Multi Booster
BF16, BF24, BF32, BF40, BF48,
BF16T, BF24T, BF32T, BF40T, BF48T.
EN
Service Manual
DE
Service – Handbuch
FR
Manuel d’entretien
ES
Manual de servicio
Spare part list
Content EN
1. Description .............................................................................................................3
1.1 Layout Multi Booster BF16 - BF24 ..................................................................4
1.2 Layout Multi Booster BF32 - BF40 - BF48 ......................................................5
1.3 Operation Diagrams Multi Booster BF16 - BF24 - BF32 - BF40 - BF48 .........6
2. Maintenance .........................................................................................................7
2.1 Filter ...............................................................................................................7
2.2 Long stops ......................................................................................................7
3. Start ...................................................................................................................... 7
3.1 New system ....................................................................................................7
4. Daily Operation .....................................................................................................7
4.1 Start ................................................................................................................7
4.2 Stop ................................................................................................................7
5. Service ..................................................................................................................8
5.1 Components ...................................................................................................8
5.1.1 Pump / Motor ......................................................................................8
5.1.2 Control system ...................................................................................8
5.1.3 Flow trigger ........................................................................................8
5.1.4 Non-return valve/intake side ..............................................................8
5.2 Recycling and scrapping .................................................................................8
6. Trouble Shooting ..................................................................................................9
6.1 The unit does not start ...................................................................................9
6.2 The "Δ"- lamp on the control panel is on ......................................................10
6.3 Too low or unstable pressure .......................................................................10
7. Recommended Spare Parts ...............................................................................11
.....................................................................................................11
9. Electric diagram ...................................................................................................12
10. Pump curve .........................................................................................................15
11. Declaration of Conformity ....................................................................................16
3
110002180
2
1
2
1. Description
The Booster in the Chameleon
Plus range is a completely functio-
ning pumping station that supplies
pressurised water to connected
satellite hygiene stations. There-
fore the Booster must be supplied
The station is then ready for hygi-
ene duties.
-
-
sures a constant working pressure
independent of usage pattern.
Important: Do not use the wa-
ter from the system for applica-
tions other than cleaning.
A typical Floor Booster installation
· Booster (1)
· Satellite (2)
4
15
11
14
2
7
4
8
6
12
5
3
9
10
13
24
1
16
10
110002115
110002183
17
22
18
20
23
21
19
1.7 Multi Booster BF16 - BF24
1. Water inlet
2. Manifold inlet
4. Pump
5. Manifold outlet
6. Outlet pipe
7. Inverter box
8. Filter box
9. Electrical connection box
10. Floor bracket
11. Inlet ball valve
12. Outlet ball valve
13. Operation panel
14. Strainer
15. Non Return Valve
16. Pressure sensor
17. Display
18. Navigation buttoms
19. Label
20. Name Label
21. • O Pushbutton.Stop
22. • I Pushbutton.Start
23. • Δ Lamp. Alight by error
24. Pressure sensor
5
110002116
110002183
17
22
18
20
23
21
19
14
11
2
4
8
7
3
12
5
6
9
10
13
24
1
15
16
26 10
25
1.3 Advanced Booster BF32 - BF40 - BF48
1. Water inlet
2. Manifold inlet
4. Pump
5. Manifold outlet
6. Outlet pipe
7. Inverter box
8. Filter box
9. Electrical connection box
10. Floor bracket
11. Inlet ball valve
12. Outlet ball valve
13. Operation panel
14. Strainer
15. Non Return Valve
16. Pressure sensor
17. Display
18. Navigation buttoms
19. Label
20. Name Label
21. • O Pushbutton.Stop
22. • I Pushbutton.Start
23. • Δ Lamp. Alight by error
24. Non return valve for by-pass
25. By-pass
26. Pressure sensor
6
W
D
FST1
SN8
B1
B2
PU 1
C1
F1
TE1 PE1
CP1
TE2 PE2
SN4
SN5
B1
B2
PU 2
C1
F1
TE1 PE1
CP1
TE2 PE2
SN4
SN5
B1
B2
PU x
C1
F1
TE1 PE1
CP1
TE2 PE2
SN4
SN5
110002307
1.3 Operating Diagrams acc. ISO14617
Multi Booster BF16 - BF24 - BF32 - BF40 - BF48
B. Ball valve.
F. Filter
FST. Flow switch.
C. Check valve.
PE. Pressure sensor.
TE. Temperature sensor.
CP. Centrifugal pump.
D. Outlet.
PU. Pump unit.
W. Water inlet.
SN : Socket no.
7
Fig. 1 0627106
Fig. 4 110002183
Fig. 3 0627131
A
Fig. 2 110002117
2. Maintenance
The Booster unit is maintenance
free. However, we recommend
cleaning the booster unit in connec-
tion with the occasional cleaning
-
venient intervals (approx. every 1-3
months) depending of the amount
of impurities in the water.
2.1 Filter
1. Press “0” on the control panel
to stop the Booster.
2. Interrupt the master switch
(Fig. 1).
3. Close the water inlet .
4. Open a tap to release the
system of pressure.
and place it in a descaling
solution.
Note: MB systems are not
delivered with a factory mount-
2.2 Before a longer
production stop
If long production stops are
planned (more than 6 months) and
the pump is drained, it is recom-
mended that the pump is secured
as follows:
1. Remove the coupling safety
guard.
2. Spray a couple of drops of sili-
cone oil onto the axle between
the top section and the cou-
pling.
Carefully follow the instructions
given in the manual provided by
the pump supplier.
3. Start
3.1 New system
In order to ensure a problem-free
start up of a new system the pipe
Bleeding the pipe system
1. Turn on the water supply to
rinse and bleed the entire sys-
tem. If satellites are installed
open the tap furthest away
until no air or dirt comes out.
Then rinse and bleed the next
tap and continue until the tap
closest to you has been rinsed
and bled.
2. Mount satellites, if any
Bleeding the pump
3. Press “0” on the control panel
to stop the Booster.
4. Loosen the relief plug (A,
Fig34) 1-2 revolutions until
Note. Never loosen the relief
plug while the pump is running
as this may damage the pack-
ing and cause personal injury.
5. Tighten the relief plug again
6. Start the pump so that all re-
maining air pockets are forced
up to the top of the pump.
7. Stop the pump.
8. Loosen the relief plug 1-2
revolutions again and bleed
the system until only water
9. Tighten the relief plug once
more.
The Booster is now ready for
operation. Press “I” on the control
4. Daily operation
4.1 Start
1. Check that water supplies for
the system are open.
2. Press “I” on the control board
in order to start up the unit.
4.2 Stop
1. Press “0” on the control panel
to stop.
Note. Due to the following it is very
water and air supply after use:
• If the air supply is open when
the main station or satellites are
not in use, air might leak into
the water line. If this happens,
the system must be bled once
more.
• The water separator, which is a
part of the air regulator, is only
to be emptied when the air sup-
ply is closed.
After a long time production stop
(holidays etc) it might be necessary
to bleed the piping system and the
booster unit again.
mounted in a MB system, the
descaling procedure is exactly
the same until the scale is dis-
solved.
-
oughly and remount.
800µ ->
8
5. Service
Service may only be carried out by
Warning: The system must only be
serviced when there is no voltage
or pressure on the system.
control box (Fig. 1)
2. Open a water outlet to depres-
surise the system.
5.1 Components
5.1.1 Pump / motor
Pump/motor are maintenance free,
see section 2.2
5.1.2 Control system
Maintenance free
If defective: Call service technician
5.1.3 Flow trigger
Maintenance-free.
has to be done in such way that
the plug/cable end of the switch is
Plug/Cable
Flow direction
Flow switch
5.1.3.1 Adjustment of ow switch
installed it has to be adjusted.
1. Press "1" on the control panel
to turn on the machine.
2. Turn "rinse/foam" handle on a
satellite to foam position.
3. Activate the spray handle on
the outlet hose of the satellite
so water runs out.
4.
turned the correct way (the
direction) (see picture).
5. Remove the white plug/screw
before adjusting (see picture).
6.
diode lights up (see picture).
7. Close the spray handle again
and check that the red diode
lights up.
8. Remount the white plug/screw.
Remove
white plug Adjust settings
One green
diode
The red
diode
5.1.4 Non-return valve / inlet
side
Maintenance - free.
If defective, replace the non-return
valve.
5.2 Recycling and scrap-
ping
Recycle the wrapping and scrap
the machine according to recom-
mendations from the local authori-
ties.
110004660
110004714
9
6. Troubleshooting
6.1 The unit does not start
10
6.2 The "Δ"- lamp on the control panel is on
6.3 If the inlet pressure is low or unstable
11
7. Recommended spare parts
Technical Data Multi Booster.
BF16 BF24 BF32 BF40 BF48
Max. Outlet pressure. bar 25* 25* 25* 25* 25*
Consumption during rinsing. L/min 440 660 880 1100 1320
Consumption during foaming. L/min 160 240 320 400 480
Min. supply pressure. bar 2 2 2 2 2
Max. supply pressure. bar 8 8 8 8 8
Min. water supply. L/min 500 750 1000 1250 1500
Max. water temp. °C 70 70 70 70 70
Pipe dimension inlet Ø inch 2 1/2" 3" 4" 4" 4"
Pipe dimension outlet Ø inch 2 1/2" 3" 4" 4" 4"
Electricity
Supply voltage V 3/PE 400 V ±10%
50±2
Motor load (kW) kW 22 33 44 55 66
Installation to EN 60204-1
Nominal current A 55 82,5 110 137,5 165
Fuse A 63 100 125 160 200
L1, L2, L3, PE mm2 2.5 2.5 2,5 6 6
General
Sound level ISO 11202 dB 85 dB - - - -
Dimensions mm 1112x530x1043 1112x530x1477 1268x665x2399 1268 x 665 x 2822 1268 x 665 x 3248
Weight (kg) ca kg 190 300 400 500 600
Note:
* Pump pressure 20 bar + inlet pressure max. 25 bar
8. Specications
The recommended spare parts are marked with * in the spare part manual.
12
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
3/PE
400V/ 27A (Nom)
Max current 28A
Rubber cable
4 x 6,0mm2
Brown
1.5mm2
40cm
Black
1.5mm2
40cm
Shield cable
4 x 6,0mm2
120cm
Shield cable
4 x 4,0mm2
85cm
From Main box
Only one displayPump unit
Black 6,0mm2, 40cm
Grey 6,0mm2, 40cm
Brown 6,0mm2, 40cm
Grey
Brown
Yellow/green
Black
To Con 10 at next pump unit or tank control
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002302
Electrical connections MB
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002302
Electrical connections MB
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002302
Electrical connections MB
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
L
I
N
E
L
O
A
D
EMC filter 30A
L1
L2
L3
L1
L2
L3
M
3
Motor 11kW
U1
V1
W1
Main Switch
1L1
3L2
5L3
2T1
4T2
6T3
1
2
3
Yellow/green
1
2
3
Yellow/green
ShieldShield
Controller PCB
AC1
AC2
JP12
CON10
CON11
Frequency inverter 11kW
L1
L2
L3
B-
B+
U
V
W
Display
Black
Grey
Brown
Yellow/green
Black
Grey
Brown
Yellow/green
1
2
3
Yellow/green
1
2
3
Yellow/green
Shield Shield
9. Electric diagram9. Electric diagram
13
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
To pump unit 1 To pump unit 2 To pump unit x
Yellow/green
Brown
Grey
Balck
Yellow/green
Brown
Grey
Balck
Yellow/green
Brown
Grey
Balck
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 22Nov11
A
110002310
Main Box connections
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 22Nov11
A
110002310
Main Box connections
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 22Nov11
A
110002310
Main Box connections
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
Main Switch
Black
Grey
Brown
Yellow/green
Black
Grey
Brown
Yellow/green
F2
32A
Black
Grey
Brown
Yellow/green
Black
Grey
Brown
Yellow/green
Black
Grey
Brown
Yellow/green
Black
Grey
Brown
Yellow/green
Fx
32A
F1
32A
14
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
TANK
Last pump in unit
Control board plug 11
Max. load for signals 100mA
U
V
W
Pump start signal
Valve Open/close signal
Alarm Signal
+24VDC
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002309
Tank Control
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002309
Tank Control
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
No:
Desc:
Version/Revision
Product no:
Drawn by:
Initials: Date:
Sheet size:
Sheet no: of
A4
11
san 21Nov11
A
110002309
Tank Control
Blytaekkervej 2
DK-9000 Aalborg
+45 72 18 20 00
www.nilfiskfood.com
T1
400V/230V
HL
HLA
10
OUT1
OUT2
5
.
.
1
INP1 INP2 INP3 INP4
OUT3
U1
TankControl
F1
10A
LL
T2
230Vac/24VDC supply
L
N
+
-LLA
F2
Fuse
15
0
5
10
15
20
25
30
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500
Pressure [bar]
Flow [l/min]
Pumpcurve BF16-BF48
BF16 (22kW) @ 4 bar supply
BF24 (33kW) @ 4 bar supply
BF32 (44kW) @ 4 bar supply
BF40 (55kW) @ 4 bar supply
BF48 (66kW) @ 4 bar supply
110000455
10. Pump curve
16
BF16, BF24, BF32, BF40, BF48
Declaration of Conformity
Konformitätserklärung
Déclaration de Conformité
Dichiarazione di Conformità
Declaración de Conformidad
Declaração de Conformidade
Δήλωση Συμμόρφωσης
Overeenkomstigheidsverklaring
Försäkran om överensstämmelse
Vaatimustenmukaisuusvakuutus
Overensstemmelseserklæring
Deklaracja zgodności
Декларация о соответствии
Megfelelőségi nyilatkozat
Izjava o skladnosti
Izjava o usklađenosti
Deklaracija o konformitetu
Declaraţie de Conformitate
11. Declaration of Conformity
17
Nilsk FOOD
Blytækkervej 2
9000 Aalborg
Danmark
Declaration of Conformity
BF16+, BF24+, BF32+, BF40+, BF48+, to which this declaration relates,
are in conformity with these Council directives on the approximation of
the laws of the EC menber states:
Function: Pumping Station
Model/Type: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Serial number: All
Machinery Directive (2006/42/EC:2006-05-17).
Standard used: EN 60335-2-41/A2:2010
EMC Directive (2004/108/EC:2004-12-15).
Standard used: EN 55014-1/A1:2009 and EN 55014-2/A2:2008
Standard used: EN 61000-3-2/A2:2009 and EN 61000-3-3:2008
Konformitätserklärung
BF16+, BF24+, BF32+, BF40+, BF48+, in Übereinstimmung
Mitgliedstaaten ist:
Funktion: Pumpenstation
Modell/Typ: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Seriennummer: Alle
Maschinendirektive (2006/42/EC:2006-05-17).
Standarden: EN 60335-2-41/A2:2010
EMC Direktive (2004/108/EC:2004-12-15).
Standarden: EN 55014-1/A1:2009 og EN 55014-2/A2:2008
Standarden: EN 61000-3-2/A2:2009 og EN 61000-3-3:2008
Déclaration de conformité
les produits BF16+, BF24+, BF32+, BF40+, BF48+,
Fonction : Station de pompage
BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Directive 2006/42/CE du 17 mai 2006 relative aux machines
Directive CEM (2004/108/CE:2004-12-15).
Dichiarazione di conformità
Modello/Tipo: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Numero di serie: Tutti
Direttiva Macchine (2006/42/CE:2006-05-17).
Direttiva EMC (2004/108/CE:15.12.04).
18
Declaración de Conformidad
BF16+, BF24+, BF32+, BF40+,
BF48+,
miembros de la CE:
Modelo/tipo: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
All
Normativa usada: EN 60335-2-41/A2:2010
Directiva CEM (2004/108/EC:15.12.04).
Normativa usada: EN 55014-1/A1:2009 y EN 55014-2/A2:2008
Normativa usada: EN 61000-3-2/A2:2009 y EN 61000-3-3:2008
Declaração de Conformidade
produtos BF16+, BF24+, BF32+, BF40+, BF48+, referidos nesta
declaração, se encontram em conformidade com estas diretivas do
Estados-Membros da CE:
Função: Estação de bombagem
Modelo/Tipo: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Diretiva CEM (2004/108/CE:2004-12-15).
Δήλωση Συμμόρφωσης
BF16+, BF24+, BF32+, BF40+, BF48+,
BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
:
A2:2008
3-3:2008
Overeenkomstigheidsverklaring
dat de producten BF16+, BF24+, BF32+, BF40+, BF48+,
wetgevingen van de EG-lidstaten:
Functie: Pompinstallatie
Model/Type: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Serienummer: Alle
Machinerichtlijn (2006/42/EG:17-05-2006).
Toegepaste norm: EN 60335-2-41/A2:2010
EMC-richtlijn (2004/108/EG:15-12-2004).
Toegepaste norm: EN 55014-1/A1:2009 en EN 55014-2/A2:2008
Toegepaste norm: EN 61000-3-2/A2:2009 en EN 61000-3-3:2008
Försäkran om överensstämmelse
BF16+, BF24+, BF32+, BF40+, BF48+, som omfattas av denna
Funktion: Pumpstation
Modell/typ: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Serienummer: Alla
Maskindirektiv (2006/42/EC:2006-05-17).
EMC-direktivet (2004/108/EG :2004-12-15).
A2:2008
3:2008
Vaatimustenmukaisuusvakuutus
yhdenmukaisuutta koskien seuraavia:
Toiminto: Pumppuasema
Malli/tyyppi: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Sarjanumero: Kaikki
19
Overensstemmelseserklæring
medlemslandenes love:
Function: Pumping Station
Model/Type: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Serial number: All
Machinery Directive (2006/42/EC:2006-05-17).
Standard used: EN 60335-2-41/A2:2010
EMC Directive (2004/108/EC:2004-12-15).
Standard used: EN 55014-1/A1:2009 and EN 55014-2/A2:2008
Standard used: EN 61000-3-2/A2:2009 and EN 61000-3-3:2008
Deklaracja zgodności
BF16+, BF24+, BF32+, BF40+, BF48+,
Model/typ BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Stosowana norma: EN 60335-2-41/A2:2010
(2004/108/EC:15.12.04).
Stosowane normy: EN 55014-1/A1:2009 i EN 55014-2/A2:2008
Stosowane normy: EN 61000-3-2/A2:2009 i EN 61000-3-3:2008
Декларация о соответствии
BF16+, BF24+,
BF32+, BF40+, BF48+,
BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
:
A2:2008
3:2008
Megfelelőségi nyilatkozat
EMC irányelv (2004/108/EC:2004-12-15).
Izjava o skladnosti
Funkcija:
Model/Tip: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Direktiva o strojih (2006/42/EC:2006-05-17).
Uporabljeni standardi: EN 60335-2-41/A2:2010
(2004/108/
EC:2004-12-15).
Uporabljeni standardi: EN 55014-1/A1:2009 and EN 55014-2/
A2:2008
Uporabljeni standardi: EN 61000-3-2/A2:2009 and EN 61000-3-
3:2008
Izjava o usklađenosti
EU:
Funkcija: Pumpna postaja
Model/vrsta: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
Serijski broj: Svi
Primijenjena norma: EN 60335-2-41/A2:2010
12-15).
Primijenjena norma: EN 55014-1/A1:2009 i EN 55014-2/A2:2008
Primijenjena norma: EN 61000-3-2/A2:2009 i EN 61000-3-3: 2008
20
Deklaracija o konformitetu
Funkcija:
Model/tip: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
serijski broj: Kompletna
Primenjen standard: EN 60335-2-41/A2:2010
EMC direktiva (2004/108/EC:2004-12-15).
Primenjen standard: EN 55014-1/A1:2009 i EN 55014-2/A2:2008
Primenjen standard: EN 61000-3-2/A2:2009 i EN 61000-3-3:2008
Declaraţie de Conformitate
Statelor Membre CE:
Model/Tip: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
toate
EN 60335-2-41/A2:2010
Directiva EMC (2004/108/EC:15.12.04).
Декларация за съответствие
: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
EN 60335-2-41/A2:2010
Prohlášení o shodě
oblastech:
Funkce:
Model/Typ: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
EN 60335-2-41/A2:2010
EN 55014-1/A1:2009 a EN 55014-2/A2:2008
EN 61000-3-2/A2:2009 a EN 61000-3-3:2008
Prehlásenie o konformite
Funkcia:
Model/typ: BF16-2+, BF24-3+, BF32-4+, BF40-5+, BF48-6+.
EN 60335-2-41/A2: 2010
Smernica o elektromagnetickej kompatibilite (2004/108/
ES: 15.12.2004).
EN 55014-1/A1: 2009 a EN 55014-2/A2: 2008
EN 61000-3-2/A2: 2009 a EN 61000-3-3: 2008
Uygunluk Bildirgesi
BF16+, BF24+, BF32+,
BF40+, BF48+,
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