PROPOINT 8784720 Le manuel du propriétaire

Catégorie
Système de soudage
Taper
Le manuel du propriétaire
V1.0 8784720
Please read and understand all instructions before use. Retain this
manual for future reference.
USER MANUAL
220V SPOT WELDER
8784720 220V SPOT WELDER V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Type
Spot Welder
Voltage Rating 220 to 240 V AC
Current Rating 16A
Output Current
Rating
2.5 kVA @ 50% Duty Cycle (5 seconds ON
/ 5 seconds OFF)
Tong Length 6 in.
Welding Capacity Up to a combined thickness of 3/16 in. mild
steel sheet or two pieces of 20 gauge
galvanized steels.
Duty Cycle 50% @ 2.5 kVA, based on ten seconds (unit
can weld for 5 seconds out of a 10 second
time interval).
Working Temperature 14 to 104ºF (-10 to 40ºC)
Working Humidity Effective up to 50% humidity at 40ºC
Effective up to 90% humidity at 20ºC
Storage Temperature -4 to 131 ºF (-20 to 55ºC)
Cord Length 6-1/4 ft
INTRODUCTION
The 220V Spot Welder permits quick and accurate welds in
workpieces up to 3/16 in. thick. Able to weld uncoated mild,
galvanized or stainless steel sheet.
A qualified electrician must install the spot welder with a
240 volt 3-prong plug (sold separately).
220V SPOT WELDER
V1.0 220V SPOT WELDER 8784720
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SAFETY
WARNING! Read and understand all instructions before using
this tool. The operator must follow basic precautions to reduce
the risk of personal injury and/or damage to the equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this
manual. A notice is an alert that there is a possibility of property
damage, injury or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific
hazard that will result in severe personal injury or
death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe
practice that could result in severe personal injury
or death if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous
situation that may result in minor or moderate injury
if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage,
but not personal injury.
WORK AREA
1. Operate in a safe work environment. Keep your work area
clean, well-lit and free of distractions.
2. Remove all unnecessary people from the work area when
welding. Anyone remaining in the work area must wear
the appropriate welding safety equipment.
3. Store tools properly in a safe and dry location. Keep tools
out of the reach of children.
4. Do not weld on damp surfaces that can transmit the
electric current.
8784720 220V SPOT WELDER V1.0
4 For technical questions call 1-800-665-8685
5. Do not install or use in the presence of flammable gases,
dust or liquids.
6. Welding sparks and ejected molten slag can start a fire.
Remove combustible materials within 39 ft (12 metres) of
the welding unit. See Fire and Explosion Precautions.
7. Have a fire extinguisher readily available (see Fire and
Explosion Precautions).
8. Keep the welding unit at least one foot from any wall
or structure.
9. Check that the work area is free from fires, sparks or hot
debris before leaving.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by
the Canadian Standards Association (CSA) or American
National Standards Institute (ANSI).
1. Remove any combustibles, such as a butane lighter or
matches from your person before doing any welding.
2. Wear dry, hole-free insulating gloves and body protection.
3. Do not touch hot parts with bare hands.
4. Allow cooling period before working on equipment.
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and
side protection for the eyes.
2. Wear gloves that provide protection based on the work
materials or to reduce the effects of tool vibration.
3. Non-skid footwear is recommended to maintain footing
and balance in the work environment.
4. Wear a safety harness if working above floor level.
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5. To handle hot parts, use proper tools and/or wear heavy,
insulated welding gloves and clothing to prevent burns.
6. Wear approved safety glasses with side shields or wear a
face shield.
HEAD PROTECTION
1. Wear DIN 10 shade protection when spot welding.
2. Wear the appropriate type of full-face shield in addition to
safety googles, as the work can create molten, acid or
chemical splashes.
3. Wear ear plugs when welding overhead to prevent spatter
or slag from falling into ear.
PROTECTIVE CLOTHING
1. Wear protective clothing made from durable, flame
resistant materials, leather welding gloves and full
foot protection.
2. Wear a leather apron or jacket, leather welding gloves and
fire-resistant footwear when welding. Wear thick clothes
that do not expose the skin. Ultraviolet or infrared light can
burn skin with sufficient exposure.
3. Choose clothing fabrics that resist sparks, heat and flames.
Artificial fabrics may burn and melt, resulting in a more
severe injury.
4. Do not wear clothing that can hold hot debris or sparks
such as pant cuffs, shirt pockets or boots. Choose clothing
that has flaps over pockets or wear clothing to cover the
openings such as pant legs over the boots or an apron over
the shirt.
5. Remove all jewelry before proceeding to weld.
6. Wear protective clothing made from durable, flame resistant
materials, leather welding gloves and full foot protection.
8784720 220V SPOT WELDER V1.0
6 For technical questions call 1-800-665-8685
RESPIRATORS
1. Respiratory protection is needed when ventilation is not
sufficient to remove welding fumes or when there is risk of
oxygen deficiency.
2. Work in a confined space only if it is well ventilated or while
wearing an air-supplied respirator. Welding fumes and
gases can displace air and lower the oxygen level causing
injury or death. Be sure the breathing air is safe.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work
environment to avoid personal injury or damage to the tool.
1. Do not operate any tool when tired or under the influence
of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become
entangled with the moving parts of a tool. Keep long hair
covered or bound.
3. Remove all jewelry or metal items from your person before
welding. Metal items may connect to the welding units
electrical circuit, causing an injury or death.
4. Do not overreach when operating the tool. Proper footing
and balance enables better control in
unexpected situations.
5. Do not wear any personal grooming products that are
flammable, such as hair preparations or cologne with an
alcohol base.
SPECIFIC SAFETY PRECAUTIONS
DANGER! DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to the
tool safety rules. If you use this tool unsafely or incorrectly,
you can suffer serious personal injury.
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1. Use the correct tool for the job. This tool was designed for
a specific function. Do not modify or alter this tool or use it
for an unintended purpose.
2. Do not weld if you are in an awkward position. Always have
a secure stance while welding to prevent accidents.
3. Keep all panels and covers securely in place when operating
the welding unit.
4. Do not exceed the equipment’s rated capacity.
5. Use only correct fuses or circuit breakers. Do not oversize
or bypass them.
6. Turn off all equipment when not in use.
7. Overuse can cause overheating. Allow a cooling period;
follow the rated duty cycle.
8. Do not allow persons who are not familiar with the tool or
have not read these instructions to use the tool.
FIRE AND EXPLOSION PRECAUTIONS
Spot welding can produce sparks and hot spatter that can
start fires.
1. Clear the floor and walls of an area of all combustible
and/or flammable materials. Solid floors of concrete or
masonry is the preferred working surface.
1.1 Cover any combustible material with fire resistant
covers or shields, if it cannot be removed. The covering
must be tight and should not leave openings for sparks
to enter.
1.2 A combustible floor should be protected with a fire
resistant covering. Alternatives are to spray the floor
with water to keep it wet for the duration of the
welding or cover with damp sand. Care must also be
taken to avoid an electric shock when this is done. A
combustible floor directly laid onto concrete does not
need to be sprayed with water.
8784720 220V SPOT WELDER V1.0
8 For technical questions call 1-800-665-8685
2. Check that there are no structural openings or cracks that
hot debris can enter. Seal cracks and openings to adjacent
areas that a spark or slag can enter. Seal any openings
found with a fire-resistant cover. Shut doors and windows
that do not provide ventilation or erect protective screens
in front of them when possible.
3. Do not weld a panel that is a sandwich construction of
combustible and metal materials.
4. Do not perform any welding work on containers that held
flammable or toxic substance until they are cleaned by a
person trained in removing toxic and flammable substances
and vapours.
5. Open a container before performing any welding work on
it. The heat generated by the welding process will cause
the air and gases to expand. The internal pressure may
cause a sealed or closed container to rupture, possibly
causing an injury or death.
6. Have a fire extinguisher available for immediate use. A dry
chemical fire extinguisher with Types A, B and C is suggested.
6.1 Do not use liquid based fire extinguishing methods
near the electric arc welding unit, as it may cause a
shock hazard.
7. Ventilation systems should be positioned so sparks or
molten slag isnt carried to an adjacent area.
8. Have a Fire Watcher observing areas outside of the
welders view, such as the opposite side of a wall or behind
the welder. A fire may also start on the other side of a
structure that could not be removed. The Fire Watcher will
extinguish a fire or raise the alarm to evacuate if the fire
cannot be contained by the extinguishing equipment.
8.1. A fire watch extends at least 30 minutes after the
welding is complete to ensure there are no fires caused
by smoldering sparks or ejected material.
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FUMES AND GASES
Welding may produce hazardous fumes and gas during the
welding process. A well ventilated work area can normally remove
the fumes and gases, but sometimes the welding produces fumes
and gases that are hazardous to your health.
Stop welding if your eyes, nose or throat become irritated. This
indicates the ventilation is not adequate to remove the fumes.
Do not resume welding until the ventilation is improved and the
discomfort ceases.
1. Only work in a confined space if the area is well ventilated
or while wearing an air-supplied respirator. Always have a
trained watchperson nearby.
2. Avoid positions that allow welding fumes to reach your face.
3. Ventilate the work area to remove welding fumes and
gases. The fumes and gases should be drawn away from
the user. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the
breathing air is safe.
3.1 If ventilation in the work area is poor, use an approved
air-supplied respirator. All the people in the work area
must also have air-supplied respirators.
4. Avoid welding in a work area that has vapours from cleaning,
degreasing or any spraying operations. The heat and light
from welding can react with the vapour and form irritating or
potentially toxic gases. Wait for the vapours to disperse.
5. Consult the manufacturer's Material Safety Data Sheets
(MSDS) for instructions and precautions about metals,
consumables, coatings, cleaners and degreasers.
5.1 Do not weld on coated metals such as galvanized, lead
or cadmium plated steel, unless the coating is removed
from the weld area. The coatings and any metals
containing these elements can give off toxic fumes
during the welding process.
8784720 220V SPOT WELDER V1.0
10 For technical questions call 1-800-665-8685
5.2 Do not weld, cut or heat lead, zinc, cadmium, mercury,
beryllium or similar metals without seeking professional
advice and inspection of the welding areas ventilation.
These metals produce extreme toxic fumes, which can
cause discomfort, illness and death.
5.3 Do not weld or cut near chlorinated solvents or in areas
that chlorinates solvents can enter. The heat or
ultraviolet light of the arc can separate chlorinated
hydrocarbons into a toxic gas (phosgene) that can
poison or suffocate the user or bystanders.
ELECTRICAL SAFETY
WARNING! Do not touch or handle a live tool with any part
of your body that is wet or damp. Wet skin reduces
resistance to electrical current, increasing the danger of a
serious or fatal shock.
WARNING! To reduce risk of electric shock, be certain that
the plug is connected to a properly grounded receptacle.
1. Disconnect the tool from the power supply before making
any adjustments, changing accessories, cleaning, servicing
or when storing. Such preventive safety measures reduce
the risk of starting the tool accidentally.
2. Protect yourself against electric shocks when working on
electrical equipment. Avoid body contact with grounded
surfaces. There is an increased chance of electrical shock if
your body is grounded.
2.1 Insulate yourself from the electrical current and ground
using dry insulating mats or covers big enough to
prevent physical contact with the workpiece or ground.
3. Do not expose the tool to rain, snow, frost or any other
damp or wet conditions. Water entering a tool will increase
the risk of electric shock.
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4. Do not alter any parts of the tool or accessories. All parts
and accessories are designed with built-in safety features
that may be compromised if altered.
5. Make certain the power source conforms to requirements
of your equipment (see Specifications).
6. When wiring an electrically driven device, follow all
electrical and safety codes, as well as the most recent
Canadian Electrical Code (CE) and Canadian Centre for
Occupational Health and Safety (CCOHS).
7. This tool is only for use on 240V (single phase) with a
three-prong grounded power supply cord and plug. Check
with a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the tool should
electronically malfunction or break down, grounding
provides a low resistance path to carry electricity away
from the user.
7.1 Never remove the grounding prong or modify the plug
in any way, as this will render the tool unsafe.
7.2 Do not use any adapter plugs.
WARNING! All wiring should be performed by a qualified
electrician.
ELECTRIC TOOL PRECAUTIONS
1. Do not use any power tool with a malfunctioning power
switch or control. A power tool that fails to respond to the
controls is dangerous and can cause an injury. A qualified
technician must repair and verify the power tool is
operating correctly, before it can be used.
2. This equipment requires a dedicated 240 volt, 20 amp
single-phase alternating current circuit equipped with a
similarly rated circuit breaker or a slow blow fuse. Do not
run other appliances, lights, tools or equipment on the
circuit while operating this tool.
8784720 220V SPOT WELDER V1.0
12 For technical questions call 1-800-665-8685
3. Disconnect the power source before installing or servicing
the tool.
4. Keep hands and fingers away from the work area. Any
part of body contacting the tools working parts could
cause an injury.
4.1 Keep away from pinch points.
4.2 Do not put hands between tips.
5. Never touch the tool accessory or workpiece during or
immediately after use. They may be hot and could inflict a
burn injury.
6. Do not touch the electrode or welded surface immediately
after use. The surface will be hot and may cause an injury.
7. Take work breaks to prevent the tool's motor from
overheating and/or overloading. Refer to the welding units
duty cycle in Specifications.
POWER CORD
1. Insert the power cord plug directly to the power supply
whenever possible. Extension cords are not recommended
for use with this welding unit.
1.1 Use a welding extension cord designed to exceed the
welding units maximum power requirements when an
extension cord is required.
2. Do not operate this tool if the power cord is frayed,
damaged or poorly spliced, as an electric shock may occur,
resulting in personal injury or property damage.
2.1 Inspect the tool's power cord for cracks, fraying or
other faults in the insulation or plug before each use.
2.2 Discontinue use if a power cord feels more than
comfortably warm while operating the tool.
3. Keep all connections dry and off the ground to reduce the
risk of electric shock. Do not touch the plug with wet hands.
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4. Prevent damage to the power cord by observing the
following:
4.1 Do not pull on the cord to disconnect the plug from
an outlet.
4.2 Keep the cord away from heat, oil, sharp edges or
moving parts.
4.3 Never use the cord to carry the tool.
4.4 Place the electrical cord in a position that prevents it
from coming into contact with the tool and getting
caught by the workpiece. The cord should always stay
behind the tool.
5. Do not allow people, mobile equipment or vehicles to pass
over unprotected power cords.
5.1 Position power cords away from traffic areas.
5.2 Place cords in reinforced conduits or place planks on
either side of the power cord to create a protective
trench.
6. Do not wrap the cord around the tool, as sharp edges may
cut insulation or cause cracks if wound too tight. Gently
coil cord and either hang on a hook or fasten with a device
to keep cord together during storage.
UNPACKING
WARNING! Do not operate the tool if any part is missing.
Replace the missing part before operating. Failure to do so
could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and
inspect for damage. Make sure that all items in the contents are
included.
Contents: Spot Welder Copper Electrode Tips, 2 pcs
Wooden Handle Assembly and Hardware
8784720 220V SPOT WELDER V1.0
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IDENTIFICATION KEY
A Upper Tong
B Electrode Tip
C Lower Tong
D Wood Handle
E Front Jam Nut
F Spatter Guard
G Rear Jam Nut
H Hex Nut
I Operating Lever
J Cap Screw
K Handle
L Power Switch
(not visible)
M Housing
ASSEMBLY & INSTALLATION
Letter references in parenthesis (A) refer to the included
Identification Key.
IMPORTANT! The 240V Spot Welder comes equipped with a
power supply cord only. A 240V plug must be installed by a
qualified electrician to match your outlet configuration and
power supply.
The wood handle (D) is optional if the tool remains in a
stationary location. Insert the screws into the housing to prevent
the screw holes from becoming dirty.
Fig. 1
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1. Attach the handle to each side of the housing. Align the
handle’s arm holes with those on the housing. Insert and
tighten each screw hand-tight, then tighten all four with a
screwdriver.
2. Apply heat sink compound to the electrode tip threads.
Screw an electrode tip (B) into the upper and lower tong
(A and C). Tighten with a wrench to secure.
3. Align the tongs. The length of both the upper and lower
tongs can be adjusted to align the electrode tips.
3.1 Loosen the four screw located on the block that holds
the jam nuts.
3.2 Reposition the upper tong to align with the lower tong.
Check both length and rotation to align the electrode
tips. The tips should touch when you press the
operating lever (I) down. If they still do not align, you
may need to reposition the lower tong.
3.3 Tighten the four screws.
3.4 Reposition the lower tong in the same way as the
upper tong. The four screws holding the lower tong in
place are on the tools bottom.
OPERATION
Resistance spot welding applies to almost all known metals. An
electrical current is passed from one tong to the other through
two pieces of metal that are touching. The materials electrical
resistance causes a localized heating and a weld forms to fuse
the pieces together.
The current rate is not adjustable with this spot welder. The
user can change the tip size by reshaping the existing tips.
The primary method to adjust the weld is to change the
welding pressure applied by the tongs and the length of time
power flows.
8784720 220V SPOT WELDER V1.0
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SET THE TONG PRESSURE
NOTICE! Do not use the tongs to force ill-matched metal
workpieces together, as this will damage the electrode tips
and result in a poor weld. Fix workpieces with poor contact
points with other methods before welding.
The tongs should only apply enough pressure to create a firm
electrical contact to the combined metal workpieces. The
workpieces should not be able to move once the operating
lever is lowered.
1. Measure the thickness of both metal pieces at the welding
point with a micrometer or caliper.
2. Reduce the measurement by 25%. This is the minimum gap
between the electrodes. A narrower gap may damage the
electrodes and reduce the strength of the weld.
3. Push the lever down and measure the gap between the two
electrodes. Adjust the gap between the upper and lower
tongs (A and C).
3.1 Loosen the front jam nut (E) several turns to decrease
the tong gap.
3.2 Measure the gap. Repeat step 3.1 until the gap is the
correct width.
3.3 Tighten the rear jam nut (G) until it is secure against
the block. Tighten the front jam nut.
3.4 Use the same method to widen the gap, but move the
rear jam nut first, then secure the block with the front
jam nut.
4. Fine adjustments may be necessary after several test welds.
5. The force necessary to press down the operating lever is
adjustable. Tighten the hex nut (H) on each side to increase
the friction and loosen to decrease it. The lever movement
should be smooth to avoid damage to the workpiece or
electrode tips.
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6. The width between the tongs can also be adjusted with the
cap screw (J). The cap screw physically stops the operating
lever from lowering past a certain point.
The adjustments only apply within the gap range set in step 3.
6.1 Loosen the nut on the cap screw by several turns. This
screw locks the cap screw in place.
6.2 Tighten the cap screw to narrow the tong gap. Loosen
the screw to increase the tong gap.
6.3 Once set, adjust the nut on the screw to lock the cap
screw in place.
CREATING A WELD
1. Clean all weld areas on both workpieces to remove grease
or oil.
1.1 Use a file or scraper to remove paint, rust or metal scale.
2. Set the tong pressure.
3. Plug the tool into a power supply.
4. Insert the metal parts between the electrode tips and press
down on the operating lever (I) to bring the tips to welding
pressure. This will press the metal pieces together. The
tongs may deflect by a small amount.
CAUTION! Wear thick heat resistant gloves with small pieces
to avoid a burn injury, as the process will heat the metal.
5. Press the power switch (L) left or right to pass a current
through the workpieces. Release the switch and it will
automatically center itself in the OFF position.
6. Hold the tongs in place for a moment before raising the
operating lever to open the jaws.
7. Remove or reposition the workpiece.
8. Wait until the duty cycle completes before starting the next
weld (see Specifications).
8784720 220V SPOT WELDER V1.0
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9. Space subsequent welds apart from each other. Part or all
of the current may pass through the nearby weld instead of
creating a new weld.
TEST PROCEDURES
Conduct a test with scrap metal of the same thickness and type
to properly adjust the spot welder.
VISUAL TEST
Observe the deformation and shape of the surface contact
points at both sides of the weld. Excessive dishingof the
surface contact point indicates one or more of the following:
1. Excessive tong pressure. Adjust the tong pressure to
increase the tong gap.
2. Time holding the power switch. Adjust the length of time
holding the operating lever down to create the correct weld.
3. If the resistance spot weld does not have an even,
concentric surface appearance, the problem could be
misalignment of the electrode tips. Align the electrode tips
with the power off.
MECHANICAL TEST
Place one end of the resistance spot weld sample in the vice jaws.
Use mechanical means to force the weld apart. The weld should
remain on one piece, with a matching hole in the other metal
piece. Check for proper weld diameter.
Once the spot welder is fine-tuned, proceed with the welding job.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is
efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical
replacement parts when servicing.
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3. Only use accessories intended for use with this tool.
4. Follow instructions for lubricating and changing accessories.
5. Keep the tool handles clean, dry and free from oil/grease at
all times.
6. Maintain the tools labels and name plates. These carry
important information. If unreadable or missing, contact
Princess Auto Ltd. for replacements.
7. Make sure the electrode tips are clean. Dress the tips to
remove accumulated slag if necessary.
WARNING! Only qualified service personnel should repair the
tool. An improperly repaired tool may present a hazard to the
user and/or others.
DRESSING THE TIPS
Deformed electrode tips are a by-product of use. The tips
must be dressed to maintain the weld efficiency. Use a file or
a dresser tool to reshape the electrode tips.
1. Remove each electrode tip from the tool and either place it
in a vice or locking pliers. Only apply enough pressure on
the flat sides to hold the tip in place. Too much pressure
will deform the tip.
2. Remove the excess metal with the file or dresser tool.
Attempt to reproduce the original slope on all side.
3. Once the side are shaped, file
the point to a smooth surface
that is 1/8 in. in diameter (d).
You may choose to create a
narrower diameter point for
use with thinner workpieces.
4. Repeat steps 2 and 3 until the
tip is properly dressed.
5. Replace the tip if the dressing fails or the slope is too shallow.
Fig. 2
8784720 220V SPOT WELDER V1.0
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REPLACING THE TIPS
1. Remove the used tips and recycle or dispose of them.
2. Coat the threads of the electrode tips with a heat sink
compound (sold separately).
3. Screw the tips into the upper and lower tong. Tighten to
secure, but be careful not to overtighten.
REPLACING THE TONGS
Follow Assembly & Installation step 3 to loosen and remove
the tong holders. Insert new tongs and follow the alignment
instructions in step 3.
CLEANING
Periodically clean dust, dirt, grease, etc. from your welding unit.
MAINTENANCE SCHEDULE
CAUTION! Disconnect the machine from the main power
supply before servicing or maintaining the machine.
Every three months:
1. Oil the units contact points where metal rubs against
metal, such as the operating lever.
2. Inspect the electrode tips for splaying or slag.
3. Replace damaged or unreadable labels.
IMPORTANT! Perform the maintenance procedures monthly
with heavy tool use.
STORAGE
When not in use for an extended period, apply a thin coat of
lubricant to the steel parts to avoid rust. Remove the lubricant
before using the tool again.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or
by-laws for electronic devices, batteries, oil or other toxic liquids.
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PROPOINT 8784720 Le manuel du propriétaire

Catégorie
Système de soudage
Taper
Le manuel du propriétaire

dans d''autres langues