Manitowoc Ice QM45 Undercounter Guide d'installation
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- Guide d'installation
Part Number: 040001360 6/14
UnderCounter Ice Machines
QM45 Models
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Table of Contents
2 Part Number 040001360 6/14
Section 1
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tri-liminator Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 2
Installation Instructions
Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Leveling the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Service/Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 3
Operation
Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial Start-up Or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . 9
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Siphon System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Water Float Valve Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ice Bridge Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table of Contents (continued)
Part Number 040001360 6/14 3
Section 4
Maintenance
Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning and Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 5
Customer Support
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Part Number 040001360 6/14
Section 1
General Information
Model Numbers
This manual covers the following models:
Accessories
Contact your Manitowoc distributor for these optional
accessories:
TRI-LIMINATOR WATER FILTER SYSTEM
Engineered specifically for Manitowoc ice machines, Tri-
Liminator water filters are an efficient, dependable, and
affordable method of inhibiting scale formation, filtering
sediment, and removing chlorine taste and odor.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are
available in convenient 16 oz. (473 ml) and 1 gal (3.78 l)
bottles. These are the only cleaner and sanitizer
approved for use with Manitowoc products.
QM45A 115/60/1
QM45A 230/50/1
QM45A 230/60/1
Cleaner Part Number Sanitizer Part number
16oz 94-0456-3 16oz 94-0565-3
1 Gallon 94-0580-3 1 Gallon 94-0581-3
Part Number 040001360 6/14 5
Section 2
Installation Instructions
Location of Ice Machine
The location selected for the ice machine must meet the
following criteria. If any of these criteria are not met,
select another location.
• The location must be indoors.
• The location must be free of airborne and other
contaminants.
• The air temperature must be at least 2°C (35°F), but
must not exceed 43°C (110°F).
• The location must not be near heat-generating
equipment or in direct sunlight.
• The location must be capable of supporting the
weight of the ice machine and a full bin of ice.
• The location must allow enough clearance for water,
drain and electrical connections in the rear of the ice
machine.
• The location must not obstruct airflow through or
around the ice machine (condenser airflow is in and
out the front). Refer to the chart below for clearance
requirements.
NOTE: The ice machine may be built into a cabinet.
* There is no minimum clearance requirement for the top or left and
right sides of the ice machine. The listed values are recommended
for efficient operation and servicing only.
Ice Machine Heat of Rejection
* B.T.U./Hour
** Because the heat of rejection varies during the ice making
cycle, the figure shown is an average.
Ice machines, like other refrigeration equipment, reject
heat through the condenser. It is helpful to know the
amount of heat rejected by the ice machine when sizing
air conditioning equipment where self-contained air-
cooled ice machines are installed.
Leveling the Ice Machine
After moving the ice machine into the installation
location, it must be leveled for proper operation. Follow
these steps to level the ice machine:
1. Check the level of the ice machine from front to back
and from side to side.
2. If the ice machine is not level, adjust the leveling
glides on each corner of the base of the ice machine
as necessary.
Leveling Glide
3. Check the level of the ice machine after each
adjustment of the leveling glides.
4. Repeat steps 2 and 3 until the ice machine is level
from front to back and from side to side.
Self-Contained Air-Cooled
Top/Sides 5" (127 mm)*
Back 5" (127 mm)*
!
Caution
The ice machine must be protected if it will be
subjected to temperatures below 32°F (0°C).
Failure caused by exposure to freezing
temperatures is not covered by the warranty. See
“Removal from Service/Winterization” Section 4.
Series
Ice Machine
Heat of Rejection*
Air Conditioning** Peak
QM45 1750 2600
Installation Instructions Section 2
6
Part Number 040001360 6/14
Electrical Service
VOLTAGE
The maximum allowable voltage variation is ± 10% of
the rated voltage on the ice machine model/serial
number plate at start-up (when the electrical load is
highest).
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for
each ice machine.
NOTE: A disconnect means must be provided for field
wiring.
ELECTRICAL RATING
The electrical rating is used to help select the wire size
of the electrical supply. The wire size (or gauge) also
depends on location, materials used, length of run, etc.,
so it must be determined by a qualified electrician.
Water Service/Drains
WATER SUPPLY
Local water conditions may require treatment of the
water to inhibit scale formation, filter sediment, remove
chlorine, and improve taste and clarity.
Follow these guidelines to install water inlet lines:
• Connect to potable water supply only.
• Do not connect the ice machine to a hot water
supply. Be sure all hot water restrictors installed for
other equipment are working. (Check valves on sink
faucets, dishwashers, etc.)
• If water pressure exceeds the maximum
recommended pressure, obtain a water pressure
regulator from your Manitowoc distributor.
• Install a water shut-off valve for both the ice making
and condenser water lines (if applicable).
• Insulate water lines to prevent condensation.
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines to
prevent drain water from flowing back into the ice
machine and storage bin:
• Drain lines must have a 2.5 cm drop per 1 meter of
run (1.5 inch per 5 feet), and must not create traps.
• The floor drain must be large enough to
accommodate drainage from all drains.
• Insulate the bin drain line to prevent condensation.
!
Warning
All wiring must conform to local, state and national
codes.
Voltage Phase Total Amps
230/50/1 2.6
230/60/1 3.1
115/60/1 5.2
! Warning
The ice machine must be grounded in accordance
with national and local electrical codes.
! Warning
Never use an extension cord. If an outlet is not
within reach of the ice machine’s power cord, have
a proper amperage outlet wired closer to the ice
machine.
Important
If you are installing a Manitowoc Tri-Liminator
water filter system, refer to the Installation
Instructions supplied with the filter system for ice
making water inlet connections.
Important
The water inlet line is connected to the water
valve. This valve is located just behind the front
panel of the ice machine.
Section 2 Installation Instructions
Part Number 040001360 6/14 7
WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS
1
Min. = Minimum
2
Max. = Maximum
Typical Water Supply and Drain Line Sizing and Connections
!
Caution
Plumbing must conform to state and local codes.
Water
Temperature
Water
Pressure
Ice Machine
Fitting
Tubing Size Up to Ice
Machine Fitting
Ice Making
Water Inlet
0.6°C (33°F) Min.
1
32.2°C (90°F) Max.
2
137.9 kPA (20 psi) Min.
1
551.5 kPA (80 psi) Max.
2
3/8" male hose
connection
0.95 cm (3/8") minimum
inside diameter
Ice Making/Bin
Water Drain
—— ——
1.59 cm (5/8") inside
diameter flexible hose
1.59 cm (5/8") minimum
inside diameter
WATER SHUTOFF
VALVE
ICE MAKING WATER INLET
TUBING 0.95 cm (3/8") MIN.I.D.
ICE MAKING WATER/BIN
DRAIN 1.59 cm (5/8") MIN.I.D.
Installation Instructions Section 2
8
Part Number 040001360 6/14
Installation Checklist Before Starting the Ice Machine
All Manitowoc ice machines are factory-operated and
adjusted before shipment. Normally, new installations do
not require any adjustment.
To ensure proper operation, follow the Operational
Checks. Starting the ice machine and completing the
Operational Checks are the responsibilities of the owner/
operator.
Adjustments and maintenance procedures outlined in
this manual are not covered by the warranty.
Ice Machine Inspection
Check all water fittings and lines for leaks. Also, make
sure the refrigeration tubing is not rubbing or vibrating
against other tubing, panels, etc.
Do not put anything (boxes, etc.) in front of the ice
machine. There must be adequate airflow through and
around the ice machine to maximize ice production and
ensure long component life.
Is the ice machine level?
Has all of the internal packing been removed?
Have all of the electrical and water connections
been made?
Has the supply voltage been tested and
checked against the rating on the nameplate?
Is there proper clearance around the ice
machine for air circulation?
Has the ice machine been installed where
ambient temperatures will remain in the range
of 35° – 110°F (2° – 43°C)?
Has the ice machine been installed where the
incoming water temperature will remain in the
range of 33° – 90°F (1° – 32°C)?
Are all electrical leads free from contact with
refrigeration lines and moving equipment?
Has the owner/operator been instructed
regarding maintenance and the use of
Manitowoc Cleaner and Sanitizer?
Has the owner/operator completed the warranty
registration card?
Has the ice machine and bin been sanitized?
Has this manual been given to the owner/
operator?
!
Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Part Number 040001360 6/14 9
Section 3
Operation
Ice Making Sequence of Operation
INITIAL START-UP OR START-UP AFTER
AUTOMATIC SHUT-OFF
1. Pressure Equalization
Before the compressor starts the hot gas valve is
energized for 15 seconds to equalize pressures during
the initial refrigeration system start-up.
2. Refrigeration System Start-Up
The compressor starts after the 15-second pressure
equalization, and remains on throughout the entire
Freeze and Harvest Sequences. The hot gas valve
remains on for 5 seconds during initial compressor start-
up and then shuts off.
At the same time the compressor starts, the condenser
fan motor (air-cooled models) is supplied with power
throughout the entire Freeze and Harvest Sequences.
The fan motor is wired through a fan cycle pressure
control, therefore it may cycle on and off. (The
compressor and condenser fan motor are wired through
the relay. As a result, any time the relay coil is energized,
the compressor and fan motor are supplied with power.)
FREEZE SEQUENCE
3. Prechill
The compressor is on for 30 seconds prior to water flow
to Prechill the evaporator.
4. Freeze
The water pump starts after the 30-second Prechill. An
even flow of water is directed across the evaporator and
into each cube cell, where it freezes.
When sufficient ice has formed, the water flow (not the
ice) contacts the ice thickness probe. After
approximately 7 seconds of continual water contact, the
Harvest Sequence is initiated. The ice machine cannot
initiate a Harvest Sequence until a 6-minute freeze time
has been surpassed.
HARVEST SEQUENCE
5. Harvest
The water pump de-energizes stopping flow over the
evaporator. The rising level of water in the sump trough
diverts water out of the overflow tube, purging excess
minerals from the sump trough. The hot gas valve also
opens to divert hot refrigerant gas into the evaporator.
The refrigerant gas warms the evaporator causing the
cubes to slide, as a sheet, off the evaporator and into the
storage bin. The sliding sheet of cubes contacts the ice
damper, opening the bin switch.
The momentary opening and re-closing of the bin switch
terminates the Harvest Sequence and returns the ice
machine to the Freeze Sequence (steps 3 - 4).
AUTOMATIC SHUT-OFF
6. Automatic Shut-Off
When the storage bin is full at the end of a Harvest
Sequence, the sheet of cubes fails to clear the ice
damper and will hold it down. After the ice damper is
held open for 7 seconds, the ice machine shuts off. The
ice machine remains off for 3 minutes before it can
automatically restart.
The ice machine remains off until enough ice has been
removed from the storage bin to allow the ice to fall clear
of the damper. As the ice damper swings back to the
operating position, the bin switch re-closes and the ice
machine restarts (steps 1 - 2), provided the 3-minute
delay period is complete.
Operation Section 3
10
Part Number 040001360 6/14
Operational Checks
GENERAL
Your Manitowoc ice machine was factory-operated and
adjusted before shipment. Normally, a newly installed ice
machine does not require any adjustment.
To ensure proper operation, always follow these
Operational Checks when starting the ice machine:
• for the first time
• after a prolonged out of service period
• after cleaning and sanitizing
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the warranty.
SIPHON SYSTEM
To reduce mineral build-up and cleaning frequency, the
water in the sump trough must be purged during each
harvest cycle.
When the water pump de-energizes the level in the
water trough rises above the standpipe starting a siphon
action. The siphon action stops when the water level in
the sump trough drops. When the siphon action stops,
the float valve refills the water trough to the correct level.
Siphon System Check
Follow steps 1 through 6 under water level check.
WATER FLOAT VALVE CHECK
Before water will flow into the water trough the float
valve shut-off must be in the OPEN position.
WATER
LEVEL
SIPHON
CAP
STANDPIPE
DRAIN
PRESS TO
OPEN
PRESS TO
CLOSE
Section 3 Operation
Part Number 040001360 6/14 11
WATER LEVEL CHECK
Check the water level while the ice machine is in the ice
mode and the water pump is running. The correct water
level is 1/4" (6.3 mm) to 3/8" (9.5 mm) below the top of
the standpipe a line in the water trough indicates the
correct level.
The float valve is factory-set for the proper water level. If
adjustments are necessary:
1. Verify the ice machine is level (see page 4-6).
2. Remove the siphon cap from the standpipe.
3. Place the main ON/OFF/WASH toggle switch to the
ON position, and wait until the float valve stops
adding water.
4. Adjust the water level to (1/4" to 3/8" [6.3 to 9.5 mm]
below the standpipe) the line in the water trough.
5. Loosen the two screws on the float valve bracket.
6. Raise or lower the float valve assembly as
necessary, then tighten the screws.
7. Move the main ON/OFF/ WASH toggle switch to the
OFF position. The water level in the trough will rise
above the standpipe and run down the drain.
8. Replace the siphon cap on the standpipe, and verify
water level and siphon action by repeating steps 3
through 5.
ICE BRIDGE THICKNESS CHECK
NOTE: During shipping and installation the ice thickness
probe may shift, requiring further adjustment to achieve
the rated energy efficiency and production. The ice
weight per cycle must be within the minimum and
maximum for your ice machine series. Capture and
weigh the ice from the second freeze/harvest cycle. The
target weight is the middle of the minimum and
maximum weight in the chart below.
The ice thickness probe is factory-set to maintain the ice
bridge thickness at 1/8" (3.2 mm).
1. Inspect the bridge connecting the cubes. It should
be about 1/8" (3.2 mm) thick.
2. If adjustment is necessary, turn the ice thickness
probe adjustment screw clockwise to increase
bridge thickness, or counterclockwise to decrease
bridge thickness.
NOTE: Turning the adjustment 1/3 of a turn will change
the ice thickness about 1/16" (1.5 mm).
Make sure the ice thickness probe wire and the bracket
do not restrict movement of the probe.
SIPHON CAP
SET THE WATER LEVEL
TO THE LINE IN THE
WATER TROUGH
Series
Ice Machine
Ice Weight From One Cycle
Minimum Ice
Weight
Maximum Ice
Weight
QM45 1.1 lbs 1.3 lbs
Target weight is the middle of the minimum and maximum weight.
ADJUSTING SCREW
1/8" ICE BRIDGE THICKNESS
12 Part Number 040001360 6/14
Section 4
Maintenance
Interior Cleaning and Sanitizing
GENERAL
Clean and sanitize the ice machine every six months for
efficient operation. If the ice machine requires more
frequent cleaning and sanitizing, consult a qualified
service company to test the water quality and
recommend appropriate water treatment.
The ice machine must be taken apart for cleaning and
sanitizing.
CLEANING AND SANITIZING PROCEDURE
Ice machine cleaner is used to remove lime scale and
mineral deposits. Ice machine sanitizer disinfects and
removes algae and slime.
Step 1 Set the toggle switch to the OFF position after
ice falls from the evaporator at the end of a Harvest
cycle. Or, set the switch to the OFF position and allow
the ice to melt off the evaporator.
Step 2 Remove all ice from the bin.
Step 3 To start a cleaning cycle, move the toggle switch
to the WASH position.
Step 4 Add the proper amount of Manitowoc Ice
Machine Cleaner to the water trough.
Step 5 Wait until the clean cycle is complete
(approximately 22 minutes) then place the toggle switch
in the OFF position, disconnect power and water
supplies to the ice machine.
Step 6 Remove parts for cleaning.
A. Remove Two Thumbscrews and Water Pump
Cover (When Used).
B. Remove the Vinyl Hose Connecting the
Water Pump and Water Distribution Tube
C. Remove Water Pump
• Disconnect the water pump power cord
• Loosen the screws securing the pump-
mounting bracket to the bulkhead
• Lift the pump and bracket assembly off the
mounting screws..
!
Caution
Use only Manitowoc approved Ice Machine Cleaner
(part number 94-0546-3) and Sanitizer (part
number 94-0565-3). It is a violation of Federal law
to use these solutions in a manner inconsistent with
their labeling. Read and understand all labels
printed on bottles before use.
!
Caution
Do not mix Ice Machine Cleaner and Sanitizer
solutions together. It is a violation of Federal law to
use these solutions in a manner inconsistent with
their labeling.
!
Warning
Wear rubber gloves and safety goggles (and/or face
shield) when handling Ice Machine Cleaner or
Sanitizer.
!
Caution
Never use anything to force ice from the evaporator.
Damage may result.
Model Amount of Cleaner
QM45 1.5 ounces (45 ml)
!
Warning
Disconnect electric power to the ice machine at the
electric switch box before proceeding.
Section 4 Maintenance
Part Number 040001360 6/14 13
.
Water Pump Removal
D. Remove the Ice Thickness Probe
• Compress the side of the ice thickness probe
near the top hinge pin and remove it from the
bracket.
NOTE: At this point, the ice thickness probe can easily
be cleaned. If complete removal is desired follow the ice
thickness probe wire to the bulkhead grommet (exit
point) in the back wall. Pop the bulkhead grommet out of
the back wall by inserting fingernails or a flat object
between the back wall and the grommet and prying
forward. Pull the bulkhead grommet and wire forward
until the connector is accessible, then disconnect the
wire lead from the connector.
Ice Thickness Probe Cleaning
• Mix a solution of Manitowoc ice machine cleaner and
water (2 ounces of cleaner to 16 ounces of water) in
a container.
• Soak the ice thickness probe a minimum of 10
minutes.
Clean all ice thickness probe surfaces and verify the ice
thickness probe cavity is clean. Rinse thoroughly with
clean water, then dry completely. Incomplete rinsing and
drying of the ice thickness probe can cause premature
harvest.
E. Remove the Water Distribution Tube
• Loosen the two thumbscrews, which secure the
distribution tube.
• Lift the right side of the distribution tube up off the
locating pin, then slide it back and to the right.
DO NOT SOAK
WATER PUMP MOTOR IN
CLEANER OR SANITIZER
SOLUTIONS
When Used - REMOVE
THUMBSCREWS AND
WATER PUMP COVER
!
Caution
Do not force this removal. Be sure the locating pin is
clear of the hole before sliding the distribution tube
out.
1. LIFT UP
2. SLIDE BACK
3. SLIDE TO RIGHT
DISTRIBUTION
TUBE
THUMBSCREW
THUMBSCREW
LOCATING
PIN
3
2
1
Maintenance Section 4
14
Part Number 040001360 6/14
Disassembly
• Twist both of the inner tube ends until the tabs line up
with the keyways.
• Pull the inner tube ends outward.
F. Remove the Float Valve
• Turn the splash shield counterclockwise one or two
turns.
• Pull the float valve forward and off the mounting
bracket.
• Disconnect the water inlet tube from the float valve at
the compression fitting.
• Remove the cap and filter screen for cleaning.
INNER TUBE
TAB
KEYWAY
INNER TUBE
FLOAT VALVE
BRACKET
COMPRESSION
FITTING
CAP AND
FILTER SCREEN
SHUT-OFF VALVE
SPLASH SHIELD
FLOAT
Section 4 Maintenance
Part Number 040001360 6/14 15
G. Remove the Water Trough
• Apply downward pressure on the siphon tube and
remove from the bottom of the water trough.
• Remove the upper thumbscrew.
• While supporting the water trough remove the two
thumbscrews from beneath the water trough.
• Remove the water trough from the bin area.
H. Remove the ice damper.
• Grasp ice damper and apply pressure toward the left
hand mounting bracket.
• Apply pressure to the right hand mounting bracket
with thumb.
• Pull ice damper forward when the right hand ice
damper pin disengages.
Installation
• Place ice damper pin in left hand mounting bracket
and apply pressure toward the left hand mounting
bracket.
• Apply pressure to the right hand mounting bracket
with thumb.
• Push ice damper toward evaporator until right hand
damper pin engages.
REMOVE
SIPHON TUBE
UPPER
THUMBSCREW
LOWER
THUMBSCREWS
Maintenance Section 4
16
Part Number 040001360 6/14
I. Remove the Bin Door
• Grasp the rear of the bin door and pull bin door
forward approximately 5" (13 cm).
• Slide bin door to the rear while applying upward
pressure (The rear door pins will ride up into the track
slot and slide backward to the stop tab).
• While applying pressure against the bin door pull
down on the rear of each bin door track until the door
pins clear the stop tabs.
• Slide the rear door pins off the end and then below
the door track. Slide bin door forward allowing the
back of the door to lower into the bin. Continue
forward with the bin door until the front pins bottom
out in the track.
• Lift right side of door until the front pins clear the
track, then remove door from bin.
Step 7 Mix a solution of cleaner and warm water.
Depending on the amount of mineral buildup, a larger
quantity of solution may be required. Use the ratio in the
table below to mix enough solution to thoroughly clean
all parts.
Step 8 Use 1/2 of the cleaner/water solution to clean all
components. The cleaner solution will foam when it
contacts lime scale and mineral deposits; once the
foaming stops use a soft bristle brush, sponge or cloth
(not a wire brush) to carefully clean the parts. Soak the
parts for 5 minutes (15 – 20 minutes for heavily scaled
parts). Rinse all components with clean water.
Step 9 While components are soaking, use 1/2 of the
cleaner/water solution to clean all foodzone surfaces of
the ice machine and bin. Use a nylon brush or cloth to
thoroughly clean the following ice machine areas:
• Evaporator plastic parts – including top, bottom and
sides
• Bin bottom, sides and top
Rinse all areas thoroughly with clean water.
Step 10 Mix a solution of sanitizer and warm water.
Step 11 Use 1/2 of the sanitizer/water solution to
sanitize all removed components. Use a cloth or sponge
to liberally apply the solution to all surfaces of the
removed parts or soak the removed parts in the
sanitizer/water solution. Do not rinse parts after
sanitizing.
TRACK SLOT
SLIDE DOOR
FORWARD
STOP TAB
PRESS DOWN
TO RELEASE
DOOR
Solution Type Water Mixed with
Cleaner 1 gal. (4 l) 16 oz (500 ml) cleaner
Solution Type Water Mixed With
Sanitizer 6 gal. (23 l) 4 oz (120 ml) sanitizer
Section 4 Maintenance
Part Number 040001360 6/14 17
Step 12 Use 1/2 of the sanitizer/water solution to
sanitize all foodzone surfaces of the ice machine and
bin. Use a cloth or sponge to liberally apply the solution.
When sanitizing, pay particular attention to the following
areas:
• Evaporator plastic parts - including top, bottom and
sides
• Bin bottom, sides and top
Do not rinse the sanitized areas.
Step 13 Replace all removed components.
Step 14 Reapply power and water to the ice machine
and place the toggle switch in the WASH position.
Step 15 Add the proper amount of Manitowoc Ice
Machine Sanitizer to the water trough.
Step 16 Wait until the sanitize cycle is complete
(approximately 22 minutes) then place the toggle switch
in the OFF position, disconnect power and water
supplies to the ice machine.
Step 17 Repeat step 6 to remove parts for hand
sanitizing.
Step 18 Mix a solution of sanitizer and warm water.
Step 19 Use 1/2 of the sanitizer/water solution to
sanitize all removed components. Use a cloth or sponge
to liberally apply the solution to all surfaces of the
removed parts or soak the removed parts in the
sanitizer/water solution. Do not rinse parts after
sanitizing.
Step 20 Use 1/2 of the sanitizer/water solution to
sanitize all foodzone surfaces of the ice machine and
bin. Use a cloth or sponge to liberally apply the solution.
When sanitizing, pay particular attention to the following
areas:
• Evaporator plastic parts - including top, bottom and
sides
• Bin bottom, sides and top
Do not rinse the sanitized areas.
Step 21 Replace all removed components.
Step 22 Reapply power and water to the ice machine
and place the toggle switch in the ICE position.
Exterior Cleaning
Clean the area around the ice machine as often as
necessary to maintain cleanliness and efficient
operation.
Sponge any dust and dirt off the outside of the ice
machine with mild soap and water. Wipe dry with a
clean, soft cloth.
A commercial grade stainless steel cleaner/polish can
be used as necessary.
Model Amount of Sanitizer
QM45 1.5 ounces (45 ml)
!
Warning
Disconnect electric power to the ice machine at the
electric switch box before proceeding.
Solution Type Water Mixed With
Sanitizer 6 gal. (23 l) 4 oz (120 ml) sanitizer
Maintenance Section 4
18
Part Number 040001360 6/14
Cleaning the Condenser
A dirty condenser restricts airflow, resulting in
excessively high operating temperatures. This reduces
ice production and shortens component life. Clean the
condenser at least every six months. Follow the steps
below.
1. The washable aluminum filter on self-contained ice
machines is designed to catch dust, dirt, lint and
grease. This helps keep the condenser clean. Clean
the filter with a mild soap and water solution.
2. Clean the outside of the condenser with a soft brush
or a vacuum with a brush attachment. Clean from
top to bottom, not side to side. Be careful not to
bend the condenser fins.
3. Shine a flashlight through the condenser to check
for dirt between the fins. If dirt remains: Blow
compressed air through the condenser fins from the
inside. Be careful not to bend the fan blades.
4. Use a commercial condenser coil cleaner. Follow
the directions and cautions supplied with the
cleaner.
5. Straighten any bent condenser fins with a fin comb.
6. Carefully wipe off the fan blades and motor with a
soft cloth. Do not bend the fan blades. If the fan
blades are excessively dirty, wash with warm, soapy
water and rinse thoroughly.
Removal from Service/Winterization
Special precautions must be taken if the ice machine is
to be removed from service for an extended period of
time or exposed to ambient temperatures of 32°F (0°C)
or below.
Follow the applicable procedure below.
1. Disconnect the electric power at the circuit breaker
or the electric service switch.
2. Turn off the water supply.
3. Remove the water from the water trough.
4. Disconnect and drain the incoming ice-making water
line at the rear of the ice machine.
5. Blow compressed air in both the incoming water and
the drain openings in the rear of the ice machine
until no more water comes out of the inlet water lines
or the drain.
6. Make sure water is not trapped in any of the water
lines, drain lines, distribution tubes, etc.
!
Warning
Disconnect electric power to the ice machine at
the electric service switch before cleaning the
condenser.
!
Warning
The condenser fins are sharp. Use care when
cleaning them.
!
Caution
If you are cleaning the condenser fan blades with
water, cover the fan motor to prevent water
damage.
!
Caution
If water is allowed to remain in the ice machine in
freezing temperatures, severe damage to some
components could result. Damage of this nature is
not covered by the warranty.
Part Number 040001360 6/14 19
Section 5
Customer Support
Checklist
If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine
adjustments and maintenance procedures are not covered by the warranty.
Continued on next page...
Problem Possible Cause To Correct
Ice machine does not operate. No electrical power to the ice machine. Replace the fuse/reset the breaker/turn on
the main switch/plug power cord into
receptacle.
ON/OFF/ WASH toggle switch set
improperly.
Move the toggle switch to the ON position.
Damper in open position (down). Damper must be in upright position and
capable of swinging freely.
Ice machine stops, and can be
restarted by moving the toggle
switch to OFF and back to ICE.
Safety limit feature stopping the ice machine. Refer to “Safety Limit Feature” on the next
page.
Ice machine does not release ice or
is slow to harvest.
Ice machine is dirty. Clean and sanitize the ice machine.
Ice machine is not level. Level the ice machine.
Low air temperature around ice machine. Air temperature must be at least 35°F
(2°C).
Ice machine does not cycle into
harvest mode.
The six-minute freeze time lock-in has not
expired yet.
Wait for freeze lock-in to expire.
Ice thickness probe is dirty. Clean and sanitize the ice machine.
Ice thickness probe wire is disconnected. Connect the wire.
Ice thickness probe is out of adjustment. Adjust the ice thickness probe.
Uneven ice fill (thin at top of evaporator). See “Shallow or Incomplete Cubes” on the
next page.
Ice quality is poor
(soft or not clear).
Poor incoming water quality. Contact a qualified service company to
test the quality of the incoming water and
make appropriate filter recommendations.
Water filtration is poor. Replace the filter.
Ice machine is dirty. Clean and sanitize the ice machine.
Water siphon is not working. Check the water siphon system.
Water softener is working improperly
(if applicable).
Repair the water softener.
Customer Support Section 5
20
Part Number 040001360 6/14
Safety Limit Feature
In addition to the standard safety controls, your
Manitowoc ice machine features built-in safety limits that
will stop the ice machine if conditions arise which could
cause a major component failure.
Before calling for service, re-start the ice machine using
the following procedure:
1. Move the ON/OFF/ WASH switch to OFF and then
back to ON.
A. If the safety limit feature has stopped the ice
machine, it will restart after a short delay.
Proceed to step 2.
B. If the ice machine does not restart, see “Ice
machine does not operate” on the previous
page.
2. Allow the ice machine to run to determine if the
condition is reoccurring.
A. If the ice machine stops again, the condition has
reoccurred. Call for service.
B. If the ice machine continues to run, the condition
has corrected itself. Allow the ice machine to
continue running.
Problem Possible Cause To Correct
Ice machine produces shallow or
incomplete cubes, or the ice fill
pattern on the evaporator is
incomplete.
Ice thickness probe is out of adjustment. Adjust the ice thickness probe.
Water trough level is to high or too low. Check the water level.
Water float valve filter screen is dirty. Remove and clean the filter screen.
Water filtration is poor. Replace the filter.
Hot incoming water. Connect the ice machine to a cold water
supply.
Water float valve is not working. Remove the water float valve and clean it.
Incorrect incoming water pressure. Water pressure must be 20-80 psi (137.9 -
551.5 kPA).
Ice machine is not level. Level the ice machine.
Low ice capacity. Water float valve filter screen is dirty. Remove and clean the filter screen.
Incoming water supply is shut off. Open the water service valve.
Water float valve stuck open or leaking. Remove the water float valve and clean it.
The condenser is dirty. Clean the condenser.
High air temperature around ice machine. Air temperature must not exceed 110°F
(43°C).
Inadequate clearance around the ice
machine.
Provide adequate clearance.
Objects stacked around ice machine,
blocking airflow to condenser.
Remove items blocking airflow.
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Manitowoc Ice QM45 Undercounter Guide d'installation
- Catégorie
- Fabricants de glaçons
- Taper
- Guide d'installation
