Ingersoll-Rand UP6S 15 Installation, Operation and Maintenance Manual

80448418

Revision C

June 2016

Save These Instructions

Contact-Cooled Rotary Screw Air Compressor

Installation, Operation and Maintenance

UP5S 11, UP5S 15, UP5S 18, UP5S 22

UP6S 15, UP6S 20, UP6S 25, UP6S 30

Installation, Operation and Maintenance

EN

RELEASED 20/Jul/2016 17:56:55 GMT

2 80448418 Rev.C

CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION / Handling . . . . . . . . . . . . . . . . . . . . . 5

LOCATION IN THE PLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

DISCHARGE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 7

GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATING INSTRUCTIONS (XE-70M

CONTROLLER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

LED STATUS ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

NAVIGATION KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

FOLDER NAVIGATION AND ICONS . . . . . . . . . . . . . . . . . . . . . .9

PAGE NAVIGATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ACCESSING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DASHBOARD STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . 10

FIXED SPEED COMPRESSOR . . . . . . . . . . . . . . . . . . . .10

HOME FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATOR SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . 11

EVENTS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

TRIP HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

MAINTENANCE FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

GENERAL SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . 17

INTEGRAL SEQUENCING FOLDER . . . . . . . . . . . . . . . . . . . . . 19

STATUS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FACTORY SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . 22

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TOP UP COOLANT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . 25

COOLANT CHANGE PROCEDURE . . . . . . . . . . . . . . . . . . . . . 25

COOLANT FILTER CHANGE PROCEDURE . . . . . . . . . . . . . . 26

AIR FILTER ELEMENT CHANGE PROCEDURE . . . . . . . . . . . 26

SEPARATOR CARTRIDGE CHANGE PROCEDURE . . . . . . . 26

COOLER CLEANING PROCEDURE . . . . . . . . . . . . . . . . . . . . . 26

BELT CHANGE / GAS STRUT CHANGE PROCEDURE . . . . 27

ELECTRIC DRAIN VALVE - OPERATION AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TIMER SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

DRYER OPTION - OPERATION AND

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

CONDENSATE DRAINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

START–UP AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 29

STOPPING THE DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

MOISTURE SEPARATOR MAINTENANCE . . . . . . . . . . . . . . . 30

AIR FILTER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DISASSEMBLING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

REFRIGERANT LEAKS IN THE REFRIGERATION CIRCUIT . 31

REFRIGERANT CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

CHARACTERISTICS OF REFRIGERANT R134A . . . . . . . . . . 31

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 32

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 3

FOREWORD

The contents of this manual are considered to be

proprietary and condential to Ingersoll Rand and

should not be reproduced without the prior written

permission of Ingersoll Rand.

Nothing contained in this document is intended to

extend any promise, warranty or representation,

expressed or implied, regarding the Ingersoll Rand

products described herein. Any such warranties or other

terms and conditions of sale of products shall be in

accordance with the standard terms and conditions of

sale for such products, which are available upon request.

This manual contains instructions and technical data to

cover routine operation and scheduled maintenance tasks

by operation and maintenance sta. Major overhauls are

outside the scope of this manual and should be referred

to an authorized Ingersoll Rand service department.

All components, accessories, pipes and connectors added

to the compressed air system should be:

of good quality, procured from are putable manufac-

turer and, wherever possible, be of a type approved

by Ingersoll Rand.

clearly rated for a pressure atleast equal to the

machine maximum allowable working pressure.

compatible with the compressor lubricant/coolant.

accompanied with instructions for safe installation,

operation and maintenance.

Details of approved equipment are available from

Ingersoll Rand Service departments.

The use of non–genuine spare repair parts other than

those included within the Ingersoll Rand approved

partslist may create hazardous conditions over which

Ingersoll Rand has no control. Therefore

Ingersoll Rand does not accept any liabilitity for losses

caused by equipment in which non–approved repair

parts are installed. Standard warranty conditions may be

aected.

Ingersoll Rand reserves the right to make changes and

improvements to products without notice and without

incurring any obligation to make such changes or add

such improvements to products sold previously.

The intended uses of this machine are outlined below and

examples of unapproved usage are also given, however

Ingersoll Rand cannot anticipate every application or

work situation that may arise.

•

IF IN DOUBT CONSULT SUPERVISION.

This machine has been designed and supplied for

use only in the following specied conditions and

applications:

Compression of normal ambient air containing no

known or detectable additional gases, vapors or

particles.

Operation within the ambient temperature range

specied in the Product specication sheet.

The use of the machine in any of the situation types

listed in

Is not approved by Ingersoll Rand,

May impair the safety of users and other persons,

and

May prejudice any claims made against

Ingersoll Rand.

TABLE 1

Use of the machine to produce compressed air for:

direct human consumption

indirect human consumption, without suitable

ltration and purity checks.

a)

b)

Use of the machine outside the ambient temperature

range specied in the Product specication sheet.

Use of the machine where there is any actual or

foreseeable risk of hazardous levels of ammable gases

or vapors.

THIS MACHINE IS NOT INTENDED AND MUST NOT BE

USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,

INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR

VAPORS MAY BE PRESENT.

Use of the machine tted with non Ingersoll Rand

approved components.

Use of the machine with safety or control components

missing or disabled.

The company accepts no responsibility for errors in

translation of this manual from the original English

version.

•

a)

b)

c)

RELEASED 20/Jul/2016 17:56:55 GMT

4 80448418 Rev.C

SAFETY

Locate, read, understand and follow all Danger, Warning,

Caution, and Operating Instructions on the product and

in all Manuals. Failure to comply with safety precautions

described in the manuals supplied with the product,

this manual or any of the labels and tags attached to the

product may result in death, serious injury or property

damage.

Check that all labels, tags and data (name) plates are in

place and legible.

It is your responsibility to make this information available

to others.

If you have any questions about safety or procedures not

included in this manual, ask your supervisor or contact

any Ingersoll Rand oce or qualied Ingersoll Rand

distributor.

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 5

INSTALLATION / HANDLING

1

KEY

1 Compressor

2 Air Receiver

3 Air Dryer

4 Compressed air lters

5 System demand points

NOTICE

Items [2] to [5] are optional or may be existing items

of plant. Refer to your Ingersoll Rand distributor /

representative for specic recommendations.

LOCATION IN THE PLANT

The compressor can be installed on any level oor

capable of supporting it. A dry, well ventilated area where

the atmosphere is clean is recommended. A minimum of

150 mm (6 inches) should be left at the rear and 1 m

(3 ft) at the sides of the machine for adequate service

access and ventilation.

Adequate clearance needs to be allowed around and

above the machine to permit safe access for specied

maintenance tasks.

Ensure that the machine is positioned securely and on

a stable foundation. Any risk of movement should be

removed by suitable means, especially to avoid strain on

any rigid discharge piping.

NOTICE

The Main Motor Overload Current set point is preset

into the compressor controller program before

leaving the factory and is not user adjustable. If this

is required to be changed, due to an input voltage

conversion, contact your local Ingersoll Rand service

provider.



CAUTION

Screw type compressors [1] should not be installed

in air systems with reciprocating compressors

without means of isolation such as a common

receiver tank. It is recommended that both types of

compressor be piped to a common receiver using

individual air lines.

CAUTION

The use of plastic bowls on line lters and other

plastic air line components can be hazardous. Their

safety can be aected by either synthetic coolants

or the additives used in mineral oils. Ingersoll Rand

recommends that only lters with metal bowls

should be used on any pressurised system.

CAUTION

Before starting machine remove shipping bolt and

discard.

CAUTION

The standard compressor unit is not suitable for

operation in temperatures liable to cause freezing

as condensate water is liable to be produced in the

after cooler and receiver where tted.

Refer to your Ingersoll Rand distributor for further

information.

DISCHARGE PIPING

Discharge piping should be at least as large as the

discharge connection of the compressor. All piping

and ttings should be suitably rated for the discharge

pressure.



RELEASED 20/Jul/2016 17:56:55 GMT

6 80448418 Rev.C

INSTALLATION / HANDLING

It is essential when installing a new compressor [1],

to review the total air system. This is to ensure a safe

and eective total system. One item which should be

considered is liquid carryover. Installation of air

dryers [3] is always good practice since properly selected

and installed they can reduce any liquid carry over to

zero.

It is good practice to locate an isolation valve close to the

compressor and to install line lters [4].

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 7

OPERATING INSTRUCTIONS

GENERAL OPERATION

The compressor is an electric motor driven, single stage

screw compressor, complete with accessories piped,

wired and baseplate mounted. It is a totally self contained

air compressor package.

The standard compressor is designed to operate in an

ambient range of 35.6 °F – 104 °F (2 °C to 40 °C) with a

special option package available to operate in ambient

temperatures ranges from 35.6 °F up to124 °F (2 °C up to

50 °C). The maximum temperature is applicable to either

version up to a maximum elevation of 3280 ft (1000 m)

above sea level. Above this altitude signicant reduction

in maximum allowable ambient temperature is required.

Compression in the screw type air compressor is created

by the meshing of two (male & female) helical rotors.

The air/coolant mixture discharges from the compressor

into the separation system. This system removes all but

a few PPM of the coolant from the discharge air. The

coolant is returned to the cooling system and the air

passes through the aftercooler and out of the compressor.

Cooling air is moved through the coolers by the cooling

fan and discharged from the machine.

CAUTION

Cooling air is drawn in at the end of the machine

package passing through the lter and cooler

before being discharged from the top of the

machine. Care should be taken to avoid blocking the

airow, or causing any restriction in excess of the

maximum backpressure allowed for ducting.

Do not direct the airow at face or eyes.

The power transmission from the drive motor to the

airend male rotor is by pulley and belts. The constant

auto tensioning system, using airend mass torque and

gas arm, ensures that the belts are always under the

correct tension, eliminating the need for adjustment and

maximizing the life of the belts.

 By cooling the discharge air, much of the water vapor

naturally contained in the air is condensed and may be

drained from the downstream piping and equipment.

The coolant system consists of a sump, cooler,

thermostatic valve and a lter. When the unit is operating,

the coolant is pressurized and forced to the compressor

bearings.The compressor load control system is

automatic on–o line.

The compressor will operate to maintain a set discharge

line pressure and is provided with an auto restart

system for use in plants where the air demand varies

suciently to allow a compressor to shut down and save

power. Signicant system volume will assist this and is

recommended.

NOTICE

Not all Xe-70 Controller options available on this

compressor model (UP Series).

WARNING

When the unit stops running as the result of low air

demand, normally indicated by auto restart light, it

may restart and return to load at any time.

Safety of operation is provided as the compressor will

shut down if excessive temperatures or electrical overload

conditions should occur.

CAUTION

This unit is not designed or intended to operate

when contaminated with silicone. Lubricants,

greases or other items containing silicone should

not be used on this unit.

RELEASED 20/Jul/2016 17:56:55 GMT

8 80448418 Rev.C

OPERATING INSTRUCTIONS XE70M CONTROLLER

USER INTERFACE

The standard user interface conguration of the

controller consists of the membrane and the LCD display.

The membrane consists of ve command keys (Start,

Stop, Load, Unload, and Reset), four navigation keys

(Up, Right, Left and Down), and an Edit mode selection

key (Enter). These keys, in conjunction with the graphics

display and the LED icons, make up the user interface to

the compressor.

Figure 1: Xe-70M

LED STATUS ICONS

Three LED icons are used to indicate the current status of

the control system from a distance and are located on the

upper left side of the user interface.

Table 1: Xe-70M LED Status Icons

Icon Name Function

OK Illuminates when no Warnings or

Trips are sensed. Can be in a Ready

or Not Ready state. This icon will

ash when the machine is Running

Unloaded.

Alert Illuminates when a Warning

(ashes) or Trip (constant ON)

is sensed. Can be in a Ready

(Warning) or Tripped state.

Auto Illuminates when the compressor

stops in auto restart.

COMMAND KEYS

These keys command the controller to perform actions as

specied in the following table. When any of these keys

are pressed the action below will be initiated and logged

in the event log.

Table 2: Xe-70M Command Keys

Icon Name Function

Load Puts the compressor into the

selected mode of operation.

Unit will load if the pressure

conditions are right.

Unload Puts the compressor into an

unloaded state. Unit will run

unloaded indenitely.



Icon Name Function

Reset Clears Warnings and Trips once

the fault condition is corrected.

Start Starts the compressor.

Stop Stops the compressor. This

button should be pressed

instead of the Emergency Stop

for normal stopping operation.

Enter Toggles the display between the

Navigation mode and the Edit

mode.

NOTICE

The Load and Unload keys are not used on the

variable speed compressors.

NAVIGATION KEYS

There are four navigation keys (UP, RIGHT, DOWN and

LEFT). While the ENTER key is not considered a navigation

key, it is used in conjunction with the navigation keys to

make or conrm a selection.

Figure 2 : Navigation Keys

The navigation keys roll over. Pressing one of the

navigation keys will lead the user down a navigation path.

Each time the key is pressed, another step in the path

is taken. Once the end of a navigation path is reached,

pressing the key one more time will bring the user back

to the beginning of the path. Pressing the opposite

key will move the user through the navigation path in

the opposite direction. Once the beginning is reached,

pressing the opposite key will take the user to the end of

the path.

DISPLAY LAYOUT

Figure 3 : Display Layout

A

B

C

D



RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 9

Table 3 : Display Layout

Key Name Description

A Folder Bar Uses tabs to graphically identify

each folder.

B Title Bar Identies current folder and page

(underlined).

C Page

Content

Content of the current page.

D Dashboard Displays system status.

FOLDER NAVIGATION AND ICONS

To move among the tabbed folders shown on the LCD

display, press the RIGHT and LEFT keys. The navigation

rolls over from the last to the rst folder and vice-versa.

Table 4 : Folder Bar Icons

Folder

Name

Icon Description

Home

System performance and status

main information. The rst page

of this folder is the default page

when the controller rst powers

up.

Operator

Settings

System options and

conguration settings.

Events System events log.

Trip History

Details on the most recent trips.

Maintenance Status and notication setup for

compressor maintenance items.

General

Settings

General settings such as

Language, Time, and Units of

Measure.

Integral

Sequencing

Integral Sequencing

communication status and

conguration.

Status Measurements or status from/of

all analog and digital I/O.

Factory

Settings

Compressor tuning parameters.

Also displays hardware and

software versions.

PAGE NAVIGATION

Once the desired folder is selected, press the DOWN key

to move to the page selection area and then use the

RIGHT and LEFT keys to select the desired page. Use the

UP key to get back to the folder tabs.

Table 5 : Title Bar Page Icons

Icon Description

Start of the page selection area.

Indicates that there are more pages available

by navigating right.

Indicates that there are more pages available

by navigating left.



ACCESSING PARAMETERS

After the desired page is selected, the page’s parameters

can be selected by using the DOWN key. The cursor will

move to the next parameter each time the DOWN key is

pressed. Use the UP key to go back to the previous one.

The cursor rolls over, so once the last parameter is

selected, pressing the DOWN key will navigate the

cursor to the Folder Bar. If the rst parameter is selected,

pressing the UP key will move the cursor to the page

selection area.

Once selected, access parameters by pressing the ENTER

key. Make changes using the NAVIGATION keys and then

enter the setting by pressing the ENTER key again. After a

parameter is accessed, pressing the ENTER key will enter

the current setting into the control program and navigate

the cursor back to the selected parameter on the page.

When the cursor is on a parameter that has an enabled/

disabled box, pressing the ENTER key will cause the

setting to toggle.

This icon appears on numeric entry windows (see

Figure 69). Placing the cursor on it and then pressing the

ENTER key will cancel the entry and any changes that

were made.

Figure 4 : Numeric Entry Window

NOTICE

Not all pages have adjustable parameters. Some just

have read-only information.

DASHBOARD ICONS

The dashboard is intended to be a quick at-a-glance

view of system status. The following table lists standard

dashboard icons and their denition. Note that the color

of these icons changes based on the state set by the

application while running.



OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

10 80448418 Rev.C

Table 6 : Dashboard Icons

Name Icon Description

Remote

Control

Remote control is enabled. This

can be Remote Start/Stop, COM

Control, Integral Sequencing or

Web Control.

Service

Required

A service reminder is nearing or

has expired

(i.e.: an air or oil lter needs to be

changed).

Unloaded

or

Loaded

Compressor is in the unloaded

state.

Compressor is in the loaded state.

DASHBOARD STATUS MESSAGES

The dashboard also displays the current operating

state of the compressor. The following states can be

encountered during machine operation:

Ready to Start – The compressor currently has no trip

or start inhibit conditions present. The machine can be

started by pressing the start button at any time.

Starting – A start command has been given to

the compressor and the start sequence is being

performed. The time period for this state can vary

depending on the starter type of the machine.

Load Delay – The compressor is waiting for a small

period of time after starting before allowing the

machine to load. This ensures the machine is at

operating conditions before loading.

Running Loaded – The compressor is operating and

producing air. The inlet valve is open and the blow-o

valve is closed.

Running Unloaded – The compressor is operating,

but not producing air. The inlet valve is closed and the

blow-o valve is open.

Reload Delay – This is a brief period of time after the

compressor has unloaded before it is allowed to load

again. This gives the inlet and bypass valves time to

reach their proper positions.

Auto-Restart – The compressor has stopped due to

pressure rising above the oine or auto-stop setpoints

and auto-restart being enabled. The compressor will

automatically restart when pressure falls to the online

or target pressure setpoint.

Stopping – The compressor has received a stop

command and the stop sequence is being performed.

Blowdown – The compressor must wait for a brief

period of time after stopping its motor before it is

allowed to start again. The compressor will restart at

the end of the blowdown period if a start command is

recieved during blowdown.

Not Ready – The compressor has detected a condition

that will not allow the compressor to start. The

condition must be cleared before a start is allowed, but

does not need to be acknowledged.

Tripped – The compressor has detected an abnormal

operational condition that has stopped the machine. A

trip must be acknowledged by hitting the reset button

before the compressor can start.

Processor Init – The controller is being initialized.



•

FIXED SPEED COMPRESSOR

HOME FOLDER

Page 1: System Overview

Figure 5 : Home Folder

This is the factory default display after powering up the

system.

Online Pressure Setpoint - indicated in the black box

and arrow, which is always left of center on the gauge.

The compressor will load when package discharge

pressure falls below this value.

Oine Pressure Setpoint - indicated in the black

box and arrow, which is always right of center on the

gauge. The compressor will unload when package

discharge pressure rises above this value.

Package Discharge Pressure - indicated by the large

numbers centered below the gauge and by the black

arrow below the gauge. This is the air pressure that the

compressor is supplying to the plant.

Pressure Unit of Measure - indicated below the

Package Discharge Pressure. This is selectable from the

GENERAL SETTINGS folder.

Airend Discharge Temperature - indicated by the

numbers in the lower right of the display. This is the

temperature of the air/oil mixture at the discharge of

the compression module.

Temperature Unit of Measure - indicated to the right

of the Airend Discharge Temperature. This is selectable

from the GENERAL SETTINGS folder.

Run Hours – indicated by the numbers in the

lower left of the display. The number of hours the

compressor motor has been running.

NOTICE

The online and oine set points can be selected and

modied on this page. All other information on this

page is read only.



•

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 11

Page 2 : Counters

Figure 6 : Counters

Hour Meters - Indicates the hours that: the controller

has been powered up, the compressor motor has been

running, and the compressor has running loaded.

Starts - Indicates the number of times a start is

attempted on the compressor.

Date & Time – Indicates the current date and time.

This is adjustable and congurable in the GENERAL

SETTINGS folder.

NOTICE

All information on this page is read only.

Pages 3 & 4 – Analog Inputs and Compressor

Information

Figure 7 : Analog Inputs and Compressor Information

Any sensor that is not installed or is reporting a failure will

show a [ - - ] symbol.

NOTICE

All information on this page is read only.

The following analog inputs are displayed in this section.

Package Discharge Pressure – The pressure the

compressor is delivering to the plant.

Sump Pressure – The compressor’s internal pressure at

•

the sump tank.

Airend Discharge Temperature – The temperature of

the air/oil mixture at the discharge of the compression

module.

After-cooler Discharge Temperature (Not available

on this compressor model)– The temperature of the

air after passing through the after-cooler. Note – Only

shown when the Low Ambient option is purchased and

installed.

After-cooler Discharge Pressure (Not available on

this compressor model)– Pressure the compressor is

delivering before the dryer. Note – Only shown when

the TAS option is purchased and installed.

Separator Pressure Drop – The pressure drop across

the separator element.

Dryer Run Status (Integrated dryer units only) (Not

available on this compressor model) – Checkbox that

shows whether the dryer is currently running (checked)

or not (blank).

Time and Date

Main Motor Current – Current owing through the

main motor as measured by the installed current

transducers.

OPERATOR SETTINGS FOLDER

Pages 1-2: Operator Settings

Figure 8 : Operator Settings

The below values are all setpoints

Online Pressure – The compressor will load when the

package discharge pressure falls below this value.

Range (in PSI): 65 to Oine Pressure - 10

Oine Pressure – The compressor will unload when

package discharge pressure rises above this value.

Range (in PSI): 75 to Rated Pressure + 10. Please note that

the range will be reduced by 7 psi when operating a TAS

•



OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

12 80448418 Rev.C

machine.

Lead/Lag – When this box is checked the compressor is

operating as a lead machine. Unchecking the box causes

the machine to run as a lag machine.

Lag Oset – If the machine is running as a lag

compressor, the lag oset will be subtracted from the

online and oine setpoints.

Range (in PSI): 0 – 45, depending on the online and oine

setpoints. The Lag Oset will never allow you to exceed

the minimum or maximum values of the online and

oine setpoints.

Mode of Operation – Selections are Online/Oine,

Modulation/ACS, and Modulation only – determines how

the compressor will try to maintain a specic pressure.

Online/Oine – The compressor will load the

machine by energizing a solenoid that opens the inlet

valve and closes the blowdown valve when package

discharge pressure falls below the online pressure

setpoint. The compressor will unload the machine by

de-energizing the solenoid when pressure rises above

the oine pressure setpoint.

Modulation – The compressor will still load and

unload as in online/oine, but will energize a dierent

solenoid valve for modulation. When the package

discharge pressure is between the online and oine

setpoints the compressor will adjust the inlet valve in

order to achieve a stable output pressure. The output

pressure target needs to be set by a technician at the

inlet valve in order to provide eective modulation

control. Modulation can only work when the package

discharge pressure is above 60 psi. Modulation is an

option and must be enabled in the factory settings tab.

Mod/ACS – The compressor will initially start out in

online oine mode. If the compressor goes through 3

load/unload cycles within 3 minutes, it will switch over

into Modulation mode. It will remain in modulation

until the stop button is pressed or 3 minutes pass

between an unload and load command. Mod/ACS is an

option and must be enabled in the factory settings tab.

Unloaded Stop Time – Time period that the machine

must run unloaded before the motor is allowed to stop

after a stop command is received.

Range (in seconds): 10 - 30

Starter Time – Time period that the compressor needs

in order to come up to operating speed after a start

command before being able to produce air. Range (in

seconds): 5 - 30

The parameters on these pages are adjustable any time.

*Note that Mode of Operation can only be adjusted

if the modulation option has been purchased for the

compressor and the Enable Modulation factory setpoint

has been turned ON.

•

Pages 3-6: Operator Options

Figure 9 : Operator Options

The below values are all setpoints

Enable Auto-Restart – Enabling this will allow the

compressor to stop if it has been running unloaded for a

period of time, and the motor has exceeded its minimum

running time (10 minute in most cases).

Auto-Restart Time – The time period the compressor

must run unloaded before stopping in auto-restart. This

time period begins the moment that package discharge

pressure rises above the oine setpoint. Both this time

period and the minimum motor run timer (10 minutes)

must be satised before the compressor will stop in auto

restart.

Range (in seconds) 2 - 60

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 13

Auto-Restart Delay – The time period after the package

discharge pressure has fallen below the online setpoint

before the compressor can automatically restart.

Range (in seconds): 0 - 60

COM Control – Enabling this setpoint allows the

compressor to be controlled by a serial or Ethernet device,

such as an X8I. This is equivalent to the “Sequencer”

option on older Intellisys controllers.

Remote Start/Stop – Enabling this setpoint allows the

compressor to be started and stopped using the digital

inputs on the controller.

Enable PORO – Enabling this setpoint will allow the

compressor to automatically restart after a power outage

has been restored if the compressor was running loaded

at the time of the outage. PORO is an option which must

be purchased and installed before this feature can be

turned ON.

PORO Time – Time after the controller power has been

restored and controller has nished booting before the

compressor will perform a PORO start. During this time

the PORO Horn will sound.

Range (in seconds): 10 - 600

Low Ambient Temp – Temperature below which the low

ambient option will come into eect.

Range (in deg F): 30 - 60

Scheduled Start Day – Day (or days) of the week

for which a scheduled start will be performed. The

compressor will start when its onboard clock matches the

day, hour, and minute of the scheduled start setpoints.

Scheduled Start/Stop is an option which must be

purchased and installed before this feature can be turned

ON.

Scheduled Start Hour – Hour of the day for which a

scheduled start will be performed. Scheduled Start/Stop

is an option which must be purchased and installed

before this feature can be turned ON.

Scheduled Start Minute – Minute of the hour for which

a scheduled start will be performed. Scheduled Start/

Stop is an option which must be purchased and installed

before this feature can be turned ON.

Scheduled Stop Day – Day (or days) of the week

for which a scheduled stop will be performed. The

compressor will stop when its onboard clock matches the

day, hour, and minute of the scheduled stop setpoints.

Scheduled Start/Stop is an option which must be

purchased and installed before this feature can be turned

ON.

Scheduled Stop Hour – Hour of the day for which a

scheduled stop will be performed. Scheduled Start/Stop

is an option which must be purchased and installed

before this feature can be turned ON.

Scheduled Stop Minute – Minute of the hour for which

a scheduled stop will be performed. Scheduled Start/

Stop is an option which must be purchased and installed

before this feature can be turned ON.

Note that in order to disable Scheduled Start/Stop, the

Scheduled Start and Stop days, hours, and minutes must

match exactly.

* The low ambient temperature is only adjustable if the

low ambient factory set point is ON.

** A value of 0 will disable the lead/lag cycle time feature.

Page 7 Calibrate Sensors

Figure 10 : Calibrate Sensors

Sensor calibration can only take place when the machine

is stopped and there is no pressure on the sensor.

Calibration only needs to take place after a sensor

is replaced, the controller is replaced, the controller

software is upgraded, or the operator suspects the

sensor reading is in error. Calibrate a sensor by selecting

the checkbox beside the sensor name. Note that

the checkbox may appear too quickly to be visible.

Calibration can be conrmed by verifying that the sensor

value now reads zero.

Each of the sensors listed below can be calibrated.

Sump Pressure (3APT) – Only on units with the Enable

3APT factory setpoint ON.

Package Discharge Pressure (4APT)

After-cooler Discharge Pressure (7APT) – Only on units

with integrated dryer. Note : Not available on this

compressor model.

Note that if a sensor is currently reading a value that is +/-

10% of its range from zero, the sensor will not be able to

be calibrated and an warning will be logged in the event

log. Make sure the sensor is being exposed to atmosphere

before attempting calibration.

•

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

14 80448418 Rev.C

EVENTS FOLDER

Pages 1 to a Max of 50

Figure 11: Events folder

The pages in the Events folder document up to the last

250 events that the controller has experienced, with the

time and date of the occurrence. The events are recorded

in sequence, with number one being the newest and 250

being the oldest. When a new event occurs, it becomes

number one and all others are shifted up in number.

The page numbers in the Title Bar are used to scroll

through the events, with each page displaying up to ve.

Page one displays events one through ve, page two

displays six through ten, and so on.

The time and date of the event can be viewed by

navigating to an event and pressing the right arrow

navigation key. The time and date window can then be

exited by pressing the enter key.

Figure 12 : Events folder

The following items will generate an event.

Power ON

Power OFF

Press the Start Key

Press the Stop Key

Press the Load Key

Press the Unload Key

Starting the compressor remotely

Stopping the compressor remotely

Loading the compressor remotely

Unloading the compressor remotely

Warning

Trip

Start Inhibit



•

Active Warnings will show a ashing caution icon

while acknowledged Warnings will a solid icon.

Active Trips will show a ashing trip icon while

acknowledged Trips will have a solid icon.

Active Start Inhibits will be listed in the Event log, but

not have an icon present. The display will indicate the

compressor is not ready to start if a start inhibit is active.

Warning Events List

Sensor Failure (Not available on this compressor

model)

Xe-70M On-Screen Text: 7ATT Failure

This will occur whenever sensor 7ATT is recognized as

missing or broken. The sensor failure message shall follow

the following format: 7ATT FAILURE. The 7ATT sensor

failure will be shown only when the integrated dryer is

installed (accessed in the factory settings menu). This

condition must exist for 3 seconds before the warning is

issued.

Change Separator Element

Xe-70M On-Screen Text: Chg Sep Elem

Will occur if the unit is loaded, the package discharge

pressure (4APT) is at least 90 psi and the separator

pressure drop is greater than 12 psi. This condition must

exist for 3 seconds before the warning is issued.

Note that the Enable 3APT setpoint must be turned ON

for this warning to occur

High Airend Discharge Temperature

Xe-70M On-Screen Text: High A/E Disch T

Will occur if the unit is running and 2ATT is greater than

221 deg F (97% of 228) and the unit is running. This

condition must exist for 3 seconds before the warning is

issued.

High Sump Pressure

Xe-70M On-Screen Text: High Sump Pres

If the unit is running loaded, has been loaded for at least 8

seconds and the sump pressure is more than 25 psi above

the rated pressure for the compressor. If this warning

occurs, the online and oine pressures will be reduced.

For example, a rated pressure of 100 psi would have a

maximum oine pressure of 110 psi. This warning would

occur if the sump pressure goes above 125 psi in this

example. This condition must exist for 3 seconds before

the warning is issued.

Note that the Enable 3APT setpoint must be turned ON

for this warning to occur.

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 15

Service

Service warnings occur when the unit has operated

a certain number of hours, based on the total hours.

Service warnings can have multiple levels, depending on

the service level selection. A service level selection of 0

disables service warnings.

Service Level 1

Xe-70M On-Screen Text: SVC Required

If service level 1 has been selected for the unit, a “SERVICE

REQUIRED” warning will be issued on hour intervals equal

to the service time period set point. This warning can be

reset the same as any other warning.

Service Level 2

Xe-70M On-Screen Text: 100 hours to SVC, SVC Required,

Service Alarm

If service level 2 has been selected for the unit, the service

complete factory set point will be used to clear a level 2

service warning and reset the service time or date. The

service complete can be reset before a service warning

occurs.

The initial “SERVICE REQUIRED” warning will occur at total

hour intervals equal to the service time period set point.

However, 100 hours before this a “100 HOURS TO SERVICE”

warning will occur. This warning can be reset the same as

any other warning. One hundred hours later the “SERVICE

REQUIRED” warning will occur. This warning can be reset

the same as any other warning, however this warning

will return in 24 hours if the service complete factory set

point has not be set. If the service complete has not been

set, 100 hours later, the “ALARM – SERVICE REQUIRED”

warning will be issued. This warning can only be cleared

by the service complete factory set point. Once the

service complete factory set point is set, indicating the

service is completed, the time for the next “SERVICE

REQUIRED” warning will be calculated by adding the

service time period to the total hours value, with the “100

HOURS TO SERVICE” warning occurring 100 hours before

and the “ALARM – SERVICE REQUIRED” warning occurring

100 hours after that time.

High Discharge Pressure

Xe-70M On-Screen Text: High Disch Pres

Will occur if the unit is using a remote sensor or is under

the control of an external device, such as an X8I, is loaded,

and the discharge pressure (4APT) is greater than the

maximum oine pressure. This condition must exist for

3 seconds before the warning is issued. If this condition

occurs, the compressor will automatically unload. The unit

will be available to reload once the discharge pressure

falls to the rated pressure value.

Dryer Temp Warning (Not available on this compressor

model)

Xe-70M On-Screen Text: Dryer Temp

Dryer High Pressure (Not available on this compressor

model)

Xe-70M On-Screen Text: Dryer High Pres

Xe-70 Dryer Controls are not linked to UP Series 15-

30HP/11-22kW dryers.

Change HE Filter (Not available on this compressor

model)

Xe-70M On-Screen Text: Change HE Filt

Note that the Enable 7APT setpoint must be turned ON

for this warning to occur.

Invalid Calibration

Xe-70M On-Screen Text: Invalid Cal

Will occur if the sensor zero value is ± 10% of its scale. See

Sensor Calibration.

Trip Events List

Low Sump Pressure

Xe-70M On-Screen Text: Low Sump Press

Will occur if the unit is running unloaded or loaded and

3APT is less than 13 psi for 15 seconds.

Note that the Enable 3APT setpoint must be turned ON

for this warning to occur

High Airend Discharge Temperature

Xe-70M On-Screen Text: High A/E Disch T

This will occur if 2ATT is greater than 228 deg F and the

unit is running.

Check Motor Rotation

Xe-70M On-Screen Text: Ck Motor Rot

This will occur if 3APT is less than 1 psi on a unit, 3

seconds after starting (6 seconds if the unit is equipped

with a soft starter or airend discharge temperature is

less than 50 deg F). This condition can be caused by the

motor running in reverse. Once correct motor rotation

is established, this trip will not be checked again unless

power is removed from the controller. However, if correct

motor rotation is not established, this fault will be

checked after each start until correct motor rotation is

established. Correct motor rotation is established when

the controller reads a sump pressure of 1 psi or more

within 3 seconds of starting.

Note that the Enable 3APT setpoint must be turned ON

for this warning to occur.

Overload

Xe-70M On-Screen Text: Overload

This will occur if the fan or motor overload relays opens.

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

16 80448418 Rev.C

The contact must be open for at least 3 seconds before

the trip will occur.

Xe-70M On-Screen Text: Main Motor OL

This will occur if the current transducers indicate that

the motor amp draw is excessive. This overload is the

equivalent of a class 10A trip level.

Remote Stop Failure

Xe-70M On-Screen Text: Rem Stop Fail

Will occur if the remote start/stop option is enabled, the

remote stop button remains open and either start button

is pressed.

Remote Start Failure

Xe-70M On-Screen Text: Rem Start Fail

Will occur if the remote start/stop option is enabled, the

unit is started by the remote start button, and the button

stays closed for 7 seconds after the unit starts.

Sensor Failure (Not available on this compressor

model)

Xe-70M On-Screen Text:

3APT Failure, 4APT Failure, 7APT Failure, 2ATT Failure,

Main Motor CT Failure.

This will occur when a sensor is recognized as missing

or broken. The sensors aected by this trip are CT1, CT2,

CT3, 3APT, 4APT, 7APT, and 2ATT. The sensor should be

displayed along with the sensor failure message. The

sensor failure message shall follow the following format:

3APT Failure.

Emergency Stop

Xe-70M On-Screen Text: Emergency Stop

This will occur when the EMERGENCY STOP button is

engaged.

High Sump Pressure

Xe-70M On-Screen Text: High Sump Pres

This will occur if the compressor is running loaded for at

least 8 seconds, and any one of the 3 following conditions

exist. (1) The sump pressure is above the rated pressure

by 35 psi. (2) The separator pressure drop is measured to

be more than 25 psi and the package discharge pressure

at least equal to the minimum online set point value. (3)

The sump pressure is above 165 psi if the rated pressure is

less than 190 psi or the sump pressure is above 220 if the

rated pressure is 190 psi.

Note that the Enable 3APT setpoint must be turned ON

for this warning to occur.

Unit Too Cold To Start

Xe-70M On-Screen Text: Unit Too Cold

This will occur if the unit does not have the low ambient

option, the airend discharge temperature (2ATT) is less

than 35 deg F, and the operator attempts to start the

compressor. This fault can only occur once a day. Once

this fault occurs, the operator can reset it and start the

compressor. This fault will be logged in the trip history

to indicate that the unit is being started in low ambient

conditions.

Start Inhibit List

High Airend Discharge Temperature

Xe-70M On-Screen Text: High A/E Disch T

This will occur if 2ATT is greater than 95% of 228 deg F.

High Sump Pressure

Xe-70M On-Screen Text: High Sump Pres

This will occur if the sump pressure (3APT) is 25 psi or

higher than the rated pressure of the compressor.

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 17

TRIP HISTORY

Pages 1 to a Max of 3

Figure 13 : Trip History

The pages in the Trips History folder document up to the

last 15 trips that the controller has experienced, and time

stamps each. The trips are recorded in sequence, with

number one being the newest and 15 being the oldest.

When a new trip occurs, it becomes number one and all

others are shifted up in number.

The page numbers in the Title Bar are used to scroll

through the events, with each page displaying up to

seven. Page one displays events one through ve, page

two displays six through ten, and so on.

The following items will generate an entry in the trip

history.

Trips

Active Trips will show a ashing trip icon while

acknowledged Trips will have a solid icon.

The trip history also records compressor data at the time

of the trip to assist in diagnostics and troubleshooting.

Navigating to the trip entry and hitting the right

navigation button will bring up the trip history dialog

box.

Figure 14 : Trip History

While the dialog box is active, press the left and right keys

in order to scroll through the displayed data. The name of

the trip will always be shown in the title bar of the dialog

box. Press enter when nished viewing the data to return

to the trip history screen.



•

MAINTENANCE FOLDER

Page 1 – Filter Status

Figure 15 : Filter Status

This page displays the status of the lters. The lter

status will either be “OK” or “Change” depending on the

compressor’s diagnostic readings. If a lter reaches the

“change’ status, a warning will be issued and the service

indicator will light up to notify the user. Please note that

the compressor must be in a “Running Loaded” state to

check these maintenance items. If the compressor is not

in a running state – the status will display “Load,” unless

a maintenance indicator has been issued when the

machine was running and has not yet been reset.

The following lters are displayed:

Separator Element

Page 2 - Maintenance Conguration

Figure 16 : Maintenance Conguration

This page allows the user to set the service interval and to

reset the counter after the service has been performed.

The service interval may be set to any value between

1000 and 8000 hours, but must be set in accordance with

the factory maintenance schedule. After maintenance

has been performed, the user can reset the counter by

navigating to the Reset button and pressing the enter

key. Note that after changing the Service Interval a Reset

must be performed to set the Hours Until Service to the

proper value.

GENERAL SETTINGS FOLDER

All parameters in the general settings folder are

adjustable.



•



OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

18 80448418 Rev.C

Page 1 – Language and Units Selection

Figure 17 : Language and Units Selection

Language is selectable from the following 30 choices:

English (default)• Korean•

Bulgarian• Latvian•

Chinese, simplied• Lithuanian•

Croatian• Maltese•

Czech• Norwegian•

Danish• Polish•

Dutch• Portuguese•

Estonian• Romanian•

Finish• Russian•

French• Slovak•

German• Slovenian•

Greek• Spanish•

Hungarian• Swedish•

Italian• Thai•

Indonesian• Turkish•

The controller will display all screens in the selected

language and only one language can be selected at a

time.

Each language appears in its native translation.

Temperature is selectable between

o

F and

o

C.

Pressure is selectable between psi, kpa, bar, kg/cm

2

.

Page 2 – Time & Date Settings

Figure18 : Time & Date Settings

All items are adjustable.

Time allows the current time to be set in a 24 hour format

Date allows the current month, day, and year to be set

Date Format is selectable between dd/mm/yyyy

(default), mm/dd/yyyy, and YYYY/MM/DD

Conrm New Time and Date is used to verify that

changes to selections are desired. An “x” must appear in

the checkbox before any changes will take aect.

The controller will continue to display any changes, even

when the selections have not been conrmed and the

user exits the page, then returns. Cycling of the power

returns all selections to their current settings.

NOTICE

The controller does not support Daylight Savings

Time.

Page 3 – Backlight Settings

Figure 19 : Backlight Settings

Backlight Brightness adjusts the brightness of the display.

NOTICE

The backlight will be switched ON whenever any of

the controller’s keys are pressed.

WARNING

The start, stop, load, unload, reset, and

acknowledge keys on the controller remain

functional while the backlight is switched OFF. It is

recommended to press the enter key or one of the

navigation keys in order to switch the backlight ON.

Page 4 - Serial Port Address Settings

Figure 20 : Serial Port Address Settings

This page allows the user to set up the network addresses

for the RS-485 networks the controller is capable of

communicating with.

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

80448418 Rev.C 19

Active Protocol – Allows the serial port to be congured

to Airbus (used for X-Series system controllers and

integral sequencing) or Modbus protocols.

MODBUS Address – Sets the modbus node ID for the

controller to communicate with a Modbus capable

device, this can be any value between 1 and 254.

RS-485 Address – Sets the airbus address that allows the

controller to communicate over Integral Sequencing or

an X-Series system controller network.

Pages 5 & 6 – Ethernet Settings (ECO Module Only)

Please note that these pages will have no eect unless

the ECO module option has been purchased.

Figure 21 : Ethernet Settings (ECO Module Only)

IP Address Setting – When DHCP is not enabled, this

setpoint sets the IP address of the controller.

IP Address Actual – This will match the IP address setting

when DHCP is not enabled. If DHCP is enabled this will

display the address assigned to the controller by the

DHCP server.

Default Gateway Setting – Setpoint for the default

gateway.

Default Gateway Actual – Current reading/setting for

the default gateway.

Subnet Mask Setting – Setpoint for the subnet mask

Subnet Mask Actual – Current reading/setting for the

subnet mask

MAC Address – This is the unique hardware MAC address

for the controller. This can not be changed.

Enable DHCP – Allow the controller to automatically

receive an IP address from the Local Area Network (LAN)

Apply– After editing the desired setpoint navigate to the

accept setting and press enter in order for the values in

the setting variables to be conrmed by the controller.

Cancel – Discard any changes made to the Ethernet

settings.

INTEGRAL SEQUENCING FOLDER

Figure 22 : Integral Sequencing folder

Integral Sequencing allows the compressor to be

networked with up to three other compressors (xed or

variable speed) to maintain a stable system pressure by

loading and unloading compressors as needed. Integral

sequencing requires no additional hardware other than

a serial two wire connection daisy chained between all

compressors in the system, connected to port X04 on the

controller.

For a compressor to be a member of the integral

sequencing system, the COM control setpoint in

the operator settings tab must be enabled and the

compressor must be started via the local start button.

Additionally, it is recommended that the Auto-Restart

function be enabled as the integral sequencing system



OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

20 80448418 Rev.C

will never start and stop machines, only load and unload

them. Integral sequencing relies on Auto-Restart to turn

OFF the compressor motor when not needed.

Please note that the compressor’s address in the integral

sequencing system is dened by the RS-485 address that

is set on the general settings folder. Also note that the

pressure signal used to determine when to load or unload

another compressor is based on the pressure reading

from the compressor assigned as the integral sequencing

master. Lastly, note that the Active Protocol on the

general settings tab must be set to Airbus485 for integral

sequencing to operate properly.

Certain functions may interfere with compressors loading

and unloading:

Verify that the Remote Load Enable switch is in the

open position. Having this closed will allow the remote

load/unload switch to dene the load command.

Start Delay Interval – Determines the amount of

time between loading compressors. This prevents all

compressors from loading at once. This setpoint should

be set to the longest starting time of any compressor in

the system. In general, this will be equivalent to the star/

delta transition time for a xed speed machine, or ramp

time for a VSD machine.

Damping – The pressure control “Damping” setting

which is used to tune how quickly the system responds

to pressure deviations. The default is 10 and should not

normally be changed.

Tolerance - The pressure control “Tolerance” setting,

which is used to tell the system how to respond to

changes in pressure above and below the load/unload

pressures. The default is 3.0 psi and should not normally

be changed.

Number of Compressors – Denes how many

compressors are in the system. There is a maximum of 4.

Priority – Each compressor can be assigned a priority

level. Setting a priority for a compressor aects how

the rotation will occur. Compressors with priority 1 will

always be in the lead position(s), followed by priority 2

compressors, and so on. Compressors will only rotate

positions with other compressors of the same priority

level.

•

Sequence – Displays the current load/unload order of

the system. Each compressor in the system is assigned

a letter. The letter indicates whether the machine with

the assigned Airbus address is a lead machine (loads

rst, unloads last) or one of the trim machines. Letter A

is assigned to the lead machine, B to the next machine

to load, C to the third machine to load, and D to the nal

machine to load. Machines will unload in the reverse

order, such that A will be the last machine running.

The rst position in the - - - - sequence on Integral

Sequencing tab, page 3 always refers to the compressor

that is assigned Airbus Address 1. The second position to

Airbus Address 2, and so on. Note that the letter sequence

may change due to rotation.

Note that the sequence will only be displayed on the

master controller.

Rotate Now – Selecting this setpoint will cause the

sequence to shift according to the priorities, regardless of

the rotation interval setpoint.

Rotation Interval – Determines the time period between

automatic sequence rotations.

Time Left – Counts down the time until the sequence

rotation will occur.

System Pressure – Shows the current pressure reading

that the system is using for control. This will only be

shown on the sequence Master controller.

STATUS FOLDER

NOTICE

All information on these pages is read only.

NOTICE

Some values may only be visible when the factory

settings password is entered.

Page 1 – Analog Inputs

Figure 23 : Analog Inputs

Analog Inputs:

The following analog inputs are displayed in this section.

Package Discharge Pressure – The pressure the

compressor is delivering to the plant

Sump Pressure – The compressor’s internal pressure

at the sump tank.



•

OPERATING INSTRUCTIONS XE70M CONTROLLER

RELEASED 20/Jul/2016 17:56:55 GMT

La page charge ...

Ingersoll-Rand UP6S 15 Installation, Operation and Maintenance Manual

Ce manuel convient également à

Ingersoll-Rand UP6S 15 Installation, Operation and Maintenance Manual

dans d''autres langues

Documents connexes

Autres documents