Wacker Neuson RD16-100 Manuel utilisateur

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Manuel utilisateur

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5000185429
06 1011
Operator’s Manual
Manual d'utilisation
Ride-On Roller
Rouleau
RD 16
EN/FR
5000185429
Copyright
notice
© Copyright 2011 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
5000185405 05 1011
RD 16 Foreword
wc_tx001346gb.fm 3
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines
covered in
this manual
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and main-
tain the above Wacker Neuson model(s). For your own safety and to reduce the
risk of injury, carefully read, understand, and observe all instructions described
in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
CALIFORNIA
Proposition
65 Warning
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
Machine Item Number
RD 16 0620060
0620402
0620798
0620799
RD 16 IRH 0620127
Foreword RD 16
4 wc_tx001346gb.fm
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-
charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.
Manufacturers
approval
This manual contains references to approved parts, attachments, and modifica-
tions. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neu-
son service center according to written instructions published by Wacker Neu-
son.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following conse-
quences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
Original Declaration of Conformity
2011-CE-RD16-en.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin USA
Product
Product
Product category
Product function
Item number
Net installed power
Measured sound power level
Guaranteed sound power level
RD 16-90, RD 16 IRH-90, RD 16-100
Ride-On Roller
To compact asphalt
0620799, 0620127, 0620798
16,8 kW
105 dB(A)
106 dB(A)
Conformity Assessment Procedure
According to ANNEX VIII
Notified Body
Lloyds Register Quality Assurance Limited (Notified Body No 0088)
71 Fenchurch Street, London EC3M 4BS, United Kingdom
Guidelines and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following guidelines and standards:
2006/42/EC, 2000/14/EC, 2004/108/EC, EN 500-1, EN 500-4
Authorized Person for Technical Documents
Axel Häret, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
Menomonee Falls, WI, USA, 06.07.11
William Lahner
Vice President of Engineering
Paul Sina
Manager, Product Engineering
RD 16 Table of Contents
wc_bo5000185405_06TOC.fm 7
Foreword 3
EC Declaration of Conformity 5
1 Safety Information 11
1.1 Signal Words found in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Operating Safety ................................................................................ 14
1.4 Operator Safety while using Internal Combustion Engines ................ 16
1.5 Service Safety .................................................................................... 17
2 Labels 20
2.1 Label Locations .................................................................................. 20
2.2 Label Meanings .................................................................................. 21
3 Lifting and Transporting 28
3.1 Lifting the Machine ............................................................................. 28
3.2 Tying Down and Transporting the Machine ........................................ 29
3.3 Towing ................................................................................................ 30
4 Operation 33
4.1 Preparing the Machine for First Use ................................................... 33
4.2 Position of the Operator ..................................................................... 33
4.3 Operation and Service Locations ....................................................... 34
4.4 Control Panel ...................................................................................... 36
4.5 Foldable Roll Over Protection Structure (ROPS) ............................... 38
4.6 Rotating Beacon (if equipped) ............................................................ 39
4.7 Backup Alarm (if equipped) ................................................................ 40
4.8 Lighting Equipment (if equipped) ........................................................ 40
4.9 Seat Belt ............................................................................................. 41
4.10 Operator Presence System ................................................................ 42
4.11 Scraper Bars ...................................................................................... 43
4.12 Anti-Vandalism Protection and Machine Access ................................ 44
4.13 Articulation Joint Lockarm .................................................................. 45
4.14 Machine Stability ................................................................................ 46
4.15 Operation on Slopes ........................................................................... 48
Table of Contents RD 16
8 wc_bo5000185405_06TOC.fm
4.16 Recommended Fuel ............................................................................49
4.17 Refueling the Machine .........................................................................49
4.18 Before Starting ....................................................................................50
4.19 Starting ................................................................................................51
4.20 Stopping/Parking .................................................................................52
4.21 Parking Brake Button ..........................................................................53
4.22 Direction and Speed ............................................................................53
4.23 Transmission .......................................................................................54
4.24 Vibration ..............................................................................................55
4.25 Water Spray System ...........................................................................56
4.26 Emergency Shutdown Procedure ........................................................57
4.27 Battery Disconnect ..............................................................................58
4.28 Auxiliary Battery Positive Terminal ......................................................58
4.29 Panel Indicator Lights ..........................................................................60
4.30 Turn Signal/Hazard Lights (if equipped) ..............................................62
5 Maintenance 64
5.1 Engine Maintenance Schedule ............................................................64
5.2 Roller Maintenance Schedule .............................................................65
5.3 Safety-Related Spare Parts .................................................................67
5.4 Maintaining the Seat and the Seat Belt ...............................................71
5.5 Cleaning the Spray Bars .....................................................................72
5.6 Rear Frame Access .............................................................................73
5.7 Fuel Filter ............................................................................................74
5.8 Priming the Fuel System .....................................................................75
5.9 Battery .................................................................................................76
5.10 Cleaning the Water Filter .....................................................................77
5.11 Engine Oil and Filter ............................................................................80
5.12 Engine Air Cleaner .............................................................................82
5.13 Grease Fittings ....................................................................................83
5.14 Hydraulic System Cleanliness .............................................................84
5.15 Hydraulic Oil Requirements .................................................................86
5.16 Hydraulic Oil Level ..............................................................................87
5.17 Hydraulic Suction Strainer ...................................................................87
5.18 Changing the Hydraulic Oil & Filter .....................................................88
5.19 Bleeding the Hydraulic System ...........................................................88
5.20 Storage ................................................................................................89
5.21 Manually Releasing Parking Brake .....................................................90
5.22 Troubleshooting ...................................................................................92
RD 16 Table of Contents
wc_bo5000185405_06TOC.fm 9
6 Technical Data 93
6.1 Engine ................................................................................................ 93
6.2 Roller .................................................................................................. 94
6.3 Lubrication .......................................................................................... 94
6.4 Dimensions mm (in.) .......................................................................... 95
6.5 Sound Measurements ........................................................................ 96
6.6 Measurements of Operator Exposure to Vibration ............................. 96
6.7 Hydraulic Pressures ........................................................................... 97
7 AEM Safety Manual 99
8 Schematics 126
8.1 Hydraulic Schematic ......................................................................... 126
8.2 Hydraulic Schematic Components ................................................... 127
8.3 RD 16—Electrical Schematic ........................................................... 128
8.4 RD 16—Electrical Schematic Components ...................................... 129
8.5 RD 16 IRH—Electrical Schematic .................................................... 130
8.6 RD 16 IRH—Electrical Schematic Components ............................... 131
Table of Contents RD 16
10 wc_bo5000185405_06TOC.fm
RD 16 Safety Information
wc_si000399gb.fm 11
1 Safety Information
1.1 Signal Words found in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f
To avoid death or serious injury from this type of hazard, obey all safety messages that
follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f
To avoid possible death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f
To avoid possible minor or moderate injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
Safety Information RD 16
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1.2 Machine Description and Intended Use
This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-
On Roller consists of an articulated frame onto which is mounted a
gasoline or diesel engine, a fuel tank, a hydraulic tank, a water tank, a
hydrostatic drive system, two steel drums containing internal eccentric
weights, and an operators platform with a ROPS (Roll Over Protective
Structure). The engine powers the hydraulic systems that provide
machine movement and drum vibration. The vibrating drums smooth
and compact the work surface as the machine moves. Machine speed,
direction, and vibration are controlled by the operator from the
operator’s seat on the platform.
The machine is designed as a lightweight roller to be used in the
compaction of sublayers and finish layers of asphalt on roads,
driveways, parking lots, and other types of asphalt-covered surfaces.
This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Using the machine to spray liquids other than water (i.e., diesel
fuel on asphalt)
Operating the machine outside of factory specifications.
Operating the machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual.
This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:
Heat, noise, exhaust, and carbon monoxide from the engine
Burns from hot hydraulic fluid
Fire hazards from improper refueling techniques
Fuel and its fumes
RD 16 Safety Information
wc_si000399gb.fm 13
Personal injury from improper lifting techniques
Crushing hazards from improper operation (feet, legs, or arms
extending outside of the operator work station) and for other
persons in the work zone
Line of sight blockage by the ROPS
To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.
Safety Information RD 16
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1.3 Operating Safety
Operator qualifications
Only trained personnel are permitted to start, operate, and shut down
the machine. They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Contact Wacker Neuson for additional training if necessary.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
operating this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Do not operate a machine in need of service or repair.
Before starting
ALWAYS disengage and stow the locking bar for the articulated
steering joint before operating the machine. The machine cannot
be steered when the locking bar is engaged.
Machine condition
Do not operate the machine with unapproved accessories or
attachments.
NEVER operate the machine with the fuel cap loose or missing.
NEVER use or attempt to repair damaged safety belts or ROPS.
Replace only with Wacker Neuson spare parts.
ALWAYS check that all controls are functioning properly
immediately after start-up! DO NOT operate the machine unless
all controls operate correctly.
Always operate machine with all safety devices and guards in
place and in working order. Do not modify or defeat safety
devices. Do not operate machine if any safety devices or guards
are missing or inoperative.
RD 16 Safety Information
wc_si000399gb.fm 15
Operator position
DO NOT attempt to start the machine when standing alongside it.
Only start the engine when seated in the driver's seat and with
the forward/reverse control in the neutral position.
Always remain seated and wear the seat belt at all times while
operating the machine.
During operation
Do not drive off curbs or other uneven surfaces that will result in
jarring impacts to the machine and operator.
Do not touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and
may cause burns.
Never leave the machine running unattended.
Stay clear of the articulated steering joint and the area between
the front and rear frames.
Always keep hands, feet, and loose clothing away from moving
parts of the machine.
Work area awareness
Do not use a cellphone or send text messages while operating
this machine.
ALWAYS remain aware of changing positions and the movement
of other equipment and personnel on the job site.
ALWAYS remain aware of changing surface conditions and use
extra care when operating over uneven ground, on hills, or over
soft or coarse material. The machine could shift or slide
unexpectedly.
ALWAYS use caution when operating the machine near the
edges of pits, trenches or platforms. Check to be sure that ground
surface is stable enough to support the weight of the machine
with operator and that there is no danger of the roller sliding,
falling or tipping.
After use
Store the machine properly when it is not being used. The
machine should be stored in a clean, dry location out of the reach
of children.
Safety Information RD 16
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1.4 Operator Safety while using Internal Combustion Engines
Operating safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before
starting the engine. Do not run the machine if fuel leaks are present
or the fuel lines are loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or
immediately after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present.
Move the machine away from the spill and wipe the machine dry
before starting.
Refueling safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
WARNING
Internal combustion engines present special hazards during operation and fueling. Failure to
follow the warnings and safety standards could result in severe injury or death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison. Expo-
sure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
RD 16 Safety Information
wc_si000399gb.fm 17
1.5 Service Safety
A poorly maintained machine can become a safety hazard! In order
for the machine to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while
servicing or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Service training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all
controls and safety devices.
Only trained personnel shall troubleshoot or repair problems
occurring with the machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must
be familiar with the associated potential risks and hazards.
Before servicing
Some service procedures require that the machine’s battery be
disconnected. To reduce the risk of personal injury, read and
understand the service procedures before performing any service
to the machine.
All adjustments and repairs MUST be completed before
operation. Do not operate the machine with a known problem or
deficiency! All repairs and adjustments should be completed by a
qualified technician.
WARNING
Safety Information RD 16
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Do not stand under the machine while it is being hoisted or
moved.
DO NOT get onto the machine while it is being hoisted or moved.
ALWAYS turn engine off before servicing machine. If the engine
has electric start, disconnect negative terminal on battery.
ALWAYS secure the articulated steering joint using the locking
bar before lifting, jacking, and servicing the machine. The
machine halves could swing together unexpectedly and cause a
serious injury.
ALWAYS lock the lifting cylinders in the open position when the
seat pedestal is raised.
Work area awareness
ALWAYS keep hands, feet and loose clothing away from moving
parts.
ALWAYS make sure slings, chains, hooks, ramps, jacks, and
other types of lifting devices are attached securely and have
enough weight-bearing capacity to lift or hold the machine safely.
Always remain aware of the location of other people in the area
when lifting the machine.
While servicing
Do not attempt to clean or service the machine while it is running.
Rotating parts can cause severe injury.
Do not use gasoline or other types of fuels or flammable solvents
to clean parts, especially in enclosed areas. Fumes from fuels
and solvents can become explosive.
Do not remove the radiator cap when the engine is running or
hot. The radiator fluid is hot and under pressure and may cause
severe burns!
Do not open the hydraulic lines or loosen the hydraulic
connections while the engine is running! Hydraulic fluid under
pressure can penetrate the skin, cause burns, blind, or create
other personal injury hazards.
Fluid leaks from small holes are often practically invisible. DO
NOT use your bare hands to check for leaks. Check for leaks
using a piece of cardboard or wood.
DO NOT remove air cleaner cover, paper element, or precleaner
while engine is running.
RD 16 Safety Information
wc_si000399gb.fm 19
After servicing
Always make sure hose connections have been reconnected
back to the correct fitting. Failure to do so may result in damage
to the machine and/or injury to person on or near the machine.
Before you start the machine, ensure that all tools have been
removed from the machine and that replacement parts and
adjusters are firmly tightened.
ALWAYS replace the safety devices and guards after repairs and
maintenance.
Maintaining machine condition
Do not modify the machine without the express written approval
of the manufacturer.
DO NOT modify, weld, or drill safety frames (ROPS) fitted as
original equipment. DO NOT loosen or remove bolts. DO NOT
weld, drill or modify a broken safety frame.
ALWAYS check all external fasteners at regular intervals.
Keep the machine clean and labels legible. Replace all missing
and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
ALWAYS do periodic maintenance as recommended in the
Operator’s Manual.
When replacement parts are required for this machine, use only
Wacker Neuson replacement parts or those parts equivalent to
the original in all types of specifications, such as physical
dimensions, type, strength, and material.
Labels RD 16
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2Labels
2.1 Label Locations
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Wacker Neuson RD16-100 Manuel utilisateur

Taper
Manuel utilisateur
Ce manuel convient également à

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