REMEHA Fusion and Fusion Hybrid Mode d'emploi

Catégorie
Pompes à chaleur
Taper
Mode d'emploi
Heat pump
EN
United Kingdom
After Sales
Service guide
Gas HP 35 A (LT/HT)
renewable technologies
Remeha Gas HP 35 A
(LT/HT)
2
CONTENTS
1 INTRODUCTION 4
1.1 Symbols 4
1.2 Terms and abbreviations 4
1.3 Liability 4
1.3.1 Manufacturer's liability 4
1.3.2 Installer's responsibility 5
1.3.3 User's responsibility 5
1.4 Supplementary guidelines 5
2 SAFETY INSTRUCTIONS AND RECOMMENDATIONS 6
2.1 Safety instructions 6
2.2 Recommendations 6
3 TECHNICAL DESCRIPTION 7
4 THERMAL DESIGN 8
4.1 Control design 8
4.2 Hydraulic design 8
4.2.1 Buffer vessel 9
4.3 Hydraulic diagrams 9
5 GENERAL INSTALLATION 11
5.1 Installation instructions 11
5.2 Important points to consider 11
5.3 Noise and vibrations 11
5.3.1 Noise 11
5.3.2 Vibrations 12
5.4 Frost protection 12
5.4.1 Defrosting cycle 12
5.5 Water treatment 13
6 INSTALLING A SINGLE HEAT PUMP 14
6.1 Scope of delivery 14
6.2 Hydraulic installation 14
6.2.1 Hydraulic connections 14
6.2.2 Gas connections 14
6.2.3 Connecting the condensate drain pipe 14
6.3 Electrical connections and control - general 14
6.3.1 Connecting to the main power supply 14
6.3.2 Controlling the heat pumps via a 0-10 V signal 14
6.3.3 Controlling the heat pumps via an On/Off signal 14
6.3.4 Connecting a water circulation pump 14
6.4 Electrical connections and control - OpenTherm 14
6.4.1 Introduction to the CAN-bus 15
6.4.2 Connecting the CAN-bus to the Gas HP heat pump 16
6.4.3 Connecting the CAN-bus to the CAN-OT interface - two nodes 17
6.4.4 Connecting the CAN-bus to the CAN-OT interface - several nodes 18
6.4.5 LED signals for CAN-OT interface 19
6.4.6 Setting CAN-bus address on the Gas HP heat pump 19
6.4.7 Connecting the Remeha OpenTherm controller 20
7 INSTALLING SEVERAL HEAT PUMPS ON A SKID 21
7.1 Scope of delivery 21
7.2 Technical data 21
7.3 Hydraulic installation 24
7.3.1 General installation instructions 24
7.3.2 Positioning the system 24
7.3.3 Hydraulic connections 26
7.3.4 Gas connections 30
7.3.5 Connecting the condensate drain pipe 30
7.4 Electrical connections and control - general 31
7.4.1 Connecting to the main power supply 31
3
7.4.2 Connecting the secondary circuit pump 33
7.4.3 Controlling the heat pumps via an On/Off signal 33
7.4.4 Wiring diagram 34
7.5 Electrical connections and control - OpenTherm 34
7.5.1 Introduction to the CAN-bus 35
7.5.2 Connecting the CAN-bus to the GEP connectors - single skid 36
7.5.3 Connecting the CAN-bus to the GEP connectors - several skids 38
7.5.4 Connecting the CAN-bus to the CAN-OT interfaces 39
7.5.5 LED signals for CAN-OT interface 41
7.5.6 Setting CAN-bus address on the heat pump 41
7.5.7 Connecting the Remeha OpenTherm controller 42
7.5.8 Connecting a water circulation pump 42
7.5.9 Controlling the heat pumps via a 0-10 V signal 42
7.6 Connection options for the 0-10 V control PCB (IF-01) 43
7.6.1 Connection status (Nc) 43
7.6.2 Connection (OTm) 43
7.6.3 Analogue input (0-10 V) 43
7.6.4 Analogue control based on temperature () 43
7.6.5 Analogue control based on heat output (%) 43
7.6.6 Analogue output (0-10 V) 44
8 COMMISSIONING AND LEGISLATION 45
8.1 Introduction 45
8.2 Regulations and application 45
 3RLQWVWRFRQVLGHUUHJDUGLQJWKHFRQ¿JXUDWLRQ 
8.3.1 General 45
 2XWVLGHFRQ¿JXUDWLRQ 
8.3.3 Version and scope of delivery of heat pump 46
8.4 Points to consider when operating the system 46
8.5 Other 46
9 INSPECTION AND MAINTENANCE 47
Remeha Gas HP 35 A
(LT/HT)
4
This manual is a supplement to the Installation and service
manual for the Remeha Gas HP 35 A gas absorption heat
pump. The manual contains extra information on the design,
installation and maintenance of the heat pump system.
mWARNING
For instructions regarding installation and use of the
device, please see the installation, user and maintenance
documentation supplied with the device.
1.1 Symbols
This manual uses various danger levels to draw attention to
the special instructions. We do this to increase the safety of the
user, to prevent problems and to ensure the technical reliability
of the device.
mDANGER
Risk of dangerous situations resulting in serious personal
injury.
mWARNING
Risk of dangerous situations resulting in minor personal injury.
mCAUTION
Risk of material damage.
oPlease note, important information
1.2 Terms and abbreviations
GEP: switch box for the appliance (marked with MAIN
where necessary).
SWW: domestic hot water
Skid: heating unit consisting of one general switch box
*(3DQGWZRWR¿YHLQGLYLGXDOJDVDEVRUSWLRQKHDWSXPSV
that are connected to one another beforehand for gas,
central heating and electricity and linked to one another by
supporting beams.
1.3 Liability
1.3.1 Manufacturer's liability
Our products are manufactured in accordance with the various
guidelines that apply and are therefore supplied with the CE
symbol and all required documents.
Due to our permanent focus on the quality of our products, we
are constantly looking for ways to improve them. We therefore
UHWDLQWKHULJKWWRFKDQJHWKHVSHFL¿FDWLRQVPHQWLRQHGLQWKLV
document.
The manufacturer cannot be held liable in the following cases:
Failure to observe the user instructions for the appliance.
Overdue or inadequate maintenance of the appliance.
Failure to observe the installation instructions for the
appliance.
1 INTRODUCTION
5
The manufacturer will perform the initial commissioning of the
heat pump system.
1.3.2 Installer's responsibility
The installer is responsible for the installation and the initial
commissioning of the appliance. The installer must observe the
following instructions:
Read and observe the instructions for the appliance found
in the accompanying manuals.
Install the device in accordance with current legislation and
standards.
Perform all necessary checks.
Explain the installation to the user.
If maintenance is required, alert the user to the inspection
and maintenance obligations relating to the appliance.
Hand over all manuals to the user.
1.3.3 User's responsibility
In order to guarantee optimum functioning of the installation,
you must observe the following instructions:
Read and observe the instructions for the appliance found
in the accompanying manuals.
5HTXHVWWKHDVVLVWDQFHRIDTXDOL¿HGLQVWDOOHUIRUWKH
installation.
Ask Remeha to perform initial commissioning of the
appliance.
Ask the installer to explain the installation.
Ensure that the necessary checks and maintenance work
are carried out.
Keep the manuals in good condition and near to the
appliance.
This appliance must not be used by people (and children)
with a physical, sensory or mental disability, or by people with
a lack of technical experience, unless they are supervised
by someone who can assure their safety, or they have been
instructed in the correct use of the appliance. Do not allow
children to play with the appliance.
1.4 Supplementary guidelines
In addition to the legal requirements and guidelines, the
supplementary guidelines in this manual must also be followed.
Supplements or subsequent regulations and guidelines that are
valid at the time of installation shall apply to all regulations and
JXLGHOLQHVVSHFL¿HGLQWKLVPDQXDO
Remeha Gas HP 35 A
(LT/HT)
6
2.1 Safety instructions
mDANGER
If you smell gas:
1. 'RQRWXVHQDNHGÀDPHVGRQRWVPRNHDQGGRQRWRSHUDWH
electrical contacts or switches (doorbell, lighting, motor, lift
etc).
2. Shut off the gas supply.
3. Trace possible leaks and seal them off immediately.
4. If the leak is upstream of the gas meter, notify the gas
company.
mDANGER
,I\RXVPHOOÀXHJDVHV
1. Turn off the device.
2. Trace possible leaks and seal them off immediately.
mDANGER
The heat pump has a closed cooling circuit with an ammonia/
water mixture under overpressure:
1. Avoid contact with skin and do not inhale or swallow the
ammonia mixture.
2. Do not carry out any work on the closed cooling circuit or
on the valves.
mDANGER
If you smell ammonia:
1. Turn off the device.
2. Keep your distance and avoid inhaling ammonia fumes.
3. Do not carry out any work on the closed cooling circuit
\RXUVHOIEXWOHDYHWKLVWRDTXDOL¿HGLQVWDOOHU
2.2 Recommendations
mWARNING
Installation and maintenance of the appliance must be
FDUULHGRXWE\DTXDOL¿HGLQVWDOOHULQDFFRUGDQFHZLWKORFDO
and national regulations.
When performing work on the appliance, always disconnect
it from the power supply and close the main gas valve.
Check the entire system for leaks after maintenance and
servicing work.
Casing panels
Casing panels may only be removed for maintenance and
VHUYLFLQJSXUSRVHV5H¿WDOOSDQHOVZKHQPDLQWHQDQFHZRUN
and servicing are complete.
2 SAFETY INSTRUCTIONS AND RECOMMENDATIONS
7
The technical data for the heat pump can be found in the
Installation and service manual for the heat pump.
3 TECHNICAL DESCRIPTION
Remeha Gas HP 35 A
(LT/HT)
8
*DVDEVRUSWLRQKHDWSXPSVDUHYHU\HI¿FLHQWKHDWLQJ
appliances, but it is essential that they are integrated correctly
in the heating system in order to obtain maximum output. The
thermal characteristics of the system need to be designed
FRUUHFWO\LQRUGHUWRDFKLHYHPD[LPXPHI¿FLHQF\RIWKHKHDW
pumps.
4.1 Control design
$FRQWLQXRXVRQRIIF\FOHKXQWLQJKDVDVLJQL¿FDQW
DGYHUVHLPSDFWRQWRWDOVHDVRQDOHI¿FLHQF\,IWKHV\VWHP
has a low thermal capacity on the user side, adding a buffer
YHVVHOZLOOFRQVLGHUDEO\LQFUHDVHWRWDOVHDVRQDOHI¿FLHQF\
7KHHI¿FLHQF\RIWKHKHDWSXPSVLVLQFUHDVHGZKHQWKH
outgoing water temperature is decreased.
The system must be designed so that the return
temperature is kept as low as possible, for example by
using modulating system pumps (the heat pump switches
off if the maximum return temperature is exceeded).
4.2 Hydraulic design
The choice between the HT and LT versions of the heat
pump depends on the type and design of the distribution
V\VWHPXQGHUÀRRUKHDWLQJYHQWLODWLRQXQLWVUDGLDWRUVHWF
The HT version has a maximum return temperature of 55°C
&ÀRZZKLOHWKH/7YHUVLRQKDVDPD[LPXPRI&
&ÀRZ2QO\WKH/7YHUVLRQLVVXLWDEOHIRUSURORQJHG
operation at return temperatures below 25°C.
When the design return temperature of the system is
lower than 55°C, back-up boilers are not needed for low
outside temperatures. The output ratio between the heat
pumps and the extra boilers can be determined based on
the limiting investment on the one hand and the average
HI¿FLHQFLHVRQWKHRWKHU
When the design return temperature of the system is higher
than 55°C, back-up boilers are needed for low outside
temperatures. The output of these boilers (excluding the
KHDWSXPSRXWSXWPXVWEHVXI¿FLHQWIRUWKHV\VWHPVKHDW
demand at the design temperature.
7KHV\VWHPVGHVLJQÀRZWHPSHUDWXUHFDQEHVHOHFWHG
above the maximum temperature of the heat pump when
the extra boilers are hydraulically connected to the heat
pumps in series (see also Fig. 02 and Fig. 03).
The gas absorption heat pump is not the most suitable
method of producing domestic hot water. The heat pump
can be used, however, to pre-heat domestic hot water
where a more complex and more expensive hydraulic
design is acceptable.
7KHRXWHUVHFWLRQRIWKHV\VWHPFDQEH¿OOHGZLWKDJO\FRO
mixture to protect the heat exchanger from freezing.
Unfortunately, the temperature difference across the heat
H[FKDQJHUZLOOORZHUWKHHI¿FLHQF\RIWKHKHDWSXPS
mCAUTION
It is important for both the central heating boilers and the heat
SXPSVWKDWWKHFRQ¿JXUDWLRQRIWKHKHDWWUDQVIHUHOHPHQWLV
SDUWRIWKHK\GUDXOLFGHVLJQVLQFHHI¿FLHQF\LQFUHDVHVLIWKH
system is set correctly for both the hydraulics and controls.
4 THERMAL DESIGN
9
4.2.1 Buffer vessel
$EXIIHUYHVVHOLVQRWVSHFL¿FDOO\UHTXLUHG,IWKHV\VWHPGRHV
QRWKDYHVXI¿FLHQWFDSDFLW\DEXIIHUYHVVHOFDQEHEXLOWLQWRWKH
system. The buffer vessel acts as a thermal energy battery,
reducing the number of starts for the heat pumps. Too many
VWDUWVLQDVKRUWSHULRGRIWLPHUHGXFHWKHDYHUDJHHI¿FLHQF\RI
the heat pumps.
The volume of the buffer vessel (in litres) can be found in the
table below.
Number of Gas HP units Effective volume* of buffer
vessel in l
1 300
2 500
3 800
4 1000
5 1000
 (IIHFWLYHYROXPH YROXPHEHWZHHQÀRZDQGUHWXUQ
connections on the buffer vessel
Table 01 Buffer vessel volume
Legend
1 Air vent
2 Lifting eye
 +HDWSXPSÀRZ
4 Temperature recorder
5 Temperature recorder
6 Temperature recorder
7 Temperature recorder
8 Temperature recorders
9 Heat pump return
10 Draining outlet
11 Separation plate (perforated)
 &HQWUDOKHDWLQJV\VWHPÀRZ
13 Effective volume
14 Central heating system return
4.3 Hydraulic diagrams
The following examples only give a broad outline of the
principle of heat production.
mCAUTION
It is important for both the central heating boilers and the heat
SXPSVWKDWWKHFRQ¿JXUDWLRQRIWKHKHDWWUDQVIHUHOHPHQWLV
SDUWRIWKHK\GUDXOLFGHVLJQVLQFHHI¿FLHQF\LQFUHDVHVLIWKH
system is set correctly for both the hydraulics and controls.
T003992-A
1
2
3
9
14
12
11
11
13
8
5
6
10
7
4
Fig. 01 Schematic drawing of the buffer vessel
Remeha Gas HP 35 A
(LT/HT)
10
T004284-A
Fig. 02 Hydraulic diagram with Quinta Pro boilers
T004285-B
Fig. 03 Hydraulic diagram with Gas 310 boilers
11
5.1 Installation instructions
mWARNING
7KHDSSOLDQFHPXVWEHLQVWDOOHGE\DTXDOL¿HGLQVWDOOHULQ
accordance with local and national regulations.
5.2 Important points to consider
The temperature curve for the heat production section must
be within the range of the heat pumps (over a long period).
The buffer vessel must not be brought up to temperature
regularly by groups heated to high temperatures where the
temperature curve greatly exceeds the temperature curve
for the heat pumps, such as a boiler group. This means that
these groups must not be present or must be disconnected.
The heat pumps must be supported on the main supporting
structure. It is advisable to consult a structural engineer
about this. The structural engineer can also advise on
how to prevent contact noise to the homes involved. To
HQVXUHWKHUHLVVXI¿FLHQWULJLGLW\ERWKWKHVXSSRUWLQJEHDPV
and stands under the frame must be at least HEB 160.
7KHSUR¿OHFDQEHKHDYLHULIWKLVLVLQGLFDWHGE\WKHORDG
capacity calculation. This depends on the model.
7KHKHDWSXPSVPXVWEHFRQQHFWHGZLWKÀH[LEOH
connections. This applies to both the gas pipe and the
central heating pipes.
The heat pumps can be controlled on and off or modulated
with a 0-10 signal (option). OpenTherm control is possible
under certain conditions. Contact our Sales Support
department about this.
,I¿OOHURWKHUWKDQDJO\FROPL[WXUHLVXVHGWKHLQVWDOOHU
himself must provide (better) insulation and an electric frost
protection cable. This also includes the pipe work supplied
with the skid.
The pipe work on the accompanying skid has limited
insulation; it is up to the installer to provide better insulation.
Evaluation of the complete hydraulic system and
corresponding control engineering should be part of the
inventory. In order to achieve the desired savings and
HI¿FLHQFLHVWKHV\VWHPPXVWEHFRQ¿JXUHGFRUUHFWO\IRU
both the hydraulics and controls.
Proper monitoring must to be carried out to monitor
the above point. This includes regular evaluation of the
temperature curve and release of the heat-producing
components (heat pumps and boilers). A low supply water
temperature has a positive effect on the operating time
of the heat pump. A low return water temperature has the
VDPHHIIHFWDQGLQFUHDVHVHI¿FLHQF\
5.3 Noise and vibrations
5.3.1 Noise
Noise production of Remeha Gas HP heat pumps
Principles relating to the numbers in Table 02:
This refers to a point source of sound, placed on a
UHÀHFWLYHVXUIDFHDVFRQVLGHUHGIURPWKHIURQW
The amount of nuisance for the surrounding area is
also determined by the installation site. This means the
distance and any vertical outer walls in the vicinity will be of
LQÀXHQFH
5 GENERAL INSTALLATION
Remeha Gas HP 35 A
(LT/HT)
12
Distance Gas HP 35 A
Noise capacity 73 dB(A)
Noise pressure 5 m 51 dB(A)
6 m 49 dB(A)
7 m 48 dB(A)
8 m 47 dB(A)
9 m 46 dB(A)
10 m 45 dB(A)
11 m 44 dB(A)
12 m 43 dB(A)
13 m 43 dB(A)
14 m 42 dB(A)
15 m 41 dB(A)
Table 02 Noise pollution related to the distance from the heat
pump (1 unit)
Positioning the heat pumps
Preferably install the heat pump on the roof and maintain the
following distances, if possible:
At least 4 m from the roof edge to prevent downward
radiation.
At least 1.5 m away from any rising outer wall to avoid
DPSOL¿FDWLRQRIWKHQRLVHWKURXJKUHÀHFWLRQ
A noise specialist can determine whether the noise pressure
complies with the norms for factors such as the outer walls of
adjacent homes or at the edges of the property line. Additional
noise reduction measures can be taken, if necessary, such as
the installation of noise barriers.
5.3.2 Vibrations
The heat pumps must be supported on the main supporting
structure. Ask a structural engineer for advice. He will also
be able to give advice on how to prevent structure-borne
noise being carried to any living areas.
9LEUDWLRQGDPSHUVPXVWEH¿WWHGEHWZHHQWKHKHDW
pumps and the support construction. Standard dampers
are available as an option. Any customised work must
be carried out in consultation with a (noise) expert. The
XQGHUO\LQJVWUXFWXUHPXVWEHVXI¿FLHQWO\ULJLG
7KHKHDWSXPSVPXVWEHFRQQHFWHGZLWKÀH[LEOHDQWL
vibration connections. This applies to both the gas and
central heating pipes.
5.4 Frost protection
Every heat pump has an antifreeze function that can be
activated; see the Installation and service manual for the
heat pump.
The extra frost protection measures for a heat pump
system on a skid are explained in section 7.3.3.
The use of glycol is dealt with in detail in chapter 4.5 of the
Installation and service manual .
5.4.1 Defrosting cycle
If the heat pump is operating with outside temperatures at
around freezing point or below, the water vapour from the
LQWDNHDLUFDQIUHH]HRQWKHHYDSRUDWRU¿QV
If the automatic antifreeze function is activated, the heat
pump will continue to supply heat to the system and start
13
up a defrosting cycle. This means that the evaporation and
condensation process does not need to be reversed.
'XULQJWKHGHIURVWLQJF\FOHVRPHRIWKHDPPRQLDÀRZLV
fed from the generator (with a temperature of approx. 80°C)
directly to the evaporator, quickly getting rid of ice on the
HYDSRUDWRU,QWKHPHDQWLPHWKHPDLQDPPRQLDÀRZFRQWLQXHV
to supply heat to the central heating water.
Experience has shown that no more than 50 defrosting
cycles are needed during a normal winter. A cycle only lasts
an average of 3 minutes thanks to the high condensation
WHPSHUDWXUHRIWKHDPPRQLDÀRZ$VDUHVXOWWKHGHIURVWLQJ
F\FOHKDVQRPHDVXUDEOHHIIHFWRQWKHHI¿FLHQF\RIWKH
Remeha heat pump.
5.5 Water treatment
See the Installation and service manual for the heat pump.
Remeha Gas HP 35 A
(LT/HT)
14
The installation of the heat pump is described in the
accompanying Installation and service manual. This chapter
provides additional information about possible connections.
6.1 Scope of delivery
See the Installation and service manual for the heat pump.
6.2 Hydraulic installation
6.2.1 Hydraulic connections
See the Installation and service manual for the heat pump.
6.2.2 Gas connections
See the Installation and service manual for the heat pump.
6.2.3 Connecting the condensate drain pipe
See the Installation and service manual for the heat pump.
6.3 Electrical connections and control - general
6.3.1 Connecting to the main power supply
See chapter 5 of the Installation and service manual for the
heat pump.
6.3.2 Controlling the heat pumps via a 0-10 V signal
The heat pumps can be controlled via a 0-10 V signal, which
allows the pumps to be modulated between 50 and 100%
output. Each unit is connected separately to a 0-10 V signal.
The 0-10 V control is an expansion of the OpenTherm control.
An OT-0-10V interface must be connected to each CAN-OT
interface. This OT-0-10V interface is available as an accessory
and must be built into a switch box (to be supplied by a
third party). See section 7.5.9 for an explanation of how the
interface works.
6.3.3 Controlling the heat pumps via an On/Off signal
The heat pumps can be controlled via one On/Off signal per
unit. See the Installation and service manual for the heat pump
for the correct connections
6.3.4 Connecting a water circulation pump
Each heat pump unit can control its own circulation pump. See
the Installation and service manual for the heat pump for the
connections.
If a Rematic MC controller is used in a system with several
heat pumps, a secondary circulation pump (230 V, max. 400
VA) can be controlled on/off.
6.4 Electrical connections and control - OpenTherm
This section describes the connection of one or more heat
SXPSVRQD&$127LQWHUIDFH)RUVSHFL¿FLQIRUPDWLRQDERXW
how to use and program a Remeha OpenTherm controller, see
the accompanying manuals.
The Remeha Gas HP heat pump and the Remeha OpenTherm
controllers communicate via the CAN-OT connection. Each
heat pump requires one CAN-OT interface that needs to be
built into a switch box supplied by a third party.
The CAN-bus is a network of Gas HP heat pumps and CAN-
OT interfaces, called nodes, that are connected via a protected
3-wire cable. The network can have two types of nodes:
T003998-B
Status
Nc
No
C
AB
OT
On/o
ff
On
Of
f
H
CAN
L0
S
Main
s
NL
0-10
0-10
OTm
0 +
0 +
1 2 3
4
(A)
Fig. 04 OT-0-10V interface (A) and CAN-OT interface (B)
without cover plate
6 INSTALLING A SINGLE HEAT PUMP
15
1. End nodes
2. Intermediate nodes
There are two ways to create the CAN-bus:
Two nodes on the CAN-bus, one CAN-OT interface and
one heat pump, see Fig. 05 (A).
Several nodes on the CAN-bus, several CAN-OT interfaces
and several heat pumps, see Fig. 05 (B)
mCAUTION
The OpenTherm bus only allows point-to-point connections.
Legend
1 Heat pump
2 CAN-OT interface
3 OT controller
4 OT cascade controller
5 Outside
6 Inside
6.4.1 Introduction to the CAN-bus
The CAN-bus cable must comply with the Honeywell SDS
standard. The table below shows details for a number of CAN-
bus cable types, grouped according to the maximum distance
for each cable type.
)RUWRWDOGLVWDQFHVPDQGQHWZRUNVZLWKDPD[LPXP
of six nodes (e.g. three heat pumps and three CAN-OT
LQWHUIDFHVDVLQJOHSURWHFWHG[PPFDEOHLVVXI¿FLHQW
The CAN-connection requires a CAN-bus cable with three
wires. If the available cable has more than three coloured
ZLUHVXVHWKHZLUHVZLWKWKHFRORXUVDVVSHFL¿HGLQWKHWDEOH
DQGFXWWKHRWKHUVXSHUÀXRXVZLUHVRII
The entire length of the CAN-bus cable must be protected with
a casing that meets the following requirements:
Nominal diameter 17 mm
T-section
T004289-B
1
2
2
2
4
2
56
11
1
CAN
OT
CAN
OT
CAN
OT OT
3
A
B
Fig. 05 CAN-bus with two nodes (A) and several nodes (B)
CABLE NAME SIGNAL/COLOUR* MAX. LENGTH
Honeywell SDS 1620 standard
BELDEN 3086A H = BLACK L = WHITE GND = BROWN 450 m
TURCK type 530
DevideNet Mid Cable
TURCK type 5711 H = BLUE L = WHITE GND = BROWN 450 m
Honeywell SDS 2022 standard
TURCK type 531 H = BLUE L = WHITE GND = BROWN 200 m
* In all cases: do not use the fourth wire.
Table 03 CAN-bus cable types
Remeha Gas HP 35 A
(LT/HT)
16
Operating temperature 105°C
Flame retardant
Resistant to acid, oil, solvents and fuels
The TEAFLEX PAS T 17S casing meets these requirements.
6.4.2 Connecting the CAN-bus to the Gas HP heat pump
The CAN-bus cable must be connected to the special
connector that is located on the internal control unit for the heat
pump.
Legend
A Insulation tape to protect the controller
B CAN-bus cable casing (pre-wired from the penultimate
heat pump)
C Bracket to secure the CAN-bus cable
D Connector to connect the CAN-bus cables (see Fig. 07
and Fig. 08)
E Wires (3) for the CAN-bus cable
F Bracket to secure the CAN-bus cable to the next heat
pump (intermediate node)
mWARNING
Make sure the heat pump has been disconnected from the
power supply before starting work on the electrical panel.
1. Cut off a piece of cable that is long enough for the
connection without any loops forming.
2. Remove approximately 70-80 mm of the cable casing
and the wires within it. Make sure you do not damage the
shield.
3. If the cable used is too thin to be secured in the cable
bracket (see C in Fig. 06), thicken the cable by wrapping
insulation tape around the cable casing next to the stripped
section (up to a diameter of approx. 12-13 mm).
4. Pull the shield back over the cable casing and use
insulation tape to fasten the end of the shield that has been
pulled back (see Fig. 06 (A)).
5. If the heat pump is an end node in the network, connect the
three coloured wires to the orange connector as shown for
D in Fig. 06. Connect the correct colours to the L, H and
GND connections as indicated in Table 03 and Fig. 07.
6. If the heat pump is an intermediate node, repeat steps 2
to 5 for a different piece of cable so that two cables are
available with the cable casing removed at one end. Always
plait the two wires with the same colour together and then
connect them to the orange connector as shown for D in
Fig. 06 and in Fig. 08.
7. Use the cable bracket to secure the CAN-bus cable(s) to
the top part of the inside of the electrical panel in such a
way that the cable casing that is folded back is in close
contact with the metal bracket (see Fig. 06 C and F). The
EUDFNHWPXVWNHHSWKHFDEOHVLQSODFH¿UPO\ZKHQWKH
cables are pulled.
The jumper settings on the control unit depend on the node
type:
T003995-A
A C
E
D
FB
Fig. 06 CAN-bus cable connection (end node) on the
printed circuit board for the Gas HP heat pump
17
A. If the Gas HP heat pump is an end node in the network
(three wires connected to the orange connector on the
control unit), set the jumper as illustrated in Fig. 07.
B. If the Gas HP heat pump is an intermediate node in the
network (six wires connected to the orange connector on
the control unit), set the jumper as illustrated for devices 1
and 2 in Fig. 08.
6.4.3 Connecting the CAN-bus to the CAN-OT interface -
two nodes
Legend
GND Common data
L LOW data signal
H HIGH data signal
0 Zero
S SHIELD (protection)
The CAN-bus cable is connected to the special yellow/green
HL0SFRQQHFWRUWKDWLV¿WWHGLQWKH;FRQQHFWRURIWKH&$1
OT interface.
mWARNING
Make sure the heat pump has been disconnected from the
power supply before starting work on the electrical panel.
1. Open the CAN-OT interface from above by pressing the top
of the cover and carefully pulling it forward.
2. The jumpers on the CAN-OT interface must be set as
indicated in Fig. 07. The CAN/OT interface is an end node.
3. Cut off a piece of cable that is long enough for the
connection without any loops forming.
4. Remove approximately 20 mm of the cable casing and
the wires within it. Make sure you do not cut into the cable
protection (plaited metal or aluminium foil and, if present,
the bare connection in contact with the plait).
5. Disconnect the cable connector from connection HL0S on
connector X2.
6. Connect the cable's shield to connection S on connector
X2.
7. Connect the cable to connector X2 as indicated in Fig. 07.
Pay attention to the marks on the connector where GND
needs to be connected to O.
8. Refasten the cable connector on X2.
T003993-B
OT
On/off
OT
H
CAN
CAN / OT
S61 P8
X2 X1
H
L
L
0
0
S
S
Mains
N
N
L
L
GND L H
Jumper
CN3
Jumper J1
(A)
Fig. 07 Connections on the CAN-OpenTherm interface and
Gas HP printed circuit board (two nodes)
Remeha Gas HP 35 A
(LT/HT)
18
6.4.4 Connecting the CAN-bus to the CAN-OT interface -
several nodes
Legend
S61 Heat pump printed circuit board
CAN/OT CAN/OT interface
J1 CAN-bus jumper
CN3 CAN-bus jumper
A Addressing jumper interface
P8 CAN-connector
CAN CAN-connector
CAN-OT interfaces 1 + 2 and heat pumps 1 + 2 are
intermediate nodes
CAN-OT interface 0 and heat pump 0 are end nodes
T003991-C
OT
On/off
OT
H
CAN
CAN / OT
2
2
S61
P8 P8 P8
X2 X1
(A) (A) (A)
H
L
L
0
0
S
S
Mains
N
N
L
L
OT
On/off
OT
H
CAN
CAN / OT
1
1
S61
X2 X1
H
L
L
0
0
S
S
Mains
N
N
L
L
OT
On/off
OT
H
CAN
CAN / OT
0
0
S61
X2 X1
H
L
L
0
0
S
S
Mains
N
N
L
L
GND L HGND L HGND LLH
Fig. 08 Connections on the CAN-OpenTherm interface and Gas HP printed circuit board (several nodes)
2
(A
CAN /
O
T
X
2
X
1
On/of
f
f
f
AN
O
T
H
OT
P8
S61
P8
P
8
S61
S61
2
-
C
19
The following table indicates which jumpers need to be
FRQ¿JXUHGWRJHWKHUZLWKWKHDGGUHVVLQWKHGHYLFH
Unit
address
Jumper 1
position
Jumper 2
position
Jumper 3
position
Jumper 4
position
0 OFF OFF OFF OFF
1 OFF OFF OFF ON
2 OFF OFF ON OFF
3 OFF OFF ON ON
4 OFF ON OFF OFF
5 OFF ON OFF ON
6 OFF ON ON OFF
7 OFF ON ON ON
8 ON OFF OFF OFF
9 ON OFF OFF ON
10 ON OFF ON OFF
11 ON OFF ON ON
12 ON ON OFF OFF
13 ON ON OFF ON
14 ON ON ON OFF
15 ON ON ON ON
Table 04 Address table
6.4.5 LED signals for CAN-OT interface
If several faults occur simultaneously, the LED signalling
will display each fault in order of priority, until the problem is
resolved. The following list shows the order of priority. LED
status 0 has the highest priority.
LED on No errors
OpenTherm and CAN-bus communication
working
/('ÀDVKHV 2x: No OpenTherm communication
3x: No CAN-bus communication
4x: Incorrect CAN-bus address settings
5x: Internal error
6x: CAN device is not supported
LED off No voltage
Faulty
Table 05 LED signals for CAN-OT interface
6.4.6 Setting CAN-bus address on the Gas HP heat pump
In order to operate several heat pumps in a CAN-bus network
combined with CAN-OT interfaces, each heat pump must be
allocated a clear code. This can be done by setting parameter
40 in menu 5 for the heat pumps.
3DUDPHWHULVWKHSULQWHGFLUFXLWFRGHDQGLGHQWL¿HVWKH
device in the CAN network. Each heat pump is given a unique
code, independent of its position in the system. The value
that needs to be set for parameter 40 is the numerical code
assigned to the device and can vary from 0 to 478.
Set parameter 40 as follows:
1. Remove the front casing of the heat pump by unscrewing
and removing the screws.
2. Remove the cover plate of the electrical panel to be able to
access the set-up button.
Remeha Gas HP 35 A
(LT/HT)
20
3. Insert the supplied key in the set-up button to access the
control menus and the parameters.
4. Press the button once to display the available menus; the
GLVSOD\VKRZVWKH¿UVWPHQXDVPHQX
5. Rotate the button clockwise to display the other menus; the
GLVSOD\WKHQVKRZVDQG
(
6. Rotate the button to menu 5 to set the CAN-bus address.
3UHVVWKHEXWWRQWRPDNHDVHOHFWLRQRUWRFRQ¿UP
7. Use access code 2222 to access menu 5. Rotate the
EXWWRQWRDQGSUHVVWRFRQ¿UP5HSHDWWKLVXQWLO\RXKDYH
entered the full access code.
8. 5RWDWHWKHEXWWRQWRSDUDPHWHUDQGSUHVVWRFRQ¿UP
Now enter the CAN-bus address for the heat pump. Rotate
the button to the number to be entered and press to
FRQ¿UP5HSHDWWKLVDFWLRQXQWLOWKHFRPSOHWHDGGUHVVKDV
been entered.
9. Go to menu E and press the button to leave the control
menus.
10. Replace the cover plate for the switch box and the front
casing.
6.4.7 Connecting the Remeha OpenTherm controller
Use two-wire cables to connect each CAN-OT interface to
the OpenTherm (cascade) controller. A simple 2 x 0.5 mm
unprotected cable can be used. OpenTherm is not susceptible
to polarity, so the wires can be swapped.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48

REMEHA Fusion and Fusion Hybrid Mode d'emploi

Catégorie
Pompes à chaleur
Taper
Mode d'emploi

dans d''autres langues