PROPOINT 8784720 Le manuel du propriétaire

V1.0 8784720

Please read and understand all instructions before use. Retain this

manual for future reference.

USER MANUAL

220V SPOT WELDER

8784720 220V SPOT WELDER V1.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Type

Spot Welder

Voltage Rating 220 to 240 V AC

Current Rating 16A

Output Current

Rating

2.5 kVA @ 50% Duty Cycle (5 seconds ON

/ 5 seconds OFF)

Tong Length 6 in.

Welding Capacity Up to a combined thickness of 3/16 in. mild

steel sheet or two pieces of 20 gauge

galvanized steels.

Duty Cycle 50% @ 2.5 kVA, based on ten seconds (unit

can weld for 5 seconds out of a 10 second

time interval).

Working Temperature 14 to 104ºF (-10 to 40ºC)

Working Humidity Effective up to 50% humidity at 40ºC

Effective up to 90% humidity at 20ºC

Storage Temperature -4 to 131 ºF (-20 to 55ºC)

Cord Length 6-1/4 ft

INTRODUCTION

The 220V Spot Welder permits quick and accurate welds in

workpieces up to 3/16 in. thick. Able to weld uncoated mild,

galvanized or stainless steel sheet.

A qualified electrician must install the spot welder with a

240 volt 3-prong plug (sold separately).

220V SPOT WELDER

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SAFETY

WARNING! Read and understand all instructions before using

this tool. The operator must follow basic precautions to reduce

the risk of personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this

manual. A notice is an alert that there is a possibility of property

damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific

hazard that will result in severe personal injury or

death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe

practice that could result in severe personal injury

or death if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous

situation that may result in minor or moderate injury

if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe

practice will result in equipment or property damage,

but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area

clean, well-lit and free of distractions.

2. Remove all unnecessary people from the work area when

welding. Anyone remaining in the work area must wear

the appropriate welding safety equipment.

3. Store tools properly in a safe and dry location. Keep tools

out of the reach of children.

4. Do not weld on damp surfaces that can transmit the

electric current.

8784720 220V SPOT WELDER V1.0

4 For technical questions call 1-800-665-8685

5. Do not install or use in the presence of flammable gases,

dust or liquids.

6. Welding sparks and ejected molten slag can start a fire.

Remove combustible materials within 39 ft (12 metres) of

the welding unit. See Fire and Explosion Precautions.

7. Have a fire extinguisher readily available (see Fire and

Explosion Precautions).

8. Keep the welding unit at least one foot from any wall

or structure.

9. Check that the work area is free from fires, sparks or hot

debris before leaving.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by

the Canadian Standards Association (CSA) or American

National Standards Institute (ANSI).

1. Remove any combustibles, such as a butane lighter or

matches from your person before doing any welding.

2. Wear dry, hole-free insulating gloves and body protection.

3. Do not touch hot parts with bare hands.

4. Allow cooling period before working on equipment.

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and

side protection for the eyes.

2. Wear gloves that provide protection based on the work

materials or to reduce the effects of tool vibration.

3. Non-skid footwear is recommended to maintain footing

and balance in the work environment.

4. Wear a safety harness if working above floor level.

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5. To handle hot parts, use proper tools and/or wear heavy,

insulated welding gloves and clothing to prevent burns.

6. Wear approved safety glasses with side shields or wear a

face shield.

HEAD PROTECTION

1. Wear DIN 10 shade protection when spot welding.

2. Wear the appropriate type of full-face shield in addition to

safety googles, as the work can create molten, acid or

chemical splashes.

3. Wear ear plugs when welding overhead to prevent spatter

or slag from falling into ear.

PROTECTIVE CLOTHING

1. Wear protective clothing made from durable, flame

resistant materials, leather welding gloves and full

foot protection.

2. Wear a leather apron or jacket, leather welding gloves and

fire-resistant footwear when welding. Wear thick clothes

that do not expose the skin. Ultraviolet or infrared light can

burn skin with sufficient exposure.

3. Choose clothing fabrics that resist sparks, heat and flames.

Artificial fabrics may burn and melt, resulting in a more

severe injury.

4. Do not wear clothing that can hold hot debris or sparks

such as pant cuffs, shirt pockets or boots. Choose clothing

that has flaps over pockets or wear clothing to cover the

openings such as pant legs over the boots or an apron over

the shirt.

5. Remove all jewelry before proceeding to weld.

6. Wear protective clothing made from durable, flame resistant

materials, leather welding gloves and full foot protection.

8784720 220V SPOT WELDER V1.0

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RESPIRATORS

1. Respiratory protection is needed when ventilation is not

sufficient to remove welding fumes or when there is risk of

oxygen deficiency.

2. Work in a confined space only if it is well ventilated or while

wearing an air-supplied respirator. Welding fumes and

gases can displace air and lower the oxygen level causing

injury or death. Be sure the breathing air is safe.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work

environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence

of drugs, alcohol or medications.

2. Avoid wearing clothes or jewelry that can become

entangled with the moving parts of a tool. Keep long hair

covered or bound.

3. Remove all jewelry or metal items from your person before

welding. Metal items may connect to the welding unit’s

electrical circuit, causing an injury or death.

4. Do not overreach when operating the tool. Proper footing

and balance enables better control in

unexpected situations.

5. Do not wear any personal grooming products that are

flammable, such as hair preparations or cologne with an

alcohol base.

SPECIFIC SAFETY PRECAUTIONS

DANGER! DO NOT let comfort or familiarity with product

(gained from repeated use) replace strict adherence to the

tool safety rules. If you use this tool unsafely or incorrectly,

you can suffer serious personal injury.

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1. Use the correct tool for the job. This tool was designed for

a specific function. Do not modify or alter this tool or use it

for an unintended purpose.

2. Do not weld if you are in an awkward position. Always have

a secure stance while welding to prevent accidents.

3. Keep all panels and covers securely in place when operating

the welding unit.

4. Do not exceed the equipment’s rated capacity.

5. Use only correct fuses or circuit breakers. Do not oversize

or bypass them.

6. Turn off all equipment when not in use.

7. Overuse can cause overheating. Allow a cooling period;

follow the rated duty cycle.

8. Do not allow persons who are not familiar with the tool or

have not read these instructions to use the tool.

FIRE AND EXPLOSION PRECAUTIONS

Spot welding can produce sparks and hot spatter that can

start fires.

1. Clear the floor and walls of an area of all combustible

and/or flammable materials. Solid floors of concrete or

masonry is the preferred working surface.

1.1 Cover any combustible material with fire resistant

covers or shields, if it cannot be removed. The covering

must be tight and should not leave openings for sparks

to enter.

1.2 A combustible floor should be protected with a fire

resistant covering. Alternatives are to spray the floor

with water to keep it wet for the duration of the

welding or cover with damp sand. Care must also be

taken to avoid an electric shock when this is done. A

combustible floor directly laid onto concrete does not

need to be sprayed with water.

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2. Check that there are no structural openings or cracks that

hot debris can enter. Seal cracks and openings to adjacent

areas that a spark or slag can enter. Seal any openings

found with a fire-resistant cover. Shut doors and windows

that do not provide ventilation or erect protective screens

in front of them when possible.

3. Do not weld a panel that is a sandwich construction of

combustible and metal materials.

4. Do not perform any welding work on containers that held

flammable or toxic substance until they are cleaned by a

person trained in removing toxic and flammable substances

and vapours.

5. Open a container before performing any welding work on

it. The heat generated by the welding process will cause

the air and gases to expand. The internal pressure may

cause a sealed or closed container to rupture, possibly

causing an injury or death.

6. Have a fire extinguisher available for immediate use. A dry

chemical fire extinguisher with Types A, B and C is suggested.

6.1 Do not use liquid based fire extinguishing methods

near the electric arc welding unit, as it may cause a

shock hazard.

7. Ventilation systems should be positioned so sparks or

molten slag isn’t carried to an adjacent area.

8. Have a Fire Watcher observing areas outside of the

welder’s view, such as the opposite side of a wall or behind

the welder. A fire may also start on the other side of a

structure that could not be removed. The Fire Watcher will

extinguish a fire or raise the alarm to evacuate if the fire

cannot be contained by the extinguishing equipment.

8.1. A fire watch extends at least 30 minutes after the

welding is complete to ensure there are no fires caused

by smoldering sparks or ejected material.

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FUMES AND GASES

Welding may produce hazardous fumes and gas during the

welding process. A well ventilated work area can normally remove

the fumes and gases, but sometimes the welding produces fumes

and gases that are hazardous to your health.

Stop welding if your eyes, nose or throat become irritated. This

indicates the ventilation is not adequate to remove the fumes.

Do not resume welding until the ventilation is improved and the

discomfort ceases.

1. Only work in a confined space if the area is well ventilated

or while wearing an air-supplied respirator. Always have a

trained watchperson nearby.

2. Avoid positions that allow welding fumes to reach your face.

3. Ventilate the work area to remove welding fumes and

gases. The fumes and gases should be drawn away from

the user. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the

breathing air is safe.

3.1 If ventilation in the work area is poor, use an approved

air-supplied respirator. All the people in the work area

must also have air-supplied respirators.

4. Avoid welding in a work area that has vapours from cleaning,

degreasing or any spraying operations. The heat and light

from welding can react with the vapour and form irritating or

potentially toxic gases. Wait for the vapours to disperse.

5. Consult the manufacturer's Material Safety Data Sheets

(MSDS) for instructions and precautions about metals,

consumables, coatings, cleaners and degreasers.

5.1 Do not weld on coated metals such as galvanized, lead

or cadmium plated steel, unless the coating is removed

from the weld area. The coatings and any metals

containing these elements can give off toxic fumes

during the welding process.

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5.2 Do not weld, cut or heat lead, zinc, cadmium, mercury,

beryllium or similar metals without seeking professional

advice and inspection of the welding area’s ventilation.

These metals produce extreme toxic fumes, which can

cause discomfort, illness and death.

5.3 Do not weld or cut near chlorinated solvents or in areas

that chlorinates solvents can enter. The heat or

ultraviolet light of the arc can separate chlorinated

hydrocarbons into a toxic gas (phosgene) that can

poison or suffocate the user or bystanders.

ELECTRICAL SAFETY

WARNING! Do not touch or handle a live tool with any part

of your body that is wet or damp. Wet skin reduces

resistance to electrical current, increasing the danger of a

serious or fatal shock.

WARNING! To reduce risk of electric shock, be certain that

the plug is connected to a properly grounded receptacle.

1. Disconnect the tool from the power supply before making

any adjustments, changing accessories, cleaning, servicing

or when storing. Such preventive safety measures reduce

the risk of starting the tool accidentally.

2. Protect yourself against electric shocks when working on

electrical equipment. Avoid body contact with grounded

surfaces. There is an increased chance of electrical shock if

your body is grounded.

2.1 Insulate yourself from the electrical current and ground

using dry insulating mats or covers big enough to

prevent physical contact with the workpiece or ground.

3. Do not expose the tool to rain, snow, frost or any other

damp or wet conditions. Water entering a tool will increase

the risk of electric shock.

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4. Do not alter any parts of the tool or accessories. All parts

and accessories are designed with built-in safety features

that may be compromised if altered.

5. Make certain the power source conforms to requirements

of your equipment (see Specifications).

6. When wiring an electrically driven device, follow all

electrical and safety codes, as well as the most recent

Canadian Electrical Code (CE) and Canadian Centre for

Occupational Health and Safety (CCOHS).

7. This tool is only for use on 240V (single phase) with a

three-prong grounded power supply cord and plug. Check

with a qualified electrician if you are in doubt as to

whether the outlet is properly grounded. If the tool should

electronically malfunction or break down, grounding

provides a low resistance path to carry electricity away

from the user.

7.1 Never remove the grounding prong or modify the plug

in any way, as this will render the tool unsafe.

7.2 Do not use any adapter plugs.

WARNING! All wiring should be performed by a qualified

electrician.

ELECTRIC TOOL PRECAUTIONS

1. Do not use any power tool with a malfunctioning power

switch or control. A power tool that fails to respond to the

controls is dangerous and can cause an injury. A qualified

technician must repair and verify the power tool is

operating correctly, before it can be used.

2. This equipment requires a dedicated 240 volt, 20 amp

single-phase alternating current circuit equipped with a

similarly rated circuit breaker or a slow blow fuse. Do not

run other appliances, lights, tools or equipment on the

circuit while operating this tool.

8784720 220V SPOT WELDER V1.0

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3. Disconnect the power source before installing or servicing

the tool.

4. Keep hands and fingers away from the work area. Any

part of body contacting the tool’s working parts could

cause an injury.

4.1 Keep away from pinch points.

4.2 Do not put hands between tips.

5. Never touch the tool accessory or workpiece during or

immediately after use. They may be hot and could inflict a

burn injury.

6. Do not touch the electrode or welded surface immediately

after use. The surface will be hot and may cause an injury.

7. Take work breaks to prevent the tool's motor from

overheating and/or overloading. Refer to the welding unit’s

duty cycle in Specifications.

POWER CORD

1. Insert the power cord plug directly to the power supply

whenever possible. Extension cords are not recommended

for use with this welding unit.

1.1 Use a welding extension cord designed to exceed the

welding unit’s maximum power requirements when an

extension cord is required.

2. Do not operate this tool if the power cord is frayed,

damaged or poorly spliced, as an electric shock may occur,

resulting in personal injury or property damage.

2.1 Inspect the tool's power cord for cracks, fraying or

other faults in the insulation or plug before each use.

2.2 Discontinue use if a power cord feels more than

comfortably warm while operating the tool.

3. Keep all connections dry and off the ground to reduce the

risk of electric shock. Do not touch the plug with wet hands.

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4. Prevent damage to the power cord by observing the

following:

4.1 Do not pull on the cord to disconnect the plug from

an outlet.

4.2 Keep the cord away from heat, oil, sharp edges or

moving parts.

4.3 Never use the cord to carry the tool.

4.4 Place the electrical cord in a position that prevents it

from coming into contact with the tool and getting

caught by the workpiece. The cord should always stay

behind the tool.

5. Do not allow people, mobile equipment or vehicles to pass

over unprotected power cords.

5.1 Position power cords away from traffic areas.

5.2 Place cords in reinforced conduits or place planks on

either side of the power cord to create a protective

trench.

6. Do not wrap the cord around the tool, as sharp edges may

cut insulation or cause cracks if wound too tight. Gently

coil cord and either hang on a hook or fasten with a device

to keep cord together during storage.

UNPACKING

WARNING! Do not operate the tool if any part is missing.

Replace the missing part before operating. Failure to do so

could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and

inspect for damage. Make sure that all items in the contents are

included.

Contents: • Spot Welder • Copper Electrode Tips, 2 pcs

• Wooden Handle Assembly and Hardware

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IDENTIFICATION KEY

A Upper Tong

B Electrode Tip

C Lower Tong

D Wood Handle

E Front Jam Nut

F Spatter Guard

G Rear Jam Nut

H Hex Nut

I Operating Lever

J Cap Screw

K Handle

L Power Switch

(not visible)

M Housing

ASSEMBLY & INSTALLATION

Letter references in parenthesis (A) refer to the included

Identification Key.

IMPORTANT! The 240V Spot Welder comes equipped with a

power supply cord only. A 240V plug must be installed by a

qualified electrician to match your outlet configuration and

power supply.

The wood handle (D) is optional if the tool remains in a

stationary location. Insert the screws into the housing to prevent

the screw holes from becoming dirty.

Fig. 1

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1. Attach the handle to each side of the housing. Align the

handle’s arm holes with those on the housing. Insert and

tighten each screw hand-tight, then tighten all four with a

screwdriver.

2. Apply heat sink compound to the electrode tip threads.

Screw an electrode tip (B) into the upper and lower tong

(A and C). Tighten with a wrench to secure.

3. Align the tongs. The length of both the upper and lower

tongs can be adjusted to align the electrode tips.

3.1 Loosen the four screw located on the block that holds

the jam nuts.

3.2 Reposition the upper tong to align with the lower tong.

Check both length and rotation to align the electrode

tips. The tips should touch when you press the

operating lever (I) down. If they still do not align, you

may need to reposition the lower tong.

3.3 Tighten the four screws.

3.4 Reposition the lower tong in the same way as the

upper tong. The four screws holding the lower tong in

place are on the tool’s bottom.

OPERATION

Resistance spot welding applies to almost all known metals. An

electrical current is passed from one tong to the other through

two pieces of metal that are touching. The material’s electrical

resistance causes a localized heating and a weld forms to fuse

the pieces together.

The current rate is not adjustable with this spot welder. The

user can change the tip size by reshaping the existing tips.

The primary method to adjust the weld is to change the

welding pressure applied by the tongs and the length of time

power flows.

8784720 220V SPOT WELDER V1.0

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SET THE TONG PRESSURE

NOTICE! Do not use the tongs to force ill-matched metal

workpieces together, as this will damage the electrode tips

and result in a poor weld. Fix workpieces with poor contact

points with other methods before welding.

The tongs should only apply enough pressure to create a firm

electrical contact to the combined metal workpieces. The

workpieces should not be able to move once the operating

lever is lowered.

1. Measure the thickness of both metal pieces at the welding

point with a micrometer or caliper.

2. Reduce the measurement by 25%. This is the minimum gap

between the electrodes. A narrower gap may damage the

electrodes and reduce the strength of the weld.

3. Push the lever down and measure the gap between the two

electrodes. Adjust the gap between the upper and lower

tongs (A and C).

3.1 Loosen the front jam nut (E) several turns to decrease

the tong gap.

3.2 Measure the gap. Repeat step 3.1 until the gap is the

correct width.

3.3 Tighten the rear jam nut (G) until it is secure against

the block. Tighten the front jam nut.

3.4 Use the same method to widen the gap, but move the

rear jam nut first, then secure the block with the front

jam nut.

4. Fine adjustments may be necessary after several test welds.

5. The force necessary to press down the operating lever is

adjustable. Tighten the hex nut (H) on each side to increase

the friction and loosen to decrease it. The lever movement

should be smooth to avoid damage to the workpiece or

electrode tips.

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6. The width between the tongs can also be adjusted with the

cap screw (J). The cap screw physically stops the operating

lever from lowering past a certain point.

The adjustments only apply within the gap range set in step 3.

6.1 Loosen the nut on the cap screw by several turns. This

screw locks the cap screw in place.

6.2 Tighten the cap screw to narrow the tong gap. Loosen

the screw to increase the tong gap.

6.3 Once set, adjust the nut on the screw to lock the cap

screw in place.

CREATING A WELD

1. Clean all weld areas on both workpieces to remove grease

or oil.

1.1 Use a file or scraper to remove paint, rust or metal scale.

2. Set the tong pressure.

3. Plug the tool into a power supply.

4. Insert the metal parts between the electrode tips and press

down on the operating lever (I) to bring the tips to welding

pressure. This will press the metal pieces together. The

tongs may deflect by a small amount.

CAUTION! Wear thick heat resistant gloves with small pieces

to avoid a burn injury, as the process will heat the metal.

5. Press the power switch (L) left or right to pass a current

through the workpieces. Release the switch and it will

automatically center itself in the OFF position.

6. Hold the tongs in place for a moment before raising the

operating lever to open the jaws.

7. Remove or reposition the workpiece.

8. Wait until the duty cycle completes before starting the next

weld (see Specifications).

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9. Space subsequent welds apart from each other. Part or all

of the current may pass through the nearby weld instead of

creating a new weld.

TEST PROCEDURES

Conduct a test with scrap metal of the same thickness and type

to properly adjust the spot welder.

VISUAL TEST

Observe the deformation and shape of the surface contact

points at both sides of the weld. Excessive ‘dishing’ of the

surface contact point indicates one or more of the following:

1. Excessive tong pressure. Adjust the tong pressure to

increase the tong gap.

2. Time holding the power switch. Adjust the length of time

holding the operating lever down to create the correct weld.

3. If the resistance spot weld does not have an even,

concentric surface appearance, the problem could be

misalignment of the electrode tips. Align the electrode tips

with the power off.

MECHANICAL TEST

Place one end of the resistance spot weld sample in the vice jaws.

Use mechanical means to force the weld apart. The weld should

remain on one piece, with a matching hole in the other metal

piece. Check for proper weld diameter.

Once the spot welder is fine-tuned, proceed with the welding job.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is

efficient, easier to control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace

damaged or worn components. Only use identical

replacement parts when servicing.

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3. Only use accessories intended for use with this tool.

4. Follow instructions for lubricating and changing accessories.

5. Keep the tool handles clean, dry and free from oil/grease at

all times.

6. Maintain the tool’s labels and name plates. These carry

important information. If unreadable or missing, contact

Princess Auto Ltd. for replacements.

7. Make sure the electrode tips are clean. Dress the tips to

remove accumulated slag if necessary.

WARNING! Only qualified service personnel should repair the

tool. An improperly repaired tool may present a hazard to the

user and/or others.

DRESSING THE TIPS

Deformed electrode tips are a by-product of use. The tips

must be dressed to maintain the weld efficiency. Use a file or

a dresser tool to reshape the electrode tips.

1. Remove each electrode tip from the tool and either place it

in a vice or locking pliers. Only apply enough pressure on

the flat sides to hold the tip in place. Too much pressure

will deform the tip.

2. Remove the excess metal with the file or dresser tool.

Attempt to reproduce the original slope on all side.

3. Once the side are shaped, file

the point to a smooth surface

that is 1/8 in. in diameter (d).

You may choose to create a

narrower diameter point for

use with thinner workpieces.

4. Repeat steps 2 and 3 until the

tip is properly dressed.

5. Replace the tip if the dressing fails or the slope is too shallow.

Fig. 2

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REPLACING THE TIPS

1. Remove the used tips and recycle or dispose of them.

2. Coat the threads of the electrode tips with a heat sink

compound (sold separately).

3. Screw the tips into the upper and lower tong. Tighten to

secure, but be careful not to overtighten.

REPLACING THE TONGS

Follow Assembly & Installation step 3 to loosen and remove

the tong holders. Insert new tongs and follow the alignment

instructions in step 3.

CLEANING

Periodically clean dust, dirt, grease, etc. from your welding unit.

MAINTENANCE SCHEDULE

CAUTION! Disconnect the machine from the main power

supply before servicing or maintaining the machine.

Every three months:

1. Oil the unit’s contact points where metal rubs against

metal, such as the operating lever.

2. Inspect the electrode tips for splaying or slag.

3. Replace damaged or unreadable labels.

IMPORTANT! Perform the maintenance procedures monthly

with heavy tool use.

STORAGE

When not in use for an extended period, apply a thin coat of

lubricant to the steel parts to avoid rust. Remove the lubricant

before using the tool again.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or

by-laws for electronic devices, batteries, oil or other toxic liquids.

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