Manitowoc SN20 Guide d'installation
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- Guide d'installation
Installation, Use & Care Manual
America’s #1 Selling Ice Machine
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This manual contains English and French text
SN12, SN20 Model
Nugget Ice Machines
Manitowoc
Part Number 000007463 11/11
Table of Contents
2 Part Number 000007463 11/11
Section 1
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Touchless Sensing Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2
Installation Instructions
Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ice Machine Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Total Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . 7
Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 3
Operation
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15 Minute Time Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Prior to Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Freeze Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Restart After Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table of Contents (continued)
Part Number 000007463 11/11 3
Section 4
Maintenance
Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . 12
Procedure to Clean Heavily Scaled Flake/Nugget Ice Machines . . . . . . . . . . . 13
Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Component Disassembly for Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . 15
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 5
Customer Support
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flake/Chiplet/Nugget Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . 21
Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Part Number 000007463 11/11
Section 1
General Information
Model Numbers
This manual covers the following models:
Accessories
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are
available in convenient 16 oz. (473 ml) and 1 gal (3.78 l)
bottles. These are the only cleaner and sanitizer
approved for use with Manitowoc products.
LEGS
Optional four inch adjustable legs are available.
TOUCHLESS SENSING OPTION
Touchless sensing can be ordered installed on the ice
machine from the factory or a field conversion kit is
available. The field conversion kit includes a
replacement front panel and instructions for installation.
Lever Activated
Touchless Sensor
Activated
SN012A
Self Contained Air-Cooled
Nugget Ice Machine
SN012AT
Self Contained Air-Cooled
Nugget Ice Machine
SN020A
Self Contained Air-Cooled
Nugget Ice Machine
SN020AT
Self Contained Air-Cooled
Nugget Ice Machine
!
Warning
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given
supervision concerning use of the appliance by a
person responsible for their safety.
Cleaner Part Number Sanitizer Part Number
16 oz. 000000084
16 oz. 94-0565-3
1 Gallon 94-0581-3
Part Number 000007463 11/11 5
Section 2
Installation Instructions
These instructions are provided to assist the qualified
installer. Check your local Yellow Pages for the name of
the nearest Manitowoc distributor, or call Manitowoc
Foodservice for information regarding start-up services.
Location of Ice Machine
The location selected for the ice machine must meet the
following criteria. If any of these criteria are not met,
select another location.
• The location must be free of airborne and other
contaminants.
• The air temperature must be at least 45°F (7°C), but
must not exceed 110°F (43°C).
• The water temperature must be at least 45°F (7°C),
but must not exceed 90°F (32°C).
• The location must not be near heat-generating
equipment or in direct sunlight.
• The location must be capable of supporting the
weight of the ice machine and a full bin of ice and
allow the ice machine to be level front to back and
side to side.
• The location must allow enough clearance for water
and electrical connections in the rear of the ice
machine. The drain can be routed out the rear or
bottom of dispenser.
• The location must not obstruct airflow through or
around the ice machine. Airflow is in the left side and
out the top. Refer to chart for clearance
requirements.
Ice Machine Clearance Requirements
* - 5" (13 cm) is recommended for servicing the ice machine.
Clearance can be 0" when water and drain connections exit the
bottom of the ice machine.
Important
Failure to follow these installation guidelines may
affect warranty coverage.
SN12 SN20
Top 24" (61 cm) 24" (61 cm)
Sides 8" (20 cm) 8" (20 cm)
Back* 5" (13 cm) 5" (13 cm)
!
Caution
The ice machine head section must be protected if it
will be subjected to temperatures below 32°F (0°C).
Failure caused by exposure to freezing
temperatures is not covered by the warranty. See
“Removal from Service/Winterization”.
Installation Instructions Section 2
6
Part Number 000007463 11/11
Electrical Service
VOLTAGE
The maximum allowable voltage variation is ±10% of the
rated voltage on the ice machine model/serial number
plate at start-up (when the electrical load is highest).
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for
each ice machine. Circuit breakers must be H.A.C.R.
rated (does not apply in Canada).
115/60/1 ice machines are factory pre-wired with a
power cord and 5-15P plug.
230/50/1 ice machines are factory pre-wired with a
power cord, no plug is supplied.
TOTAL CIRCUIT AMPACITY
The total circuit ampacity is used to help select the wire
size of the electrical supply.
The wire size (or gauge) is also dependent upon
location, materials used, length of run, etc., so it must be
determined by a qualified electrician.
Electrical Requirements
Water Supply and Drains
POTABLE WATER SUPPLY
Local water conditions may require treatment of the
water to inhibit scale formation, filter sediment, and
remove chlorine odor and taste.
POTABLE WATER INLET LINES
Follow these guidelines to install water inlet lines:
• Do not connect the ice machine to a hot water
supply. Be sure all hot water restrictors installed for
other equipment are working. (Check valves on sink
faucets, dishwashers, etc.)
• If water pressure exceeds the maximum (80 psig/
551.5 kPA) recommended pressure, obtain a water
pressure regulator from your Manitowoc distributor.
• Install a water shut-off valve and union for the ice
making water lines.
• Insulate water inlet lines to prevent condensation.
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines:
• Drain lines must have a 1.5 inch drop per 5 feet of
run (2.5 cm per meter), and must not create traps.
• The floor drain must be large enough to
accommodate drainage from all drains.
• Insulate drain lines to prevent condensation.
• Drains must have a union or other suitable means to
allow in place disconnection from the ice machine
when servicing is required.
!
Warning
All wiring must conform to local, state and national
codes.
!
Warning
The ice machine must be grounded in accordance
with national and local electrical codes.
Ice Machine
Voltage
Phase
Cycle
Air-Cooled
Maximum
Fuse/Circuit
Breaker
Total
Circuit
Amps
SN12
115/1/60 15 10.3
230/1/50 15 4.6
SN20
115/1/60 15 10.3
230/1/50 15 6.0
Important
If you are installing a Manitowoc water filter system,
refer to the Installation Instructions supplied with the
filter system for ice making water inlet connections.
Section 2 Installation Instructions
Part Number 000007463 11/11 7
WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS
Typical Water Supply Drain Installation
!
Caution
Plumbing must conform to state and local codes.
Location Water Temperature Water Pressure Ice Machine Fitting
Tubing Size Up to Ice
Machine Fitting
Ice Making
Water Inlet
45°F (6°C) Min.
90°F (32°C) Max.
20 psi (137.9 kPA) Min.
80 psi (551.5 kPA) Max.
3/8" Female
Pipe Thread
3/8" (10 mm) minimum
inside diameter
Ice Machine
Drain
--- ---
3/4" Female
Pipe Thread
3/4" (19 mm) minimum
inside diameter
DRAIN
ICE MAKING
WATER INLET
TUBING 3/8"
MIN. I.D. (.95 cm)
DRAIN CONNECTION IS
INTERCHANGEABLE
DRAIN IS PREINSTALLED TO RUN OUT
THE BACK
MOVE DRAIN PLUG TO RUN DRAIN
OUT THE BOTTOM IF DESIRED
Installation Instructions Section 2
8
Part Number 000007463 11/11
Before Starting the Ice Machine
INSTALLATION CHECKLIST All Manitowoc ice machines are factory-operated and
adjusted before shipment. Normally, new installations do
not require any adjustment. To ensure proper operation,
follow the Operational Checks in Section 3 of this
manual.
Adjustments and maintenance procedures outlined in
this manual are not covered by the warranty.
X Checklist Item
Is the Ice Machine level?
Has all of the internal packing been removed?
Have all of the electrical and water connections
been made?
Has the supply voltage been tested and checked
against the rating on the nameplate?
Is there proper clearance around the ice machine
for air circulation?
Has the ice machine been installed where ambient
temperatures will remain in the range of 45° -
110°F (7° - 43°C)?
Has the ice machine been installed where the
incoming water temperature will remain in the
range of 45° - 90°F (7° - 32°C)?
Are all electrical leads free from contact with
refrigeration lines and moving equipment?
Has the owner/operator been instructed regarding
maintenance and the use of Manitowoc Cleaner
and Sanitizer?
Has the warranty registration card been sent to the
factory?
Has the ice machine and dispenser been
sanitized?
Has this manual been given to the owner/operator?
Is the water reservoir approximately 2/3 full of
water?
Has the toggle switch been placed in the ICE
position? (Switch is located behind front cover)
!
Warning
Potential Personal Injury Situation
Do not operate equipment that has been misused.
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Part Number 000007463 11/11 9
Section 3
Operation
Sequence of Operation
15 MINUTE TIME DELAY
The 15 minute delay must be expired before the
gearmotor or compressor will energize.
The delay period starts to time out upon application of
power or movement of the toggle switch from OFF to
ICE.
The delay period starts when:
• The ice machine enters Automatic Shutoff
• Power is disconnected and reconnected
• The toggle switch is moved from OFF to ICE
This time delay period can not be overridden and will
reset to 15 minutes if any of the above conditions occur.
PRIOR TO START-UP
When the toggle switch is placed in the ICE position the
following must occur in the listed order before ice
making will start.
• The ice chute damper must be in the closed or down
position.
• The 15 minute delay period must be expired. The
delay period starts upon application of power or
toggle switch movement from OFF to ICE.
• The water sensing switch must be closed (water
reservoir full of water and water sensing float in the
up position).
INITIAL START-UP
Applying power and/or moving the toggle switch from
OFF to ICE will start a 15 minute delay period. This
delay period can not be overridden. With the water
sensing switch closed (reservoir full of water) the gear
motor will energize at the end of the 15 minute time
delay. The compressor and condenser fan motor
energize 5 seconds after the gearmotor.
FREEZE CYCLE
The float valve automatically maintains the water level in
the reservoir. The ice damper will open and close to
verify ice production. The ice machine will continue to
make ice until the ice damper is held open (up) as ice
fills the bin.
AUTOMATIC SHUT-OFF
When the ice damper is held open by ice, the gearmotor,
compressor and condenser fan de-energize. The fifteen
minute delay period starts to time out. The ice machine
will remain off until the 15 minute delay period expires
and the ice damper closes.
RESTART AFTER AUTOMATIC SHUT-OFF
1. Less than 4 hours have passed since automatic
shut-off.
With the water sensing switch closed (reservoir full of
water) the gear motor will energize at the end of the 15
minute time delay. The compressor and condenser fan
motor energize 5 seconds after the gearmotor.
2. More than 4 hours have passed since automatic
shut-off.
The dump valve energizes to drain the evaporator. After
30 seconds the dump valve de-energizes. When the
reservoir fills with water, the water sensing switch closes
and the gearmotor energizes. The compressor and
condenser fan motor energize 5 seconds after the
gearmotor.
Operation Section 3
10
Part Number 000007463 11/11
Operational Checks
GENERAL
Manitowoc ice machines are factory-operated and
adjusted before shipment. Normally, a newly installed ice
machine does not require any adjustment.
To ensure proper operation, always follow the
Operational Checks:
• when starting the ice machine for the first time
• after a prolonged out of service period
• after cleaning and sanitizing
NOTE: Routine adjustments and maintenance
procedures outlined in this manual are not covered by
the warranty.
Blue Light
The blue light on the dispensing spout is energized
when the toggle switch is in the ICE position and the ice
machine is operational. If the light is not energized the
ice machine will not make ice. Refer to section 5
Customer Support if the ice machine has power and the
light will not energize.
Toggle Switch
The toggle switch must be placed in the ON position to
make ice.
Water Reservoir
The water reservoir must be 2/3 full of water and the
water sensing float must be up (switch closed) before
the ice machine will start.
Ice Production
Allow the ice machine to produce ice for 15 minutes
before testing the dispense mechanism. This will insure
a sufficient quantity of ice in the bin for dispensing.
OPERATION
1. Set Selector Switch
Depress the button adjacent to the text.
• Select ICE for ice dispense only
• Select ICE/WATER for water and ice
• Select WATER for water only
2. Dispense
Lever Activated
Use glass or container to press dispenser arm
backward. Release the arm and the ice machine will
stop dispensing.
Touchless Center Activated
Place a glass or container underneath the dispensing
spout within 1" (2.5 cm) of the sensor. The ice machine
will automatically dispense. Remove the glass or
container to stop dispensing.
WATER
SENSING
FLOAT
Part Number 000007463 11/11 11
Section 4
Maintenance
Cleaning and Sanitizing
GENERAL
You are responsible for maintaining the ice machine in
accordance with the instructions in this manual.
Maintenance procedures are not covered by the
warranty.
Clean and sanitize the ice machine every six months for
efficient operation. If the ice machine requires more
frequent cleaning and sanitizing, consult a qualified
service company to test the water quality and
recommend appropriate water treatment. If required, an
extremely dirty ice machine may be taken apart for
cleaning and sanitizing.
EXTERIOR CLEANING
Weekly: remove grill from scrap ice tray and wipe splash
panel, scrap ice tray and grill with sanitizer & water
solution (refer to
Page 14). Pour excess solution in scrap
ice tray to clear drain.
TOUCHLESS SENSOR ONLY
Wipe sensor window with a soft cloth and mild detergent.
Rinse with clear water and dry with a clean soft cloth.
PROCEDURES
This Manitowoc Ice Machine has three separate
cleaning procedures.
Preventative Maintenance Cleaning Procedure
Perform this procedure as required for your water
conditions. Recommended monthly.
• Allows cleaning the ice machine without removing all
of the ice from the bin
• Removes mineral deposits from areas or surfaces
that are in direct contact with water during the freeze
cycle (reservoir, evaporator, auger, drain lines)
Cleaning/Sanitizing Procedure
This procedure must be performed a minimum of once
every six months.
• All ice must be removed from the bin
• The ice machine and bin must be disassembled
cleaned and sanitized
• The ice machine produces ice with the cleaner and
sanitizer solutions
• All ice produced during the cleaning and sanitizing
procedures must be discarded
Heavily Scaled Cleaning Procedure
Perform this procedure if you have some or all of these
symptoms.
• Grinding, popping or squealing noises from the
evaporator
• Grinding noise from gearbox
• Ice machine stops on Safety Shutdown
• Your water has a high concentration of minerals
• The ice machine has not been on a regular
maintenance schedule.
Run a cleaning procedure as described above after this
procedure is complete.
NOTE: A Sanitizing Procedure must be performed after
all cleaning procedures have been completed.
!
Caution
Use only Manitowoc approved Ice Machine Cleaner
(part number 000000084) and Sanitizer (part
number 94-0565-3). Do not mix Cleaner and
Sanitizer solutions together. It is a violation of
Federal law to use these solutions in a manner
inconsistent with their labeling. Read and
understand all labels printed on bottles before use.
!
Warning
Wear rubber gloves and safety goggles (and/or face
shield) when handling Ice Machine Cleaner or
Sanitizer.
Maintenance Section 4
12
Part Number 000007463 11/11
PREVENTATIVE MAINTENANCE CLEANING PROCEDURE
Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime.
Refer to “Sanitizing Procedure” for removal of algae and slime. To initiate a cleaning cycle using Manitowoc’s
Cleaning Technology use the following procedure.
Step 1 To start a cleaning cycle, move the toggle switch
to the CLEAN position. Water will flow through the water
dump valve and down the drain.
Step 2 Remove the top panel and translucent plastic
ice chute cover. Wait about one minute then add the
proper amount of Manitowoc Ice Machine Cleaner.
Rinse the cleaner from the top of the evaporator with
2
ounces (60 ml) of clear water and re-install cover.
Step 3 The ice machine will run a wash cycle, a series
of rinse cycles and then stop. This entire cycle lasts
approximately 30 minutes.
NOTE: Periodic cleaning must be performed on adjacent
surface areas not contacted by the water distribution
system.
NOTE: The ice machine may be set to start and finish a
cleaning procedure, and then automatically start ice
making again.
A. After cleaner is added move the switch from
CLEAN to ICE position.
B. When the cleaning cycle is complete ice making
will start automatically.
Changing toggle switch position during clean cycle:
1. Less than 60 seconds into Clean cycle - The Clean
cycle will end when the toggle switch is moved to the
OFF position.
2. More than 60 seconds into Clean cycle - The ice
machine will complete the Clean cycle. Toggle
switch position will determine the next cycle after the
Clean cycle is completed.
• CLEAN POSITION - The ice machine will wait for a
change in toggle switch position.
• OFF POSITION - The ice machine will wait for a
change in toggle switch position.
• ICE POSITION - The ice machine will start making
ice automatically.
Manitowoc recommends disassembling, cleaning and
sanitizing the ice machine and dispenser every six
months.
Model Amount of Cleaner
SN12 SN20 2 ounce (60 ml)
!
Caution
Use only Manitowoc approved Ice Machine Cleaner.
It is a violation of Federal law to use these solutions
in a manner inconsistent with their labeling. Read
and understand all labels printed on bottles before
use.
Add Cleaner To Evaporator Here
Section 4 Maintenance
Part Number 000007463 11/11 13
PROCEDURE TO CLEAN HEAVILY SCALED FLAKE/
NUGGET ICE MACHINES
Ice machines that are heavily scaled or have not been
cleaned on a regular basis will need to run this
procedure. Failure to do so may result in binding of the
auger as the lime scale releases from the auger and
evaporator barrel.
Step 1 Remove panels and set the ICE/OFF/CLEAN
toggle switch to the OFF position.
Step 2 Remove all ice from the bin.
Step 3 Turn off the water supply to the ice machine.
Step 4 Place ICE/OFF/CLEAN toggle switch in the
CLEAN position. The dump valve will open and drain the
water from the evaporator and reservoir.
Step 5 Wait approximately 30 seconds (or until the
evaporator is drained) and place the toggle switch in the
OFF position.
Step 6 Refer to chart and add the correct amount of
cleaner for your model ice machine.
Step 7 Turn on the water supply to the ice machine.
Step 8 Move the toggle switch to the ICE position. The
compressor will energize and produce ice with the
cleaning solution. Continue the freeze cycle for 15
minutes.
Step 9 Move the toggle switch to the OFF position,
then follow the standard cleaning (
Page 13) and
sanitizing procedures (Page 14).
CLEANING PROCEDURE
Ice machines that are heavily scaled or have not been
cleaned on a regular basis will need to run the Heavily
Scaled Cleaning Procedure before this one. Failure to
do so may result in binding of the auger as the lime scale
releases from the auger and evaporator barrel.
Ice machine cleaner is used to remove lime scale or
other mineral deposits. It is not used to remove algae or
slime. Refer to the “Sanitizing Procedure” for removal of
algae and slime.
Step 1 Remove panels and set the ICE/OFF/CLEAN
toggle switch to the OFF position.
Step 2 Turn off the water supply to the ice machine.
Step 3 Remove all ice from the bin.
Step 4 Place ICE/OFF/CLEAN toggle switch in the
CLEAN position. The dump valve will open and drain the
water from the evaporator and reservoir.
Step 5 Wait approximately 30 seconds (or until the
evaporator is drained) and place the toggle switch in the
OFF position.
Step 6 Refer to chart and premix the correct solution of
cleaner and cool water for your ice machine.
Model Amount of Cleaner
SN12 SN20 12 ounce (355 ml)
Important
Leave the cleaner/water solution in the evaporator
for a minimum of 4 hours.
Model
Amount of
Cleaner
Part Number
000000084
Amount of Water
SN12 SN20 2 ounces (60 ml) 32 ounces (1 liter)
Maintenance Section 4
14
Part Number 000007463 11/11
Step 7 Remove the top cover from the ice chute and
pour the cleaner/water solution into the evaporator. Add
the entire amount of premixed solution (excess solution
will exit through the overflow tube in the water reservoir).
Step 8 Replace the ice chute cover and allow the ice
machine to stand for 30 minutes.
Step 9 Turn on the water supply to the ice machine.
Step 10 Move the toggle switch to the ICE position.
After the 15 minute delay period expires the compressor
will energize and produce ice with the cleaning solution.
Step 11 The ice machine will freeze and discharge the
cleaning solution into the bin. Allow the cycle to run for
15 minutes.
Step 12 Place the toggle switch in the OFF position
and refer to sanitizing procedure.
NOTE: Discard all ice produced during the cleaning
process. Cleaning and sanitizing must be performed on
adjacent surface areas not contacted by the water
distribution system. Refer to Component Disassembly
for Cleaning/Sanitizing (
Page 15) - Disassemble, clean
and sanitize the ice machine a minimum of once every
six months.
SANITIZING PROCEDURE
Ice machine sanitizer is used to remove algae or slime. It
is not used to remove lime scale or other mineral
deposits. Refer to the “Cleaning Procedure” for removal
of lime scale or other mineral deposits.
NOTE: Sanitizing must be performed on adjacent
surface areas not contacted by the water distribution
system. Always perform Component Disassembly for
Cleaning/Sanitizing procedure and a Cleaning
Procedure before sanitizing the ice machine.
Step 1 Turn off the water supply to the ice machine.
Step 2 Place ICE/OFF/CLEAN toggle switch in the
CLEAN position. The dump valve will open and drain the
water from the evaporator and reservoir.
Step 3 Wait approximately 30 seconds (or until the
evaporator is drained) and place the toggle switch in the
OFF position.
Step 4 Refer to the chart and add the correct amount of
sanitizer and cool water for your model ice machine.
Step 5 Remove the top cover from the ice chute and
pour the sanitizer/water solution into the evaporator. Add
the entire amount of premixed solution (excess solution
will exit through the overflow tube in the water reservoir).
Step 6 Replace the ice chute cover and allow the ice
machine to stand for 30 minutes.
Step 7 Turn on the water supply to the ice machine.
Step 8 Move the toggle switch to the ICE position. After
the 15 minute delay period expires the compressor will
energize and produce ice with the sanitizing solution.
Step 9 The ice machine will freeze and discharge the
sanitizing solution into the bin. Allow the cycle to run for
15 minutes.
NOTE: Discard all ice produced during the sanitizing
process.
Step 10 Place the toggle switch in the CLEAN position.
The ice machine will run a wash cycle, a series of rinse
cycles and then stop. This entire cycle lasts
approximately 30 minutes.
Step 11 Refer to Component Disassembly for
Cleaning/Sanitizing, (
Page 15) remove clean and
sanitize all parts listed.
Model
Amount of
Sanitizer
Amount of Water
SN12 SN20 2 ounces (60 ml) 3 gallons (11 liters)
Section 4 Maintenance
Part Number 000007463 11/11 15
Component Disassembly for Cleaning/
Sanitizing
The ice machine must be disassembled cleaned and
sanitized every six months.
1. Turn off water supply to ice machine.
2. Place toggle switch in the CLEAN position for 30
seconds to drain water from reservoir, then move
toggle switch to OFF position.
3. Run dispenser to transfer all ice from the bin to a
container.
4. Disconnect electrical power to the ice machine.
5. Remove top cover.
A. Remove two thumbscrews.
B. Lift up on top cover to remove.
6. Remove front cover.
A. Lift up on front cover.
B. Pull forward to disengage keyhole slots.
7. Remove ice chute cover.
A. Turn the two thumbscrews 1/4 turn.
B. Lift to remove cover.
!
Caution
Do not mix Cleaner and Sanitizer solutions together.
It is a violation of Federal law to use these solutions
in a manner inconsistent with their labeling.
!
Warning
Wear rubber gloves and safety goggles (and/or face
shield) when handling Ice Machine Cleaner or
Sanitizer.
!
Warning
Disconnect electric power to the ice machine at the
electric switch box before proceeding.
Remove
Screws
Loosen Thumbscrews
Maintenance Section 4
16
Part Number 000007463 11/11
8. Lift out ice damper.
9. Lift out ice strainer ramp.
10. Turn ice wiper counterclockwise to remove.
11. Loosen ice chute hose clamp.
12. Disconnect ice chute drain.
13. Lift up on ice chute to remove. The ice chute must
be removed before the bin cover can be removed.
14. The ice chute can be cleaned in place. If complete
removal is desired use a phillips screwdriver to
remove the Hall Effect Switch assembly from the ice
chute.
Ice Chute
Hose Clamp
Ice
Chute
Drain
Remove Screw
Section 4 Maintenance
Part Number 000007463 11/11 17
15. Remove three thumbscrews, then remove bin cover.
16. Remove agitator bar and ice breaker on SN020.
NOTE: Bar must be reassembled by inserting front edge
into the paddle wheel, then lowering the back edge
(rounded 90 angle) to prevent water leakage into the
compressor compartment.
17. Remove ice deflector.
A. Remove the two thumbscrews.
B. Lift the ice deflector out.
18. Remove ice dispensing wheel by lifting straight out.
19. Remove the water reservoir cover.
A. Push up on cover to snap off.
20. Mix a solution of cleaner and warm water.
Depending upon the amount of mineral buildup, a
larger quantity of solution may be required. Use the
ratio in the table below to mix enough solution to
thoroughly clean all parts.
21. Use the cleaner/water mixture to clean all
components. The cleaner solution will foam when it
contacts lime scale and mineral deposits; once the
foaming stops use a soft-bristle nylon brush, sponge
or cloth (NOT a wire brush) to carefully clean the
parts. Soak parts for 5 minutes (15 - 20 minutes for
heavily scaled parts). Rinse all components with
clean water.
Remove Thumbscrews
SN012 - Remove Thumbscrew &
Agitator Bar
SN020 - Remove Upright Agitator &
Agitator Bar Then Ice Breaker
Thumbscrews, Bolts & Breaker Bar
Remove
Wingnuts
Solution Type Water Mixed With
Cleaner 1 gal. (4 l) 16 oz (500 ml) cleaner
!
Caution
Do not pour cleaner or sanitizer solutions into the
bin. The solution will leak out of the front of the bin
and into the compressor compartment.
Maintenance Section 4
18
Part Number 000007463 11/11
22. While components are soaking clean all foodzone
surfaces of the bin. Rinse all areas thoroughly with
clean water.
23. Mix a solution of sanitizer and warm water.
24. Use 1/2 of the sanitizer/water solution to sanitize all
removed components. Use a cloth or sponge to
liberally apply the solution to all surfaces of the
removed parts or soak the removed parts in the
sanitizer/water solution. Do not rinse parts after
sanitizing.
25. Use 1/2 of the sanitizer/water solution to sanitize the
dispenser bin, water trough and delivery spout. Use
a cloth or sponge to liberally apply the solution. Do
not rinse the sanitized areas.
26. Reinstall the removed parts, restore water and
power supply and test run the ice machine.
NOTE: Disconnecting and reconnecting the power
supply activates a 15 minute time delay. This delay
period can not be over ridden. The delay period will start
when power is restored and the ice machine starts after
the 15 minute delay period expires.
Cleaning the Condenser
Air-Cooled Condenser
A dirty condenser restricts airflow, resulting in
excessively high operating temperatures. This reduces
ice production and shortens component life. Clean the
condenser at least every six months. Follow the steps
below.
1. The washable filter is designed to catch dust, dirt,
lint and grease. This helps keep the condenser
clean. Clean the filter with a mild soap and water
solution.
2. Clean the outside of the condenser with a soft brush
or a vacuum with a brush attachment. Clean from
top to bottom, not side to side. Be careful not to
bend the condenser fins.
3. Shine a flashlight through the condenser to check
for dirt between the fins. If dirt remains:
A. Blow compressed air through the condenser fins
from the inside. Be careful not to bend the fan
blades.
B. Use a commercial condenser coil cleaner.
Follow the directions and cautions supplied with
the cleaner.
4. Carefully wipe off the fan blades and motor with a
soft cloth. Do not bend the fan blades. If the fan
blades are excessively dirty, wash with warm, soapy
water and rinse thoroughly.
Solution Type Water Mixed With
Sanitizer 6 gal. (23 l) 4 oz (120 ml) sanitizer
Do Not Allow
Solutions To Drain
Through Center Hole
!
Warning
Disconnect electric power to the ice machine and
the remote condenser at the electric service switch
before cleaning the condenser.
!
Caution
The condenser fins are sharp. Use care when
cleaning them.
!
Caution
If you are cleaning the condenser fan blades with
water, cover the fan motor to prevent water
damage.
Section 4 Maintenance
Part Number 000007463 11/11 19
Removal from Service/Winterization
GENERAL
Special precautions must be taken if the ice machine
head section is to be removed from service for an
extended period of time or exposed to ambient
temperatures of 32°F (0°C) or below.
Follow the procedure below.
1. Disconnect the electrical power at the circuit breaker
or the electric service switch.
2. Turn off the water supply.
3. Disconnect and drain the incoming ice-making water
line at the rear of the ice machine.
4. Disconnect drain tubing (from the inlet to dump
valve) and drain water into container and discard.
5. Make sure water is not trapped in any of the water
lines, drain lines, distribution tubes, etc.
!
Caution
If water is allowed to remain in the ice machine in
freezing temperatures, severe damage to some
components could result. Damage of this nature is
not covered by the warranty.
20 Part Number 000007463 11/11
Section 5
Customer Support
Checklist
If a problem arises during operation of your ice machine, follow the checklist below before calling for service. Routine
adjustments and maintenance procedures are not covered by the warranty.
Problem Possible Cause To Correct
Ice machine does not operate
Blue light on dispenser spout is
off
Blue light on dispenser spout is
on
No electrical power to the ice machine Reset the breaker/turn on main power switch/
plug cord into receptacle
ICE/OFF/CLEAN toggle switch set improperly Move toggle switch to the ICE position
Control Board fuse open Replace the fuse
15 minute delay has not expired Wait 15 minutes for ice machine to start
High Pressure Control is open Clean filter and condenser
Water reservoir is empty. (Water sensing
switch must be closed to start the gearmotor)
Open water service valve or clean float valve
screen
Gear Motor runs but
compressor will not start.
Dirty air filter and/or condenser causes the
high pressure cutout and compressor overload
to open
Clean air filter and condenser - Disconnect
power for minimum 4 hours then energize. If
problem persists contact a qualified service
company to determine cause.
Ice machine stops and can be
restarted by moving the toggle
switch to OFF and back to ICE
The SafeGuard feature is stopping the ice
machine
Refer to “SafeGuard Feature” in this section
Ice quality is poor Poor incoming water quality Contact a qualified service company to test the
quality of the incoming water and check filter
Water filtration is poor Replace filter
Incoming water temperature is above 90°F
(32°C)
Correct water temperature. (Verify check/
mixing valves in other equipment are working
properly). Connect the ice machine to a cold
water supply
Water pressure is low Water pressure must remain between 20 and
80 psig (138 and 552 kPA)
Water softener is working improperly (if
applicable)
Repair the water softener
Low ice capacity
or
Ice machine turns Off & On
repeatedly
Water float valve screen is dirty Remove and clean the filter screen
Incoming water supply is shut-off Open the water service valve
Water dump valve is leaking Clean the dump valve
Water Pressure is low. The water sensing
switch turns off the ice machine repeatedly
Water pressure must remain between 20 and
80 psig (138 and 552 kPA)
Incoming water temperature is above 90°F
(32
°C)
Correct water temperature. (verify check/
mixing valves in other equipment is working
properly)
Frequent power interruptions or power surges/
dips
Verify ice machine is on a separate circuit and
power is stable
Water float valve stuck open or leaking Remove the float valve and clean it
Objects stacked around ice machine, blocking
airflow to condenser
Remove items blocking airflow
High air temperature around ice machine Air temperature must not exceed 110°F (43°C)
Inadequate clearance around the ice machine Provide adequate clearance
The condenser is dirty Clean the condenser
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Manitowoc SN20 Guide d'installation
- Catégorie
- Fabricants de glaçons
- Taper
- Guide d'installation
dans d''autres langues
- English: Manitowoc SN20 Installation guide
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