater-mounted blower to

draw combustion air from outdoors and force the heated

ue products through the vent pipe under positive pressure.

The vent material must be in accordance with the above

instructions for vent materials. Vent material must be listed

by a nationally recognized test agency.

The connection from the appliance ue to the stack must

be as direct as possible and should be the same size or

larger than the vent outlet.

It is recommended that the intake vent be insulated in

colder climates.

NOTE: Use of B-vent on such a system does not meet

direct-vent requirements.

Termination

The ue should be vertical and should terminate outside

the building at least 2 ft (0.6 m) above the highest point

of the roof within 10 ft (3.0 m). The vent cap should have

a minimum clearance of 4 ft (1.2 m) horizontally from

and in no case above or below (unless a 4 ft (1.2 m))

horizontal distance is maintained) electric meters, gas

meters, regulators and relief equipment. The distance of

the vent terminal from adjacent public walkways, adjacent

buildings, open windows and building openings must be

consistent with the NFGC (U.S.) or B149 (Canada).

Vent pipes supported only by ashing and extended above

the roof more than 5 ft (1.5 m) should be securely guyed or

braced to withstand snow and wind loads.

The air inlet opening MUST be installed 1 ft (305 mm)

above the roof line or above normal snow levels that might

obstruct combustion air ow. This dimension is critical to

the correct operation of the heater and venting system and

reduces the chance of blockage from snow. The vent cap

must have a minimum 3 ft (0.9 m) vertical clearance from

the air inlet opening.

Use only the special gas vent pipes listed for use with

Category III gas burning heaters, such as the AL29-4C

stainless steel vents oered by DuraVent (www.duravent.

com). Pipe joints must be positively sealed. Follow the

vent manufacturer’s installation instructions carefully.

18

Gas Supply Connections

GAS VALVE

HEATER

JACKET

3" MIN

(7.6 cm)

TYPICAL

FIELD-SUPPLIED

SEDIMENT

TRAP

UNION

GAS

SUPPLY

INLET MANUAL

SHUTOFF

VALVE

Figure 13. Gas Supply Plumbing

Gas piping must have a sediment trap ahead of the heater

gas controls, and a manual shuto valve located outside

the heater jacket. All gas piping should be tested after

installation in accordance with local codes.

ACAUTION: The heater and its manual shuto valve

must be disconnected from the gas supply during any

pressure testing of that system at test pressures in

excess of 1/2 psi (3.45 kPa). Dissipate test pressure in

the gas supply line before reconnecting the heater and

its manual shuto valve to gas supply line. FAILURE

TO FOLLOW THIS PROCEDURE MAY DAMAGE THE

GAS VALVE. OVER-PRESSURIZED GAS VALVES ARE

NOT COVERED BY WARRANTY. The heater and its gas

connections shall be leak-tested before placing the

appliance in operation. Use soapy water for leak test. DO

NOT use open ame.

Supply Pressure

ACAUTION: Do not use Teon tape on gas line pipe

thread. Only sealant tape or a pipe compound rated for

use with natural and propane gases is recommended.

Apply sparingly only on male pipe ends, leaving the two

end threads bare.

A minimum of 4 in. WC and a maximum of 10.5 in. WC

upstream pressure under load and no-load conditions

must be provided for natural gas. Required pressure for

Propane Gas: Min = 8.0" WC (Dynamic), Max = 13" WC

(Static).

Gas Pressure Regulator

The gas manifold pressure is preset to a negative -0.30"

WC. If an adjustment is needed, remove the gas valve

throttle seal and turn adjustment screw clockwise to

increase pressure or counter-clockwise to decrease

pressure. If available, the O2 must be within 4.5 - 5.5%

using a calibrated combustion analyzer.

ALTERNATE COMBUSTION

AIR INTAKE LOCATION

INTAKE VENT

INSULATED

EXHAUST VENTING

HEATER

VERTICAL VENT

CAP TERMINATION 3’ MIN

(915 MM)

3’ MIN

(915 MM) 1’ MIN

(305 MM)

6” MIN

(153 MM)

12” MIN

(304 MM)

Figure 12. Direct Vent - Vertical

AWARNING: No substitutions of vent pipe or vent

cap material are allowed. Such substitutions would

jeopardize the safety and health of inhabitants.

Outdoor Installation

The vent cap provided with the heater is the standard

venting method for outdoor installations.

Care must be taken when locating the heater outdoors,

because the ue gases discharged from the vent cap

can condense as they leave the cap. Improper location

can result in damage to adjacent structures or building

nish. For maximum eciency and safety, the following

precautions must be observed:

1. Periodically check venting system. The heater’s

venting areas must never be obstructed in any

way and minimum clearances must be observed

to prevent restriction of combustion and ventilation

air. Keep area clear and free of combustible and

flammable materials.

2. Do not locate adjacent to any window, door, walk-

way, or gravity air intake. The vent must be located a

minimum of 4 ft (1.2 m) horizontally from such areas.

3. Install above grade level and above normal snow

levels.

4. Vent terminal must be at least 3 ft (0.9 m) above any

forced air inlet located within 10 ft (3.0 m).

5. Adjacent brick or masonry surfaces must be protected

with a rust-resistant sheet metal plate.

NOTE: Condensate can freeze on the vent cap. Frozen

condensate on the vent cap can result in a blocked ue

condition.

19

MANUAL

SHUTOFF

VALVE

UNION

F10817

Figure 14. Manual Shuto Valve Installation

Gas Pressure Adjustment Locations

CAP

ADJUSTMENT SCREW INSIDE

CLOCKWISE TO INCREASE

GAS VALVE

SUPPLY PRESSURE

TAP ON INLET SIDE

GAS FLOW

MANIFOLD

PRESSURE TAP

Figure 15. Gas Valve Adjustment

Pipe Sizing for Gas Connection

The capacities shown below are based on using SCH

40 black iron pipe. For capacities using other materials,

consult local codes.

Maximum Equivalent Pipe Length

ft (m)

Natural Gas 1000 BTU/FT³ 0.60 Specic Gravity @ 0.5 in.

WC Pressure Drop

Propane Gas 2500 BTU/FT³ 1.53 Specic Gravity @ 0.5 in

WC Pressure Drop

Model

No.

Size 3/4" Size 1" Size 1-1/4" Size 1-1/2"

NAT PRO NAT PRO NAT PRO NAT PRO

264 15

(4.6)

35

(10.7)

50

(12.2)

125

(38.1)

210

(64.0)

480

(146.3)

445

(135.6)

404 *15

(4.6)

20

(8.8)

55

(16.8)

95

(29.0)

225

(68.6)

215

(65.5)

280

(85.3)

* A 3/4" gas line can be used for up to 5' (1.5 m) maximum length from

the gas valve in addition to the sediment trap.

Table L. Gas Pipe Sizing

Flow Rates

Model Pipe Size

in. (mm) Min. GPM (lpm) Max. GPM (lpm)

264/404 2 (50.8) 40 (151) 100 (379)

* When flow rates exceed maximum GPM an external auxiliary bypass

valve is required. See External Bypass Valve Section on page 21

for details.

Table M. Min/Max Flow Rates

F10818

Figure 16. Water Flow

Flow

GPM (lpm)

Pressure Drop

Ft. of Head (m of Head)

264 404 (w/Coils)

40 (151) 7.2 (2.2) 13.4 (4.1)

50 (189) 10.0 (3.1) 16.5 (5.0)

60 (227) 12.6 (3.8) 19.5 (5.9)

70 (265) 17.0 (5.2) 23.7 (7.2)

80 (303) 24.0 (7.3) 28.3 (8.6)

90 (341) 30.3 (9.2) 33.2 (10.1)

100 (379) 36.0 (10.9) 37.0 (11.3)

Table N. Heat Exchanger Pressure Drops

NOTE: Table capacity is based on 2" Schedule 40 piping.

20

ACAUTION: Do not use tools to remove (twist) the

ProTek Shield Assy or the wing nut on the stud of the

ProTek Shield Assy. Non-warrantable damage may

occur.

Follow the steps below to replace the ProTek Shield Assy:

1. Shut off the pool pump and bleed pressure from the

system.

2. Close isolation valves to minimize pool/spa water

loss.

3. Remove wing nut from bottom stud on ProTek Shield

Assy.

4. Remove bonding wire ring terminal from stud.

5. Rotate ProTek Shield Assy counter-clockwise (by

hand) to unscrew it from the assembly.

6. Inspect/replace as necessary and reverse above

procedure to reinstall. Hand tighten only! Do not

use tools.

NOTE: Make sure the O-ring is properly seated in the

O-ring groove before installation.

Unitherm Governor Operation

ACAUTION: The patented Unitherm Governor is

a thermostatic mixing valve specically designed to

maintain constant heater internal temperature between

120°F (49°C) and 135°F (57°C) despite continually

changing ow rates from the lter and changing pool

temperatures. This range is needed to reduce the

amount of condensation from the n tubes which will

occur if the heater runs for any length of time below

100°F (38°C) water from the pool. It is also needed to

inhibit scale formation in the tubes by maintaining

temperatures well below accelerated scaling

temperatures.

GASKET

UNITHERM

GOVERNOR

UG PLUG

UG PLUG O-RING

Figure 19. Unitherm Governor

High-temperature CPVC header anges and header

ange nuts are provided. If there is any possibility of back-

siphoning when the pump stops, it is highly recommended

that a check valve (or valves) also be installed in the

system. It is also recommended to have a downstream ball

or gate valve to regulate heater ow and pressure.

Before attaching the 2-inch unions to the inlet/Out header,

make sure the O-rings are properly seated in the grooves.

Use Aqualube or equivalent non-petroleum-based lubricant

on the O-ring. Hand tighten the unions. Glue PVC piping

directly to the unions.

OUTLET

WATER

SENSOR

WATER

PRESSURE

SWITCH

HEADER

INLET

WATER

SENSOR

PROTEK

SHIELD

ASSY

Figure 17. Inlet/Outlet Header

ProTek Shield Assembly

This heater is equipped with a ProTek Shield Assembly

located horizontally on the right side of the Inlet water

connection.

This component provides protection to the heat exchanger

against galvanic corrosion, when properly bonded to the

heat exchanger. It should be replaced when the weight of

the ProTek Shield is reduced to about 40% of the original

weight (1.46 lbs.).

F10715

Figure 18. ProTek Shield Assembly

ACAUTION: STOP the pool pump before attempting

to remove ProTek Shield Assembly. Failure to do so may

result in damage to ProTek Shield Assy, loss of pool

water, or personal injury.

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