Harmonic Spectrum X Component Replacement Guide

Taper
Component Replacement Guide
Spectrum
Spectrum X
Component Replacement Guide
Revision B
2
Manual Part No. 006-0203-001
02 2016
Copyright © 2015–2016 Harmonic Inc. All rights reserved. Harmonic, the Harmonic logo, Omneon, the Omneon logo, [all other Harmonic products
mentioned] are trademarks, registered trademarks or service marks of Harmonic Inc. in the United States and other countries. Dolby, Dolby Digital,
Dolby Digital Plus and Dolby E are registered trademarks of Dolby Laboratories. Implementations of AAC and HE-AAC by Fraunhofer IIS. Other
company, product and service names mentioned herein may be trademarks or service marks of their respective owners. All product and application
features and specifications are subject to change at Harmonic's sole discretion at any time and without notice.
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3 Spectrum X Component Replacement Guide
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4
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attention of Harmonic at [email protected].
2
Manual Part No. 006-0203-001
02 2016
Copyright © 2015–2016 Harmonic Inc. All rights reserved. Harmonic, the Harmonic logo, Omneon, the Omneon logo, [all other Harmonic products
mentioned] are trademarks, registered trademarks or service marks of Harmonic Inc. in the United States and other countries. Dolby, Dolby Digital,
Dolby Digital Plus and Dolby E are registered trademarks of Dolby Laboratories. Implementations of AAC and HE-AAC by Fraunhofer IIS. Other
company, product and service names mentioned herein may be trademarks or service marks of their respective owners. All product and application
features and specifications are subject to change at Harmonic's sole discretion at any time and without notice.
In Harmonic documents, special symbols and fonts to call your attention to important information.
DANGER: The Danger symbol indicates information that, if ignored, can cause physical
harm to you.
CAUTION: The Caution symbol indicates information that, if ignored, can adversely affect
the performance of your Harmonic product, or that can make a procedure needlessly
difficult.
NOTE: The Note symbol indicates especially important information you need, or it may
provide additional information that applies in only some carefully delineated circumstances.
IMPORTANT: The Important symbol indicates information that should stand out when you
are reading product details and procedural information.
TIP: The Tip symbol indicates parenthetical information that is not necessary for
performing a given procedure, but which, if followed, makes the procedure easier,
smoother, or more efficient.
In addition to these symbols, this guide may use the following text conventions:
Convention Explanation
Typed Command Indicates the text that you type in at the keyboard prompt.
<Ctrl>, <Ctrl>+<Shift> A key or key sequence to press.
http://www.harmonicinc.com The italics in blue text to indicate Cross-references, and
hyperlinked cross-references in online documents.
Bold Indicates a button to click, or a menu item to select.
Screen Output The text that is displayed on a computer screen.
Emphasis The italics text used for emphasis and document references.
3
Table of Contents
Chapter 1: Introduction......................................................................................................................5
Chapter 2: Component replacement................................................................................................6
Bezel replacement.............................................................................................................................. 6
Removing the Spectrum X bezel....................................................................................................6
Installing the Spectrum X bezel..................................................................................................... 7
Drive replacement.............................................................................................................................. 8
About replacement drives............................................................................................................. 8
Drive numbering.......................................................................................................................... 9
Failing a drive............................................................................................................................. 9
Verifying which drive to remove....................................................................................................9
Removing a failed drive............................................................................................................. 10
Installing a replacement drive..................................................................................................... 11
Fan replacement...............................................................................................................................12
Removing the system cover.........................................................................................................12
Removing the air duct................................................................................................................ 13
Replacing a fan assembly...........................................................................................................14
Installing the air duct..................................................................................................................16
Installing the system cover.......................................................................................................... 17
SDI I/O card replacement................................................................................................................ 18
Deactivating players...................................................................................................................18
Detaching an I/O module from players.......................................................................................19
Winking the Spectrum X.............................................................................................................19
SDI I/O card slot positions.........................................................................................................19
Removing the system cover.........................................................................................................21
Removing an SDI I/O card........................................................................................................ 21
Deleting an I/O module from SystemManager.............................................................................23
Installing the replacement SDI I/O card...................................................................................... 23
Installing the system cover.......................................................................................................... 25
Changing an I/O module name................................................................................................. 26
Attaching an I/O module to existing players............................................................................... 27
Activating players...................................................................................................................... 27
Verifying functionality................................................................................................................. 28
Power supply unit replacement..........................................................................................................28
Replacing a power supply unit................................................................................................... 28
Chapter 3: Chassis replacement.....................................................................................................30
Replacing a Spectrum X in internal storage mode: Overview.............................................................. 30
Recording your Spectrum X settings............................................................................................ 30
Spectrum
4
Powering down a Spectrum video server.....................................................................................31
Replacing the chassis................................................................................................................. 31
Starting the file system............................................................................................................... 32
Moving players from one Spectrum server to another...................................................................33
Removing a Spectrum X from SystemManager.............................................................................33
Configuring the Spectrum X........................................................................................................34
Verifying functionality................................................................................................................. 35
Replacing a Spectrum X in shared storage mode: Overview............................................................... 35
Deactivating players...................................................................................................................35
Removing a Spectrum X from SystemManager.............................................................................35
Powering down a Spectrum video server.....................................................................................36
Replacing the chassis................................................................................................................. 36
Activating players...................................................................................................................... 38
Verifying functionality................................................................................................................. 38
Appendix A: Harmonic Technical Assistance Center contact information................................ 39
Harmonic corporate contact information............................................................................................40
Appendix B: Safety and regulatory compliance information.....................................................41
Important safety instructions.............................................................................................................. 41
Safety symbols & translated safety, warning & caution instructions (English)......................................... 42
Symboles de sécurité et traduits de sécurité, d'avertissement et Attention Instructions (français)............... 44
Sicherheit Symbole und übersetzt Sicherheit, Achtung & Vorsicht Anleitung (Deutsch)............................47
Site preparation instructions..............................................................................................................52
Product end-of-life disassembly instructions........................................................................................ 53
Safety rules (English)........................................................................................................................ 54
Règles de sécurité.............................................................................................................................54
EU manufacturer’s Declaration of Conformity.....................................................................................54
Electromagnetic compatibility notices Class A..................................................................................54
Product regulatory compliance markings............................................................................................57
Product environmental compliance.....................................................................................................58
EU RoHS................................................................................................................................... 59
EU REACH.................................................................................................................................59
China RoHS...............................................................................................................................60
Other RoHS and REACH type regulations....................................................................................61
Waste Electrical and Electronic Equipment (WEEE).......................................................................61
Battery directive......................................................................................................................... 61
WEEE Take-Back Request Program..............................................................................................62
Compliance with additional country specific environmental, safety and EMC standards:........................ 63
5
Chapter 1
Introduction
This guide provides information to help you replace components in your Spectrum device or system.
Make sure that you read all safety warnings and instructions, and that you have received a replacement
component from Harmonic before you begin any of the procedures in this guide.
6
Chapter 2
Spectrum X component replacement
The following components may be replaced in the Spectrum X: the bezel, hard drive, fan assembly, SDI
card, and power supply.
Bezel replacement
Drive replacement
Fan replacement
SDI I/O card replacement
Power supply unit replacement
Bezel replacement
Over time, the bezel LEDs can wear out. Replacement bezels are available from Harmonic.
CAUTION: The front panel is susceptible to electrostatic discharge (ESD) when the bezel
is removed. Wear the appropriate ESD protection when you remove the bezel.
Removing the Spectrum X bezel
The bezel may be removed during operation.
1. Unlock the bezel by loosening the two captive thumb screws.
2. Pull the bezel straight away from the chassis.
Spectrum X component replacement
7 Spectrum X Component Replacement Guide
3. Disconnect the USB cable.
3
Captive
Fastener
(2)
1
2
2
Installing the Spectrum X bezel
Align the bezel in front of the chassis so that the Harmonic Inc. logo appears on the top left corner.
CAUTION: The front panel on the Spectrum server is susceptible to electrostatic discharge
(ESD) when the bezel is removed. Wear the appropriate ESD protection when you remove
the bezel.
1. Connect the USB cable inside the bezel to the right-hand USB port on the front panel. (The other USB
port is covered.)
2. Keeping the corners aligned, press the bezel straight onto the chassis. The USB cable will form a loop
that fits inside the metal panel of the bezel.
3. Hand-tighten the two captive thumb screws to secure the bezel in place.
NOTE: After installing the bezel, it may take up to 30 seconds for the front panel LEDs
to return to their previous state.
Spectrum
8
Captive
Fastener
(2)
Backside View of Bezel
1
3
2
2
Drive replacement
A Spectrum X operating in internal storage mode has four hot swappable drives. If a drive fails,
replacement drives are available from Harmonic. Each drive is shipped pre-installed in the drive carrier.
About replacement drives
Replacement disk drives must meet certain criteria. In the event of a drive failure, replacement drives are
available from Harmonic.
IMPORTANT: Use ONLY Harmonic-supplied replacement disk drives. Disk drives from
any other source will be excluded from coverage under the Harmonic product limited
warranty and maintenance services programs. In addition, any errors or damages caused
by the use of disk drives provided from any other source will cause the entire product to
be excluded from coverage under the Harmonic product limited warranty and maintenance
services programs.
Spectrum X component replacement
9 Spectrum X Component Replacement Guide
NOTE: Replacement drives should have the same or greater drive capacity as those they
are replacing, and their form factor must match the other drives in the enclosure.
If you wish to install a Harmonic-supplied drive model that is not supported by your current version
of Spectrum firmware, you may need to install a “DDC” configuration file to your video server, which
enables you to install and use the new drive. For details, see “Installing a DDC file” in the Harmonic
SystemManager User Guide.
Be sure that you have a replacement drive on hand before removing the failed drive. You may wish to
have more than one replacement drive on hand in case the first is not responsive.
Drive numbering
Drives are numbered from left to right beginning with the number 1.
1234
Figure 2-1: Drive numbering in the Spectrum X
Failing a drive
Fail a drive that is experiencing a loss of data to remove it from a RAID set. This procedure is a
prerequisite to replacing a drive and is performed on the Drive Properties page in SystemManager.
1. From the Configuration tab, click the Disk Utilities icon.
The Disk Utilities page displays.
2. Click the icon for the Spectrum server that contains the drive you wish to fail.
The Disk utilities page for that server appears.
3. Cick the Disk Drive icon (or hyperlink).
The Drive Properties page displays.
4. At the bottom of the page, click Fail Drive.
A confirmation dialog appears.
5. Click OK.
6. Navigate to the Spectrum server Disk utilities page to verify that the drive state is reported as Dead,
Failed.
Verifying which drive to remove
When replacing a failed drive, it is critical that you identify which drive to remove by identifying the slot
number in SystemManager and then noting the Activity LED on the physical drive.
1. From the Drive Properties page, identify the MediaStore Slot Number of the failed drive.
2. Find the physical location of the drive and note the state of the activity LED for this drive.
The Activity LED should be off, indicating that the drive is not being actively used. If it is blinking, this
is the wrong drive to remove.
Spectrum
10
3. If you identify the correct drive, remove the drive according to the instructions in "Removing a failed
drive".
CAUTION: Wait 30 seconds before unlatching the drive.
4. If you do not identify the correct drive, call Harmonic Technical Support and do not continue with this
procedure.
Removing a failed drive
It is critical that you identify the correct drive. Comparing the serial number on the disk drive to the serial
number displayed in SystemManager is the best way to do this.
CAUTION: Drive spin-down. Damage can occur to a drive if it is removed while still
spinning. We recommend that you perform all steps in the following procedure. Before
removing a drive from an enclosure, wait 30 seconds to ensure that the drive has stopped
spinning.
DANGER: Observe all conventional ESD precautions when handling Spectrum devices
and components.
Before you begin
Unpack the replacement component and visually inspect for any damage. If it is damaged, call Harmonic
Technical Support for assistance and do not continue with this procedure.
1. With the bezel removed, press the green release button on the drive carrier and pull open the lever.
2. Slide the drive carrier out of the drive bay.
2
1
3. Compare the serial number found on the top of the drive with the serial number found on the Drive
Properties page.
If the serial numbers match, continue with installing the new drive.
If the serial numbers do not match, wait at least 15 seconds after removal, then reinsert the drive.
Call Harmonic Technical Support immediately, and do not continue with this procedure.
Spectrum X component replacement
11 Spectrum X Component Replacement Guide
Installing a replacement drive
Verify that the new drive is reported as Alive and monitor the progress of the RAID rebuild after installing
it.
NOTE: When installing a drive, ensure that the adjacent drive is fully installed. Inserting
a drive carrier and attempting to lock its handle next to a partially installed carrier can
damage the partially installed carrier's shield spring and make it unusable.
NOTE: To maintain proper system cooling, all externally accessible drive bays must be
populated with a drive carrier.
1. Press the green release button on the replacement drive carrier to open the lever.
2. Insert the drive carrier into the bay, sliding the drive until it contacts the backplane.
3. Close the drive carrier release handle to lock the drive into place.
3
Within three minutes, the new drive should appear on the Disk Utilities page.
4. From the Disk Utilities page, verify that the drive is reported as Alive by the MediaCenter.
If it is reported as Alive, you may continue to the next step.
If the drive is not reported as Alive and another drive is available, bypass the first drive. Follow
instructions in "Removing a failed drive", then repeat Step 1 through Step 4 using the second
drive. If successful, continue to the next step. If unsuccessful, contact Technical Support for
assistance.
If the drive is not reported as Alive and you do not have another drive available, contact Technical
Support.
5. On the RAID Utilities page, monitor the status of the RAID set.
The status should change from Compromised to Rebuilding immediately. If it does not, start the
rebuild manually by clicking Start Rebuild.
6. Periodically monitor the rebuild until complete.
Once complete, the RAID status changes to Normal, Attached, Viable.
Spectrum
12
What to do next
If you replaced a failed drive with a new drive from Harmonic, use the packaging materials (carton,
cushion, and electrostatic sensitive bag) from the replacement disk drive to carefully repackage the failed
drive and return it promptly for analysis. Contact Technical Support for a Return Authorization Number
(RA) before shipping the drive back to Harmonic.
Fan replacement
The Spectrum X contains two fan assemblies, each with three individual fans. In the event of a fan
failure, you must replace the fan assembly.
Removing the system cover
A non-skid surface may be needed to prevent the server system from sliding on your work surface.
Before you begin
Unpack the replacement component and visually inspect for any damage. If it is damaged, call Harmonic
Technical Support and do not continue with this procedure.
CAUTION: Power down the Spectrum X and unplug all peripheral devices and power
cables.
1. Using a screwdriver, remove the top cover screw(s).
2. Loosen the two captive thumb screws located on the back edge of the system cover.
Spectrum X component replacement
13 Spectrum X Component Replacement Guide
3. Slide the cover back and lift upward.
3
3
1
2
Removing the air duct
You must remove the air duct in order to access the fan connector pins on the server board.
CAUTION: The air duct is required for proper air flow within the server system. Always
operate your system with the air duct cover in place.
Spectrum
14
Remove the air duct by lifting it straight up.
C1
C2
C3
D1
D2
D3
G1
G2
G3
H1
H2
H3
B3
B2
B1
A3
A2
A1
F3
F2
F1
E3
E2
E1
DIMM
DIMM
DIMM
CPU 1
1
2
3
4
5
6
FRONT
CPU 2
Processor Air Duct
Replacing a fan assembly
Each fan assembly is designed for tool-less removal and installation.
1. Disconnect the three 10-pin fan connectors from the server board.
Spectrum X component replacement
15 Spectrum X Component Replacement Guide
NOTE: For the purpose of showing the fan connectors, which are behind the fan
assembly, the following figure shows the fan assembly removed. However, the failed
fan assembly should still be installed at this time.
2. Lift up the fan assembly from the chassis.
3. Align the replacement fan assembly with the mounting pins on the chassis base.
Spectrum
16
4. Ensure that no fan cables are trapped beneath the fan assembly, and then push down until firmly
seated.
5. Connect the three fan cables to the fan connectors on the server board in numerical order.
Installing the air duct
If placed correctly, the air duct should sit flat and securely in place.
CAUTION: The air duct is required for proper air flow within the server system. Always
operate your system with the air duct cover in place.
1. Position the air duct in front of the system fans and over the processors and memory.
Spectrum X component replacement
17 Spectrum X Component Replacement Guide
2. Carefully lower the air duct into place.
C1
C2
C3
D1
D2
D3
G1
G2
G3
H1
H2
H3
B3
B2
B1
A3
A2
A1
F3
F2
F1
E3
E2
E1
DIMM
DIMM
DIMM
CPU 1
1
2
3
4
5
6
FRONT
CPU 2
Processor Air Duct
Installing the system cover
The server system must be operated with the system cover in place to ensure proper cooling.
1. Place the system cover onto the chassis and slide forward until the front edge of the system cover is
pressed up against the back edge of the front drive bay.
2. Hand tighten the two captive thumb screws at the back of the chassis.
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Harmonic Spectrum X Component Replacement Guide

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Component Replacement Guide

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