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R
LS680-DA
Optical data coupler
FACTORY AUTOMATION
MANUAL
With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
LS680-DA
LS680-DA
Contents
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1 Introduction......................................................................... 4
1.1 Product documentation on the internet..........................................................4
2 Declaration of conformity .................................................. 6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General safety instructions ............................................................................8
4 Product Description ......................................................... 11
4.1 LS680-DA - Use and application .................................................................11
4.2 Displays and controls..................................................................................12
4.3 Interfaces and connections .........................................................................13
4.4 Delivery package ........................................................................................14
4.5 Accessories ................................................................................................14
4.5.1 Mounting accessories ............................................................................14
4.5.2 Connecting cable ...................................................................................14
4.5.3 Network connecting cable ......................................................................14
5 Installation......................................................................... 15
5.1 Preparation .................................................................................................15
5.2 Mounting.....................................................................................................15
5.3 Connection .................................................................................................16
5.4 Storage and transport .................................................................................17
6 Commissioning................................................................. 18
6.1 Adjustment..................................................................................................18
6.2 Topology .....................................................................................................21
7 Maintenance and Repair .................................................. 22
7.1 Maintenance ...............................................................................................22
7.2 Repair .........................................................................................................22
8 Troubleshooting................................................................ 23
8.1 What to do in the event of an error ..............................................................23
9 Appendix ........................................................................... 24
9.1 Technical data.............................................................................................24
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LS680-DA
Introduction
1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before you install this device and put it into operation, please read the operating
instructions thoroughly. The instructions and notes contained in this operating
manual will guide you step-by-step through the installation and commissioning to
ensure the trouble-free usage of this product. This is useful to you, because with
this you:
■ support the safe operation of the device
■ can utilize the device’s entire range of functions
■ reduce faulty operation and the associated errors
■ reduce costs from downtime and incidental repairs
■ increase the effectiveness and operating efficiency of your plant.
Store this operating manual somewhere safe in order to have it available for future
work on the device.
After opening the packaging, please ensure that the device is intact and that the
package is complete.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: +49 621 776-4411
Fax: +49 621 776-274411
E-Mail: [email protected]
Note!
This symbol brings important information to your attention.
LS680-DA
Introduction
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1.1 Product documentation on the internet
You can view all the relevant documentation and additional information on your
product at http://www.pepperl-fuchs.com. Simply enter the product name or
model number in the Product/Key word search box and click Search.
Select your product from the list of search results. Click on the information you
require in the product information list, e.g., Technical documents.
A list of all available documents is displayed.
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LS680-DA
Declaration of conformity
2 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001
LS680-DA
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The optical data coupler serves as an optical link between two Ethernet devices;
typically one is mobile.
Always operate the device as described in these instructions to ensure that the
device and connected systems function correctly. The protection of operating
personnel and plant is only guaranteed if the device is operated in accordance
with its intended use.
Only use recommended original accessories.
The operating company bears responsibility for observing locally applicable
safety regulations.
Installation and commissioning of all devices must be performed by a trained
professional only.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems,
or result in their complete failure.
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LS680-DA
Safety
3.3 General safety instructions
Class 1M laser product
This device is a class 1M laser product:
Standards
IEC 60825-1:2007 certified. Complies with 21 CFR 1040.10 and 1040.11 except
for deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
Certifié cei 60825-1:2007. Conforme aux normes 21 CFR 1040.10 ET 1040.11 à
l'exception des écarts conformément à la notice du laser N° 50, Datée du
24 JUIN 2007.
LS680-DA-F2:
Warning!
Visible red class 1M laser light
The laser light can be a nuisance especially in a dark environment. Do not point at
people!
Do not observe with optical instruments such as magnifying glasses,
microscopes, telescopes or binoculars!
Install the device so that the warning is clearly visible and readable.
Maintenance and repairs should only be carried out by authorized service
personnel!
Warning!
Rayonnement laser visible produit laser classe 1M
L’irradiation peut entraîner des irritations dans un environnement sombre. Ne pas
orienter vers les personnes !
Ne pas regarder le rayon laser visible avec des instruments optiques comme les
loupes, microscopes, télescopes ou jumelles !
L’appareil doit être installé de manière à ce que les mises en garde soient
clairement visibles et lisibles.
L’entretien et les réparations doivent être réalisés exclusivement par le personnel
de service autorisé !
LS680-DA
Safety
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LS680-DA-F1:
LASER LIGHT
DO NOT VIEW DIRECTLY
WITH OPTICAL
INSTRUMENTS
LASER 1M LASER PRODUCT
IEC 60825-1: 2007 CERTIFIED.
COMPLIES WITH 21 CFR 1040.10
AND 1040.11 EXCEPT FOR DEVIA-
TIONS PURSUANT TO LASER NOTICE
NO. 50, DATED JUNE 24, 2007
LUMIÈRE LASER
NE PAS REGARDER DIRECTEMENT
AVEC DES INSTRUMENTS OPTIQUES
PRODUIT LASER CLASSE 1M
CERTIFIÉ CEI 60825-1 : 2007.
CONFORME AUX NORMES 21 CFR
1040.10 ET 1040.11 À L’EXCEPTION
DES ÉCARTS CONFORMÉMENT
À LA NOTICE DU LASER
N° 50, DATÉE DU 24 JUIN 2007.
LASER LIGHT
DO NOT VIEW DIRECTLY
WITH OPTICAL
INSTRUMENTS
LASER 1M LASER PRODUCT
IEC 60825-1: 2007 CERTIFIED.
COMPLIES WITH 21 CFR 1040.10
AND 1040.11 EXCEPT FOR DEVIA-
TIONS PURSUANT TO LASER NOTICE
NO. 50, DATED JUNE 24, 2007
LUMIÈRE LASER
NE PAS REGARDER DIRECTEMENT
AVEC DES INSTRUMENTS OPTIQUES
PRODUIT LASER CLASSE 1M
CERTIFIÉ CEI 60825-1 : 2007.
CONFORME AUX NORMES 21 CFR
1040.10 ET 1040.11 À L’EXCEPTION
DES ÉCARTS CONFORMÉMENT
À LA NOTICE DU LASER
N° 50, DATÉE DU 24 JUIN 2007.
Warning!
Infrared class 1M laser light
Do not observe with optical instruments such as magnifying glasses,
microscopes, telescopes or binoculars!
Install the device so that the warning is clearly visible and readable.
Maintenance and repairs should only be carried out by authorized service
personnel!
Warning!
Rayonnement laser invisible produit laser classe 1M
Ne pas regarder le rayon laser invisible avec des instruments optiques comme les
loupes, microscopes, télescopes ou jumelles !
L’appareil doit être installé de manière à ce que les mises en garde soient
clairement visibles et lisibles.
L’entretien et les réparations doivent être réalisés exclusivement par le personnel
de service autorisé !
INVISIBLE LASER RADIATION
DO NOT VIEW DIRECTLY
WITH OPTICAL
INSTRUMENTS
LASER 1M LASER PRODUCT
IEC 60825-1: 2007 CERTIFIED.
COMPLIES WITH 21 CFR 1040.10
AND 1040.11 EXCEPT FOR DEVIA-
TIONS PURSUANT TO LASER NOTICE
NO. 50, DATED JUNE 24, 2007
RAYONNEMENT LASER IN VISIBLE
NE PAS REGARDER DIRECTEMENT
AVEC DES INSTRUMENTS OPTIQUES
PRODUIT LASER CLASSE 1M
CERTIFIÉ CEI 60825-1 : 2007.
CONFORME AUX NORMES 21 CFR
1040.10 ET 1040.11 À L’EXCEPTION
DES ÉCARTS CONFORMÉMENT
À LA NOTICE DU LASER
N° 50, DATÉE DU 24 JUIN 2007.
INVISIBLE LASER RADIATION
DO NOT VIEW DIRECTLY
WITH OPTICAL
INSTRUMENTS
LASER 1M LASER PRODUCT
IEC 60825-1: 2007 CERTIFIED.
COMPLIES WITH 21 CFR 1040.10
AND 1040.11 EXCEPT FOR DEVIA-
TIONS PURSUANT TO LASER NOTICE
NO. 50, DATED JUNE 24, 2007
RAYONNEMENT LASER IN VISIBLE
NE PAS REGARDER DIRECTEMENT
AVEC DES INSTRUMENTS OPTIQUES
PRODUIT LASER CLASSE 1M
CERTIFIÉ CEI 60825-1 : 2007.
CONFORME AUX NORMES 21 CFR
1040.10 ET 1040.11 À L’EXCEPTION
DES ÉCARTS CONFORMÉMENT
À LA NOTICE DU LASER
N° 50, DATÉE DU 24 JUIN 2007.
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LS680-DA
Safety
Only use recommended original accessories.
The operating company bears responsibility for observing locally applicable
safety regulations.
Installation and commissioning of all devices must be performed by a trained
professional only.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
Caution!
Controls or adjustments
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure
LS680-DA
Product Description
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4 Product Description
4.1 LS680-DA - Use and application
The optical data coupler serves as an optical link between two Ethernet devices;
typically one is mobile. The opening angle is optimized for operations in high rack
storage.
With the optical data coupler, devices with industrial Ethernet topologies, such as
PROFINET, Ethernet/IP and other Ethernet protocols, can be connected. The
physical transfer takes place protocol-free with 100 MBit/s full duplex. The
connection to a number of modules must be implemented using switches that
have been certified for use with the bus system in question. All layer 2 telegrams
(IEEE 802.3 Clause 25) are physically transported. There is no saving of
telegrams, so the transfer is not delayed at all.
Modules operating at a data rate of 10 MBit/s can be connected using a switch.
Isochronous real-time systems can also be driven to a certain extent on account
of the variable light propagation time.
The LS680 uses semiconductor lasers as optical transmitters. The dilation of the
light beam and the use of return map blocks guarantee the harmlessness of the
devices in accordance with laser class 1M. The transmitting beam must not be
viewed with telescopes or binoculars from distances of less than 20 m. At longer
distances, the limit values for laser class 1 are not exceeded, even when viewed
through a telescope with a 50 mm aperture.
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LS680-DA
Product Description
4.2 Displays and controls
PWR S I G N A L
LASER
ERROR
LAN
OPT
ERR
1 2 3 4 5 6
PWR
Lights up when the device is connected to the supply voltage.
ERR
Status of the overall connection. Lights up if the signal is not strong enough to establish a connec-
tion (if misaligned or if the light beam is obstructed) and also when there is a fault on the optical
channel, e.g., as a result of extraneous light. It must not illuminate under normal circumstances.
LAN
Status of the cable connection. The LAN LED (yellow) indicates a physical connection to the next
module on the cable. If it is not on, this indicates a connection problem. The LAN LED lights up per-
manently as long as no data is being transferred. Flashing of the LAN LED indicates the presence
of data packets on the LAN.
OPT
Status of the optical connection. The OPT LED flashes when the optical connection is stabilized
through correct alignment.
SIGNAL
Indicate the reception signal strength. Reaching the yellow area is sufficient to indicate error-free
reception. If the alignment is correct, two green LEDs should light up at the nominal detection range.
To avoid excessive bus loading due to transmission errors, data transfer is blocked below the yel-
low area.
LASER ERROR
If the permitted internal temperature is exceeded, this LED will flash, although the transmission
power is not reduced. If an internal activation error such as overcurrent is detected, the laser is
switched off, and an attempt then made every second to resume normal operation. Meanwhile, the
LASER ERROR LED lights up for 30 secs ... 60 secs, even if the process was unique, e.g., as the
result of an EMC event.
1
2
3
4
5
6
LS680-DA
Product Description
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4.3 Interfaces and connections
The device includes the following connections:
Power supply
There is an 4-pin M12 connector on the rear of the housing to connect the power
supply and the alarm output. The following diagram shows the pin assignment:
Figure 4.1 Power supply and alarm output connection layout
Service
The 8-pin M12 connector on the rear of the housing is for service purposes.
Network
There is a 4-pin D-coded M12 socket on the rear of the housing for connecting to
the Profinet or Ethernet/IP network. The following diagram shows the pin
assignment:
Figure 4.2 Network connection layout
1 24 V power supply:
2 n.c.
3 Ground (GND)
4 Alarm
1 Transmit Data (+)
2 Receive Data (+)
3 Transmit Data (-)
4 Receive Data (-)
1
3
4
2
1
4
6
7
8
53
2
1
3
4
2
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LS680-DA
Product Description
4.4 Delivery package
■ LS680-DA
■ Leaflet
4.5 Accessories
4.5.1 Mounting accessories
The following mounting accessories are available.
4.5.2 Connecting cable
The following female cordsets are available for selection:
4.5.3 Network connecting cable
The sensor is connected to the network using an M12 connector.
Designation Description
OMH-LS610-01 Alignment/mounting aid
OMH-LS610-02 Direct mounting set (4 M4 threaded inserts)
Protective cap LS610
accessories
Additional fastening for transport and storage.
A protective cap has already been placed onto the service
connector .
Designation Description
V1-G-2M-PVC Female cordset, straight, M12, 4-pin, PVC cable, length: 2 m
V1-G-2M-PUR Female cordset, straight, M12, 4-pin, PUR cable, length: 2 m
V1-M-5M-PVC Female cordset, straight, M12, 4-pin, PVC cable, length: 5 m
V1-M-5M-PUR Female cordset, straight, M12, 4-pin, PUR cable, length: 5 m
V1-W-2M-PVC Female cordset, angled, M12, 4-pin, PVC cable, length: 2 m
V1-W-2M-PUR Female cordset, angled, M12, 4-pin, PUR cable, length: 2 m
V1-W-5M-PVC Female cordset, angled, M12, 4-pin, PVC cable, length: 5 m
V1-W-5M-PUR Female cordset, angled, M12, 4-pin, PUR cable, length: 5 m
Designation Description
V1SD-G-2M-PUR-
ABG-V45-G
Patch cable M12 to RJ45, length: 2 m
V1SD-G-5M-PUR-
ABG-V45-G
Patch cable M12 to RJ45, length: 5 m
V1SD-G-ABG-PG9 male connector, M12 D-coded, 4-pin for bus cable, field
attachable
LS680-DA
Installation
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5 Installation
5.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
If anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the
shipping documents.
If you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at
a later time.
5.2 Mounting
The device has two mounting holes as well as four retaining feet for easy
installation. M4 inserts can also be pressed into these four feet. This allows
existing adjustment and mounting options to be used. We also offer other
mounting accessories to facilitate fast mounting and adjustment. See chapter
4.5.1
The following illustration shows all the relevant device dimensions in mm:
LAN
Socket M12 x 1, 4-pin
D-coded
Service
Connector M12 x 1, 8-pin
A-coded
Power
Socket M12 x 1, 4-pin
A-coded
Earthing plate
Output Laser, class 1M laser productAlignment aid
Receiver
171
170
81
90
36
97.5
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LS680-DA
Installation
Mounting on a P+F adjustment device
The mounting accessories (OMH-LS610-01) consist of a mounting bracket and
an integral alignment device (in x and y axes). The required beam direction (± 90°
rotation) can be set using the mounting accessories, which are fastened to the
mounting bracket using two M4 screws and the central M6 screw. The central
screw is for securing the unit in place following adjustment and should not be
tightened until the adjustment is finalized. To mount the optical data coupler,
squeeze the two front levers together and place feet into the four openings in the
adjustment device. The feet have to lock into place so that the levers can be
released outwards as far as the stop; if necessary the optical data coupler has to
be pressed down applying some force from the top to the center.
5.3 Connection
Connecting the power supply
The device conforms to protection class III. This means that the power has to be
supplied as a low protective voltage (PELV) and limited according to UL Class 2
(100 W). The power supply of the optical data coupler is a 18 V to 30 V DC. The
dielectric test voltage (shield against power/GND) is 50 V maximum.
To supply power to the sensor, proceed as follows:
1. Plug the 4-pin M12 mating cordset into the connector on the rear of the hous-
ing.
2. Screw the cap nut as far as it will go over the connector. This ensures that the
power cable cannot be inadvertently pulled out.
3. Now connect the supply voltage to the cable provided.
The sensor is now ready for operation.
LS680-DA
Installation
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Grounding / Shielding
This type of grounding is not protective grounding, it acts solely as a down
conductor for cable-related faults and is not subject to any safety guidelines (e.g.
personnel protection). Functional grounding of the shields is required to provide
immunity to interference.
To ground the device, proceed as follows:
1. Make up a ground cable using a 6 mm flat connector with an adequate cross-
section ( 1.5 mm²).
2. Plug the flat connector onto the pre-mounted insertion prong on the device.
3. Connect the other end of the ground cable to adjacent metal components
(e.g. mounting base, frame, etc.).
The device is now grounded.
Connecting the network
Both devices are connected to an M12 D-connector with the standard assignment
for PROFINET or Ethernet/IP. The LS680 automatically locates transmit and
receive lines (Auto-MDIX), so no crossover cable has to be used.
To connect the sensor to a network, proceed as follows:
1. Plug the 4-pin M12 mating cordset into the network connector on the rear of
the housing.
2. Screw the cap nut as far as it will go over the connector. This ensures that the
power cable cannot be inadvertently pulled out.
3. Now connect the network cable to the network connection provided for this
purpose.
The sensor is now ready for operation.
5.4 Storage and transport
For storage and transport purposes, package the unit using shockproof
packaging material and protect it against moisture. The best method of protection
is to package the unit using the original packaging. Furthermore, ensure that the
ambient conditions are within allowable range.
Note!
Data cables must conform CAT5. Do not use UTP (unshielded twisted pairs) for
reasons of electrical immunity.
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LS680-DA
Commissioning
6 Commissioning
6.1 Adjustment
Alignment aid/ signal strength
An alignment LED, which can be seen from a long way off, is located on the front
panel as an alignment aid. As soon as a receiver detects the transmitter light of
the device opposite it, the flashing frequency of the alignment aid decreases. If
the light goes out, this indicates that the devices are optimally aligned and
sufficient signal strength is available. The bargraph display shows the receiving
level. The optical data coupler is designed to ensure that an adequate level of
received light is obtained over the entire transmitter. For technical reasons,
however, the maximum received light is often not in the center of the spot. To
ensure the best possible alignment, center the light spot horizontally and vertically
with the other optical data coupler device. The drop-off in intensity at the edge of
the spot is very pronounced, which makes the edges easy to locate.
Figure 6.1 Explanation of display and operating state
In “high signal strength” mode (green zone), the received signal strength of the
optical data coupler is sufficient for operational purposes. The optical data coupler
should operate in the green zone within the nominal range (at least one green
LED); if the received strength drops below this limit level, the alarm output is de-
energized. Telegrams continue to be sent until the received strength drops below
the level required for operational purposes (red LED only).
Signal-indicator red area yellow area green area
(at least one LED) (at least one LED)
State weak signal sufficient signal strength signal with function reserve
function reserve output active
Transmission blocked released transmission with
function reserve
Alignment-LED fast flashing slow flashing off
SIGNAL
LS680-DA
Commissioning
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Aligning using the adjustment alignment aid
The beam axis is aligned in the x and y direction using the two adjustment screws
(hollow, 5 mm). This position is then fixed by tightening the central screw. Ethernet
data communication is not needed for the alignment.
Alignment sequence
1. Place the adjustment alignment aid on the bracket in the required direction and
tighten the two M4 nuts. Screw in the M6 central screw, but do not tighten it yet.
2. Place the optical data coupler in the adjustment alignment aid. Connect the
power supply (Power).
3. Roughly align the device at a distance of around 3 - 5 m until both signal
indicators lie in the green zone. Ensure that the optical data couplers are at
the same height and are not offset.
4. Move both optical data couplers about 20 m apart and turn the adjustment
screws Y until the alignment LED starts to flash slowly. Now turn the same
screw in the opposite direction, counting the number of turns that the
alignment LED remains off before it starts flashing again. Finally, turn the
adjustment screw back (towards the middle) by half the number of turns.
Perform the same procedure in the x direction.
5. Increase the distance to maximum. Adjust the device further if necessary.
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LS680-DA
Commissioning
6. We recommend to carry out the height adjustment before the lateral
adjustment, as the height adjustment can mechanically modify the lateral
position, but not the other way round.
Once you have made the adjustments, tighten the central M6 screw to fix
the position in the horizontal direction.
Parallel light paths
If two transmission paths are installed next to each other without any optical
separation, then the optical data couplers must be installed opposite in pairs to
avoid cross-talk. A minimum distance ‘a’ between the beam axes is not required,
provided that the adjacent pairs have the identical overall distance ‘d.’
Figure 6.2 Parallel light paths
In such arrangements, disconnecting one side of an optical data coupler is not
permitted. Similarly, the light beam must not be obstructed.
F2
F1
F1
F2
a
d
/