3
PUMP DOWN OPERATION (FORCED COOLING OPERATION)
To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation or forced cool-
ing operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the forced cooling operation.)
(1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve and opening the low-
pressure valve slightly.
(2) Close the valve stem of 2 way valve completely.
(3) Start the cooling operation or following forced cooling operation.
Keep on pressing the MANUAL AUTO button of the indoor unit for more than 10 seconds.
The operation indicator lamp and timer indicator lamp will begin to À ash simultaneously during test run.
(The forced cooling operation cannot start if the MANUAL AUTO button is not kept on pressing for more than 10 seconds.)
(4) Close the valve stem of 3 way valve when the reading on the compound pressure gage becomes 0.05~0 MPa (7.25~0 psi).
(5) Stop the operation.
• Press the START/STOP button of the remote control unit to stop the operation.
• Press the MANUAL AUTO button when stopping the operation from indoor unit side.
(It is not necessary to press on keeping for more than 10 seconds.)
CAUTION
During the pump-down operation, make sure that the compressor is turned off before you remove the refrigerant piping.
Do not remove the connection pipe while the compressor is in operation with 2 way or 3 way valve open. This may cause abnormal pres-
sure in the refrigeration cycle that leads to breakage and even injury.
(1) Match the terminal block numbers and connection cord
colors with those of the indoor unit.
Erroneous wiring may cause burning of the electric
parts.
(2) Connect the connection cords ¿ rmly to the terminal block.
Imperfect installation may cause a ¿ re.
(3) Always fasten the outside covering of the connection
cord with the cord clamp. (If the insulator is chafed,
electric leakage may occur.)
(4) Securely earth the power cord.
(5) Do not use the earth screw for an external connector.
Only use for interconnection between two units.
CAUTION
CONNECTION
(1) Install the outdoor unit wall cap (supplied with the optional installation set or pro-
cured at the site) to the wall pipe.
(2) Connect the outdoor unit and indoor unit piping.
(3) After matching the center of the À are surface and tightening the nut hand tight,
tighten the nut to the speci¿ ed tightening torque with a torque wrench.(Table 1)
FLARING
(1) Cut the connection pipe to the necessary length
with a pipe cutter.
(2) Hold the pipe downward so that cuttings will
not enter the pipe and remove the burrs.
(3) Insert the À are nut onto the pipe and À are the
pipe with a À aring tool.
Insert the À are nut (always use the À are nut attached
to the indoor and outdoor units respectively) onto
the pipe and perform the À are processing with a
À are tool.
Use the special R410A À are tool, or the conv-
entional (for R22) À are tool.
When using the conventional À are tool, always use
an allowance adjustment gauge and secure the A
dimension shown in table 2 .
BENDING PIPES
(1) When bending the pipe, be careful not to crush it.
(2) To prevent breaking of the pipe, avoid sharp bends.
Bend the pipe with a radius of curvature of 2-13/16° (70mm) or over.
(3)
If the copper pipe is bend the pipe or pulled to often, it will become stiff.
Do not bend the pipes more than three times at one place.
CONNECTING THE PIPING
Check if [L] is À ared uniformly and
is not cracked or scratched.
Die
A
Pipe
Tighten with two wrenches.
Torque
wrench
Wrench (¿ xed)
Flare nut
Indoor unit pipe
Connection pipe
To prevent gas leakage, coat the À are
surface with refrigerator oil.
Table 1 Flare nut tightening torque
Table 2 Pipe outside diameter
Flare nut
1/4” (6.35 mm) dia.
3/8” (9.52 mm) dia.
A [in (mm)]
Pipe outside
diameter
1/4” (6.35 mm)
3/8” (9.52 mm)
Flare tool for
R410A, clutch type
0 to 1/32 (0 to 0.5)
0 to 1/32 (0 to 0.5)
Conventional (R22) À are tool
Clutch type
1/32 to 2/32 (0.5 to 1.5)
1/32 to 2/32 (0.5 to 1.5)
Wing nut type
2/32 to 3/32 (1.5 to 2.0)
2/32 to 3/32 (1.5 to 2.0)
CAUTION
(1) Fasten a À are nut with a torque wrench as instructed in this manual. If
fastened too tight, the À are nut may be broken after a long period of time
and cause a leakage of refrigerant.
(2) During installation, make sure that the refrigerant pipe is attached ¿ rmly
before you run the compressor. Do not operate the compressor under the
condition of refrigerant piping not attached properly with 2-way or 3-way
valve open. This may cause abnormal pressure in the refrigeration cycle
that leads to breakage and even injury.
Tightening torque [lbt•ft. (N•m)]
11.8 to 13.3 (16 to 18)
23.6 to 31.0 (32 to 42)
1. Check if the piping connections are secure.
2. Check that the stems of 2-way valve and 3-way valve are closed fully.
3. Connect the gauge manifold charge hose to the charging port of the 3-way
valve (side with the projection for pushing in the valve core).
4. Open the low pressure side valve of the gauge manifold fully.
5. Operate the vacuum pump and start pump down.
6. Slowly loosen the À are nut of the 3-way valve and check if air enters, then
retighten the À are nut.
(When the À are nut is loosened the operating sound of the vacuum pump
changes and the reading of the compound pressure gauge goes from
minus to zero.)
AIR PURGE
Always use a vacuum pump to purge the air.
Refrigerant for purging the air is not charged in the
outdoor unit at the factory.
Close the high pressure side valve of the gauge manifold fully and do not
operate it during the following work.
7. Pump down the system for at least 15 minutes, then check if the compound
pressure gauge reads -0.1 MPa (30 in.Hg ).
8. At the end of pump down, close the low pressure side gauge of the gauge
manifold fully and stop the vacuum pump.
9.
Slowly loosen the valve stem of the 3-way valve. When the compound pressure
gauge reading reaches 0.1-0.2 MPa (14.5~28.9 psi), retighten the valve stem
and disconnect the charge hose from the 3-way valve charging port.
(If the stem of the 3-way valve is opened fully before the charge hose is
disconnected, it may be dif¿ cult to disconnect the charge hose.)
10. Fully open the valve stems of the 2-way valve and 3-way valve using a hexagon
wrench. (After the valve stem begins to turn, turn it with a torque of less than 2.9
N • m (30 kgf • cm) until it stops turning.)
11. Firmly tighten the 2-way valve and 3-way valve blank cap and the charging
port cap.
CAUTION
(1)
Refrigerant must not be discharged into atmosphere.
(2) After connecting the piping , check the joints for gas
leakage with gas leak detector.
Additional charge
Refrigerant suitable for a piping length of 49 ft (15 m) is charged in the outdoor
unit at the factory.
When the piping is longer than 49 ft (15 m), additional charging is necessary.
For the additional amount, see the table below.
Pipe length
Additional refrigerant
49 ft (15 m)
None
66 ft (20 m)
+3.5 oz (+100 g)
Tightening torque [lbt • ft. (N • m)]
Blank cap 14.8 to 18.4 (20 to 25)
Charging port cap 7.4 to 8.8 (10 to 12)
CAUTION
(1)
When adding refrigerant, add the refrigerant from the
charging port at the completion of work.
(2) The maximum length of the piping is 66 ft (20 m). If
the units are further apart than this, correct operation
can not be guaranteed.
Between 49 ft (15 m) and 66 ft (20 m), when using a connection pipe other than that in
the table, charge additional refrigerant with 0.2 oz/ft (20 g/m) as the criteria.
Rate
0.2 oz/ft (20 g/m)
3-way valve
2-way valve
Compound pressure gauge
-0.1 MPa
(30 in.Hg )
Gauge manifold
Pressure gauge
High pressure
side valve
(closod)
Charge
hose
Vacuum pump
Flare nut
Low prossure
side valve
Valve stem
Blank cap
Charge hose
Charging port
Charging port cap
DRAIN INSTALLATION
(1) Since the drain water À ows out of the outdoor unit during heating operation, install
the drain pipe and connect it to a commercial 16 mm (5/8”) hose. (Reverse cycle
model only)
Drain hose
Outdoor unit bottom
(2) When installing the drain pipe, plug all the holes other than the drain pipe mounting
hole in the bottom of the outdoor unit with putty so there is no water leakage. (Reverse
cycle model only)
Drain pipe mounting hole
Drain pipe
Base
SECURE THE UNIT
(1) Outdoor unit to be fasten with bolts at the four places without fail.
17-7/8 in. (454 mm)
• 9000 BTU/h
11-7/16 in. (290 mm)
21-1/4 in. (540 mm)
• 12000 BTU/h
11-7/16 in. (290 mm)
(2) Fix securely with bolts on a solid block. (Use 4 sets of commercially available M10 bolt,
nut and washer.)
Bolt
Nut
Block
• Set the unit on a strong stand such as thing made of concrete blocks to mini-
mize shock and vibration.
• Do not directly install it on the ground, otherwise it will cause failure.
• To obtain better operation ef¿ ciency, when the outdoor unit is installed, be sure
to open the front and left side.
CAUTION
Do not install the outdoor unit in two-stage where the drain water could
freeze.
Otherwise the drainage from the upper unit may form ice and cause a
malfunction of the lower unit.
When the outdoor temperature is 32 °F (0 °C) or less, do not use the
accessory drain pipe and drain cap.
If the drain pipe and drain cap are used, the drain water in the pipe may
freeze in extremely cold climate. (For reverse cycle model only.)
In area with heavy snowfa ll, if the inlet and outlet of the outdoor unit is
blocked with snow, it might become dif¿ cult to get warm, and it is likely to
cause product malfunction. Construct a canopy and a pedestal, or place
the unit on a high stand that is locally installed.
POWER
WARNING
(1) The rated voltage of this product is 208/230 V AC 60 Hz.
(2) Before turning on the power, check if the voltage is within the
208 V -10 % to 230 V +10 % range.
(3) Always use a special branch circuit and install a special discon-
nect switch to supply power to the room air conditioner.
(4) Use a circuit breaker and disconnect switch matched to the
capacity of the air conditioner.
(5) Do not extend the power cable.
(6) Perform wiring work in accordance with standards so that the
air conditioner can be operated safely and positively.
(7) Install a leakage circuit breaker in accordance with the related
laws and regulations and electric company standards.
CAUTION
(1) The power source capacity must be the sum of the air conditioner current and the current of other electrical appliances. When the cur-
rent contracted capacity is insuf¿ cient, change the contracted capacity.
(2) When the voltage is low and the air conditioner is dif¿ cult to start, contact the power company the voltage raised.
OUTDOOR UNIT INSTALLATION
● Set the unit on a strong stand, such as one made of concrete blocks to
minimize shock and vibration.
●
Do not set the unit directly on the ground because it will cause trouble.
Connector cover removal
●
Remove the tapping screw.
Installing the connector cover
(1) After inserting the four hooks, then push upward.
(2) Tighten the tapping screw.
WARNING
(1)
Install the unit where it will not be tilted by more than 5°
.
(2) When installing the outdoor unit where it may exposed to
strong wind, fasten it securely.
Tapping screw
Connector cover
Always use the screws as shown above.
Hooks
Hook
4
HOW TO CONNECT THE WIRE TO THE TERMINALS
• When stripping off the coating of a lead wire, always use a special tool such as a
wire stripper. If there is no special tool available, carefully strip the coating with a
knife etc.
1-3/16 in. (30 mm)
Keep the earth wire longer than the other wires.
Power supply cable
or connection cable
Earth wire
1-9/16 in. (40 mm)
or more
(1) Use ring terminals with insulating sleeves as shown in the ¿ gure be-
low to connect to the wire.
(2) Securely crimp the ring terminals to the wires using an appropriate
tool so that the wires do not come loose.
(3) Use the speci¿ ed wires, connect them securely, and fasten them so
that there is no stress placed on the terminals.
(4)
Use an appropriate screwdriver to tighten the terminal screws. Do not
use a screwdriver that is too small, otherwise, the screw heads may
be damaged and prevent the screws from being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise, the screws
may break.
(6) See the table below for the terminal screw tightening torques.
Sleeve
Strip : 3/8 in. (10 mm)
Ring type terminal
Wire
Screw with special washer
Ring type terminal
Terminal blocks
Screw with special washer
Wire
Ring type terminal
Tightening torque [lbf·in. (N·m)]
M3.5 screw 7.1 to 8.9 (0.8 to 1.0)
M4 screw 10.6 to 15.9 (1.2 to 1.8)
M5 screw 17.7 to 26.5 (2.0 to 3.0)
CAUTION
Match the terminal block numbers and connection cable colors with those of the outdoor unit or branch box. Incorrect wiring may cause a ¿ re.
Connect the connection cables ¿ rmly to the terminal block. Imperfect installation may cause a ¿ re.
When ¿ xing the connection cable with the cable clamp, always fasten the cable at the plastic jacket portion, but not at the insulator portion. If
the insulator is chafed, electric leakage may occur.
Do not use an earth screw for an external connector. Only use for interconnection between two units.
Cooling/Dry Mode Heating Mode
Outdoor temperature About 14 to 115 °F About 5 to 75 °F
OPERATING RANGE
WARNING
Be sure to comply with local codes while running the wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.).
Every wire must be connected ¿ rmly.
No wire should be allowed to touch refrigerant tubing, the compressor or any moving part.
Loose wiring may cause the terminal to overheat or result in unit malfunction. A ¿ re hazard may also exist. Therefore, be sure all wiring is
tightly connected.
Connect wires to the matching numbers of terminals.
12
12
3
L1 L2
G
G
3
Earth
Screw
Connection cord
terminal block
Earth Screw
Power supply line
G
1
G
3
2
1
2
3
L2
L1
Indoor unit
Terminal
Terminal
POWER SUPPLY
Single-prase, 208/230V
Grounding line
Outdoor unit
Control line
208/230 V
208/230 V
208/230 V
(Inter Unit)
Power line
DISCONNECT
SWITCH (FIELD
SUPPLY)
ELECTRICAL WIRING
(1) Remove the screws, then remove the control box cover.
(2) Fasten the Inter-unit wire harness and power supply to the conduit holder using the lock nut.
(3) Connect inter-unit wire harness and power supply to the terminal.
(4) Use the screws to install the control box cover.
NOTE:
• Connector trade size for this unit is 1/2”(12.7 mm). The connector
can be bought at a hard ware store. Refer to “How to connect
wiring to the terminals“ for instructions on connecting depending
on the wire type you are using.
• The fuse located in the outdoor unit provides power supply pro-
tection and may blow when power is applied if the system has
been in correctly wired.
Lock nut
Inter-unit wire
harness
Control box cover
Power supply
Inter-unit wire
hamess