Star Manufacturing 848M-LP Mode d'emploi

1

Star

Manufacturing

International Inc.

10 Sunnen Drive

St. Louis, MO 63143

Phone: (314) 781-2777

Fax: (314) 781-2714

Installation

and

Operating

Instructions

ULTRA-MAX GAS GRIDDLE

MODELS

824M-LP 824T-LP 824TS-LP 824TSCHS-LP

836M-LP 836T-LP 836TS-LP 836TSCHS-LP

848M-LP 848T-LP 848TS-LP 848TSCHS-LP

860M-LP 860T-LP 860TS-LP 860TSCHS-LP

872M-LP 872T-LP 872TS-LP 872TSCHS-LP

2M-Z7924 Rev. A 3/15/2006

WARNING: Improper installation,

adjustment, alteration, service or

maintenance can cause property damage,

injury or death. Read the installation,

operating and maintenance instructions

thoroughly before installing or servicing

this equipment.

FOR YOUR SAFETY: Do not store or use

gasoline or other ﬂ ammable vapors or

liquids in the vicinity of this or any other

appliance.

WARNING: This appliance shall be installed

in accordance with current regulations and

used only in well-ventilated space. Refer

to instructions before installing and using

this appliance.

In addition, there should be posted, in a

prominent location, detailed instructions

to be followed in the event the operator

smells gas. Obtain the instructions from

the local gas supplier.

2

These symbols are intended to alert the user to the presence of

important operating and maintenance instructions in the manual

accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the

manufacturer of all liability.

Star reserves the right to change speciﬁ cations and product design without

notice. Such revisions do not entitle the buyer to corresponding changes,

improvements, additions or replacements for previously purchased

equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the speciﬁ cations contained in this sheet are subject to change

without notice. While Star Manufacturing exercises good faith efforts to provide

information that is accurate, we are not responsible for errors or omissions

in information provided or conclusions reached as a result of using the

speciﬁ cations. By using the information provided, the user assumes all risks in

connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model

number, serial number, voltage and purchase date in the area below and have it ready when you call to

ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time

Hours:

Telephone: (800) 807-9054 Local (314) 781-2777

Fax: (800) 396-2677 Local (314) 781-2714

E-mail [email protected]

[email protected]

W[email protected]

Website: www.star-mfg.com

The Star Service Help Desk

Authorized Service Agent

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com

E-mail [email protected]

Telephone: (800) 807-9054 Local (314) 781-2777

Mailing Address: Star Manufacturing International Inc.

10 Sunnen Drive

St. Louis, MO 63143

U.S.A

3

SPECIFICATIONS

824M-LP

Type: Manual Valve

2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area

Approximate Weight: Installed - 214 Lb s (97.0 kg), shipping - 244 Lbs (110.6 kg)

Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height

(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

836M-LP

Type: Manual Valve

3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area

Approximate Weight: Installed - 321 Lbs (145.4 kg), shipping - 366 Lbs (165.8 kg)

Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height

(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

848M-LP

Type: Manual Valve

4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area

Approximate Weight: Installed - 428 Lbs (193.9 kg), shipping - 488 Lbs (221.1 kg)

Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height

(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

860M-LP

Type: Manual Valve

5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area

Approximate Weight: Installed - 535 Lbs (242.4 kg), shipping - 610 Lbs (276.4 kg)

Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height

(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

872M-LP

Type: Manual Valve

6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area

Approximate Weight: Installed - 642 Lbs (290.9 kg), shipping - 732 Lbs (331.7 kg)

Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height

(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

824T-LP

Type: Throttling Control

2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area

Approximate Weight: Installed - 220 Lb s (99.7 kg), shipping - 246 Lbs (111.5 kg)

Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height

(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

836T-LP

Type: Throttling Control

3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area

Approximate Weight: Installed - 330 Lbs (149.5 kg), shipping - 369 Lbs (167.2 kg)

Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height

(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

848T-LP

Type: Throttling Control

4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area

Approximate Weight: Installed - 440 Lbs (199.4 kg), shipping - 492 Lbs (222.9 kg)

Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height

(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

4

860T-LP

Type: Throttling Control

5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area

Approximate Weight: Installed - 550 Lbs (249.2 kg), shipping - 615 Lbs (278.7 kg)

Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height

(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height

)

872T-LP

Type: Throttling Control

6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area

Approximate Weight: Installed - 660 Lbs (299.0 kg), shipping - 738 Lbs (334.4 kg)

Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height

(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

824TS-LP

Type: Snap Action Control With Safety Pilot

2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area

Approximate Weight: Installed - 222 Lb s (100.6 kg), shipping - 250 Lbs (113.3 kg)

Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height

(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

836TS-LP

Type: Snap Action Control With Safety Pilot

3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area

Approximate Weight: Installed - 333 Lbs (150.9 kg), shipping - 375 Lbs (169.9 kg)

Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height

(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

848TS-LP

Type:Snap Action Control With Safety Pilot

4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area

Approximate Weight: Installed - 444 Lbs (201.2 kg), shipping - 500 Lbs (226.6 kg)

Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height

(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

860TS-LP

Type: Snap Action Control With Safety Pilot

5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area

Approximate Weight: Installed - 555 Lbs (251.5 kg), shipping - 625 Lbs (283.2 kg)

Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height

(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

872TS-LP

Type: Snap Action Control With Safety Pilot

6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area

Approximate Weight: Installed - 666 Lbs (301.8 kg), shipping - 750 Lbs (339.8 kg)

Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height

(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

824TSCHS-LP

Type: Snap Action With Safety Pilot and Chrome Plate

2 Controls, 60,000 BTUH, 573 sq. in. (3697 sq. cm) Grid Area

Approximate Weight: Installed - 222 Lb s (100.6 kg), shipping - 250 Lbs (113.3 kg)

Dimensions: 24" - Width, 32 3/8" - Depth, 18" - Height

(61 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

5

836TSCHS-LP

Type: Snap Action Control With Safety Pilot and Chrome Plate

3 Controls, 90,000 BTUH, 860 sq. in. (5545 sq. cm) Grid Area

Approximate Weight: Installed - 333 Lbs (150.9 kg), shipping - 375 Lbs (169.9 kg)

Dimensions: 36" - Width, 32 3/8" - Depth, 18" - Height

(91.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

848TSCHS-LP

Type: Snap Action Control With Safety Pilot and Chrome Plate

4 Controls, 120,000 BTUH, 1146 sq. in. (7394 sq. cm) Grid Area

Approximate Weight: Installed - 444 Lbs (201.2 kg), shipping - 500 Lbs (226.6 kg)

Dimensions: 48" - Width, 32 3/8" - Depth, 18" - Height

(122 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

860TSCHS-LP

Type: Snap Action Control With Safety Pilot and Chrome Plate

5 Controls, 150,000 BTUH, 1433 sq. in. (9242 sq. cm) Grid Area

Approximate Weight: Installed - 555 Lbs (251.5 kg), shipping - 625 Lbs (283.2 kg)

Dimensions: 60" - Width, 32 3/8" - Depth, 18" - Height

(152.4 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

872TSCHS-LP

Type: Snap Action Control With Safety Pilot and Chrome Plate

6 Controls, 180,000 BTUH, 1719 sq. in. (11091 sq. cm) Grid Area

Approximate Weight: Installed - 666 Lbs (301.8 kg), shipping - 750 Lbs (339.8 kg)

Dimensions: 72" - Width, 32 3/8" - Depth, 18" - Height

(182.9 cm - Width, 82.2 cm - Depth, 45.7 cm - Height)

6

GENERAL INSTALLATION DATA

CAUTION

This equipment is designed and sold for commercial

use only by personnel trained and experienced in its

operation and is not sold for consumer use in and

around the home nor for use directly by the general

public in food service locations.

Ultra-Max series griddles are equipped for use on

either natural or propane gas. This unit is shipped for

propane gas and can easily be converted to natural.

See Natural Gas - Conversion.

-IMPORTANT-

Be sure to remove all paper protection and packing

material from unit prior to lighting. Remove the

protective plastic from the griddle plate and thoroughly

clean the unit's exterior surfaces.

KEEP THE APPLIANCE AREA FREE AND

CLEAR FROM COMBUSTIBLES! For use on

non-combustible countertops only. Combustible and

non-combustible material must be at least 48" (120cm)

from the top of the appliance and at least 6" (16cm)

from the sides and back. Adequate clearance should

also be provided for proper operation and servicing.

The installation of the Appliance must

conform to the NATIONAL FUEL GAS CODE

"ANSI Z223.1 - LATEST EDITION" AND

ALL LOCAL GAS COMPANY RULES AND

REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN

ACCORDANCE WITH THE CURRENT CAN/

CGA-B149.1 NATURAL GAS INSTALLATION

CODE OR CAN/CGA-B149.2 PROPANE

INSTALLATION CODE AND LOCAL CODES

WHERE APPLICABLE.

NOTICE

When this appliance is installed with casters, it must

be installed with the casters supplied, a connector

complying with either ANSI Z21.69 or CAN/CGA-6.16

and a quick-disconnect device complying with either

ANSI Z21.41 or CAN1-6.9. It must also be installed

with restraining means to guard against transmission

of strain to the connector.

For your protection, we recommend a qualiﬁ ed

installing agency install this appliance. They

should be familiar with gas installations and your

local gas requirements. In any case, your gas

company should be called to approve the ﬁ nal

installation.

This appliance, its pressure regulator and its individual

shutoff valve must be disconnected from the gas

supply piping system during any pressure testing of

that system at test pressures in excess of 1/2 PSIG.

This appliance and its pressure regulator must be

isolated from the gas supply piping system by closing

its individual manual shutoff valve during any pressure

testing of the gas supply piping system at test pressures

equal to or less than 1/2 PSIG.

EXHAUST CANOPY

Griddles inherently create a good deal of heat and

smoke and should be installed under an efﬁ cient

exhaust hood with ﬂ ame proof ﬁ lters. A vertical distance

of not less than 48" shall be provided between the top

of the appliance and ﬁ lters or any other combustible

material. Exhaust installation must conform to local

codes.

AIR SUPPLY

Provisions for adequate air supply must be

provided.

CAUTION

AIR INTAKES IN BOTTOM

Air for combustion enters from the bottom of the unit.

Do not obstruct this area.

7

LEVELING UNIT

This griddle is supplied with 4 feet or ﬂ oor stand

legs which must be screwed into the body. Unit

must be level. Level unit by adjusting the (4) feet

which have an adjustment of 1-3/4" for accurate

and perfect line-up with other units.

Caster Kits: Casters can be used with ﬂ oor stand

models or optional equipment stand. For installation,

carefully mark and cut off from the bottom of each leg

using a straight cutting saw and de-burr the inside

tube wall prior to installing the caster. Cut leg should

measure 19" tube length, not overall length. Casters

add about 6-1/4" of height to the unit. Be sure to use

approved strain relief means for protecting gas line

connection. If an appliance is equipped with casters

and is gas connected with a quick connect coupling,

all personnel must be aware that there is a restraint

on the appliance and if disconnected for service or

cleaning it must be reconnected as originally installed

prior to use.

CAUTION

DO NOT INSTALL WITHOUT ATTACHING FEET

OR SUPPLIED STAND LEGS AND SHELF - DO

NOT REMOVE FEET.

8

CHECKING FOR GAS LEAKS

Check entire piping system for leaks. Soap and

water solution or other material acceptable for the

purpose, shall be used in locating gas leakage.

CAUTION

Matches, candle ﬂ ame or other sources of

ignition shall not be used for locating gas

leaks.

LIGHTING INSTRUCTIONS

When the griddle is ﬁ rst lit, it will smoke until the

preservative oils and impurities are burned off. The

griddles are equipped with standing pilots and should

be lit immediately after the gas is turned on.

MANUAL VALVE AND THROTTLING CONTROL

MODELS

1. Turn off the main valve to the unit and wait 5

minutes to clear gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve to unit and light all pilots.

4. Turn burner knobs to desired position.

5. To turn burners off, turn knobs to off.

SNAP ACTION THERMOSTAT AND CHROME

SURFACE MODELS

1. Turn off the main valve to the unit and wait 5

minutes to clear gas.

2. Turn off power switch and turn thermostats to

lowest setting.

3. Turn on the main valve.

4. Depress and hold safety pilot reset button.

Light pilot. Hold reset button for 60 seconds

or until pilot stays lit. Repeat for all pilots.

5. Turn on power switch and set thermostats to

desired position.

6. To turn burners off, turn off power switch.

GAS PIPING

Gas piping shall be of such size and so installed as

to provide a supply of gas sufﬁ cient to meet the full

gas input of the appliance. If the appliance is to be

connected to existing piping, it shall be checked to

determine if it has adequate capacity. Joint compound

shall be used sparingly and only on the male threads

of the pipe joints. Such compounds shall be resistant

to the action of L.P. gases. WARNING: Any loose dirt

or metal particles which are allowed to enter the gas

lines on this appliance will damage the valve and affect

its operation. When installing this appliance, all pipe

and ﬁ ttings must be free from all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each

griddle. It should be connected to the inlet pipe at the

rear of the unit. The gas supply is then connected to it.

The supply pressure to the regulator is not to exceed

1/2 psig. This unit is shipped for use with propane

gas with 10" water column manifold pressure.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream

from the manifold and within six feet of the griddle.

CONNECTING GAS SUPPLY LINE

The gas inlet of the griddle is sealed at the factory to

prevent entry of dirt. Do not remove this seal until the

actual connection is made to the gas supply line.

NATURAL GAS - CONVERSION

This griddle is equipped with ﬁ xed oriﬁ ce hoods and is

shipped from the factory for use with propane gas. To

convert to natural gas install the oriﬁ ce hoods located

behind the front panel as follows:

1. Remove the front panel by removing the screws

located on the front and bottom.

2. Remove the burner mounting screws in the center

of the combustion chamber access covers.

3. Slide the burners back off the oriﬁ ce hoods.

4. Remove the propane gas oriﬁ ce hoods and install

the natural oriﬁ ce hoods.

5. Slide the burners back over the oriﬁ ce hoods and

reinstall the burner mounting screws.

6. Reinstall the front panel.

7. Set the pressure regulator to 5" (12.7cm) or 4"

(10.2cm) water column by removing the slotted

or hex cap from the center of the regulator. Invert

the plug and reinstall. The letters "NAT" will now

be visible on the plug. Reinstall the cap. An 1/8"

pipe plug is located on the manifold for attaching

a pressure gauge.

9

PILOT FLAME ADJUSTMENT

The griddles are equipped with standing pilots and

should be lit immediately after the gas is turned on.

MANUAL VALVE AND THROTTLING

CONTROL MODELS

Adjust the ﬂ ame as low as possible while still

providing immediate burner ignition when the

control knob is turned to high.

SNAP ACTION THERMOSTAT AND

CHROME SURFACE MODELS

Adjust the pilot so approximately 3/8" of the

thermocouple tip is surrounded by the pilot

ﬂ ame.

BURNER AIR SHUTTER ADJUSTMENT

The burner air shutter has a locking screw on the

bottom side of the venturi. Loosen this screw to

make any adjustment and tighten the screw to lock

the air shutter in place after adjustment is complete.

Any adjustment must be made when the burner is at

full input before the control temperature setting has

been satisﬁ ed.

1. Turn the control knob to the highest position and

observe the burner ﬂ ame.

2. Slowly decrease the air shutter opening until the

ﬂ ame is a soft blue with yellow tips, then increase

the opening until the yellow tips disappear and the

ﬂ ame is a hard blue.

3. Do not open the shutter to a point where the ﬂ ame

is unstable or lifting from the burner surface. The

ﬂ ame must be steady and even across the entire

burner.

BYPASS ADJUSTMENT ON THROTTLING

CONTROL MODELS ONLY

Throttling control models have a minimum ﬂ ame setting

that provides a steady uniform ﬂ ame across the burner

when the control heat setting has been satisﬁ ed.

1. Set the control at the maximum setting and wait

for the burner ﬂ ame to throttle back.

2. Turn the dial to the 200 degree setting. A small

steady ﬂ ame should be visible on all the burner

ports. This ﬂ ame should be approximately 1/8"

high.

3. An adjustment screw is located either on the front

or side of the control housing.

4. Turn clockwise to decrease the ﬂ ame height; turn

counterclockwise to increase the ﬂ ame.

ELECTRICAL CONNECTION FOR SNAP

ACTION AND CHROME SURFACE MODELS

ONLY

Snap action and chrome surface griddles are equipped

with a three-prong grounding plug. The unit is

designed for use on a 120 volt 15 amp 50/60 cycle

AC single-phase circuit only. For protection against

electrical shock, the unit must be plugged directly into

a properly grounded three-prong receptacle. Do not

cut or remove the grounding prong from this plug.

CAUTION

Do not connect to any other type of current

or serious damage will occur.

OPERATING INSTRUCTIONS

SEASONING THE GRIDDLE HEATING

SURFACE (NON-CHROME SURFACES)

Clean the griddle surface thoroughly. After the griddle

has been thoroughly cleaned, it should be seasoned

to prevent food from sticking. Before using and after

each thorough scouring, season the griddle heating

surface in the following manner:

1. Turn the temperature control dial to 350°F

(174.0°C).

2. Using a clean cloth, not a spatula, spread a thin

ﬁ lm of cooking oil or shortening over the griddle

cooking surface. This ﬁ lm should remain on the

hot griddle surface 1/2 hour.

3. Remove excess shortening and wipe clean.

4. Apply another ﬁ lm of cooking oil over the hot

cooking area for another 1/2 hour, and again

remove excess shortening and wipe clean. The

griddle surface should now be ready for use.

Even with careful seasoning food may, to some

extent, stick to the griddle cooking surface

until griddle plate is "broken in."

COOKING

Set the dial knob to the setting desired. After a 30

minute (minimum) preheating period, the griddle will

automatically maintain the selected temperature.

10

CAUTION

1. Never use pumice, griddle stones, or abrasives

on the surface.

2. Never strike the griddle surface with a sharp

instrument or spatula edge.

3. Never use steel wool.

4. Never use commercial liquid grill cleaner on the

griddle surface.

5. Abusing the surface voids the warranty.

WASTE DRAWER

A waste drawer is located at the front and can be

removed from the front for cleaning by pulling drawer

forward. This drawer should be checked and emptied

when necessary or at least once per day.

CAUTION

EXERCISE EXTREME CARE IN HANDLING

THE WASTE DRAWER CONTAINING HOT

GREASE.

OVERNIGHT SHUTDOWN

MANUAL VALVE AND THROTTLING CONTROL

MODELS

Turn knobs to the off position to turn burners off.

SNAP ACTION AND CHROME SURFACE

MODELS

Turn knobs to the lowest setting and turn power

switch off.

GRIDDLE CARE (NON-CHROME

SURFACES)

It takes very little time and effort to keep the griddle

attractive and performing at top efﬁ ciency. If grease

is permitted to accumulate, it will form a gummy cake

and then carbonize into a hard substance which is

extremely difﬁ cult to remove. To prevent this condition,

the following suggestions for cleanliness should be

followed:

1. After each use, scrape the griddle with a scraper

or ﬂ exible spatula to remove excess grease and

food. A waste drawer is provided for the scrapings.

If there is an accumulation of burned-on grease

and food, the griddle should be thoroughly scoured

and reseasoned. Use pumice or griddle stone

while the griddle is warm. Do not use steel wool

because of the danger of steel slivers getting into

the food.

2. Use a clean cloth and good non-abrasive cleaner

to clean the stainless steel body of the griddle.

Wipe the control panel front with a soft cloth.

3. At least once a day, remove the waste drawer

and wash in the same way as an ordinary cooking

utensil. The drawer is removed by pulling forward

and out.

GRIDDLE CARE (CHROME SURFACES)

(Chrome surface griddles are marked with "CHS"

at the end of the model number designation on the

nameplate.) It takes very little time and effort to keep

this Industrial Chrome griddle surface sparkling clean

and performing at top efﬁ ciency. DO NOT allow grease

to accumulate as it will carbonize and become difﬁ cult

to remove. To prevent this condition, the following

cleaning suggestions should be followed:

1. Remove excess oil and food regularly with a 4"

(100mm) wide razor sharp type scraper and wipe

surface with a damp cloth if desired.

2. Following the scraping, for end of the day cleaning,

a damp cloth and a non-silicated, non-abrasive,

non-chlorinated cleaner such as Bon-Ami may be

used to wipe surface clean, followed by wiping

with clean wet cloth.

3. Follow steps 2 and 3 from Griddle Care (Non-

Chrome Surfaces).

11

CHROME GRIDDLE SURFACE LIMITED

WARRANTY EXCLUSIONS

Your chrome griddle has been designed to give you

many years of cooking reliability and requires minimum

maintenance to keep the chrome surface in its original

condition. All chrome griddle surfaces are warranted

for a period of 5 years against manufacturing defects

to the original owner from the date of installation.

This limited warranty is void if it is determined by Star

Manufacturing International Incorporated or one of its

authorized representatives that the chrome surface has

been misused or abused or subjected to the following

situations:

1. Improperly installed.

2. By-pass adjustments not set properly on gas units

allowing the appliance to overheat and discolor

the chrome surface. (See by-pass adjustment

section.)

3. The misuse of any instrument or tool which scratches

or makes indentations in the surface which could

cause the surface to peel, ﬂ ake, or chip off.

4. The use of any chemical or abrasive cleaning

solution, griddle brick, stone, screen or other

cleaning products which could damage and affect

the performance of the chome surface.

5. The neglect of daily routine maintenance to the

chrome surface.

12

Part# 2M-4497-2 05/06 RB

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:

* Pop-Up Toasters

* Butter Dispensers

* Pretzel Merchandisers

* Pastry Display Cabinets

* Nacho Chip Merchandisers

* Accessories of any kind

* Sneeze Guards

* Pizza Ovens

* Heat Lamps

* Pumps

Visit our Website at:

www.star-mfg.com Email: [email protected]

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in

which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the

transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty

status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is

limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited

to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below)

should be taken to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the

“non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is

chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.

These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning

routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, &

installation OR created by acts of God

* The Model 510FD Fryer.

* The Model J4R, 4 oz. Popcorn Machine.

* The Model 518CMA & 526CMA Cheese Melter.

* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.

* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.

* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.

* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.

* All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser.

* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.

* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

13

14

PARTS LIST March 15, 2006, Rev. A

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Number

Per

Unit

Description and Model Designation

Star Manufacturing International, Inc.

MODEL

Part

Number

Key

Number

1 G5-Z4812 1 FLUE 824M/T/TS/TSCHS

3 G5-824004 1 GRIDDLE PLATE ASSY COMPLETE 824M

G5-824005 1 GRIDDLE PLATE ASSY COMPLETE 824T/TS

G5-824006 1 GRIDDLE PLATE ASSY COMPLETE 824TSCHS

4 G5-Z4793 2 BULB CLAMP 824T/TS/TSCHS

5 G5-Z4794 2 BULB COVER 824T/TS/TSCHS

6 G5-Z4795 6 BULB SPRING 824T/TS/TSCHS

7 G5-Z4927 2 ORIFICE BRACKET 824M/T/TS/TSCHS

8 2F-Z4613 2 BURNER 824M/T/TS/TSCHS

9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72

10 2A-Z4614 4 FOOT ALL 824/36/48/60/72

11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848

12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848

13 G5-Z4799 1 PILOT BAFFLE 824TS/TSCHS

14 G5-Z4798 1 BURNER BAFFLE 824M/T

15 G5-Z4900 2 BURNER COVER 824M/T/TS/TSCHS

16 2A-9369 2 ORIFICE FITTING 824M/T/TS/TSCHS

17 2A-Z4930 2 ORIFICE NATURAL 824M/T

2A-Z5542 2 ORIFICE NATURAL 824TS/TSCHS

2A-Z4931 2 ORIFICE PROPANE 824M/T/TS/TSCHS

18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72

19 2M-Z4864 1 CONTROL GRAPHICS PANEL 824TS/TSCHS

20 2R-Z4997 2 KNOB 824M/T

2R-Z8891 2 KNOB 824TS/TSCHS manuf. after 8/05

PS-Z9312 2 KNOB SERVICE KIT 824TS/TSCHS manuf. before 8/05

21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848

22 G5-824008 1 FRONT PANEL ASSEMBLY 824M/T

23 G5-824013 1 FRONT PANEL ASSEMBLY 824TS/TSCHS

24 2M-Z4862 1 CONTROL GRAPHICS PANEL 824M

2M-Z4863 1 CONTROL GRAPHICS PANEL 824T

25 G5-824007 1 BODY ASSEMBLY 824M/T/TS/TSCHS

26 VARIOUS 1 NAMEPLATE ALL

N/A 2J-Z4686 1 REGULATOR (5” AND 10”) ALL M/T

N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS

N/A 2C-Z8547 2 BOLT, KNOB STOP ALL

1

824-LP Series Gas Griddles

15

PARTS LIST Mach 15, 2006, Rev. A

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Number

Per

Unit

Description and Model Designation

Star Manufacturing International, Inc.

MODEL

Part

Number

Key

Number

1 G5-Z4813 1 FLUE 836M/T/TS/TSCHS

2 G5-Z4817 1 FLUE DIVIDER 836M/T/TS/TSCHS

3 G5-836004 1 GRIDDLE PLATE ASSY COMPLETE 836M

3 G5-836005 1 GRIDDLE PLATE ASSY COMPLETE 836T/TS

3 G5-836006 1 GRIDDLE PLATE ASSY COMPLETE 836TSCHS

4 G5-Z4793 3 BULB CLAMP 836T/TS/TSCHS

5 G5-Z4794 3 BULB COVER 836T/TS/TSCHS

6 G5-Z4795 9 BULB SPRING 836T/TS/TSCHS

7 G5-Z4927 3 ORIFICE BRACKET 836M/T/TS/TSCHS

8 2F-Z4613 3 BURNER 836M/T/TS/TSCHS

9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72

10 2A-Z4614 4 FOOT ALL 824/36/48/60/72

11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848

12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848

13 G5-Z4799 2 PILOT BAFFLE 836TS/TSCHS

14 G5-Z4798 2 BURNER BAFFLE 836M/T

15 G5-Z4900 3 BURNER COVER 836M/T/TS/TSCHS

16 2A-9369 3 ORIFICE FITTING 836M/T/TS/TSCHS

17 2A-Z4930 3 ORIFICE NATURAL 836M/T

17 2A-Z4931 3 ORIFICE PROPANE 836M/T/TS/TSCHS

17 2A-Z5542 3 ORIFICE NATURAL 836TS/TSCHS

18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72

19 2M-Z4867 1 CONTROL GRAPHICS PANEL 836TS/TSCHS

20 2R-Z4997 3 KNOB 836M/T

2R-Z8891 3 KNOB 836TS/TSCHS manuf. after 8/2005

PS-Z9312 3 KNOB SERVICE KIT 836TS/TSCHS manuf. before 8/2005

21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848

22 G5-836008 1 FRONT PANEL ASSEMBLY 836M/T

23 G5-836013 1 FRONT PANEL ASSEMBLY 836TS/TSCHS

24 2M-Z4865 1 CONTROL GRAPHICS PANEL 836M

24 2M-Z4866 1 CONTROL GRAPHICS PANEL 836T

25 G5-836007 1 BODY ASSEMBLY 836M/T/TS/TSCHS

26 VARIOUS 1 NAMEPLATE ALL

N/A 2J-Z4686 1 REGULATOR (5” AND 10”) ALL M/T

N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS

1

836-LP Series Gas Griddles

16

PARTS LIST March 15, 2006, Rev. A

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Number

Per

Unit

Description and Model Designation

Star Manufacturing International, Inc.

MODEL

Part

Number

Key

Number

1 G5-Z4814 1 FLUE 848M/T/TS/TSCHS

2 G5-Z4817 1 FLUE DIVIDER 848M/T/TS/TSCHS

3 G5-848004 1 GRIDDLE PLATE ASSY COMPLETE 848M

3 G5-848005 1 GRIDDLE PLATE ASSY COMPLETE 848T/TS

3 G5-848006 1 GRIDDLE PLATE ASSY COMPLETE 848TSCHS

4 G5-Z4793 4 BULB CLAMP 848T/TS/TSCHS

5 G5-Z4794 4 BULB COVER 848T/TS/TSCHS

6 G5-Z4795 12 BULB SPRING 848T/TS/TSCHS

7 G5-Z4928 4 ORIFICE BRACKET 848M/T/TS/TSCHS

8 2F-Z4613 4 BURNER 848M/T/TS/TSCHS

9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72

10 2A-Z4614 4 FOOT ALL 824/36/48/60/72

11 G5-824014 1 WASTE DRAWER ASSY ALL 824/836/848

11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872

12 G5-Z4897 1 DRAWER GUIDE ALL 824/836/848

12 G5-Z4897 2 DRAWER GUIDE ALL 860/872

13 G5-Z4799 2 PILOT BAFFLE 848TS/TSCHS

14 G5-Z4798 3 BURNER BAFFLE 848M/T

14 G5-Z4798 1 BURNER BAFFLE 848TS/TSCHS

15 G5-Z4900 4 BURNER COVER 848M/T/TS/TSCHS

16 2A-9369 4 ORIFICE FITTING 848M/T/TS/TSCHS

17 2A-Z4930 4 ORIFICE NATURAL 848M/T

17 2A-Z4931 4 ORIFICE PROPANE 848M/T/TS/TSCHS

17 2A-Z5542 4 ORIFICE NATURAL 848TS/TSCHS

18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72

19 2M-Z4870 1 CONTROL GRAPHICS PANEL 848TS/TSCHS

20 2R-Z4997 4 KNOB 848M/T

2R-Z8891 4 KNOB 848TS/TSCHS manuf. after 8/2005

PS-Z9312 4 KNOB SERVICE KIT 848TS/TSCHS manuf. before 8/2005

21 G5-824012 1 CHUTE ASSEMBLY ALL 824/836/848

22 G5-848008 1 FRONT PANEL ASSEMBLY 848M/T

23 G5-848013 1 FRONT PANEL ASSEMBLY 848TS/TSCHS

24 2M-Z4868 1 CONTROL GRAPHICS PANEL 848M

24 2M-Z4869 1 CONTROL GRAPHICS PANEL 848T

25 G5-848007 1 BODY ASSEMBLY 848M/T/TS/TSCHS

26 VARIOUS 1 NAMEPLATE ALL

N/A 2J-Z4686 1 REGULATOR (5” AND 10”) ALL M/T

N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS

1

848-LP Series Gas Griddles

17

PARTS LIST March 15, 2006, Rev. A

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Number

Per

Unit

Description and Model Designation

Star Manufacturing International, Inc.

MODEL

Part

Number

Key

Number

1 G5-Z4815 1 FLUE 860M/T/TS/TSCHS

2 G5-Z4817 1 FLUE DIVIDER 860M/T/TS/TSCHS

3 G5-860004 1 GRIDDLE PLATE ASSY COMPLETE 860M

3 G5-860005 1 GRIDDLE PLATE ASSY COMPLETE 860T/TS

3 G5-860006 1 GRIDDLE PLATE ASSY COMPLETE 860TSCHS

4 G5-Z4793 5 BULB CLAMP 860T/TS/TSCHS

5 G5-Z4794 5 BULB COVER 860T/TS/TSCHS

6 G5-Z4795 15 BULB SPRING 860T/TS/TSCHS

7 G5-Z4929 5 ORIFICE BRACKET 860M/T/TS/TSCHS

8 2F-Z4613 5 BURNER 860M/T/TS/TSCHS

9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72

10 2A-Z4614 4 FOOT ALL 824/36/48/60/72

11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872

12 G5-Z4897 2 DRAWER GUIDE ALL 860/872

13 G5-Z4799 3 PILOT BAFFLE 860TS/TSCHS

14 G5-Z4798 4 BURNER BAFFLE 860M/T

14 G5-Z4798 1 BURNER BAFFLE 860TS/TSCHS

15 G5-Z4900 5 BURNER COVER 860M/T/TS/TSCHS

16 2A-9369 5 ORIFICE FITTING 860M/T/TS/TSCHS

17 2A-Z4930 5 ORIFICE NATURAL 860M/T

17 2A-Z4931 5 ORIFICE PROPANE 860M/T/TS/TSCHS

17 2A-Z5542 5 ORIFICE NATURAL 860TS/TSCHS

18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72

19 2M-Z4873 1 CONTROL GRAPHICS PANEL 860TS/TSCHS

20 2R-Z4997 5 KNOB 860M/T

2R-Z8891 5 KNOB 860TS/TSCHS manuf. after 8/2005

PS-Z9312 5 KNOB SERVICE KIT 860TS/TSCHS manuf. before 8/2005

21 G5-824012 2 CHUTE ASSEMBLY ALL 860/872

22 G5-860008 1 FRONT PANEL ASSEMBLY 860M/T

23 G5-860013 1 FRONT PANEL ASSEMBLY 860TS/TSCHS

24 2M-Z4871 1 CONTROL GRAPHICS PANEL 860M

24 2M-Z4872 1 CONTROL GRAPHICS PANEL 860T

25 G5-860007 1 BODY ASSEMBLY 860M/T/TS/TSCHS

26 VARIOUS 1 NAMEPLATE ALL

N/A 2J-Z4686 1 REGULATOR (5” AND 10”) ALL M/T

N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS

1

860-LP Series Gas Griddles

18

PARTS LIST March 15, 2006, Rev. A

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Number

Per

Unit

Description and Model Designation

Star Manufacturing International, Inc.

MODEL

Part

Number

Key

Number

1 G5-Z4816 1 FLUE 872M/T/TS/TSCHS

2 G5-Z4817 2 FLUE DIVIDER 872M/T/TS/TSCHS

3 G5-824006 1 GRIDDLE PLATE ASSY COMPLETE 872TSCHS

3 G5-872004 1 GRIDDLE PLATE ASSY COMPLETE 872M

3 G5-872005 1 GRIDDLE PLATE ASSY COMPLETE 872T/TS

4 G5-Z4793 6 BULB CLAMP 872T/TS/TSCHS

5 G5-Z4794 6 BULB COVER 872T/TS/TSCHS

6 G5-Z4795 18 BULB SPRING 872T/TS/TSCHS

7 G5-Z4930 6 ORIFICE BRACKET 872M/T/TS/TSCHS

8 2F-Z4613 6 BURNER 872M/T/TS/TSCHS

9 G5-Z4800 1 SIDE BAFFLE RIGHT ALL 824/36/48/60/72

10 2A-Z4614 4 FOOT ALL 824/36/48/60/72

11 G5-824014 2 WASTE DRAWER ASSY ALL 860/872

12 G5-Z4897 2 DRAWER GUIDE ALL 860/872

13 G5-Z4799 3 PILOT BAFFLE 872TS/TSCHS

14 G5-Z4798 5 BURNER BAFFLE 872M/T

14 G5-Z4798 2 BURNER BAFFLE 872TS/TSCHS

15 G5-Z4900 6 BURNER COVER 872M/T/TS/TSCHS

16 2A-9369 6 ORIFICE FITTING 872M/T/TS/TSCHS

17 2A-Z4930 6 ORIFICE NATURAL 872M/T

17 2A-Z4931 6 ORIFICE PROPANE 872M/T/TS/TSCHS

17 2A-Z5542 6 ORIFICE NATURAL 872TS/TSCHS

18 G5-Z4801 1 SIDE BAFFLE LEFT ALL 824/36/48/60/72

19 2M-Z4876 1 CONTROL GRAPHICS PANEL 872TS/TSCHS

20 2R-Z4997 6 KNOB 872M/T

2R-Z8891 6 KNOB 872TS/TSCHS manuf. after 8/2005

PS-Z9312 6 KNOB SERVICE KIT 872TS/TSCHS manuf. before 8/2005

21 G5-824012 2 CHUTE ASSEMBLY ALL 860/872

22 G5-872008 1 FRONT PANEL ASSEMBLY 872M/T

23 G5-872013 1 FRONT PANEL ASSEMBLY 872TS/TSCHS

24 2M-Z4874 1 CONTROL GRAPHICS PANEL 872M

24 2M-Z4875 1 CONTROL GRAPHICS PANEL 872T

25 G5-872007 1 BODY ASSEMBLY 872M/T/TS/TSCHS

26 VARIOUS 1 NAMEPLATE ALL

N/A 2J-Z4686 1 REGULATOR (5” AND 10”) ALL M/T

N/A 2J-Z5541 1 REGULATOR (4” AND 10”) ALL TS/TSCHS

1

872-LP Series Gas Griddles

19

20

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