Wacker Neuson RD14K-90 Manuel utilisateur

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Operator’s Manual
Notice d'emploi
Ride-On Roller
Rouleau
RD12A
RD12K
Type RD12A, RD12K
Document
5100047565
Date
1018
Version 01
Language EN-FR
Copyright notice
© Copyright 2018 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operators Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx004643en.fm
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CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
wc_tx004643en.fm
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CALIFORNIA Proposition 65 Warning
Notes
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5
RD12A/12K Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine
identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number
(S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Machine Item Number
RD12A 5100038333
RD12K 5100038331
wc_gr014917
Serial Number:
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Foreword RD12A/12K
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
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RD12A/12K Table of Contents
CALIFORNIA Proposition 65 Warning 3
Foreword 5
1 Safety Information 11
1.1 Signal Words Used in this Manual ............................................................. 11
1.2 Machine Description and Intended Use ..................................................... 12
1.3 Safety Guidelines for Operating the Machine ............................................. 13
1.4 Operating the Machine in Electrical Storms ............................................... 15
1.5 Service Safety ............................................................................................ 15
1.6 Operator Safety while Using Internal Combustion Engines ....................... 17
1.7 Hydraulic Oil Safety .................................................................................... 18
1.8 Safety Guidelines for Lifting the Machine ................................................... 18
2 Labels—RD12A (Gasoline) 20
2.1 Label Locations .......................................................................................... 20
2.2 Label Meanings .......................................................................................... 21
3 Lifting and Transporting 28
3.1 Locking and Unlocking the Articulated Steering Joint ................................ 28
3.2 Lifting the Machine ..................................................................................... 29
3.3 Tying Down and Transporting the Machine ................................................ 31
3.4 Towing the Machine ................................................................................... 32
3.5 Towing Bypass Valve ................................................................................. 33
4 Controls—RD12A (Gasoline) 34
4.1 Features and Controls ................................................................................ 34
4.2 Control Panel and Indicator Lights ............................................................. 36
5 Controls—RD12K (Diesel) 38
5.1 Features and Controls ................................................................................ 38
5.2 Control Panel and Indicator Lights ............................................................. 40
6 Operation 42
6.1 Preparing the Machine for First Use ........................................................... 42
6.2 Preliminary Checks .................................................................................... 42
8
Table of Contents RD12A/12K
6.3 Recommended Fuel—Gasoline ................................................................. 43
6.4 Recommended Fuel—Diesel ..................................................................... 43
6.5 Rollover Protection Structure (ROPS) ........................................................ 44
6.6 Position of the Operator ............................................................................. 46
6.7 Mounting and Dismounting the Machine .................................................... 46
6.8 Operator Presence System ........................................................................ 46
6.9 Starting, Operating, and Stopping the RD12A (Gasoline) .......................... 47
6.10 Starting, Operating, and Stopping the RD12K (Diesel) .............................. 50
6.11 Positioning the Scrapers ............................................................................ 53
6.12 Using the Seat Belt ..................................................................................... 54
6.13 Using the Forward/Reverse Lever .............................................................. 55
6.14 Using the Vibration System ........................................................................ 56
6.15 Using the Water Spray System .................................................................. 57
6.16 Using the Backup Alarm (if equipped) ........................................................ 58
6.17 Using the Work Lights (if equipped) ........................................................... 59
6.18 Using the Manual Parking Brake ................................................................ 60
6.19 Parking Brake Adjustment .......................................................................... 61
6.20 Avoiding the Danger Zone .......................................................................... 62
6.21 Adding Ballast to Rear Drum ...................................................................... 63
6.22 Emergency Shutdown Procedure ............................................................... 64
6.23 Machine Stability ........................................................................................ 65
6.24 Operating on Slopes ................................................................................... 66
7 General Maintenance 67
7.1 Maintaining the Emission Control System .................................................. 67
7.2 Periodic Maintenance Schedule ................................................................. 68
7.3 Opening the Floor Plate ............................................................................. 69
7.4 Checking the Seat Belt ............................................................................... 70
7.5 Maintaining the Seat and Seat Belt ............................................................ 70
7.6 Checking the Water Filter ........................................................................... 71
7.7 Cleaning the Water Filter ............................................................................ 72
7.8 Greasing the Fittings .................................................................................. 73
7.9 Battery ........................................................................................................ 74
7.10 Hydraulic System Cleanliness .................................................................... 75
7.11 Hydraulic Oil Requirements ........................................................................ 75
7.12 Checking the Hydraulic Oil Level ............................................................... 76
7.13 Changing the Hydraulic Oil and Filter ......................................................... 76
7.14 Bleeding the Hydraulic System .................................................................. 77
7.15 Checking the Neutral Switch ...................................................................... 78
7.16 Testing the Brake System .......................................................................... 78
7.17 Cleaning the Spray Bars ............................................................................ 79
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RD12A/12K Table of Contents
7.18 Long-Term Storage .................................................................................... 80
7.19 Machine Disposal and Decommissioning ................................................... 81
8 Engine Maintenance—Honda GX630 (Gasoline) 82
9 Engine Maintenance—Kubota D902 (Diesel) 84
10 Troubleshooting 87
11 Technical Data—RD12A (Gasoline) 89
11.1 Engine ........................................................................................................ 89
11.2 Roller .......................................................................................................... 90
11.3 Lubrication .................................................................................................. 90
11.4 Hydraulic Pressures ................................................................................... 91
11.5 Sound Measurements ................................................................................ 91
11.6 Measurements of Operator Exposure to Vibration ..................................... 91
11.7 Dimensions ................................................................................................. 92
12 Technical Data—RD12K (Diesel) 93
12.1 Engine ........................................................................................................ 93
12.2 Roller .......................................................................................................... 94
12.3 Lubrication .................................................................................................. 94
12.4 Hydraulic Pressures ................................................................................... 95
12.5 Sound Measurements ................................................................................ 95
12.6 Measurements of Operator Exposure to Vibration ..................................... 95
12.7 Dimensions ................................................................................................. 96
13 Emission Control Systems Information and Warranty—Gasoline 97
13.1 Emission Control System Background Information .................................... 97
13.2 Limited Defect Warranty for Exhaust Emission Control System ................. 98
13.3 Limited Defect Warranty for Wacker Neuson Evaporative
Emission Control Systems ......................................................................... 98
14 Emission Control Systems Information and Warranty—Diesel 101
14.1 Emission Control System Background Information .................................. 101
14.2 Limited Defect Warranty for Exhaust Emission Control System ............... 102
14.3 Limited Defect Warranty for Wacker Neuson Emission Control
Systems .................................................................................................... 102
10
Table of Contents RD12A/12K
15 AEM Safety Manual 105
16 Schematics—RD12A (Gasoline) 127
16.1 Hydraulic Schematic ................................................................................. 128
16.2 Hydraulic Schematic Components ........................................................... 129
16.3 Electrical Schematic ................................................................................. 130
16.4 Electrical Schematic Components ............................................................ 131
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RD12A/12K Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
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Safety Information RD12A/12K
1.2 Machine Description and Intended Use
This machine is a dual drum, ride-on roller. The Wacker Neuson ride-on roller
consists of an articulated frame onto which is mounted a gasoline or diesel engine,
a fuel tank, a hydraulic tank, a water tank, a hydrostatic drive system, two steel
drums containing internal eccentric weights, and an operator’s platform with a
rollover protective structure (ROPS). The engine powers the hydraulic systems that
provide machine movement and drum vibration. The vibrating drums smooth and
compact the work surface as the machine moves. Machine speed, direction, and
vibration are controlled by the operator from the operators seat on the platform.
The machine is designed as a lightweight roller to be used in the compaction of
sublayers and finish layers of asphalt on roads, driveways, parking lots, and other
types of asphalt-covered surfaces.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Using the machine to spray liquids other than water (for example, diesel fuel on
asphalt)
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operators Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Burns from hot hydraulic fluid
Fire hazards from improper refueling techniques
Fuel and its fumes
Personal injury from improper lifting techniques
Crushing hazards from improper operation (feet, legs, or arms extending
outside of the operator work station) and for other persons in the work zone
Line of sight blockage by the ROPS
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
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RD12A/12K Safety Information
1.3 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Remain aware of changing surface conditions and use extra care when
operating over uneven ground, on hills, or over soft or coarse material. The
machine could shift or slide unexpectedly.
Use caution when operating the machine near the edges of pits, trenches, or
platforms. Check to be sure that the ground surface is stable enough to support
the weight of the machine with the operator and that there is no danger of the
roller sliding, falling, or tipping.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Keep the area around the muffler free of debris such as leaves, paper, cartons,
etc. A hot muffler could ignite the debris and start a fire.
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operators
Manual.
The machine is clean.
The machine’s labels are legible.
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Safety Information RD12A/12K
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts
Always remain seated and wear the seat belt at all times while operating the
machine.
Keep clear of the articulated steering joint between the front and rear frames.
Always disengage and stow the locking bar for the articulated steering joint
before operating the machine. The machine cannot be steered when the locking
bar is engaged.
And:
Do not operate a machine in need of repair.
Do not drive over curbs or other uneven objects that will result in the machine
and operator being shaken.
Do not attempt to start the machine when standing alongside it. Only start the
engine when seated in the driver's seat and with the forward/reverse control in
the neutral position.
Do not leave the machine running unattended.
Do not use a cellphone or send text messages while operating this machine.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic fluid,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
Protective
Equipment
(PPE)
Wear the following personal protective equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
After use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean location out of the reach of children.
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RD12A/12K Safety Information
1.4 Operating the Machine in Electrical Storms
Reducing risk
of injury
If lightning strikes occur in the vicinity of the work area, there are two methods of
reducing risk of injury:
1. If you are on the ground:
Stay away from the machine.
Do not attempt to climb onto the machine or into the operator’s seat.
2. If you are in the operator’s seat:
Remain in the operator’s seat.
Do not attempt to climb off the machine.
1.5 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and
protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must be familiar with
the associated potential risks and hazards.
Precautions
When servicing or maintaining the machine:
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Reinstall the safety devices and guards after repair and maintenance
procedures are complete.
WARNING
Operating this machine in an electrical storm can be hazardous. You can be injured
or killed by lightning.
Be aware of deteriorating weather conditions and approaching electrical storms.
Stop work and get to a safe shelter before lightning strikes occur.
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Safety Information RD12A/12K
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices
.
Do
not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are iden
tical in
rating
and performance to the original components.
When replacement parts are required for this machine, use only Wa
cker
Neu
son replacement parts or those parts equivalent to the original in a
ll types of
specifications,
such as physical dimensions, type, strength, and material.
Cleaning
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons, etc.
Keep labels legible.
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean
the
machine
. Fumes from fuels and solvents can become explosive.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
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RD12A/12K Safety Information
1.6 Operator Safety while Using Internal Combustion Engines
Operating
safety
When running the engine:
Keep the area around the exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting th
e
e
ngine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or
immediately
a
fter it has been turned off.
Do not operate a machine when its fuel ca
p is loose or missing.
Do n
ot start the engine if fuel has spilled or a fuel odor is present. Move th
e
mach
ine away from the spill and wipe the machine dry before starting.
Do not use the machine in areas with risk of explosion or fire.
Refueling
safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Use tools specifically meant for refueling (for example, a fuel hose or funnel).
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
Read and follow the warning instructions in the engine owner’s manual and
the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
NEVER operate the machine inside an enclosed area, such as a t
unnel, unless
adequate ventilation is provided through items such as exhaust fans or hoses.
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18
Safety Information RD12A/12K
1.7 Hydraulic Oil Safety
Safety
instructions
Inspect the hydraulic system thoroughly before operating the machine.
Do not touch hydraulic oil or hydraulic components while the machine is
operating. Wait until the machine is cool.
Before disconnecting hydraulic fittings or hoses, ensure that all pressure has
been bled from the circuit. Set all controls in neutral, turn the engine off, and
allow the fluids to cool before loosening hydraulic fittings or attaching test
gauges.
Hydraulic oil escaping under high pressure may penetrate the skin, causing
burns, blindness, or other serious injuries or infections. Contact a physician
immediately for treatment if your skin has been penetrated by hydraulic oil, even
if the wound seems minor.
Fluid leaks from small holes are often practically invisible. Do not use your bare
hands to check for leaks. Check for leaks using a piece of cardboard or wood.
Hydraulic oil is extremely flammable. Stop the engine immediately if a hydraulic
leak is detected.
After servicing the hydraulics, make sure all components are reconnected to the
proper fittings. Failure to do so may result in damage to the machine and/or
injury to a person on or near the machine.
1.8 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weight-
bearing capacity to lift or hold the machine safely. See the Technical Data
chapter for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Make sure the transporting vehicle has sufficient load capacity and platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
WARNING
Possibility of severe injury. Hydraulic oil is under high pressure and becomes very
hot during operation.
To avoid injury, obey the safety instructions listed below.
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RD12A/12K Safety Information
Notes
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Labels—RD12A (Gasoline) RD12A/12K
2 Labels—RD12A (Gasoline)
2.1 Label Locations
wc_gr015133
a
b
d
e
f
g
j
k
m
h
o
q
t
u
f
k
m
n
o
p
q
r
s
u
m
p
q
k
q
k
m
p
f
fffff
f
f
u
v
w
x
y
k
p
f
aa
ab
ac
ad
ae
af
z
ag
c
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Wacker Neuson RD14K-90 Manuel utilisateur

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