Dorel Home 4151639N Assembly Manual

Date of Purchase

Lot Number (TAKEN FROM CARTON)

Thank you for purchasing from DHP!

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY

INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Weight Limit:

Trundle: 250 Lb / 113 kg

Daybed: 400 Lb / 181 kg

Questions, concerns, missing parts?

CONTACT OUR CUSTOMER SERVICE DEPARTMENT

BEFORE RETURNING PRODUCT TO THE RETAILER.

If parts are missing or damaged, we will gladly ship your

replacement parts free of charge.

Visit www.dhpfurniture.com/eng/replacement-parts

or call Toll-Free 1-800-267-1739.

You can also chat with us at www.dhpfurniture.com

1

B34

4151639

N0

0

-067846-C

C.W.

-

2022/

6

/

15



2022

Dorel

Home

Products

All

Rights

Reserved

4151639N(Black),4151939N(White)

Metal

Da

y

bed

With

Trund

el

Full

-

Twin

2

 Work in a spacious area and near where the unit will be used, preferably on a

carpet, or use a piece of the cardboard packaging to protect your floor and product.

 Make sure all parts are included. Most parts are labeled or stamped on the raw

edge.

 Read each step carefully. It is very important that each step of the instructions is

performed in the correct order. If these steps are not followed in sequence,

assembly difficulties will occur.

 This product may contain small components. Please ensure that they are kept

away from small children.

 This product is designed for home use and is not intended for commercial use.

For help with assembly, identifying parts, product information or to order parts,

please contact us:

Limited 1 year Warranty

DHP warrants this product to be free from defects in material and workmanship

and agrees to remedy any such defect. This warranty covers one year from the

date of original purchase from authorized retailers. This is solely limited to the

repair or replacement of defective parts and assembly labor is not included.

This warranty does not apply to any product which has been improperly

assembled, subjected to misuse or abuse or which has been altered or repaired in

any way.The warranty does not cover wearing, tearing, fading or splitting of the

fabric (where applicable). Liability for consequential damages is excluded to the

extent exclusion is permitted by law. This warranty gives you specific legal rights

and you may also have other rights which vary from state to state or province to

province.

To obtain warranty service, purchaser must present original bill of sale.

Components repaired or replaced are warranted through the remainder of the

original warranty period only. The defective components will be repaired or

replaced without charge, subject to the terms and conditions described above.

The terms and conditions of the limited warranty are subject to change without

notice. For the latest warranty policy, please visit www.dhpfurniture.com.

Contact Us!

Read Before Beginning Assembly

Do NOT use

powertools

This product is shipped in

1 carton

1

.5

hour

s

3

PARTS LIST

Q

W

Y

N

M

O

E

G

P

Y

X

H

J

W

N1

Q

F1

F2

4

IMPORTANT:

Each part has a unique part number. Please

reference the appropriate part number when

contacting customer service for replacement

parts.

Before throwing any packaging, please

verify all contents and make sure you have

received all the parts listed above!

Leg Cap

T393370

X 4

Leg Cap

T393370

X 4

PART

LABELS

4151639N

(Black)

4151939N

(White)

F1

F2

G

J

PT919610 T930230

XT953960 T953940

H T958740 T916440

W T919480 T919480

QT919490 T919490

Y T392590 T392590

Slat

20 PCS

Side Rail

1 PCS

Rear Guard Rail

1 PC

End Guard Rail

1 PC

End Guard Rail

1 PC

Center Brace

1 PC

End Brace

2 PCS

Spacer

40 PCS

Spacer

38 PCS

Plug

40 PCS

G

PARTS LIST

PART NUMBERS

F

1

F

2

JP

XH

W

Q

Y

T1021980

T1021990

T1022000

T1022010

T10220

2

0

T10220

3

0

T10220

4

0

T10220

5

0

5

IMPORTANT:

Each part has a unique part number. Please

reference the appropriate part number when

contacting customer service for replacement

parts.

Before throwing any packaging, please

verify all contents and make sure you have

received all the parts listed above!

Leg Cap

T393370

X 4

Leg Cap

T393370

X 4

PART

LABELS

4151639N

(Black)

4151939N

(White)

E T949290 T951650

M T910390 T926110

O T919600 T930130

N1 T949300 T949270

NT949310 T949280

WT919480 T919480

QT919490 T919490

Y T392590 T392590

Caster

2 PCS

Locking Caster

2 PCS

Slats

20 PCS

End Rail

2 PCS

Spacer

20 PCS

Spacer

19 PCS

Plug

40 PCS

PARTS LIST

PART NUMBERS

WQY

E M O N

N1

Side

Rail

2

PCS

6

Please do not completely tighten all the hardware,

until the entire assembly is complete, unless

otherwise indicated in the step-by-step instructions.

The screw(s), bolt(s) to be used at each step are

shown in actual size in the lower right corner of the

page.

4151639N(Black)

4151939N(White)

1234 5

76

4mm

L-Allen Key

1 PC

Wrench

1 PC

1/4" X 3/4"

Bolt

2 PCS

1/4" X 1 9/16"

Bolt

4 PCS

5/16" X 7/8"

Bolt

8 PCS

1/4" X 1 3/4"

Bolt

2 PCS

1/4"

Nut

2 PCS

89 10

5/16"

Spring Washer

8 PCS

5/16"

Curved Washer

8 PCS

1/4" X 1 7/16"

Bolt

2 PCS

Hardware

Pack

Daybed

HARDWARE

LIST

-DAYBED

HP

#

:

T

4151639N-00

HP

#

:

T

4151939N-00

7

Please do not completely tighten all the hardware,

until the entire assembly is complete, unless

otherwise indicated in the step-by-step instructions.

The screw(s), bolt(s) to be used at each step are

shown in actual size in the lower right corner of the

page.

4151639N(Black)

4151939N(White)

Hardware Pac

k Trundle

123

45

4mm

L-

A

lle

n

K

ey

1 PC

Wrench

1

PC

1/4" X 1 5/16"

Bolt

4 PCS

1/4" X 5/8"

Bolt

8 PCS

1/4"

Nut

4 PCS

HP

#

:

T5585196-02

HP

#

:

T5585096-02

HARDWARE

LIST

-TRUNDLE

8

Discard

Step

1

To

Protect

the

Rear

Guard

Rail

G, we've

added

two

extra

Bars.

Please

remove

and

discard

the

Bars

before

starting

the assembly.

BR

9

X 4X 4

F1

F2

J

F2

J

5

6

7

X 4

7

6

5

Step

2

Wide side of the slot

should

be facing up !

J

The

following

instructions

will

illustrate

how

to

assemble

the

Daybed

from

Step

2

to

Step

7.

Please

use

the

Daybed Hardware

Pack:

4151639N(Black):

T4151639N-00.

4151939N(White):

T4151939N-00.

Attach

Side

Rail

J

to

End

Guard

Rail

F1

and

End

Guard

Rail

F2

with

bolts

,

s

p

rin

g

washers



,

and

curved

washers

.

BL

BT

10

X 4

X 4 X 4

F1

F2

J

G

J

F2

6

7

5

6

7

GF2

F2

G

5

6

7

Pull Up

If Bolts

do

not

align

with

the holes.

Aligned now!

3

2.

3

.

1

G

Step

3

Please

strictly

follow

the

assembly

from

Step

3

to

Step

4,

or

you

may experience

difficulty with the assembly.

3.1

Insert

Rear Guard

Rail

G

onto

End Guard

Rail

F1

and

End Guard

Rail

F2.

3.2

Attached

Rear Guard

Rail

G

to

End

Guard

Rail

F1

and

End Guard

Rail

F2

with

bolts

,

spring

washers



,

and

curved

washers

.

Do

not

tighten

the

bolts,

just

finger

tighten

the

bolts

to

the

holes.

BV

Attach sub-assembly side rail E/F from

previous step to post A X 2, headboard C

and footboard D with bolts , spring washers

, metal washers .

Screw bolts , into post A X 2 and footboard

D.

G

F1

F2

F1

G

1

2



X 2

2

1

.

Step

4

Screw Rear Guard Rail

G

to

End Guard Rail

F1

and

End Guard Rail

F2

with bolts



.

Screw

End Guard Rail F1

and

End Guard

Rail

F2

to Rear Guard Rail

G

with bolts



.

Make

sure

all

bolts

before

this

step

are

loose

so

that

you

can

move

parts

to

align

the

holes.

........

BN

X 4

X 2

J

H

X

H

J

X

5.1 5.2

3

4

3

8

4

8

1

2

G

Step

5

5.1

Attach

End

Brace

H

X

2

to

Rear

Guard

Rail

G

and

Side Rail

J

with

bolts

.

5.2

Attach

Center Brace

X

to

End Brace

H

X

2

with

bolts



and

nuts

.

P

Y

PP

J

P

Y

G

GGG

1

3

Step

6

Insert

Slat

s

P

into

Rear Guard Rail

G

and

Side Rail

J

as

illustrated,then

lock

Slats

P

into

place

with

Plug

s

Y.

H

G

I

H

P

W

Q

P

17

.

5

"

17.5"

1

4

7

.1

7

.2

W

WQ

Step

7

.1

Press

Spacer

s

W

onto

Slats

P

as

illustrated.

7

.2

Attach

Spacer

s

Q

to

Spacers

W

alternating

left

and

right

as

illustrated.

For

better

performance,

attach

the

Slat

Spacers

W

&

Q

at

equal

spaces.

(Approximately

=

17.5

inches

or

445

mm

for

upper

bed).

AL

AM

The Lever "OFF" should

be oriented on the same

side of slat slots.

X 2 X 2

3

1

EE

E

N1

1

3

1

5

Step

8

The

following

instructions

will

illustrate

how

to

assemble

the

Trundle

from

STEP

8

to

STEP

1

2

.

Please

use

the

Trundle

Hardware

Pack:

4

1516

39

N

(Black)

:

T5585196-02

4

1519

39

N

(White)

:

T5585096-02.

Attach

Locking Caster

N1

X

2

to

one

Side

Rail

E

with

bolts



and

nuts

.

AN

AP

3

1

X 2X 2

E

N

1

3

1

6

Step

9

Attach

Caster

N

X

2

to

the

other

Side Rail

E

with

bolts

and

nuts

.

BY

X 8

2

E

M

E

M

Note:

The

l

ever "O

N

" should

be oriented on the

outer

side.

1

7

Step

10

Attach

End Rail

M

X

2

to

Side Rail

E

X

2

with

bolts

.

Y

EEE

OOO

E

O

Y

1

8

Step

11

Insert

Slats

O

into

Side Rail

E

X

2

as

illustrated,then

lock

Slats

O

into

place

with

Plugs

Y.

WQ

OO

W

WQ

O

1

9

1

2

.1 1

2

.2

Step

12

1

2

.1

Press

Spacers

W

onto

Slats

O

approximately

in

the

middle

of

Slats

O

as

illustrated.

1

2

.2

Attach

Spacers

Q

to

Spacers

W

alternating

left

and

right

as

illustrated.

How to lock

caster!

Ho

w

to

un

l

ock

ca

s

t

er!

To use

Trundle:

Pull out

the trundle

completely from

underneath daybed.

Once

positioned,

make

sure

casters

are

locked by

pushing

down the

lever

"ON" as

illustrated

"How

to

lock

caster!".

To store Trundle:

Unlock the

casters

by

pulling up

the

lever

"ON" as

illustrated

"How

to

unlock

caster!" and push in the Trundle underneath

the

Daybed.

Helpful Hints

WARNINGS:

Keep

casters

in

lock

condition under

normal

use

to

prevent

unintentional movement

which may

lead

to instability

and tipping.

20

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