Power Fist 8843732 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire
V1.0 8843732
Please read and understand all instructions before use. Retain this manual for
future reference.
1/
4 IN.
8843732 1/4 in. Air Riveter V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Air Inlet 1/4 in.
Rivet Size 1/4, 3/16, 5/32, 1/8 in.
Air Consumption 0.03 CFM
Pressure Rating 90 PSI
Pulling Force 3,083 lb
Material Aluminum and Steel Housing
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or
death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper
precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may
result in minor or moderate injury if proper practices are not
taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice
will result in equipment or property damage, but not personal
injury.
V1.0 1/4 in. Air Riveter 8843732
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INTRODUCTION
The 1/4 in. Air Riveter is ideal for installing 1/8 to 1/4 in. long blind rivets. The
air riveter can use either steel or aluminum rivets. The air riveter holds the
ejected pins into a clear safety cap for later disposal.
SAFETY
WARNING! Read and understand all instructions before using this tool. The
operator must follow basic precautions to reduce the risk of personal injury
and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection
and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-
lit and free of distractions. Place lights so you are not working in a
shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a safe and dry location to prevent rust
or damage. Lock tools away and keep out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or
liquids.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian
Standards Association (CSA) or American National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply with
CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work
performed.
2. Wear gloves that provide protection based on the work materials or to
reduce the effects of tool vibration.
3. Wear protective clothing designed for the work environment and tool.
4. Non-skid footwear is recommended to maintain footing and balance in
the work environment.
8843732 1/4 in. Air Riveter V1.0
4 For technical questions call 1-800-665-8685
5. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance
enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the
workpiece by hand or against your body may lead to personal injury.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a specific
function. Do not modify or alter this tool or use it for an unintended
purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. Never point the tool towards yourself. It could inflict an injury.
4. Never use the riveter without the safety cap (D) in place. The ejected
pin may cause an injury to yourself or a bystander.
AIR TOOL PRECAUTIONS
1. Use only clean and dry compressed air as a power source. Contaminated
or moist air will gradually damage the tool.
2. Install an in-line shutoff valve or regulator to allow immediate control
over the air supply in an emergency, even if a hose is ruptured.
3. Discontinue tool use if it does not work properly or air is leaking. Tag
or mark the tool as defectiveor out of serviceuntil repaired.
4. Check the manufacturers maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated to never
V1.0 1/4 in. Air Riveter 8843732
Visit www.princessauto.com for more information 5
exceed the maximum pressure rating of the tool (see Specifications).
Exceeding the maximum PSI rating can create a bursting hazard,
causing injury and property damage.
5. Never use oxygen, combustible gas or any other bottled gas as a
power source. Any power source other than an air compressor could
cause an explosion and serious personal injury.
6. Turn OFF the valve and discharge any remaining air pressure after each
use or before adjusting the tool.
7. Do not leave the air tool unattended with its compressed air supply on.
Turn off the compressed air supply and bleed the air tool of any
remaining compressed air before leaving the air tool unattended.
8. Serious injury may occur from loose debris being propelled at high speeds
from the compressed air stream. Always wear OSHA approved safety
glasses to protect the eyes during operation of the air compressor.
9. Always turn off the air compressor and drain tank pressure completely
before attempting maintenance or attaching air tools. Release pressure
slowly from the system.
10. Serious injury or death may occur from inhaling compressed air. The air
stream may contain carbon monoxide, toxic vapors or solid particles.
Never inhale compressed air directly from the pump or air tool.
POWER TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power switch or
control. A power tool that fails to respond to the controls is dangerous
and can cause an injury. A qualified technician must repair and verify
the power tool is operating correctly, before it can be used.
2. Disconnect the power source before installing or servicing the tool.
3. Keep hands and fingers away from the work area. Any part of body
contacting the tools working parts could cause an injury.
4. Never touch the tool or workpiece during or immediately after use. They
may be hot and could inflict a burn injury.
AIR HOSE PRECAUTIONS
1. Inspect the tool's air hose for cracks, fraying or other faults before
each use. Discontinue use if the air hose is damaged or hissing is heard
from the air hose or connectors. Replace the defective air hose.
8843732 1/4 in. Air Riveter V1.0
6 For technical questions call 1-800-665-8685
2. Do not allow people, mobile equipment or vehicles to pass over the
unprotected air hose. Position the air hose away from high traffic
areas, in a reinforced conduit or place planks on both sides of the air
hose to create a protective trench.
3. Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool's work path.
c. Keep the air hose away from heat, oil, sharp edges or moving parts.
d. Do not wrap the air hose around the tool as sharp edges may pierce
or crack the air hose. Gently coil the hose and either hang on a hook
or fasten with a device to keep hose together when storing.
4. A damaged or disconnected air hose under pressure may whip around
and inflict personal injury or damage the work area. Secure the
compressor's air hose to a fixed or permanent structure with clamps or
cable ties.
COMPRESSOR/TANK PRECAUTIONS
DANGER! Do not use an air tank beyond its expiration date. A tank rupture
or explosion may kill or cause a serious injury to yourself or a bystander.
Disable and discard the air tank according to the your municipality by-laws.
1. Never drill into, weld, patch or modify the air tank. Immediately
replace the tank or compressor if an air leak develops. The leak may
lead to a rupture.
2. Never make adjustments to the components that control tank pressure.
Serious injury or death may occur if modifications are made to the
pressure switch, safety relief valve or other components that control
the tank pressure.
3. Check operation of the pressure relief valve on a regular basis and
never operate without a factory approved pressure relief valve. Do not
make alterations to the factory operating pressure settings.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a malfunction
and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the contents are included.
V1.0 1/4 in. Air Riveter 8843732
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Contents: Air Riveter Wrench x 2 Nosepiece x 4
Jaw O-ring x 4 (#B02 and B04)
IDENTIFICATION KEY
A Nosepiece
B Outer Sleeve
C Hanging Hook
D Safety Cap
E Trigger
F Air Filter
G Air Cylinder
H 1/4 in. Air Inlet
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification Key.
Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an
illustration or image.
INSTALL AIR CONNECTOR
Prepare a standard 1/4 in. NPT male air connector (sold separately) for use
with your tool.
1. Wrap the external threads of the male connector with sealant tape.
a. Wrap tape in a clockwise direction so it will not unravel.
b. Do not tape all the threads. Leave several leading threads
unwrapped for easier alignment.
2. Screw the connector into the tool's air inlet (D) and tighten with a
wrench until snug.
3. Run the compressor at a low volume and check the connection for air
leaks. Do not use the tool until all air leaks are repaired or the faulty
component is replaced.
IMPORTANT! Vibration may cause failure if a quick coupler is connected directly
to the air tool. To overcome this, connect a leader hose to the tool. A quick
coupler may then be used to connect the leader hose to the air line hose.
Fig. 1
8843732 1/4 in. Air Riveter V1.0
8 For technical questions call 1-800-665-8685
NOSEPIECES
1. Remove the base cover (#34) from the air cylinder (Fig. 2)
2. Select the appropriate sized nosepiece (A) for your task from the four
nosepieces stored in the bottom (Fig. 3).
3. Fit the wrenchs center hex (#C02) over the nosepiece and twist
counterclockwise to free it (Fig. 3)
4. Insert the nosepiece into the jaws (#4) within the outer sleeve (B) and twist
clockwise (view from front) to lock it in place (Fig. 4). Remove the wrench.
.
OPERATION
WARNING! Always fit the safety cap (#15) to the rear of the air riveter before
use to prevent a penetrating injury from an ejected rivet mandrel.
CAUTION! Keep fingers away from the trigger while inserting the rivet into
the air riveter. Accidental activation may cause a cut or pinching injury.
One or more holes of the same diameter as the rivet must be drilled into the
workpiece before installing the rivets.
1. Check the hydraulic oil level before each use (See Adding Hydraulic Oil).
2. Select the correct nosepiece based on the rivet diameter and install per
Nosepieces section.
3. Attached the air riveter to the air source and start the compressor.
4. Push the rivet mandrel (stem) through the nosepiece until the rivet
head touches the nosepiece.
5. Insert the mandrel head and rivet pin into the pre-drilled hole. Push the
nosepiece against the workpiece.
6. Squeeze the trigger. The mandrel head will compress the rivet pin
while the mandrel is pulled through the air riveter. The force will snap
Fig. 2
Fig. 3
Fig. 4
V1.0 1/4 in. Air Riveter 8843732
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the mandrel at the rivet head and eject the scrap mandrel into the
safety cap.
7. Repeat Steps 3 to 5 until all rivets are installed.
8. Shut the compressor down and discharge all air from the system
before changing the nosepiece for a different diameter rivet.
9. Empty the safety cap when necessary. Make sure a rivet is not inserted
into the nosepiece when emptying the cap as an ejected mandrel may
cause a penetrating injury.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient, easier
to control and will have fewer problems.
2. Inspect the tool fittings, alignment, hoses and power supply cord
periodically. Have damaged or worn components repaired or replaced by
an authorized technician. Only use identical replacement parts when
servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at all times.
6. Maintain the tools labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
WARNING! Only qualified service personnel should
repair the tool. An improperly repaired tool may
present a hazard to the user and/or others.
ADDING HYDRAULIC OIL
NOTICE! Do not overfill the air cylinder with hydraulic
oil. This can impair the tools function.
1. Disconnect the air hose from the riveter.
2. Invert the tool and remove the base cover.
a. Place the tool in a vise to free up both
hands.
3. Remove the nosepiece storage.
Fig.
5
8843732 1/4 in. Air Riveter V1.0
10 For technical questions call 1-800-665-8685
4. Unscrew the air cylinder cover (#24) by turning the nut
counterclockwise and then lifting the cover and piston assembly away
from the cylinder (Fig. 5).
5. The hydraulic oil level should barely cover the lock nut (#18)
connecting the air cylinder to the handle (#11).
Add hydraulic oil until the level is just above
the connection (fig. 6-1).
6. Lightly lubricate the inner wall of the air
cylinder.
7. Press the piston and air cylinder cover
assembly back into place as far as possible.
Tighten the nut.
8. Refit the nosepiece storage and base cover onto the air cylinder.
ADJUSTING THE STROKE LENGTH
1. Remove the outer sleeve using the box end of
wrench (#C02).
2. Confirm the piston stroke is set to 70 mm length.
The wrench shaft (#C03) is designed for this
measurement. The piston fits into the front
notch. The wrenchs butt will touch the threads
for the outer sleeve if the piston is properly
adjusted. (Fig. 7). Otherwise adjust the piston.
3. Slide the small wrenchs (#C02) open end onto
the flats of the socket (#7).
4. Slide the large wrenchs (#C03) open end onto
the clamp nut (#08).
5. Hold the socket in place while loosening the nut.
Spin the nut backwards a bit (Fig. 8).
6. Rotate the piston forward or backwards until it
is the correct distance as measured with the
wrench.
7. Hold the socket in place again and tighten the
clamp nut.
8. Fit the outer sleeve cylinder back onto the air riveter and tighten.
Fig. 6
Fig. 7
Fig. 8
V1.0 1/4 in. Air Riveter 8843732
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CLEANING AND CHANGING THE JAWS
1. Remove the outer sleeve with the small wrenchs
(#C02) box end.
2. Slide the small wrenchs (#C02) open end onto
the flats of the socket (#7).
3. Slide the large wrenchs (#C03) open end onto
the jaw carriers (#3) flats.
4. Hold the socket still while unscrewing the jaw
carrier (Fig. 9).
5. Remove the jaw assembly (#04) carefully to
prevent the spring from ejecting one or more jaws.
6. Clean the jaws with mild solvent and a brush. Dry and inspect for
damage. Replace the jaws if they are blunt.
7. Lightly oil the jaws and place the jaw assembly back into position.
Screw the jaw carrier into place. Tighten with both wrenches
8. Check and adjust the stroke length (see Adjusting the Stroke Length).
9. Fit the outer sleeve cylinder back onto the air riveter and tighten.
O-RING REPLACEMENTS
Replacement O-rings for #B02 and B04 are included for the connections
between the front and rear sections of the riveter and between the handle
and air cylinder. Refer to the Parts Breakdown for the exact location.
CLEANING
1. Clean with a soft cloth and mild detergent. Do not use solvents for
general cleaning.
2. Deposits may accumulate in the tools air inlet. Clean the air inlet and
flush the tool with a suitable gum solvent. You may need to
disassemble the tool for cleaning. Dry thoroughly before reassembly.
3. Continuing tool impairment after cleaning may indicate worn or
damage components. Repair the tool or have a certified technician
repair it for you.
AIR TOOL LUBRICATION
NOTICE! Only use air tool oil to lubricate the tool. Other lubricants are not
suitable and will damage the tool or cause a malfunction during use.
Fig. 9
8843732 1/4 in. Air Riveter V1.0
12 For technical questions call 1-800-665-8685
NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating oil
acts as a solvent that will dissolve the tools grease packing and may
damage the o-rings, causing the tool to seize or malfunction.
1. All air tools have an internal coating of grease to prevent corrosion
during shipping and storage. Remove this grease by adding a generous
amount of air tool oil in the air inlet and then run the tool under no
load until the exhaust is clear.
2. Manually add a drop or two of air tool oil into the tools male connector
before each use and after every hour of continuous use. The tool will
not work properly without lubrication and parts will wear prematurely.
3. Avoid adding too much air tool oil as this can cause premature power
loss and eventual tool failure. A qualified technician will need to take
the tool apart and clean out the excess oil.
4. Apply a generous amount of air tool oil to the tool before storing it for
an extended period of time (overnight, weekend, etc.). Run the tool for
approximately 30 seconds to ensure the oil is evenly distributed
throughout the tool. Store it in a clean and dry location.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled
discharge of waste oil.
DISPOSAL OF HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an
uncontrolled location. Hydraulic fluid may take up to a year to breakdown in
the environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualified technician
service the tool.
V1.0 1/4 in. Air Riveter 8843732
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Problem(s) Possible Cause(s) Suggested Solution(s)
Tool runs at
normal speed, but
loses power
under load.
Motor parts worn.
1. Have a qualified technician
service the tool.
2. Replace tool or parts.
Tool runs slowly.
Air flows slightly
from exhaust.
Motor parts jammed with
dirt particles.
OR
Airflow blocked by dirt.
1. Check air inlet filter for
blockage.
2. Pour air tool lubricating oil
into air inlet as per
lubrication instructions for
clearing shipping grease.
3. Operate tool in short bursts
to clear debris.
4. If tool still jammed, clean tool
and lubricate per lubrication
instructions.
Tool runs slowly.
Air flows slightly
from exhaust.
1. Air regulator in closed
position.
2. Damage or excessive
wearing of internal parts.
1. Open the air regulator to
desired airflow.
2a. Have a qualified technician
service the tool.
2b. Replace tool or parts.
Tool will not shut
off.
1. Throttle valve o-ring
dislodged from inlet
valve seat.
2. Trigger mechanism
jammed or dirty.
1. Replace throttle valve
o-rings.
2. Clean trigger mechanism and
lubricate.
Loss of power or
erratic
performance.
1. Excessive drain on the
air hose. Incorrect size or
type of hose connectors.
2. Moisture or restriction in
the air hose/tank
3. Air compressor has
insufficient flow.
1. Check the air hose and
confirm the hose fitting is
correct for the inlet bushing.
2. Depressurize system and
drain tank and air hose of
water.
3. Ensure tool is connected to a
compressor with a rate flow
that matches the tool.
The jaws will not
open.
1. The nosepiece is loose.
2. The jaws are dirty.
1. Tighten the nosepiece.
2. Remove and clean the jaws.
8843732 1/4 in. Air Riveter V1.0
14 For technical questions call 1-800-665-8685
Problem(s) Possible Cause(s) Suggested Solution(s)
The stroke is too
short.
1. The rivet pin is not
properly inserted into
the riveter.
2. The riveter is low on
hydraulic oil.
3. The rivet is the wrong
size
4. Piston stroke is
misadjusted.
1. Fully insert the rivet pin.
2. Top up the hydraulic oil
reservoir and prime the
riveter.
3. Use the proper rivet length.
4. Adjust the piston stroke.
The riveter has
weak pulling
action.
1. Low air pressure.
2. Inadequately sized
compressor.
3. Damaged air compressor.
4. The riveter is low on
hydraulic oil.
1. Check the regulator to verify
that it is set to 90 PSI.
2. Upgrade to a suitable
compressor of adequate
capability.
3.
Have the compressor serviced
by a qualified service centre.
4. Top up the hydraulic oil
reservoir and prime the
riveter.
Leaking air.
1. There are poor hose
connections in the
system.
2. Damaged O-ring.
3. Dirty air valve or air
inlet.
1. Reconnect the air system
using thread sealant tape on
the fittings.
2. Replace the O-ring.
3. Clean and lubricate with
pneumatic tool oil.
V1.0 1/4 in. Air Riveter 8843732
Visit www.princessauto.com for more information 15
PARTS BREAKDOWN
8843732 1/4 in. Air Riveter V1.0
16 For technical questions call 1-800-665-8685
PARTS LIST
# DESCRIPTION QTY
1
Nosepiece 4
2
Outer sleeve 1
3
Jaw carrier 1
4
Jaw assembly 3
5
Riveter pusher 1
6
Spring 1
7
Socket 1
8
Clamp nut 1
9
Principal axis 1
10
Plastic ring 2
11
Handle 1
12
Lead axis 1
13
Plastic ring 1
14
Restore spring 1
15
Safety Cap 1
16
Airproof lid 1
17
Silencer 1
18
Lock nut 1
19
Air cylinder 1
20
Pole 1
21
Cushion 1
22
Piston 1
23
Nut 1
24
Air cylinder cover 1
25
Trigger 1
26
Linker 1
27
Press plank 1
28
Air valve 1
29
Valve spring 1
30
Copper washer 1
31
Plastic seal 1
32
Spring 1
33
Nut 1
34
Base cover 1
B01
O-ring 2
B02
O-ring 1
B03
O-ring 1
B04
O-ring 2
B05
O-ring 1
B06
Bolt 1
B07
Bolt 1
B08
Bolt 1
B09
Bolt 1
B10
O-ring 1
B11
O-ring 1
B12
O-ring 1
B13
O-ring 1
B14
O-ring 1
C01
Air inlet 1
C02
Wrench 1
C03
Wrench 1
V1.0 1/4 in. Air Riveter 8843732
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8843732 1/4 in. Air Riveter V1.0
18 For technical questions call 1-800-665-8685
V1,0 8843732
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
DE 1/4 PO
8843732 Riveteuse pneumatique de 1/4 po V1,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Entrée dair 1/4 po
Taille de rivet 1/4, 3/16, 5/32, 1/8 po
Consommation dair 0,03 pi cubes/min
Pression nominale 90 lb/po carré
Force de tirage 3,083 lb
Matériau Boîtier en aluminium et acier
DÉFINITIONS DE DANGER
Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage
à la propriété, de blessure ou de décès si on ne respecte pas certaines
instructions.
DANGER ! Cet avis indique un risque immédiat et particulier qui
entraînera des blessures corporelles graves ou même la
mort si on omet de prendre les précautions nécessaires.
AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui
pourrait entraîner des blessures
corporelles graves ou même la mort si on omet de
prendre les précautions nécessaires.
ATTENTION ! Cet avis indique une situation possiblement dangereuse qui
peut entraîner des blessures mineures ou modérées si on
ne procède pas de la façon recommandée.
AVIS ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui entraînera des dommages au niveau de
l'équipement ou des biens, mais non des blessures
corporelles.
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Power Fist 8843732 Le manuel du propriétaire

Catégorie
Outils électroportatifs
Taper
Le manuel du propriétaire

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