NewAge Products Inc. 40400 Manuel utilisateur

Pro Series

4x8ft Wall Mounted Shelf

Warning: Excessive weight hazard!

Use two or more people to move, assemble or install cabinets and locker to avoid back injury.

Do not leave children unattended near cabinets. High risk of tipping if cabinets are installed

incorrectly: securely attach cabinets to the wall to avoid serious injury.

For assistance, call 1.877.306.8930; for UK 0800.031.4069; e-mail at [email protected]

STOP

ATTENTION:

Is your Wall Mounted Shelf damaged?

Need help or spare parts?

For fastest service, contact NewAge Products at

1-877-306-8930; or suppor[email protected].

Do not return to the retailer.

Use two or more people to move, assemble, or install

Wall Mounted Shelf to avoid back or other injury. Do

not leave children unattended near Wall Mounted

Shelf. High risk of items falling if Wall Mounted

Shelf is installed incorrectly: must be securely

installed to avoid serious injury. For assistance, call

1.877.306.8930; e-mail at info@newageproducts.

com.

Warning: Excessive weight

hazard!

2

INDEX

Product Overview:

Safety Warning - 3

Tools Needed - 5

Included Quantities - 6

Spare Parts - 7

Weight Capacity - 8

Installation Overview - 9

Installation Overview:

Installation Options - 10

Wall Conguration: Installation Location - 11

Ceiling Conguration: Installation Location - 12

Installing Wall Brackets & Back Beam - 13, 14

Wall Conguration: Installing Pad Eye Plate - 15

Perimeter Beam & Cable Assembly-16

Ceiling Conguration: Installing Pad Eye Plate - 17

Perimeter Beam & Cable Assembly - 18

Cable Assembly - 19

Cross Support Assembly - 21

Grid Supports & Wire Grids - 21, 22

Installation Tips

Irregular Joist Spacing - 23

Fastening to Engineered Joists - 26

Connecting Wall Mounted Shelf Horizontally - 27

Connecting Wall Mounted Shelf Vertically - 28

Connecting Corner Wall Mounted Shelf - 29,30

3

1. All Wall Mounted Shelf units have a rated load capacity of 600 pounds, evenly distributed,

using 3” lag bolts anchored into solid wood studs or 3” concrete anchors into solid concrete

supports capable of supporting such a load.

2. Each Wall Mounted Shelf utility hook can hold a maximum of 50lbs. Weight of utility hook

storage must be included in the maximum load of 600lbs for the overhead rack.

3. Do not load more than 600lbs onto a Wall Mounted Shelf. Live loads (people,pets, etc.)

may weigh less than the rated weight capacity, however will exert force on the rack beyond

it’s rated capacity. As such, do not stand, jump or hang from your Wall Mounted Shelf.

4. Wall Mounted Shelf units must be installed into structurally sound overhead/wall joists or

supports. NewAge Products Inc. make no claim to the capacity or strength of the structure

to which the units are mounted.

5. NewAge Products Inc. cannot be held liable for structure failure, or damage or injury

resulting from structural failure.

6. Always inspect the structure of the ceiling and wall to ensure there are suitable supports.

7. The Wall Mounted Shelf is designed for installation into wooden joists/studs and solid

concrete. Do not attempt mounting to steel beams.

8. Ensure all weight is distributed evenly on the rack. Place heavier objects near the

perimeter frame and cross supports with lighter objects in the center.

9. Do not jump or climb on your Wall Mounted Shelf.

10. Do not lean a ladder against the Wall Mounted Shelf.

11. Routinely inspect your system to ensure all components are fastened correctly

SAFETY WARNING

PLEASE READ THIS FIRST

4

Manufacturer Warranty Limited Lifetime

1. Service calls to correct the installation of any NewAge products or to instruct you how to use or install them.

2.

3.

4. Repairs or replacement when your product is used in other than normal, single-family household use, such as a commercial

environment, or handled in anyway inconsistent with the installation instructions included with the product.

5.

6. Surfaces damaged due to chemical interaction resulting in corrosion of paint or metal.

7. Replacement parts for NewAge products outside Canada and the United States.

8.

9. Shipping or freight fees to deliver replacement products or to return defective products.

10. Any labor costs during the limited warranty period.

When this product is installed, operated and maintained according to the instructions attached to or furnished with the product,

NewAge Products Inc. will replace the defective product or parts if the part fails as a result of defective materials or workmanship

for the Lifetime of the product.

NEWAGE PRODUCTS INC. WILL NOT PAY FOR:

IMPLIED WARRANTIES, INCLUDING TO THE EXTENT APPLICABLE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE, ARE EXCLUDED TO THE EXTENT LEGALLY PERMISSIBLE. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED

TO ONE YEAR, OR THE SHORTEST PERIOD ALLOWED BY LAW. SOME STATES AND PROVINCES DO NOT ALLOW LIMITATIONS OR EXCLUSIONS

ON HOW LONG AN IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS LASTS, SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT

APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE

TO STATE OR PROVINCE TO PROVINCE

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Damage resulting from improper handling, or products damaged by accident, misuse, abuse, re, ood, improper installation,

acts of God, neglect, corrosion, modication or mishandling.

Products damaged by improperly loading beyond the specied maximum weight capacity outlined in the instructions provided

with the product.

Cosmetic damage, including scratches, dings, dents or cracks in paint that do not aect the structural or functional capability of

the product.

Loss of product contents due to theft, re, ood, accident or acts of God.

5

Unpacking

• Begin by placing the package on a covered at surface.

• Remove all cardboard, packaging material and clear plastic bags.

• Dispose / recycle all packaging materials.

• Verify all the contents in the box and gather the required tools. See “Tools Needed” , and

“Included Quantities” list.

Tools Needed

Magnetic Leveler

Tape Measure

7/16” & 1/2”

socket

Cordless Power Drill

Stud Finder

Pencil

7/16” & 1/2”

Socket Wrench

Ladder

Rubber Mallet

Safety Glasses

3/16” Drill Bit

1 x Hammer Drill

1 x

Masonry Bit

[optional for masonry]

6

Included Quantities

Part Number Part NumberDESCRIPTION DESCRIPTIONQTY.

QTY.

WSH-01A-01-XX 4x8ft Pro Series Wall Mounted Shelf 1

WSH-01.001A-01-XX Front 'c' channel - RHS 1

WSH-01.002A-01-XX Front 'c' channel - LHS 1

WSH-01.003A-01-XX 4ft Side Beam - LHS 1

WSH-01.004A-01-XX 4ft Side Beam - RHS 1

WSH-01.005A-01-XX Back Beam 2

WSH-01.006A-01-XX Back Hanging Bracket 3

WSH-01.007A-01-XX Front L Joining Bracket 1

H00001A-01 1/4-20x0.625in Carriage Bolt 12

H00002A-01 1/4in Flat Washer 31

H00003A-01 1/4-20 Acorn Nut 12

WSH-01.008A-01-XX 4ft Finishing Grid Section 2

WSH-01.009A-01-XX 4ft Middle Grid Section 6

WSH-01.010A-01-XX 4ft Cross Supports 4

WSH-01.011A-01-XX 4ft 'U' Shaped Grid Supports 7

WSH-01.012A-01-XX Pulley Cable Cap 2

WSH-01.013A-01 Pulley 2

H00004A-01

1/4-20x0.75in Hex Bolt 9

H00005A-01

1/4-20 Lock Nut 9

H00006A-01

5/16-18x1.25in Hex Bolt

4

H00007A-01

5/16-18 Lock Nut

4

WSH-01.014A-01

4ft Wire Cable Asssembly

2

WSH-01.014.01A-01

4ft Wire Cable 2

WSH-01.014.02A-01

Aluminium Sleeve

2

WSH-01.014.03A-01

Capel

2

WSH-01.014.04A-01

Cable Joint 2

WSH-01.014.05A-01

Turnbuckle Body 2

WSH-01.014.06A-01

Turnbuckle Top Connector 2

WSH-01.014.07A-01

Quick Link Connector 2

WSH-01.014.08A-01

Quick Link Connector -

Closing/ Opening Cylinder

2

WSH-01.015A-01

Pad Eye Plates

2

H00008A-01

5/16in Flat Washer 2

H00009A-01

1/4 x 3in Lag Screw

7

H00010A-01

Concrete Anchors

7

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

4x8ft Pro Series Wall Mounted Shelf

24

10

9

22

11

12

6

14

5

21

4

1

13

17

9

18

10

9

8

17

18

2

7

17

9

18

3

19

16

15

23

20

7

Spare Parts

Pulley Cable Cap

Pulley

Lag Screw (1/4” dia x 3”) Concrete Anchor

(M6 x 3”)

Hex Bolt

(5/16” dia x 1.25”)

(1/4” dia x 0.75”)

Carriage Bolt

(1/4” dia x 3/4”)

Lock Nut

(5/16”)

(1/4”)

Acorn Nut

(1/4”)

Flat Washer

(1/4”)

Flat Washer

(5/16”)

SKU 40480

Part # : WSH-01.014A-01

Cable Assembly

SKU 40482

Part # : WSH-01.015A-01

Pad Eye Plates

SKU 40483

Hardware Box

SKU 40484

Part # : WSH-01.006A-01-BS

Black - Back Hanging Brackets

SKU 40485

Part # : WSH-01.006A-01-WH

White- Back Hanging Brackets

4ft Cable Assembly

4mm cable

Turnbuckle

C-Shaped Clamp

Capel

Quick Link Connector

1/4-20 x 0.625in Carriage Bolt

1/4in Flat Washer

1/4-20 Acorn Nut

1/4-20 x 0.75in Hex Bolt

1/4-20 Lock Nut

5/16-18x1.25in Hex Bolt

5/16-18 Lock Nut

5/16in Flat Washer

1/4 x3in Lag Screw

Concrete Anchors

Pulley

Pulley Cable Cap

8

Safety Warning: All Wall Mounted Shelf units have a rated load capacity of 600 pounds,

evenly distributed, using 3” Lag Screws anchored into solid wood studs or concrete

supports capable of supporting such a load.

Ensure all weight is distributed evenly on the rack. Place heavier objects near the

perimeter frame and cross supports with lighter objects in the center.

Weight Capacity

600lbs.

450lbs. 450lbs.

300lbs.

400lbs. 400lbs. 400lbs.

300lbs.

Single Wall Mounted Shelf

Two Linked Wall

Mounted Shelves

Installed Vertically

Two Linked Wall Mounted Shelves Installed Horizontally

Three Linked Wall Mounted Shelves Installed Horizontally

Four Linked Wall Mounted Shelves Installed Vertically & Horizontally

9

Wall Mounted Shelf Installation Overview

Install the Pad Eye Plate and Side Beams

with Cable Assemblies. (Page 15-19)

Install wall brackets & back perimeter

beams onto the wall at a determined

height. (Page 13-14)

Determine your preferred conguration

before beginning assembly. (Page 10)

Plan your Wall Mounted Shelf

installation location, determine

orientation and verify spacing of studs.

(Page 11-12)

• Wall brackets must be fully

secured to studs using 1 lag bolt

each or to concrete wall using 1

concrete anchor.

• Read through the entire

instruction manual rst before

beginning installation.

Install the front perimeter beams and

angled cross supports. (Page 20-21)

Place the grid supports followed by the

steel grids to complete the Wall Mounted

Shelf installation. (Page 21-22)

1

2

3

5

6

4

Note:

If installing the Wall Mounted Shelf cables to the wall, start on page 11. If installing the Wall Mounted Shelf

cables to the ceiling, start on page 12.

10

Installation options for Wall Mounted Shelf

Connecting Wall Mounted Shelves

Horizontally. (Page 27)

Single Wall Mounted Shelf attached to

ceiling. Distance from Ceiling is adjustable

from 18in to 57in.

(Start on page 12, Option B)

Single Wall Mounted Shelf attached to wall.

(Start on page 11, Option A )

Important information: Please read

entire manual before beginning

installation.

Corner Wall Mounted Shelf

(Page 29)

Connecting Wall Mounted Shelves Vertically

(Page 28)

Option A.

Option B.

Option E.

Option C.

Option D.

• Layouts shown are examples only.

• Do not exceed total weight capacity of

Wall Mounted Shelf.

• Plan layout and measure space for

clearance and stud spacing before

installing.

• Ensure wall mounted shelf is securely

installed to suitable structure.

11

Ceiling Mounted Depth:

20”

Ceiling Mounted:

18-32”

Wall Mounted:

35”

Wall Mounted:

26”

Once it is determined that your Wall Mounted Shelf will be installed to the wall, verify

there is sucient clearance. Mark the desired position of the bottom of the Wall Mounted

Shelf with a horizontal level line across the wall.

Plan the Installation Location

Option A: Installing Wall Mounted Shelf To the Wall

Note:

Wall mounted congurations require

greater than 35” between the ceiling and

the bottom of the Wall Mounted Shelf.

Note:

Skip to page 13 to continue wall Installation.

Using a stud nder, locate and mark the center position of the studs on the wall. Check

the spacing of your wall studs and ensure they t the size of your install.

Maximum

Height: 57”

Minimum

Height: 18”

Level Line

96”

48”

Maximum

Height: 57”

Minimum

Height: 18”

Level Line

96”

48”

4x8ft Wall Mounted Shelf

Note:

If the spacing of your

studs do not align with

the install locations,

please refer to installing

a Wall Brace on page 26

Note:

Wall Mounting Brackets

should be placed 48in

apart center to center.

Installation options for Wall Mounted Shelf

Side View

1A

2A

12

Maximum

Height: 57”

Minimum

Height: 18”

Level Line

96”

48”

Maximum

Height: 57”

Minimum

Height: 18”

Level Line

96”

48”

4x8ft Wall Mounted Shelf

Once it is determined that your Wall Mounted Shelf will be installed to the ceiling, verify

there is sucient clearance. Mark the desired position of the bottom of the Wall Mounted

Shelf with a horizontal level line across the wall.

Plan Installation Location

Option B: Installing Wall Mounted Shelf To the Ceiling

Note:

Ceiling mounted congurations can range

from 18-57” (Adjustable in 1” increments)

The center of the Pad Eye plates mounted

to the ceiling should be 46” from the back

wall.

Using a stud nder, locate and mark the studs on the wall. Check the spacing of your

ceiling joists and ensure they t the size of your install.

Note:

If the construction

of your ceiling is

using engineered

joists, please refer

to “Fastening to

Engineered Joists” on

page 26.

If the spacing of your

studs do not align with

the install locations,

please refer to installing

a Wall Brace on page 26

Ceiling Mounted Depth:

20”

Ceiling Mounted:

18-32”

Ceiling Mounted Depth:

46”

Included Parts

4ft Cable Assembly

with Turnbuckle

Quick Link

Connector

Pulley Cable Cap

Pad Eye Plate

Pulley Back Hanging

Bracket

Hex Head Tapping Screw

(1/4” dia x 3”)

Concrete Anchor

(5/16” x 3”)

Hex Bolt

(5/16” dia x 1”)

(1/4” dia x 3/4”)

Carriage Bolt

(1/4” dia x 3/4”)

Lock Nut

(5/16”)

(1/4”)

Acorn Nut

(1/4”)

Washer

(1/4”)

Washer

(5/16”)

Ceiling Mounted:

18-57”

(Adjustable in 1”

increments)

Wall Mounted:

26”

Note:

Continue to page 13 for remaining ceiling installation.

1B

2B

Note:

Wall Mounting Brackets

should be placed 48in

apart center to center.

Side View

13

Installing Wall Brackets & Back Beam

Masonry

• Follow steps 1 to 11.

• Drill pilot holes through the marked locations with hammer drill & 5/16” masonry bit.

• Use Concrete Anchor for each pilot hole.

Start installation with the middle

hanging bracket.

Align the bottom of the Wall Mounting

Bracket (#6) with the bottom level line and

the center of the wall stud with the center

of the horizontal slot in the mounting

bracket (mark the hole to be drilled)

Drill a pilot hole using a 3/16” drill bit.

Note: Pilot hole must bore into 3 inches

of solid wood for lag screw to be fully

secured.

3

4

Warning:

Make sure the Lag Screws

are tight against the stud

but DO NOT over-tighten

the lag screws.

If lag screws are over-

tightened, the lag screw

could snap or the hole

may be stripped.

5

i

8ft Wide Wall Mounted Shelf: Insert two carriage bolts (#8) into the middle wall

mounting bracket. Secure wall mounting bracket to stud using one 3in Lag Screw (#24),

one 1/4” washer (#9) and 7/16” socket. Note: If connecting 2 or more Wall Mounted

Shelves horizontally, refer to pg 27 before installing bracket.

i

14

6

iv

iii

i

ii

iii

Mark next location for pilot hole using the wall mounting bracket (#6) and rear perimeter beam

(#5). Follow steps i through iii below.

Insert the Wall

Mounting Bracket and

Carriage Bolt onto the

Rear Perimeter Beam.

Mark the wall location to be drilled along the center of the stud (as shown above).

Mount the Rear

Perimeter Beam

onto the previously

installed Wall

Mounting Bracket.

Align the bracket with

the level line drawn

from step 2.

Note: Do not install nut onto carriage bolts until step 15.

Note: If the spacing of your studs do not align with the install locations refer to installing wall brace

on Page.26

ii

Note:

To continue Wall Installation continue to page 15. To Continue Ceiling installation, skip to page 17.

Drill a 3/16” pilot hole & secure wall mounting bracket into stud using one 3” Lag Screw (#24)

one 1/4” washer (#9) and a 7/16” socket. Ensure Carriage Bolt (#8) is mounted before installing

bracket.

Repeat steps 6 & 7 for opposite side, or connecting multiple wall mounted shelves horizontally.

Bolt the center of the rear perimeter beams to the wall mounting bracket with two 1/4” washers

(#9) and two 1/4” acorn nuts (#10).

7

8

15

Installing Pad Eye Plate

Option A: Wall Conguration

9A

10A 11A

Ceiling Mounted Depth:

20”

Ceiling Mounted:

18-32”

Wall Mounted:

35”

Wall Mounted:

26”

Drill pilot holes into the solid wood

using a 3/16” drill bit.

Secure Pad Eye Plate (#22) to the

stud or joist using two 3” Lag Screws

(#24), and a 7/16” socket.

Wall Mounting: Measure and mark 35” vertically from the bottom of the Wall Mounted bracket

(#6) to the top of the pad eye plate (#22) . Align the pad eye plate on the center of the stud and

the top of the eye plate below the level line and mark the wall for pilot holes.

35”

Side View

Front View

#6

#22

Wood

Stud

Warning:

Must bore into

3 inches of solid

wood for lag screw

(#24) to be fully

secured.

Side View

16

Perimeter Beam & Cable Assembly

Option A: Wall Conguration

Wall Mounted Cable

Assembly:

Insert a 5/16” Hex Bolt into

the 57th hole of the side

perimeter beam.

Attach cable eyelet to side beam (#3/#4) using 5/16” bolt (#19) , nut (#20) and fender washer (#23)

Insert a 5/16” Hex Bolt (#19) into the Front/First hole of the side perimeter beams. Slide Pully

cable cap (#15) onto the Hex Bolt and wrap the Cable Assembly around the pulley (#16). Slide

the Pulley Cable Cap onto the Hex Bolt and secure with a 5/16” lock nut (#20). Align tab on Pulley

Cable Cap with cutout in side frame.

Note:

To continue Wall Installation skip to page 19.

12A

13A

17

Installing Pad Eye Plate

Option B: Ceiling Conguration

Drill pilot holes into the solid wood

using a 3/16” drill bit.

Secure Pad Eye Plate (#22) to the

stud or joist using two 3” lag screws

(#24), and a 7/16” socket.

Ceiling Mounted Depth:

20”

Ceiling Mounted:

18-32”

Ceiling Mounted Depth:

46”

Included Parts

4ft Cable Assembly

with Turnbuckle

Quick Link

Connector

Pulley Cable Cap

Pad Eye Plate

Pulley Back Hanging

Bracket

Hex Head Tapping Screw

(1/4” dia x 3”)

Concrete Anchor

(5/16” x 3”)

Hex Bolt

(5/16” dia x 1”)

(1/4” dia x 3/4”)

Carriage Bolt

(1/4” dia x 3/4”)

Lock Nut

(5/16”)

(1/4”)

Acorn Nut

(1/4”)

Washer

(1/4”)

Washer

(5/16”)

Ceiling Mounted:

18-57”

(Adjustable in 1”

increments)

Wall Mounted:

26”

Note:

If Ceiling Joists are not in the

required location, refer to

“Installing with Irregular Joist

Spacing” on Page 23.

9B

10B 11B

Ceiling Mounting: Measure and mark 46” from the wall, in line with the wall mounting bracket

(#6) and center of the ceiling joist, this will be the closest eye plate hole (#22) to the wall. Align

the pad eye plate on the center of the ceiling joist and mark the ceiling for pilot holes.

Side View

#6

#22

Wood

Stud

Warning:

Must bore into

3 inches of solid

wood for lag screw

(#24) to be fully

secured.

Side View

18

Perimeter Beam & Cable Assembly

Option B: Ceiling Conguration

Attach cable eyelet to side beam (#3/#4) using 5/16” bolt (#19), nut (#20) and fender washer (#23)

Insert a 5/16” Hex Bolt (#19) into the Front/First hole of the side perimeter beams. Slide Pully

cable cap (#15) onto the Hex Bolt and wrap the Cable Assembly around the pulley (#16). Slide

the Pulley Cable Cap onto the Hex Bolt and secure with a 5/16” lock nut (#20). Align tab on Pulley

Cable Cap with cutout in side frame.

Ceiling Mounted Cable

Assembly:

Attach the Cable Eyelet

(#21) to the respective hole

according to the distance

measured from the ceiling

to the bottom of the Wall

Mounted Shelf.

Example shown 18” from

ceiling = 18th hole.

Note:

To continue Ceiling installation continue to page 19.

12B

13B

19

Attach Side Beam( #3/#4) by guiding the mounting holes into the carriage bolt (#8) and shoulder

rivet on the wall bracket. Then bolt the side perimeter beam with a 1/4” washer (#9) and 1/4” acorn

nut (#10).

Repeat steps 12-15 for the opposite side.

14

15

16

Attach the Quick Link

Connector (#21) to the

Pad Eye Plate (#22).

(A) - Shoulder Rivet

Ceiling Mounted Wall Mounted

22

21

A

B

Note:

Adjust Turnbuckle (A) of Cable

Assembly so threads are

even on both sides for easier

adjustment when mounting to

pad eye plate (B).

20

Note:

Ensure the acorn nuts are

on the outside of the front

perimeter assembly, as

shown.

Front

17

i

ii

Guide the mounting holes of the front beam into the shoulder rivets on the side perimeter beam.

Use a rubber mallet to seat the rivets with the top of the keyholes.

Interior View

18

Bolt together the front perimeter beams (#1 / #2) with the front perimeter bracket (#7) with eight

1/4” carriage bolts (#8) , washers (#9) and acorn nuts (#10). Begin with the vertical Bolts (i) followed

by the horizontal Bolts (ii)

19

Repeat step 18 for the opposite side of the beam

Wall Mounted

Ceiling Mounted

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