Wallenstein WX540 Assembly Instructions

Set-up Instructions

Rev Jun-2019 Part Number: Z97137_En

WX540

WX540L

Always Put Safety First!

Read these assembly instructions thoroughly before

beginning. Make sure each step is understood before

attempting it. Be familiar with all safety signs on the

machine and their meaning.

Tighten all fasteners to the torque value specied on

the last page. Recheck before using the machine.

WARNING!

Position the crate in a large open area to allow

access from all sides during assembly.

Stay clear of overhead power lines and obstructions

when lifting the machine during assembly. Contact

with power lines can cause electrocution. Contact

with obstructions can damage components or cause

them to fail.

Keep the assembly area clean to prevent slipping or

tripping.

Use a hoist when lifting components that weigh 50 lb

(23 kg) or more to avoid back injury.

All lifting devices (straps, slings, chains, ratchet

blocks) must comply with applicable local

regulations and certications. Wallenstein Equipment

Inc. cannot accept responsibility for the use of

sub-standard equipment and work practices.

Use lifting equipment with a capacity greater than the

weight of the component. Place jack stands or wood

blocking under the machine to securely stabilize it

before working on it during assembly.

Use the correct tool for the job. Repair or replace

broken or defective equipment or tools. Makeshift

tools can create safety hazards. A tool that breaks or

slips during use risks personal injury.

WARNING!

Avoid the risk of personal injury or machine damage!

Read the operator’s manual before using this

equipment. Carefully read all safety messages in the

manual and follow all safety signs on the machine.

IMPORTANT! Inspect for damage from shipping.

Immediately contact the shipping company if damage

is found.

Note: Some parts are attached to skid with screws.

Shipping brackets are not reused.

Assembly hardware is located inside operator's manual

tube.

WX540

00664

WX540L

1

2

B

A

B

E

D

C

F

3

2X

E

4

E

5

4X

E

F

6

4X

A

7

2X

4X

8

2X

9

2X

D

10

4X

B

lbf•ft

N•m

50–60

65–78

11

2X

D

12

4X

B

lbf•ft

N•m

50–60

65–78

13

C

14

15

Pre-delivery Inspection

Inspect for damage from shipping. Immediately contact the

shipping company if damage is found.

Trailer Wood Splitter

Check hydraulic splitter controls function

Check hydraulic cylinder functions

Check hydraulic reservoir level

Check engine  uid level

Check that horizontal / vertical pivot moves freely

Check that front and rear support stands move freely

Check that fasteners are tight

Lubricate all Pivot Points

Check hydraulic connections

Check all grease points and lubricate pivot points

Review operating and safety instructions

Safety Checks

All safety decals installed

Guards and shields installed and secured

Check function of brake and signal lighting

All supports function

Safety chain on hitch

Check that retainers are installed through hitch points

Review operating and safety instructions

Bolt Torque Specications

Checking Bolt Torque

The tables shown give correct torque values

for various bolts and capscrews. Tighten all

bolts to the torque values specied in the

table, unless indicated otherwise. Check

tightness of bolts periodically.

IMPORTANT! If replacing hardware, use

fasteners of the same grade.

IMPORTANT! Torque gures indicated in

the table are for non-greased or non-oiled

threads. Do not grease or oil threads

unless indicated otherwise. When using a

thread locker, increase torque values by

5%.

Note: Bolt grades are identied by their

head markings.

Imperial Bolt Torque Specications

Bolt

Diameter

Torque Value

SAE Gr. 2 SAE Gr. 5 SAE Gr. 8

lbf•ft N•m lbf•ft N•m lbf•ft N•m

1/4" 6 8 9 12 12 17

5/16" 10 13 19 25 27 36

3/8" 20 27 33 45 45 63

7/16" 30 41 53 72 75 100

1/2" 45 61 80 110 115 155

9/16" 60 95 115 155 165 220

5/8" 95 128 160 215 220 305

3/4" 165 225 290 390 400 540

7/8" 170 230 420 570 650 880

1" 225 345 630 850 970 1320

Metric Bolt Torque Specications

Bolt

Diameter

Torque Value

Gr. 8.8 Gr. 10.9

lbf•ft N•m lbf•ft N•m

M3 0.4 0.5 1.3 1.8

M4 2.2 3 3.3 4.5

M6 7 10 11 15

M8 18 25 26 35

M10 37 50 52 70

M12 66 90 92 125

M16 166 225 229 310

M20 321 435 450 610

M30 1,103 1 495 1,550 2 100

M36 1,917 2 600 2,700 3 675

Hydraulic Fitting Torque

1. Check are and are seat for defects

that might cause leakage.

2. Align tube with tting before tightening.

3. Hand-tighten swivel nut until snug.

4. To prevent twisting the tube, use two

wrenches. Place one wrench on the

connector body and tighten the swivel

nut with the second. Torque to values

shown.

If a torque wrench is not available, use the

FFFT (Flats From Finger Tight) method.

Wheel Lug Torque

It is an extremely important safety procedure

to apply and maintain proper wheel mounting

torque on your trailer axle. Torque wrenches

are the best method to assure the proper

amount of torque is being applied to a

fastener.

Wheel lugs should be torqued before rst

road use and after each wheel removal.

Check and re torque after the rst 10 miles

(16 km), 25 miles (40 km), and again

at 50 miles (80 km). Check periodically

thereafter.

WARNING!

Wheel lug nuts must be installed and

kept at the proper torque value to

prevent loose wheels, broken studs,

or possible separation of wheels from

axle.

• Start all lug nuts onto the threads by

hand.

• Tighten lug nuts in stages, following the

pattern shown in the Wheel Lug Nut

Torque table.

Hydraulic Fitting Torque

Tube Size

OD

Hex Size

Across

Flats

Torque value Flats From Finger

Tight

Inches Inches lbf•ft N•m Flats Turns

3/16 7/16 6 8 2 1/6

1/4 9/16 11–12 15–17 2 1/6

5/16 5/8 14–16 19–22 2 1/6

3/8 11/16 20–22 27–30 1-1/4 1/6

1/2 7/8 44–48 59–65 1 1/6

5/8 1 50–58 68–79 1 1/6

3/4 1-1/4 79–88 107–119 1 1/8

1 1-5/8 117–125 158–170 1 1/8

Values shown are for non-lubricated connections.

Wheel Lug Nut Torque

Wheel Size Units 1st Stage 2nd Stage 3rd Stage

8" lbf•ft

N•m

12–20

16–26

30–35

39–45.5

45–55

58.5–71.5

12" lbf•ft

N•m

20–25

26–32.5

35–40

45.5–52

50–60

65–78

13" lbf•ft

N•m

20–25

26–32.5

35–40

45.5–52

50–60

65–78

14" lbf•ft

N•m

20–25

26–32.5

50–60

65–78

90–120

117–156

15" lbf•ft

N•m

20–25

26–32.5

50–60

65–78

90–120

117–156

16" lbf•ft

N•m

20–25

26–32.5

50–60

65–78

90–120

117–156

4-Bolt

Wheel Lug Torque Pattern

5-Bolt 6-Bolt 8-Bolt

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