Wacker Neuson RD16-100 Manuel utilisateur

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5000185429 09 0713
Operator’s Manual
Roller
RD 16
Notice d’Emploi
Rouleau
EN/FR
5000185429
Copyright
notice
© Copyright 2013 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker Neuson Production
Americas LLC represents an infringement of valid copyrights. Violators will be
prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original
instructions
This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.
5000185405 09 0713
wc_tx001346gb.fm
3
RD 16 Foreword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machines covered in this manual
Machine identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number (S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Machine Item Number
RD 16 0620060, 0620402
0620798, 0620799
RD 16 IRH 0620127
Serial Number:
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Foreword RD 16
Expectations for information in this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA Proposition 65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws pertaining to spark arresters
AVIS : State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturers approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
2013-CE-RD16-en.fm
EC Declaration of Conformity
Manufacturer
Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,
Menomonee Falls, Wisconsin 53051 USA
Product
Product
Product category
Product function
Item number
Net installed power
Measured sound power level
Guaranteed sound power level
RD 16-90, RD 16 IRH-90, RD 16-100
Ride-On Roller
To compact asphalt
0620799, 0620127, 0620798
16,8 kW
105 dB(A)
106 dB(A)
Conformity Assessment Procedure
According to ANNEX VIII
Notified Body
Lloyds Register Quality Assurance Limited (Notified Body No 0088)
71 Fenchurch Street, London EC3M 4BS, United Kingdom
Directives and Standards
We hereby declare that this product meets and complies with the relevant regulations and
requirements of the following directives and standards:
2006/42/EC, 2000/14/EC, 2004/108/EC, EN 500-1, EN 500-4
Authorized Person for Technical Documents
Axel Häret, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München
Menomonee Falls, WI, USA, 03.05.2013
William Lahner
Managing Director
Paul Sina
Manager, Product Engineering
Dan Domanski
Technical Director
Original Declaration of Conformity
wc_bo5000185405_09TOC.fm 7
Table of ContentsRD 16
Foreword 3
EC Declaration of Conformity 5
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Safety Guidelines for Operating the Machine ..................................... 13
1.4 Operating the Machine in Electrical Storms ....................................... 15
1.5 Service Safety .................................................................................... 16
1.6 Operator Safety while Using Internal Combustion Engines ............... 18
1.7 Hydraulic Fluid Safety ........................................................................ 19
1.8 Safety Guidelines for Lifting the Machine ........................................... 19
2 Labels 20
2.1 Label Locations .................................................................................. 20
2.2 Label Meanings .................................................................................. 21
3 Lifting and Transporting 29
3.1 Lifting the Machine ............................................................................. 29
3.2 Tying Down and Transporting the Machine ........................................ 30
4 Operation 31
4.1 Preparing the Machine for First Use ................................................... 31
4.2 Position of the Operator ..................................................................... 31
4.3 Mounting and Dismounting the Machine ............................................ 31
4.4 Features and Controls ........................................................................ 32
4.5 Control Panel ...................................................................................... 34
4.6 Panel Indicator Lights ......................................................................... 36
4.7 Turn Signal / Hazard Indicator Lights (if equipped) ............................ 38
4.8 Lighting Equipment (if equipped) ........................................................ 38
4.9 Fire Extinguisher Requirement ........................................................... 39
4.10 Avoiding the Danger Zone .................................................................. 40
4.11 Locking and Unlocking the Articulated Joint ....................................... 41
4.12 Roll Over Protection Structure (ROPS) .............................................. 42
4.13 Rotating Beacon (if equipped) ............................................................ 44
4.14 Using the Seat Belt ............................................................................. 45
4.15 Operator Presence System ................................................................ 46
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Table of Contents RD 16
4.16 Recommended Fuel ............................................................................47
4.17 Refueling the Machine .........................................................................47
4.18 Positioning the Scrapers .....................................................................48
4.19 Preliminary Checks .............................................................................49
4.20 Starting the Machine ...........................................................................50
4.21 Using the Vibration System .................................................................52
4.22 Using the Water Spray System ...........................................................53
4.23 Using the Forward/Reverse Lever .......................................................54
4.24 Using the Backup Alarm ......................................................................55
4.25 Stopping ..............................................................................................56
4.26 Using the Parking Brakes ....................................................................57
4.27 Emergency Shutdown Procedure ........................................................58
4.28 Anti-Vandalism Protection and Machine Access .................................58
4.29 Machine Stability ................................................................................59
4.30 Operating on Slopes ............................................................................60
4.31 Battery Disconnect ..............................................................................61
4.32 Auxiliary Battery Positive Terminal ......................................................62
5 Maintenance 63
5.1 Maintaining the Emission Control System ...........................................63
5.2 Engine Maintenance Schedule ............................................................63
5.3 Machine ...............................................................................................64
5.4 Rear Frame Access .............................................................................65
5.5 Safety-Related Spare Parts .................................................................67
5.6 Maintaining the Seat and Seat Belt .....................................................70
5.7 Checking the Engine Oil Level ............................................................71
5.8 Hydraulic Oil Level ..............................................................................72
5.9 Checking the Air Cleaning System ......................................................73
5.10 Checking the Water Filter ....................................................................74
5.11 Engine Oil and Filter ............................................................................75
5.12 Cleaning the Water Filter .....................................................................76
5.13 Servicing the Engine Air Cleaner ........................................................77
5.14 Changing the Fuel Filter ......................................................................78
5.15 Priming the Fuel System .....................................................................78
5.16 Grease Fittings ....................................................................................79
5.17 Disconnecting/Connecting the Battery ................................................80
5.18 Hydraulic System Cleanliness .............................................................81
5.19 Hydraulic Oil Requirements .................................................................81
5.20 Hydraulic Suction Strainer ...................................................................82
5.21 Checking and Cleaning the Hydraulic Tank Breather .........................82
5.22 Changing the Hydraulic Oil and Filter ..................................................83
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Table of ContentsRD 16
5.23 Bleeding the Hydraulic System .......................................................... 84
5.24 Towing the Machine ........................................................................... 85
5.25 Checking the Neutral Switch .............................................................. 86
5.26 Inspecting the Seat Belt ..................................................................... 87
5.27 Cleaning the Spray Bars ................................................................... 88
5.28 Testing the Brake System .................................................................. 89
5.29 Long-Term Storage ............................................................................ 90
5.30 Manually Releasing the Parking Brake .............................................. 91
5.31 Troubleshooting .................................................................................. 93
6 Technical Data 94
6.1 Engine ................................................................................................ 94
6.2 Roller .................................................................................................. 95
6.3 Lubrication .......................................................................................... 95
6.4 Dimensions mm (in.) .......................................................................... 96
6.5 Sound Measurements ........................................................................ 97
6.6 Measurements of Operator Exposure to Vibration ............................. 97
6.7 Hydraulic Pressures ........................................................................... 97
7 AEM Safety Manual 99
8 Schematics 126
8.1 Hydraulic Schematic ......................................................................... 126
8.2 Hydraulic Schematic Components ................................................... 127
8.3 RD 16—Electrical Schematic ........................................................... 128
8.4 RD 16—Electrical Schematic Components ...................................... 129
8.5 RD 16 IRH—Electrical Schematic .................................................... 130
8.6 RD 16 IRH—Electrical Schematic Components ............................... 131
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Table of Contents RD 16
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RD 16 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
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Safety Information RD 16
1.2 Machine Description and Intended Use
This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-On Roller
consists of an articulated frame onto which is mounted a gasoline or diesel engine,
a fuel tank, a hydraulic tank, a water tank, a hydrostatic drive system, two steel
drums containing internal eccentric weights, and an operator’s platform with a
ROPS (Roll Over Protective Structure). The engine powers the hydraulic systems
that provide machine movement and drum vibration. The vibrating drums smooth
and compact the work surface as the machine moves. Machine speed, direction,
and vibration are controlled by the operator from the operator’s seat on the
platform.
The machine is designed as a lightweight roller to be used in the compaction of
sublayers and finish layers of asphalt on roads, driveways, parking lots, and other
types of asphalt-covered surfaces.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Using the machine to spray liquids other than water (i.e., diesel fuel on asphalt)
Operating the machine outside of factory specifications.
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operators Manual.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Burns from hot hydraulic fluid
Fire hazards from improper refueling techniques
Fuel and its fumes
Personal injury from improper lifting techniques
Crushing hazards from improper operation (feet, legs, or arms extending
outside of the operator work station) and for other persons in the work zone
Line of sight blockage by the ROPS
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
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RD 16 Safety Information
1.3 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Remain aware of changing surface conditions and use extra care when
operating over uneven ground, on hills, or over soft or coarse material. The
machine could shift or slide unexpectedly.
Use caution when operating the machine near the edges of pits, trenches or
platforms. Check to be sure that ground surface is stable enough to support the
weight of the machine with operator and that there is no danger of the roller
sliding, falling or tipping.
Be aware of the application area.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Keep the area around the muffler free of debris such as leaves, paper, cartons,
etc. A hot muffler could ignite the debris and start a fire.
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Safety Information RD 16
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operators
Manual.
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts
Always remain seated and wear the seat belt at all times while operating the
machine.
Keep clear of the articulated steering joint between the front and rear frames.
Always disengage and stow the locking bar for the articulated steering joint
before operating the machine. The machine cannot be steered when the locking
bar is engaged.
When operating this machine:
Do not operate a machine in need of repair.
Do not drive over curbs or other uneven objects that will result in the machine
and operator being shaken.
Do not attempt to start the machine when standing alongside it. Only start the
engine when seated in the driver's seat and with the forward/reverse control in
the neutral position.
Do not leave the machine running unattended.
Do not use a cellphone or send text messages while operating this machine.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic fluid,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
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RD 16 Safety Information
After Use
Stop the engine when the machine is not being operated.
Close the fuel valve, if equipped, when machine is not being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine in a clean, dry location out of the reach of children.
1.4 Operating the Machine in Electrical Storms
Reducing risk
of injury
If lightning strikes occur in the vicinity of the work area, there are two methods of
reducing risk of injury:
1. If you are on the ground:
f Stay away from the machine.
f Do not attempt to climb onto the machine or into the operator’s seat.
2. If you are in the operator’s seat:
f Remain in the operator’s seat.
f Do not attempt to climb off the machine.
WARNING
Operating this machine in an electrical storm can be hazardous. You can be injured
or killed by lightning.
f Be aware of deteriorating weather conditions and approaching electrical storms.
f Stop work and get to a safe shelter before lightning strikes occur.
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Safety Information RD 16
1.5 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Precautions
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Reinstall the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
When servicing or maintaining the machine:
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
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RD 16 Safety Information
Cleaning
When cleaning and servicing the machine:
Keep the machine clean and free of debris such as leaves, paper, cartons, etc.
Keep the labels legible.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
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Safety Information RD 16
1.6 Operator Safety while Using Internal Combustion Engines
Operating
safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
Refueling
safety
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
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RD 16 Safety Information
1.7 Hydraulic Fluid Safety
Safety
instructions
Inspect the hydraulic system thoroughly before operating the machine.
Do not touch hydraulic fluid or hydraulic components while the machine is
operating. Wait until the machine is cool.
Before disconnecting hydraulic fittings or hoses, ensure that all pressure has
been bled from the circuit. Set all controls in neutral, turn engine off, and allow
the fluids to cool before loosening hydraulic fittings or attaching test gauges.
Hydraulic fluid escaping under high pressure may penetrate the skin, cause
burns, blind, or cause other serious injuries or infections. Contact a physician
immediately for treatment if your skin has been penetrated by hydraulic fluid,
even if the wound seems minor.
Fluid leaks from small holes are often practically invisible. Do not use your bare
hands to check for leaks. Check for leaks using a piece of cardboard or wood.
Hydraulic fluid is extremely flammable. Stop the engine immediately if a
hydraulic leak is detected.
After servicing the hydraulics, make sure all components are reconnected to the
proper fittings. Failure to do so may result in damage to the machine and/or
injury to a person on or near the machine.
1.8 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weight-
bearing capacity to lift or hold the machine safely. See section Technical Data
for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operators Manual.
Make sure the transporting vehicle has sufficient load capacity and platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
WARNING
Possibility of severe injury. Hydraulic fluid is under high pressure and becomes very
hot during operation.
f To avoid injury, obey the safety instructions listed below.
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Labels RD 16
2 Labels
2.1 Label Locations
GG
FF
R
HH
KK
JJ
T
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Wacker Neuson RD16-100 Manuel utilisateur

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