PROPOINT 8843740 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire
V1.0 8843740
Please read and understand all instructions before use. Retain this manual for future
reference.
AIR RIVETER
1/4 IN.
8843740 1/4 in. Air Riveter V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Air Inlet 1/4 in.
Rivet Size 1/4, 3/16, 5/32, 1/8 in.
Air Consumption 0.03 CFM
Pressure Rating 90 PSI
Pulling Force 3,636 lb
Material Composite Housing
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice
that could result in severe personal injury or death if the
proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that
may result in minor or moderate injury if proper practices are
not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage, but
not personal injury.
V1.0 1/4 in. Air Riveter 8843740
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INTRODUCTION
The 1/4 in. Air Riveter is ideal for installing 1/8 to 1/4 in. long blind
rivets. The air riveter can use either steel or aluminum rivets. The air
riveter holds the ejected pins into a clear safety cap for later disposal.
SAFETY
WARNING! Read and understand all instructions before using this
tool. The operator must follow basic precautions to reduce the
risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not working
in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away
from the work area.
3. Store unused tools properly in a safe and dry location to prevent
rust or damage. Lock tools away and keep out of the reach of
children.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National
Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear gloves that provide protection based on the work materials or
to reduce the effects of tool vibration.
3. Wear protective clothing designed for the work environment and tool.
8843740 1/4 in. Air Riveter V1.0
4 For technical questions call 1-800-665-8685
4. Non-skid footwear is recommended to maintain footing and
balance in the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury
from falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and
balance enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the
workpiece by hand or against your body may lead to personal injury.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to the tool safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. Never point the tool towards yourself. It could inflict an injury.
4. Never use the riveter without the safety cap (E) in place. The
ejected pin may cause an injury to yourself or a bystander.
AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source.
Contaminated or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate
control over the air supply in an emergency, even if a hose is
ruptured.
V1.0 1/4 in. Air Riveter 8843740
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3. Discontinue tool use if it does not work properly or air is leaking.
Tag or mark the tool as defective or out of serviceuntil repaired.
4. Check the manufacturers maximum pressure rating for air tools
and accessories. Compressor outlet pressure must be regulated to
never exceed the maximum pressure rating of the tool (see
Specifications). Exceeding the maximum PSI rating can create a
bursting hazard, causing injury and property damage.
5. Never use oxygen, combustible gas or any other bottled gas as a
power source. Any power source other than an air compressor
could cause an explosion and serious personal injury.
6. Turn OFF the valve and discharge any remaining air pressure after
each use or before adjusting the tool.
7. Do not leave the air tool unattended with its compressed air supply
on. Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
8. Serious injury may occur from loose debris being propelled at high
speeds from the compressed air stream. Always wear OSHA
approved safety glasses to protect the eyes during operation of the air
compressor.
9. Always turn off the air compressor and drain tank pressure
completely before attempting maintenance or attaching air tools.
Release pressure slowly from the system.
10. Serious injury or death may occur from inhaling compressed air.
The air stream may contain carbon monoxide, toxic vapors or solid
particles. Never inhale compressed air directly from the pump or air
tool.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch or
control. A power tool that fails to respond to the controls is dangerous
and can cause an injury. A qualified technician must repair and verify
the power tool is operating correctly, before it can be used.
2. Disconnect the power source before installing or servicing the tool.
3. Keep hands and fingers away from the work area. Any part of body
contacting the tools working parts could cause an injury.
4. Never touch the tool or workpiece during or immediately after use.
They may be hot and could inflict a burn injury.
8843740 1/4 in. Air Riveter V1.0
6 For technical questions call 1-800-665-8685
AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing is
heard from the air hose or connectors. Replace the defective air hose.
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the
air hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool's work
path.
c. Keep the air hose away from heat, oil, sharp edges or moving
parts.
d. Do not wrap the air hose around the tool as sharp edges may
pierce or crack the air hose. Gently coil the hose and either hang
on a hook or fasten with a device to keep hose together when
storing.
4. A damaged or disconnected air hose under pressure may whip
around and inflict personal injury or damage the work area. Secure
the compressor's air hose to a fixed or permanent structure with
clamps or cable ties.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in
a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage. Make sure that all items in the contents are included.
Contents: Air Riveter Hex Wrench (2) Wrench
Nosepiece (4) Jaws (3) O-ring (3)
Syringe Safety Cap
V1.0 1/4 in. Air Riveter 8843740
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IDENTIFICATION KEY
A Nosepiece
B Outer Sleeve
C Oil Screw
D Suction Knob
E Safety Cap
F Trigger
G Air Inlet
H Air Cylinder
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification
Key. Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point
in an illustration or image.
INSTALL AIR CONNECTOR
1. The riveters air inlet has a factory installed male coupler. Connect
the air hose to the coupler.
2. Run the compressor at a low volume and check the connection for
air leaks. Do not use the tool until all air leaks are repaired or the
faulty component is replaced.
IMPORTANT! Vibration may cause failure if a quick coupler is
connected directly to the air tool. To overcome this, connect a
leader hose to the tool. A quick coupler may then be used to
connect the leader hose to the air line hose.
FILL THE HYDRAULIC OIL CYLINDER
Check and fill the riveters oil cylinder (#46) with hydraulic oil before
each use.
1. Disconnect the air hose from the riveter.
2. Remove the screw (C) and gasket (#47) on top of the oil cylinder.
3. Fill the syringe (Fig. 2-1) with hydraulic oil.
4. Screw the brass fitting of the syringe into the hole on top of the oil
cylinder (Fig. 2-2).
Fig. 1
8843740 1/4 in. Air Riveter V1.0
8 For technical questions call 1-800-665-8685
5. Slowly press the syringe plunger down
until the oil is in the tool.
5.1 The reservoir is full if it becomes
difficult to push the plunger down.
Pull the plunger up slightly to
withdraw a little oil, then unscrew the
syringe.
6. Remove the syringe and brass fitting.
Tighten the screw on top of the oil
cylinder. Wipe the cylinder clean.
NOSEPIECES
1. Select the appropriate sized nosepiece (A) for your task.
2. Insert the nosepiece into the jaws (#54) within the outer sleeve (B).
3. Fit the wrenchs center hex over the nosepiece and twist clockwise
(view from front) to lock it in place. Remove the wrench.
RIVET SUCTION ADJUSTMENT
The air riveter has a feature that sucks a rivet into the nosepiece for
quicker loading. An o-ring seals the airflow opening to prevent airflow.
Turning the rivet suction knob (D) allows suction to form at the
nosepiece.
1. Remove the safety cap (E).
2. Turn the rivet suction knob counterclockwise half way round to start
the airflow.
3. Reset the safety cap.
4. An audible hiss can be heard from the nosepiece.
5. Place the nosepiece next to the rivet pin to suck the rivet into the
nosepiece.
6. Turn the rivet suction knob clockwise to stop the suction airflow.
Make sure to shut off the air supply first.
REPLACING SMALL RIVET MANDREL CONDUIT
Replace the rivet mandrel conduit (#53) with the narrow version (#59)
when using rivets that are 5/32 in. or narrower.
1. Remove the outer cylinder (#56) with the wrenchs (#58) open end.
Fig. 2
2-1
2-
2
V1.0 1/4 in. Air Riveter 8843740
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2. Unscrew the jaw carrier (#55) by rotating counterclockwise and set
aside. Be careful not to spill the jaw assembly.
3. Pull out the rivet mandrel conduit.
4. Insert the small rivet mandrel conduit. Refit the jaw carrier and
outer cylinder tightly.
OPERATION
WARNING! Always fit the safety cap to the rear of the air riveter
before use to prevent a penetrating injury from an ejected rivet
mandrel.
CAUTION! Keep fingers away from the trigger (F)while inserting
the rivet into the air riveter. Accidental activation may cause a
cut or pinching injury.
One or more holes of the same diameter as the rivet must be drilled
into the workpiece before installing the rivets.
1. Check the hydraulic oil level before each use (See Adding
Hydraulic Oil).
2. Select the correct nosepiece based on the rivet diameter and install
per Nosepieces section.
3. Attached the air riveter to the air source and start the compressor.
4. Push the rivet mandrel (stem) through the nosepiece until the rivet
head touches the nosepiece.
5. Insert the mandrel head and rivet pin into the pre-drilled hole. Push
the nosepiece against the workpiece.
6. Squeeze the trigger. The mandrel head will compress the rivet pin
while the mandrel is pulled through the air riveter. The force will snap
the mandrel at the rivet head and eject the scrap mandrel into the
safety cap.
7. Repeat Steps 4 to 6 until all rivets are installed.
8. Shut the compressor down and discharge all air from the system
before changing the nosepiece for a different diameter rivet.
9. Empty the safety cap when necessary. Make sure a rivet is not
inserted into the nosepiece when emptying the cap as an ejected
mandrel may cause a penetrating injury.
8843740 1/4 in. Air Riveter V1.0
10 For technical questions call 1-800-665-8685
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord
periodically. Have damaged or worn components repaired or
replaced by an authorized technician. Only use identical
replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all
times.
6. Maintain the tools labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
WARNING! Only qualified service personnel should repair the
tool. An improperly repaired tool may present a hazard to the
user and/or others.
ADDING HYDRAULIC OIL
NOTICE! Do not overfill the air cylinder (H) with
hydraulic oil. This can impair the tools function.
1. Disconnect the air hose from the riveter.
2. Invert the tool and place the tool in a vise to free
up both hands.
3. Remove the cylinder base.
4. Unscrew the air cylinder cover (#5) by turning
the nut counterclockwise and then lifting the
cover and piston assembly away from the
cylinder (Fig. 3).
5. The hydraulic oil level should barely cover the lock
nut (#8) connecting the air cylinder to the oil rod
(#23). Add hydraulic oil until the level is just above
the connection (Fig. 4-1) .
6. Lightly lubricate the inner wall of the air cylinder.
Fig. 3
Fig. 4
4-1
V1.0 1/4 in. Air Riveter 8843740
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7. Press the piston and air cylinder cover assembly back into place as
far as possible. Tighten the nut.
8. Refit the cylinder base cover onto the air cylinder.
ADJUSTING THE STROKE LENGTH
1. Remove the outer cylinder (#56) using the open end of the wrench.
2. Measure the distance between the clamp nut (#51) to the oil
cylinders face. Adjust the distance if it is not 60 mm.
3. Slide a wrench over the jaw carriers flats.
4. Slide a wrench onto the clamp nut (#51).
5. Hold the jaw carrier in place while loosening the nut.
SHORTEN THE DISTANCE
5.1. Spin the nut backwards to shorten the distance until it is
60 mm away from the oil cylinder face.
5.2. Rotate the jaw carrier until it touches the nut.
5.3. Hold the jaw carrier secure and tighten the impact nut.
INCREASE THE DISTANCE
5.4. Spin the jaw carrier forward to increase the distance from the
oil cylinder.
5.5 Spin the clamp nut forward until it is 60 mm away from the oil
cylinder face.
5.6 Rotate the jaw carrier until it touches the nut.
5.7 Hold the jaw carrier secure and tighten the impact nut.
6. Fit the outer cylinder back onto the air riveter and tighten.
CLEANING AND CHANGING THE JAWS
1. Remove the outer cylinder with the wrenchs box end.
2. Loosen the clamping nut, then unscrew the jaw carrier from the
principal axis (#43).
3. Remove the jaw assembly (#54) from the jaw carrier and set the latter
aside.
4. Clean the jaws with mild solvent and a brush. Dry and inspect for
damage. Replace the jaws if they are blunt.
8843740 1/4 in. Air Riveter V1.0
12 For technical questions call 1-800-665-8685
5. Lightly oil the jaws and place the jaw assembly back into position.
Screw the jaw carrier into place.
6. Check and adjust the stroke length (see Adjusting the Stroke Length).
7. Fit the outer cylinder back onto the air riveter and tighten.
O-RING REPLACEMENTS
Replacement O-rings for #44 and 7 are included for the connections
between the front and rear sections of the riveter and between the handle
and air cylinder. Refer to the Parts Breakdown for the exact location.
CLEANING
1. Clean with a soft cloth and mild detergent. Do not use solvents for
general cleaning.
2. Deposits may accumulate in the tools air inlet. Clean the air inlet and
flush the tool with a suitable gum solvent. You may need to
disassemble the tool for cleaning. Dry thoroughly before reassembly.
3. Continuing tool impairment after cleaning may indicate worn or
damage components. Repair the tool or have a certified technician
repair it for you.
AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other
lubricants are not suitable and will damage the tool or cause a
malfunction during use.
NOTICE! Never use a penetrating oil to lubricate an air tool.
Penetrating oil acts as a solvent that will dissolve the tools
grease packing and may damage the o-rings, causing the tool to
seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a
generous amount of air tool oil in the air inlet and then run the tool
under no load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tools male
connector before each use and after every hour of continuous use.
The tool will not work properly without lubrication and parts will
wear prematurely.
3. Avoid adding too much air tool oil as this can cause premature
power loss and eventual tool failure. A qualified technician will need
to take the tool apart and clean out the excess oil.
V1.0 1/4 in. Air Riveter 8843740
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4. Apply a generous amount of air tool oil to the tool before storing it
for an extended period of time (overnight, weekend, etc.). Run the
tool for approximately 30 seconds to ensure the oil is evenly
distributed throughout the tool. Store it in a clean and dry location.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing
uncontrolled discharge of waste oil.
DISPOSAL OF HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled
location. Hydraulic fluid may take up to a year to breakdown in the
environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Tool runs at
normal speed,
but loses
power under
load.
Motor parts worn. 1. Have a qualified technician service
the tool.
2. Replace tool or parts.
Tool runs
slowly. Air
flows slightly
from exhaust.
Motor parts jammed
with dirt particles.
OR
Airflow blocked by
dirt.
1. Check air inlet filter for blockage.
2. Pour air tool lubricating oil into air
inlet as per lubrication instructions
for clearing shipping grease.
3. Operate tool in short bursts to clear
debris.
4. If tool still jammed, clean tool and
lubricate per lubrication instructions.
8843740 1/4 in. Air Riveter V1.0
14 For technical questions call 1-800-665-8685
PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
Tool runs slowly.
Air flows slightly
from exhaust.
1. Air regulator in
closed position.
2. Damage or
excessive wearing of
internal parts.
1. Open the air regulator to
desired airflow.
2a. Have a qualified technician
service the tool.
2b. Replace tool or parts.
Tool will not shut
off.
1. Throttle valve o-ring
dislodged from inlet
valve seat.
2. Trigger mechanism
jammed or dirty.
1. Replace throttle valve
o-rings.
2. Clean trigger mechanism and
lubricate.
Loss of power
or erratic
performance.
1. Excessive drain on
the air hose.
Incorrect size or type
of hose connectors.
2. Moisture or
restriction in the air
hose/tank
3. Air compressor has
insufficient flow.
1. Check the air hose and confirm
the hose fitting is correct for the
inlet bushing.
2. Depressurize system and drain
tank and air hose of water.
3. Ensure tool is connected to a
compressor with a rate flow
that matches the tool.
The jaws will not
open.
1. The nosepiece is
loose.
2. The jaws are dirty.
1. Tighten the nosepiece.
2. Remove and clean the jaws.
The stroke is too
short.
1. The rivet pin is not
properly inserted into
the riveter.
2. The riveter is low on
hydraulic oil.
3. The rivet is the
wrong size
4. Piston stroke is
misadjusted.
1. Fully insert the rivet pin.
2. Top up the hydraulic oil
reservoir and prime the riveter.
3. Use the proper rivet length.
4. Adjust the piston stroke.
V1.0 1/4 in. Air Riveter 8843740
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PROBLEM(S) POSSIBLE CAUSE(S) SUGGESTED SOLUTION(S)
The riveter has
weak pulling
action.
1. Low air pressure.
2. Inadequately sized
compressor.
3. Damaged air
compressor.
4. The riveter is low on
hydraulic oil.
1. Check the regulator to verify
that it is set to 90 PSI.
2. Upgrade to a suitable
compressor of adequate
capability.
3. Have the compressor
serviced by a qualified
service centre.
4. Top up the hydraulic oil
reservoir and prime the
riveter.
Leaking air.
1. There are poor hose
connections in the
system.
2. Damaged O-ring.
3. Dirty air valve or air
inlet.
1. Reconnect the air system
using thread sealant tape on
the fittings.
2. Replace the O-ring.
3. Clean and lubricate with
pneumatic tool oil.
8843740 1/4 in. Air Riveter V1.0
16 For technical questions call 1-800-665-8685
PARTS BREAKDOWN
V1.0 1/4 in. Air Riveter 8843740
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PARTS LIST
# DESCRIPTION QTY
1
Screw
1
2 Screw 5
3
Cylinder base
1
4 O-ring 1
5
Air cylinder cover
1
6 Piston plate 1
7
O-ring
1
8 Lock nut 1
9 Down on/off seat 1
10 O-ring 1
11
O-ring
1
12 Up on/off seat 1
13
Pin
3
14 Press plate 1
15
Spring
1
16 O-ring 2
17
Valve stem
1
18 Connection rod 1
19
Trigger
1
20 Pin 1
21
Hand grip
1
22 Screw 4
23
Oil rod
1
24 Gasket 1
25
Cushion
1
26 Washer 1
27 O-ring 1
28 Air connection 1
29
O-ring
1
30 Swivel connector 1
31 O-ring 1
32
Fast connection plug
1
33 Safety cap 1
34
rivet suction knob
1
35 O-ring 1
36
O-ring
1
37 Rear seat 1
38
O-ring
1
39 O-ring 2
40 Rear sleeve 1
41 Rear tube 1
42
Spring
1
43 Principal axis 1
44
O-ring
2
45 Cushion 1
46
Oil cylinder
1
47 Gasket 1
48
Screw
1
49 O-ring 2
50
Cushion
1
51 Clamp nut 1
52
Spring
1
53 Rivet mandrel conduit 1
54
Jaw assembly
1
55 Jaw carrier 1
56
Outer cylinder
1
57 Nosepiece 1
58 Wrench 1
59 Small rivet mandrel
conduit
1
60
Syringe
1
8843740 1/4 in. Air Riveter V1.0
18 For technical questions call 1-800-665-8685
V1.0 1/4 in. Air Riveter 8843740
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8843740 1/4 in. Air Riveter V1.0
20 For technical questions call 1-800-665-8685
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PROPOINT 8843740 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire

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