Rockwell Automation Allen-Bradley Micro800 Wiring Diagrams

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Wiring Diagrams

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Wiring Diagrams
Micro800 Digital Input, Output, and
Combination Plug-in Modules
Catalog Numbers 2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4,
2080-OB4, 2080-OV4
http://www.rockwellautomation.com/literature/
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2 Micro800 Digital Input, Output, and Combination Plug-in Modules
Publication
2080-WD011A-EN-P - January 2012
Environment and Enclosure
Preventing Electrostatic Discharge
ATTENTION: This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications (as defined
in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating. This
equipment is considered Group 1, Class A industrial equipment according
to IEC/CISPR 11. Without appropriate precautions, there may be
difficulties with electromagnetic compatibility in residential and other
environments due to conducted and radiated disturbances.
This equipment is supplied as open-type equipment. It must be mounted
within an enclosure that is suitably designed for those specific environmental
conditions that will be present and appropriately designed to prevent personal
injury resulting from accessibility to live parts. The enclosure must have
suitable flame-retardant properties to prevent or minimize the spread of flame,
complying with a flame spread rating of 5V A, V2, V1, V0 (or equivalent) if
non-metallic. The interior of the enclosure must be accessible only by the use
of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to
comply with certain product safety certifications.
In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, Rockwell
Automation publication 1770-4.1
, for additional installation
requirements.
NEMA Standard 250 and IEC 60529, as applicable, for explanations of
the degrees of protection provided by different types of enclosure.
ATTENTION: This equipment is sensitive to electrostatic discharge, which
can cause internal damage and affect normal operation. Follow these
guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not
in use.
Micro800 Digital Input, Output, and Combination Plug-in Modules 3
Publication
2080-WD011A-EN-P - January 2012
North American Hazardous Location Approval
The following modules are North American Hazardous Location approved:
2080-IQ4, 2080-IQ4OB4, 2080-IQ4OV4, 2080-OB4, 2080-OV4
The following information applies
when operating this equipment in
hazardous locations:
Informations sur l’utilisation de cet
équipement en environnements
dangereux:
Products marked "CL I, DIV 2, GP A, B, C, D" are
suitable for use in Class I Division 2 Groups A, B,
C, D, Hazardous Locations and nonhazardous
locations only. Each product is supplied with
markings on the rating nameplate indicating the
hazardous location temperature code. When
combining products within a system, the most
adverse temperature code (lowest "T" number)
may be used to help determine the overall
temperature code of the system. Combinations of
equipment in your system are subject to
investigation by the local Authority Having
Jurisdiction at the time of installation.
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne
conviennent qu'à une utilisation en environnements de
Classe I Division 2 Groupes A, B, C, D dangereux et
non dangereux. Chaque produit est livré avec des
marquages sur sa plaque d'identification qui indiquent
le code de température pour les environnements
dangereux. Lorsque plusieurs produits sont combinés
dans un système, le code de température le plus
défavorable (code de température le plus faible) peut
être utilisé pour déterminer le code de température
global du système. Les combinaisons d'équipements
dans le système sont sujettes à inspection par les
autorités locales qualifiées au moment de
l'installation.
WARNING:
EXPLOSION HAZARD
Do not disconnect equipment
unless power has been
removed or the area is known
to be nonhazardous.
Do not disconnect connections
to this equipment unless power
has been removed or the area
is known to be nonhazardous.
Secure any external
connections that mate to this
equipment by using screws,
sliding latches, threaded
connectors, or other means
provided with this product.
Substitution of any component
may impair suitability for Class
I, Division 2.
If this product contains
batteries, they must only be
changed in an area known to
be nonhazardous.
AVERTISSEMENT:
RISQUE D’EXPLOSION
Couper le courant ou s'assurer que
l'environnement est classé non
dangereux avant de débrancher
l'équipement.
Couper le courant ou s'assurer que
l'environnement est classé non
dangereux avant de débrancher les
connecteurs. Fixer tous les
connecteurs externes reliés à cet
équipement à l'aide de vis, loquets
coulissants, connecteurs filetés ou
autres moyens fournis avec ce
produit.
La substitution de tout composant
peut rendre cet équipement
inadapté à une utilisation en
environnement de Classe I, Division
2.
S'assurer que l'environnement est
classé non dangereux avant de
changer les piles.
4 Micro800 Digital Input, Output, and Combination Plug-in Modules
Publication
2080-WD011A-EN-P - January 2012
Parts List
Your package contains one Micro800™ digital input, output, or combination
plug-in module, two module fastening screws, and these pinout guide wiring
instructions.
You can choose to wire the plug-in before inserting it onto the controller, or
wire it once the module is secured in place.
ATTENTION: This plug-in module is intended for use with Micro800
Family of Programmable Controllers.
45867
actual status
indicators vary
depending on
catalog number
Micro800 Digital Input, Output, and Combination Plug-in Modules 5
Publication
2080-WD011A-EN-P - January 2012
Wire the Module
Follow the pinout diagram to wire your plug-in module.
12-Pin Female Terminal Block
2080-IQ4
2080-IQ4OB4, 2080-IQ4OV4
2080-OB4, 2080-OV4
1 2 3 4
1 2 3 4
5 6
5 6
(View into terminal block)
Pin A1 I-02 Pin B1 I-00
Pin A2 I-03 Pin B2 I-01
Pin A3 COM Pin B3 COM
Pin A4 COM Pin B4 COM
Pin A5 Not used Pin B5 Not used
Pin A6 Not used Pin B6 Not used
Back
A
40511
B
Front
1 2 3 4
1 2 3 4
5 6
5 6
(View into terminal block)
Pin A1 I-02 Pin B1 I-00
Pin A2 I-03 Pin B2 I-01
Pin A3 COM Pin B3 COM
Pin A4 -24V DC Pin B4 +24V DC
Pin A5 O-02 Pin B5 O-00
Pin A6 O-03 Pin B6 O-01
Back
A
40511
B
Front
1 2 3 4
1 2 3 4
5 6
5 6
(View into terminal block)
Pin A1 Not used Pin B1 Not used
Pin A2 Not used Pin B2 Not used
Pin A3 -24V DC Pin B3 +24V DC
Pin A4 -24V DC Pin B4 +24V DC
Pin A5 O-02 Pin B5 O-00
Pin A6 O-03 Pin B6 O-01
Back
A
40511
B
Front
6 Micro800 Digital Input, Output, and Combination Plug-in Modules
Publication
2080-WD011A-EN-P - January 2012
Insert Module into Controller
Follow the instructions to insert and secure the plug-in module to the
controller.
1. Position the plug-in module with the terminal block facing the front
of the controller as shown.
2. Snap the module into the module bay.
3. Using a screwdriver, tighten the 10…12 mm (0.39…0.47 in.) M3 self
tapping screw to torque specifications.
WARNING: If you insert or remove the module while the controller
power is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations. Be sure that power is removed or
the area is nonhazardous before proceeding.
WARNING: When used in a Class I, Division 2, hazardous location, this
equipment must be mounted in a suitable enclosure with proper wiring
method that complies with the governing electrical codes.
WARNING: If you connect or disconnect wiring while the field-side
power is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations. Be sure that power is removed or
the area is nonhazardous before proceeding.
45012
Micro800 Digital Input, Output, and Combination Plug-in Modules 7
Publication
2080-WD011A-EN-P - January 2012
Specifications
Input Specifications, 2080-IQ4, 2080-IQ4OV4, 2080-IQ4OB4
Attribute Value
DC on-state voltage, min 9.0V DC
DC on-state voltage, max 30V DC
DC on-state current, min 2.0 mA @ 9V DC
DC on-state current, nom 3.0 mA @ 24V DC
DC on-state current, max 5.0 mA
DC off-state voltage, max 5V DC
DC off-state current, max 1.5 mA
IEC input compatibility Type 3
Input impedance 0…3V, >4 KΩ
3…12V, 3.5 KΩ min
12…30V, >4 KΩ <10 KΩ
Input filter time ON to OFF 8…10 ms AC/DC
AC on-state voltage, min 10.25V AC (rms)
AC on-state voltage, max 30V AC (rms)
AC on-state current, min 2.0 mA @ 9V AC (rms)
AC on-state current, max 5.0 mA
AC off-state voltage 3.5V AC (rms)
8 Micro800 Digital Input, Output, and Combination Plug-in Modules
Publication
2080-WD011A-EN-P - January 2012
Output Specifications, 2080-OB4, 2080-OV4, 2080-IQ4OB4, 2080-IQ4OV4
Attribute Value
Power supply voltage, min 10.8V DC
Power supply voltage, max 30V DC
On-state voltage, min 10V DC
On-state voltage, nom 24V DC
On-state voltage, max 30V DC
On-state current 5.0 mA @ 10V DC, min
0.5 A max, steady state
2 A surge, 2 s min
General Specifications
Attribute Value
Mounting torque 0.2 Nm (1.48 lb-in.)
Status indicators For input or output modules
4 yellow
For combination modules
8 yellow
Terminal base screw torque 0.22…0.25 Nm (1.95…2.21 lb-in.)
using a 2.5 mm (0.10 in.) flat-blade screwdriver
Enclosure type rating None (open-style)
Isolation voltage For input modules
50V (continuous), Basic Insulation Type, Inputs to Backplane
Type tested for 60 s @ 720 V DC, Inputs to Backplane
For combination or output modules
50V (continuous), Basic Insulation Type, Inputs to Outputs, I/Os to
Backplane
Type tested for 60 s at 720 V DC, I/Os to Backplane
Wire size
0.2... 2.5 mm
2
(24...12 AWG) solid or stranded copper wire rated at
90 °C (194 °F), or greater, insulation max
Wire category 2 – on signal ports
2 – on power ports
North American temp code T4
Micro800 Digital Input, Output, and Combination Plug-in Modules 9
Publication
2080-WD011A-EN-P - January 2012
Environmental Specifications
Attribute Value
Temperature, operating IEC60068-2-1 (Test Ad, Operating Cold),
IEC60068-2-2, (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20...65 °C (-4…149 °F)
Temperature, surrounding air,
max.
65 °C (149 °F)
Temperature, non-operating IEC60068-2-1 (Test Ad, Operating Cold),
IEC60068-2-2, (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-40...85 °C (-40…185 °F)
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% noncondensing
Vibration IEC 60068-2-6 (Test Fc, Operating):
2 g @ 10…500 Hz
Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):
25 g
Shock, non-operating IEC 60068-2-27 (Test Ea, Unpackaged Shock):
25 g
Emissions CISPR 11:
Group 1, Class A
ESD Immunity IEC 61000-4-2:
4 kV contact discharges
8 kV air discharges
Radiated RF immunity IEC 61000-4-3:
10 V/M with 1 kHz sine-wave 80%AM from 80…2000 MHz
10 V/M with 200 Hz 50% Pulse 100%AM @ 900 MHz
10 V/M with 200 Hz 50% Pulse 100%AM @1890 MHz
10 V/M with 1 kHz sine-wave 80%AM from 2000…2700 MHz
EFT/B immunity ±2 kV at 5 kHz on signal ports
Surge transient immunity ±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports
Conducted RF immunity 10V rms with 1 kHz sine-wave 80%AM from 150 kHz…80 MHz
10 Micro800 Digital Input, Output, and Combination Plug-in Modules
Publication
2080-WD011A-EN-P - January 2012
Certifications
Certification (when
product is marked)
(1)
Value
c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See
UL File E322657
UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations,
certified for U.S. and Canada. See UL File E334470.
CE European Union 2004/108/EC EMC Directive, compliant with:
EN 61326-1; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
C-Tick Australian Radiocommunications Act, compliant with:
AS/NZS CISPR 11; Industrial Emissions
KC Korean Registration of Broadcasting and Communications Equipment,
compliant with:
Article 58-2 of Radio Waves Act, Clause 3
(1)
See the Product Certification link at http://www.ab.com for Declarations of Conformity, Certificates,
and other certification details.
Micro800 Digital Input, Output, and Combination Plug-in Modules 11
Publication
2080-WD011A-EN-P - January 2012
Notes:
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At
http://www.rockwellautomation.com/support/
, you can find technical manuals, a knowledge base of FAQs,
technical and application notes, sample code and links to software service packs, and a MySupport feature
that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we
offer TechConnect support programs. For more information, contact your local distributor or Rockwell
Automation representative, or visit http://www.rockwellautomation.com/support/
.
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's
contained in this manual. You can also contact a special Customer Support number for initial help in getting
your product up and running.
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from
the manufacturing facility. However, if your product is not functioning and needs to be returned, follow
these procedures.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to
improve this document, complete this form, publication RA-DU002
, available at
http://www.rockwellautomation.com/literature/
.
United States or Canada 1.440.646.3434
Outside United States or
Canada
Use the Worldwide Locator
at
http://www.rockwellautomation.com/support/americas/phone_en.html
, or
contact your local Rockwell Automation representative.
United States Contact your distributor. You must provide a Customer Support case number
(call the phone number above to obtain one) to your distributor to complete
the return process.
Outside United States Please contact your local Rockwell Automation representative for the return
procedure.
Publication 2080-WD011A-EN-P - January 2012 PN-136054
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in Singapore.
Allen-Bradley, Rockwell Automation, Micro800, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Rockwell Automation Allen-Bradley Micro800 Wiring Diagrams

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Wiring Diagrams
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