Bercomac 700568-1 700592 Manuel utilisateur

Marque: Bercomac

Modèle: 700568-1 700592

Catégorie: Moteur

Taper: Manuel utilisateur

BERCO

Subframe with Electric Lift & Drive Mechanism

for

CUB CADET 2000 SERIES

Tractors

CAUTION:

READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE

OPERATING YOUR EQUIPMENT

L-12

* ASSEMBLY * REPAIR PARTS

* OPERATION * MAINTENANCE

*106335*

OWNER’S MANUAL

Model Number

700568-1 Subframe with Winch

700592 Northeast Drive Mechanism

106335_EN

LIMITED WARRANTY

Bercomac Limitée

92, Fortin North, Adstock, Quebec, Canada, G0N 1S0

Conditions and Products Covered:

BERCOMAC guarantees any part of the product or accessory

manufactured by BERCOMAC and found in the reasonable

judgment of BERCOMAC to be defective in material and or

workmanship will be repaired or replaced by an authorized

dealer without charge up to our maximum labor rates and pre-

established times. For replacement parts only standard ground

freight services are covered. This warranty extends to the

original retail purchaser only and is not transferable to any

subsequent purchasers.

Warranty Period

(from date of the original retail purchase)

• Residential use: 1 year

• Semi-commercial, professional or rental use: 90 days

Exceptions Noted Below; the following items are guaranteed

by the original manufacturer and have their own warranty,

conditions and limited time:

• Tire Chains: 90 days

• Engines: Will vary as per the manufacturer

Please refer to the engine manufacturer’s warranty

statement included with the unit. BERCOMAC is not

authorized to handle warranty adjustments on engines.

Items and Conditions NOT Covered:

This warranty does not cover the following:

• Pick-up or delivery charges or in-home services fees.

• Any damage or deterioration of the unit, parts and or finish

of these due to normal use, wear and tear, or exposure.

• Cost of regular use or maintenance service or parts, such as

gas, oil, lubricants, tune-up parts, and adjustments.

• Any part or accessory which has been altered, modified,

misused, neglected, accidentally damaged or not properly

installed, maintained, stored or repaired not in accordance

with the instructions in the owner’s manual.

• Repair due to normal wear and or any wear items such as

shear pins, bolts, belts, etc.

• Expedited freight fee services for replacement parts.

• Shear bolts and shear pins are to be considered as a

preventive measure not as an assured protection, any

damages resulting from the lack of shear bolts breakage are

not covered.

NOTE: All warranty work must be performed by an authorized

dealer using original (manufacturer) replacement parts.

Owner’s Responsibilities:

BERCOMAC’s defective equipment or part must be returned

to an authorized dealer within the warranty period for repairs.

In the event that defective merchandise must be returned to

manufacturer for repairs, freight fees are prepaid and a written

authorization from BERCOMAC must be obtained by dealer

prior to the shipment. This warranty extends only to

equipment operated under normal conditions. To validate a

warranty claim, it is the user’s responsibility to maintain and

service the unit as specified in the owner’s manual or to have

the unit serviced at their dealer at their expense.

General Conditions:

The sole liability of BERCOMAC with respect to this warranty

shall be strictly and exclusively repair and replacement as

mentioned herein. BERCOMAC shall not have any liability for

any other costs, loss or damage, including but not limited to,

any incidental or consequential loss or damage.

In particular, without being limited to, BERCOMAC shall have

no liability or responsibility for:

• Travel time, overtime, after hours time or other

extraordinary repair charges or relating to repairs and or

replacements outside of normal business hours.

• Rental of like or similar replacement equipment during the

period of any, repair or replacement work.

• Any communicating or travel charges.

• Loss or damage to person or property other than that

covered by the terms of this warranty.

• Any claims for lost revenue, lost profit or any similar costs

as a result of damage or repair.

• Attorney’s fees.

BERCOMAC’s responsibility in respect to claims is limited to

making the required repairs or replacement without charge up

to our maximum labor rates and pre-established times and no

claim of breach of warranty shall be cause for cancellation or

rescission of the contract of sale of any product or accessory.

This warranty gives you specific legal rights. You may also

have other rights, which vary from state to state.

NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modi

any product previously manufactured.

Instructions for Obtaining Warranty Services:

Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership. To locate a

dealer convenient to you, access our website at www.bercomac.com.

Don't forget to bring your proof of purchase (sales receipt) to the

BERCOMAC dealer.

TABLE OF CONTENTS

INTRODUCTION ................................................................................................................................................... 2

SAFETY PRECAUTIONS ..................................................................................................................................... 3

SAFETY DECALS ................................................................................................................................................. 5

ASSEMBLY

Tools Required ........................................................................................................................................ 6

Step 1: Subframe Installation .................................................................................................................. 6

Step 2: Installation the Winch Control Switch ......................................................................................... 8

Step 3: Drive Mechanism Installation ..................................................................................................... 11

OPERATION & MAINTENANCE

Controls .................................................................................................................................................... 12

Maintenance ............................................................................................................................................ 12

Belt Replacement .................................................................................................................................... 12

Verify Tire Pressure ................................................................................................................................. 12

DISMOUNTING & STORAGE

Dismounting ............................................................................................................................................. 12

Storage .................................................................................................................................................... 12

TROUBLE SHOOTING ........................................................................................................................................ 13

PARTS BREAKDOWN AND PARTS LIST

Northeast Drive Mechanism 700592 ...................................................................................................... 14

Subframe 700568-1 ................................................................................................................................ 16

Winch 106125 ......................................................................................................................................... 19

TORQUE SPECIFICATION TABLE ..................................................................................................................... 20

ATTACHMENTS ................................................................................................................................................... 21

PAGE

INTRODUCTION

TO THE PURCHASER

This new accessory was carefully designed to give years of dependable service. This manual has been provided to

assist in the safe operation and servicing of your attachment.

NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, bu

are intended for reference only and are based on the latest product information available at the time of publication.

Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to

use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will

use this attachment.

THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS

MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH.

DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF

HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.

DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions

are not followed.

WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are

not followed.

CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are

not followed.

Record your attachment serial number and purchase date in the section reserved below (there is no serial number on

the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacemen

parts. Use only genuine parts when replacements are required.

If warranty repairs are required please present this registration booklet and original sales invoice to your selling deale

for warranty service.

This manual should be kept for future reference.

Please check if you have received all the parts for your kit with the list of the

bag and the list of the box.

SERIAL NUMBER : ___________________________

(IF APPLICABLE)

MODEL NUMBER: ___________________________

PURCHASE DATE : ___________________________

SAFETY PRECAUTIONS

Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle

and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury.

ll operators, no matter how experienced they may be,

should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal

obligation to instruct all operators in safe operation of the accessory.

GLOSSARY:

In this manual, right and left sides are determined by

sitting on the seat of the vehicle facing forward.

In this manual, "accessories" means attachments

(snowblower, rotary broom, blade etc.) that you install

on the vehicle (lawn tractors, A.T.V. s etc).

TRAINING:

This symbol, "Safety Alert Symbol", is used

throughout this manual and on the

accessory’s safety labels to warn of the

possibility of serious injury. Please take

special care in reading and understanding

the safety precautions before operating the

vehicle and accessory.

1. Read this owner's manual carefully. Be thoroughly

familiar with the controls and proper use of the

vehicle and accessory. Know how to stop the unit

and disengage the controls quickly.

2. Never allow children to operate the vehicle nor the

accessory. Never allow adults to operate the vehicle

nor the accessory without proper instructions.

3. No one should operate the vehicle nor the

accessory while intoxicated or while taking

medication that impairs the senses or reactions.

4. Keep the area of operation clear of all people,

particularly small children and pets.

PREPARATION:

1. Thoroughly inspect the area where the accessory

is to be used and remove door mats, all foreign

objects and the like.

2. For motorized accessories, disengage all clutches

and shift into neutral before starting engine.

3. Do not operate the accessory without wearing

adequate winter outer garments.

void loose fitting

clothing that can get caught in moving parts. Wear

footwear that will improve footing on slippery

surfaces.

4. Handle fuel with care, it is highly flammable.

a) Use approved fuel container.

b) Never add fuel to a running engine or hot engine.

c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

d) Never fill containers inside a vehicle, or on a

truck or a trailer bed with a plastic liner. Always

place containers on the ground, away from your

vehicle, before filling.

e) When practical, remove gas-powered

equipment from the truck or trailer and refuel it

on the ground. If this is not possible, then refuel

such equipment on a trailer with a portable

container, rather than from a gasoline

dispenser nozzle.

f) Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times, until

refueling is complete. Do not use a nozzle lock-

open device.

g) Replace fuel cap securely and wipe up spilled

fuel.

h) If fuel is spilled on clothing, change clothing

immediately.

5. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by manufacturer).

6. Let the vehicle and accessory adjust to outdoor

temperatures before using.

7. Never use an accessory without proper guards,

plates, or other safety protective devices in place

8. Always make sure to wear the appropriate safety

equipment required (glasses, muffs, mask…) for

each type of product. See operation section.

9. Always make sure of having safe traction on the

vehicle by using the recommended accessories

(chains, A.T.V. tracks, counterweights…). See

operation section.

10. Always make sure the all components are correctly

installed. (driveline securely attached and locked at

both ends, belts properly installed…)

11. Always handle the winch cable with thick leather

gloves.

12. Never modify the accessory or any part without

the written consent from the manufacturer.

OPERATION:

1. Do not put hands or feet near, under or inside rotating

parts.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks or roads. Stay alert for

hidden hazards or traffic. Do not carry passengers.

3. After striking a foreign object, stop the engine (motor),

disconnect the wire from the spark plug(s) and keep

wire away to prevent accidental starting. Thoroughly

inspect the accessory for any damage and repair

damage before restarting and using the accessory.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

5. Take all possible precautions when leaving the

vehicle unattended. Disengage the power take-off,

lower the attachment, place the transmission into

neutral, set the parking brake, stop the engine and

remove the contact key.

6. Do not run the engine indoors, except when starting

the engine and for transporting in or out of the

building. Do not operate or let motor run in a storage

area without ventilation because gas contains

carbon monoxide which is odorless, colorless and

can cause death.

7. Never use the accessories across the face of

slopes, go from top to bottom. Exercise extreme

caution when using equipment on slopes. Do not

attempt to clear a steep slope.

8. Never tolerate bystanders in the working zone.

Never use an accessory in the direction of

bystanders, it might throw gravel or debris that can

hurt people or damage property.

9. Never operate the accessory at high transport

speeds on slippery surfaces. Use care when

backing up.

10. Do not carry passengers.

11. Disengage power to the accessory when it is

transported or not in use.

12. Never operate the accessory without good visibility

or light.

13. Keep the accessory away from heat sources or

flames.

14. Never handle the winch cable or hook while in

tension.

MAINTENANCE AND STORAGE

1. When cleaning, repairing or inspecting the vehicle

and accessory, make certain that all moving parts

have stopped. For gasoline engine, disconnect wire

from the spark plug(s) and keep wire away to

prevent accidental starting.

2. Check all the bolts and components at frequent

intervals to make sure that they are properly

tightened.

3. Never store a motorized accessory with fuel in the

fuel tank inside a building where ignition sources are

present such as hot water and space heaters,

clothes dryers, and the like. Allow the engine to cool

before storing in any enclosure.

4. Always refer to the owner’s manual when you store

the accessory and vehicle for a prolonged or an

unspecified length of time.

5. Maintain or replace safety and instruction labels, as

necessary.

6 For winter accessories, (if applicable), let the engine

run for a few minutes after clean snow in order to

prevent the rotary parts from freezing.

7. Inspect the vehicle’s and accessory’s air filter (if

applicable) every day. Clean it or replace it as

necessary. Change the oil more often when working

in dusty conditions. See the vehicle’s and

accessory's owner’s manual.

THIS SYMBOL MEANS

DANGER !

BECOME ALERT !

YOUR SAFETY IS INVOLVED !

SAFETY PRECAUTIONS

SAFETY DECALS

REPLACE IF DECALS ARE DAMAGED

SEE PARTS BREAKDOWN FOR DECAL LOCATION

DECAL #105133

Failure to observe these instructions could lead to

severe injury or death.

To avoid injury to hands or fingers:

-Always keep hands clear of rope hook loop, ,hook and

fairlead opening during installation , operation and

when spooling in or out.

-Always use extreme caution when handling hook and

rope during spooling operations.

-Always wear heavy leather gloves when handling rope.

-Keep hands away from the hot surface.

ASSEMBLY

Install the supports (items 1 & 2) on each side of the

vehicle.

Item # Description Action

1 & 2 Support

(qty 2) Install on each side

as shown.

3 Hex bolt 3/8’’ x 1 1/4’’

(qty 4) Insert as shown.

4 Nylon insert lock nut

3/8’’

(qty 4 )

Insert on nuts.

Do not tighten right

away.

IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE WHEN STATED:

TIGHTEN FIRMLY.

THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES, ANY OTHER USE MAY CAUSE

DAMAGE TO THE VEHICLE.

This subframe may be used to install different

attachments (see attachments page). Once installed,

it may remain permanently on your vehicle.

NOTE:It is not necessary to remove mower deck at

this step.

STEP 1

SUBFRAME INSTALLATION:

Refer to parts breakdown section for parts

identification.

TOOLS REQUIRED:

Wrenches: 5/16, 9/16, 10mm

Ratchet

Sockets: 7/16, 9/16, 3/4

Cutting pliers

Pliers

Square head screwdriver: #2

1 wrench (for the nuts on the battery posts of the

vehicle).

Install the supports

Install the female hitch (item 1).

# Item Description Action

1 Female hitch Install between the

two supports.

2 Hex bolt 3/8 x 1’’

(qty 4) Insert as shown.

3 Flange nut 3/8’’

(qty 4) Tighten the all the

bolts & nuts firmly.

Install the female hitch between the two supports

INSTALLING THE REFLECTORS

IMPORTANT: When operating the tractor with a

front mount attachment, install the two red-

colored adhesive reflectors on the rear vertical

surface of the tractor’s fender.

ASSEMBLY

Install the spring (item 1)

# Item Description Action

1 Spring Install the spring

on the frame as

shown.

NOTE: The latch must move freely.

Install the spring as shown

Install the handle support (item 1) on the left side.

# Item Description Action

1 Handle support Install as shown.

2 Thread cutting screws

5/16’’ x 1’’ (qty 2) Insert the screws

as shown.

3 Flange nut 5/16’’

(qty 2) Tighten the nuts.

4 Plastic grommet Insert as shown.

5 Square head set

screw 5/16 x 1/2’’ Insert in the hole of

the cab support as

shown. Install the handle support

Install the cab support (item 1) on the right side.

# Item Description Action

1 Cab support Install as sown.

2 Thread cutting screws

5/16’’ x 1’’ (qty 2) Insert the screws as

shown.

3 Flange nut 5/16’’

(qty 2) Tighten the nuts.

4 Square head set

screw 5/16 x 1/2’’ Insert in the hole of

the cab support as

shown.

Install the cab support

ASSEMBLY

Install the winch control switch

STEP 2:

INSTALLATION OF THE WINCH CONTROL

SWITCH

Install the relay (item 1).

Item Description Action

2 Metal screw

#12 x 3/4’’ (qty 4) Secure relay in place.

*3 Nylon tie wrap 8’’

(qty 4) See *

*If necessary use the nylon tie wraps to secure the

relay in place.

** Install in a sheltered place away from bad weather.

1 Relay Install in an appropriate

area.

Install the relay

IMPORTANT

To prolong the winch cable’s life, release the winch control switch as soon as the accessory touches the

ground. This will keep the cable from tangling up which causes premature wear.

Before drilling the hole, check behind the dashboard

to make sure there is enough space to install the

switch.

Drill a 1/2’’ hole in the dashboard or an appropriate

place (see reference drawing). Stick the UP/DOWN

decal over the hole for the switch.

Insert the switch in the hole and secure in place with

the rubber boot.

NOTE: It is important to install the switch vertically.

Connect the wires as shown.

When the switch is raised, the winch must lift the

accessory. If you prefer the contrary, invert the green

and black wires.

Connect the wires

Up / Down decal

ASSEMBLY

CONNECTING THE WIRES

NOTE: The posts on the relay are identified by

numbers. (1-2-3-4).

Install the wires from the winch on the posts of the

relay.

Red wire (+) on post #3.

Black wire (-) on post #4.

Connect the red wire from the winch (limit switch) with

the green wire from the relay.

Connect the wires

IDENTIFY THE IGNITION WIRE:

Place the clip of the Hi / Low tester on the negative

post (-) on the battery or a metal surface without any

paint.

Turn the ignition key to the position: Accessory.

Insert the tip of the tester in a hole at the back of the

starter (switch) make sure to touch the metal part of

the wire (on most tractors, it is the A1 terminal on the

ignition switch that is used for accessories. Before

connection, verify with HI/LOW tester).

If the tester’s light turns on, turn the ignition key to the

position, Off. The light must turn off.

You have identified the ignition wire, if not repeat the

operation on another wire.

INSTALL THE CONTROL WIRE:

Join the ignition wire and the red wire from the winch

control (item 1) with the instant connector (item 2).

Connect the black wire of the winch control (item 3) to

the black wire on the relay.

Connect the green wire of the winch control (item 3)

with the red wire of the winch (limit switch).

Connect the ignition wire

ASSEMBLY

CAUTION

FOR YOUR SECURITY:

Read and follow the safety precautions for the

battery in the vehicle’s manual.

CONNECT THE WIRES ON THE BATTERY:

Connect the wires from the relay to the vehicle’s

battery.

The red wire (+) on the positive post of the battery

(item 1).

The black wire (-) on the negative post of the battery

(item 2).

Make sure to tighten the nuts on the posts.

TIE ALL THE WIRES:

NOTE: Make sure the wires from the control

assembly do not interfere with anything on the tractor

nor come into contact with any heating, electrical or

removable elements of the tractor. Keep clear of

belts, exhaust and steering axel pivot.

Tie the wires with four nylon tie wraps included in the

kit.

Connect the relay wires to the battery

Install the heat shield (item 1).

# Item Description Action

2 Hex bolts 1/4’’ x 1/2’’

(qty 2) Tighten firmly.

1 Heat shield Install as shown.

Install the heat shield

VERY IMPORTANT:

Make sure the cable winds up and unrolls as shown

in the figure (cable under the spool).

If the winch cable does not wind up from the

bottom of spool as shown, the limit switch will not

work and may cause damage to the subframe,

winch and accessory.

Tie the wires

Install the belt (item 1) on the engine pulley of the

tractor. Check the tension on the spring (item 2). If

necessary, adjust the tension by moving the

adjustment rod (item 3) and tighten the sect screw

(item 4).

Belt routing

ASSEMBLY

STEP 3:

DRIVE MECHANISM INSTALLATION:

WARNING

TO PREVENT INJURIES:

Stop the motor.

Apply parking brake.

Remove the ignition key.

Disconnect the wire from the spark plug(s) and

keep away from spark plug(s) to prevent accidental

starting.

The muffler, exhaust pipe and surrounding areas

will be HOT. Allow the tractor to cool before

beginning preparation.

WARNING

TO PREVENT INJURIES:

It is the person who installs the drive mechanism

responsibility to make sure that when the clutch

is disengaged that all moving parts stop.

For more information, do not hesitate to contact

the technical support.

NOTE: You must remove mower deck to install

the drive mechanism.

Install drive mechanism

VERIFICATION OF THE BELT AND PULLEY

ALIGNMENT:

WARNING

TO PREVENT INJURIES:

Do this verification when the engine of the

vehicle is not running.

Verify the belt and pulley alignment. If applicable, you

can remove or add a flat washer (item 1) on the

tension pulley (item 2) for a better adjustment.

NOTE: There should be a distance of 3/8’’ between

the tension arm (item 3) and the tension pulley. Adjust the pulleys

Install the drive mechanism by inserting the 5/16’’ x 1

1/4’’ hex bolt (item 1) in the hole (item 2). On the

inside of tractor frame, insert the spacer (item 3) and

a flat washer (item 4) on the bolt and secure with a

3/8’’ nylon insert lock nut (item 5). Do the same on

other side of tractor.

Hook the rear portion of the drive mechanism (item 6)

inside the tractor frame on the spacers previously

installed. Install the front portion of the drive

mechanism (item 7) between the supports (item 8)

previously installed and secure in place with the pin

(item 9) and hair pin (item 10) as shown.

OPERATION & MAINTENANCE

CAUTION

Read the vehicle Owner’s Manual carefully. Be

thoroughly familiar with the controls & proper

use of the attachment. Know how to stop the

attachment quickly.

CONTROLS

IMPORTANT:

In order to avoid draining the battery of the

vehicle, always start the engine before using the

winch.

THE WINCH CONTROL SWITCH

Push up or down the winch control switch to lift or

lower the accessory to the ground.

There is a limit switch stopper that limits the lifting.

Always prestretch cable and respool under load

before installing the hook on the accessory. A tightly

wound cable reduces chances of binding, which can

cause damage to the cable.

To prolong the winch cable’s life, release the winch

control switch as soon as the accessory touches the

ground. This will keep the cable from tangling up,

causing premature wear of the cable.

IMPORTANT:

THE WINCH KIT IS TO BE USED ONLY TO LIFT

BERCO ACCESSORIES, ANY OTHER USE MAY

CAUSE DAMAGE TO THE VEHICLE.

MAINTENANCE

a) Check mounting bolts at frequent intervals for

proper tightness to be sure equipment is in safe

working condition.

b) Apply oil at all pivot points.

c) To prolong the life span of the winch, make sure the

limit switch works well.

BELT REPLACEMENT

Belt for the accessories:

SEE ATTACHMENT OWNER'S MANUAL

(SNOWBLOWER AND BROOM ) FOR REPLACING

INSTRUCTIONS.

VERIFY TIRE PRESSURE:

Tire pressure must be even on both sides of the

tractor according the vehicle's owner manual.

DISMOUNTING & STORAGE

STORAGE

a) Clean and paint all parts from which paint has worn.

b) Apply oil at all pivot points.

c) Inspect and replace all defective parts before using

again.

DISMOUNTING

SEE ATTACHMENT OWNER'S MANUAL

(SNOWBLOWER, BROOM AND BLADE) FOR

DISMOUNTING INSTRUCTIONS.

a) Dismount the attachment.

b) Remove the rear counterweight when you remove

the front attachment (if applicable).

c) Remove the belt from the engine pulley.

d) Dismount the drive mechanism by supporting it in

hand and removing the hair pin and the pin.

Carefully lower to the ground. Remove the V-belt

from engine pulley.

Pull out drive mechanism from underneath tractor.

e) You may leave the subframe on tractor all year long

or remove it if preferred.

f) Reinstall mower if needed.

WINCH CABLE MAINTENANCE

To reduce the risk of cable failure during the season,

we recommend changing the winch cable every year.

Install the new winch cable as shown in parts

breakdown.

Drive Mechanism Belt:

a) Remove the belt from the engine pulley.

b) Dismount the drive mechanism.

c) Remove the bolt which retains the tension pulley.

d) Replace the belt and re-install the tension pulley.

Before tightening make sure the belt guide does

not touch the belt at any time.

e) Re-install the drive mechanism.

f) Check the alignment of the belt that joins the

drive mechanism to the engine pulley.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION

Winch runs backwards. Winch wires reversed. Recheck wiring.

Switch wires reversed. Recheck wiring.

Switch installed incorrectly. Check switch installation.

Battery wires reversed. Recheck wiring.

Winch cable is not winded up from

the bottom of spool. Wind winch cable from underneath.

Winch will not operate or runs in

one direction only. Vehicle’s ignition switch is at OFF

position. Turn vehicle’s ignition switch at ON

position.

Broken wires or bad connection. Check for poor connections.

Control switch is inoperative. Replace control switch.

Relay or breaker is damaged. Replace the relay or breaker.

Limit switch is damaged. Replace limit switch.

Winch is damaged. Replace or repair winch.

Winch runs but with insufficient

power or line speed. Weak battery. Recharge or replace battery.

Check charging system

Poor battery connection. Check battery terminals for

corrosion. Clean when required.

Winch is damaged. Replace or repair winch.

* Please refer to parts breakdown section for parts identification.

HOW TO KNOW POINTS TO CHECK

Poor connections. Recheck wiring with the owner's manual

HI/LOW voltage tester does not work. Connect it on battery posts (+ and -) of a functional battery.

If there is no light, the tester is damaged.

The control switch inoperative. Test both connectors with HI/LOW voltage tester.

If light comes ON in both positions (IN & OUT), the switch is

operative.

Relay is damaged When it is working, there is a "CLICK" sound when the control switch

is activated. Check connections with HI/LOW voltage tester.

Winch is damaged The ultimate test is to connect the winch directly to the battery and

reverse the wires to test both directions. If the winch doesn't work, it is

damaged.

The limit switch is damaged. When the limit switch is pushed or stuck inside, the winch can't raise

the accessory, only lower it. If not replace it.

The breaker is damaged. Check the voltage on both terminals on the breaker with the HI / LOW

voltage tester. If not replace.

PARTS BREAKDOWN

NORTHEAST DRIVE MECHANISM 700592

Ref.

Réf. English description Description française Qty.

Qté. Part #

Pièce #

1 Drive frame Châssis d'entraînement 1 106069

2 Support Support 1 106070

3 Bracket Fixation 1 106071

4 Spacer Espaceur 2 106072

5 Belt guide Guide-courroie 1 104043

6 Adjustment rod Tige d'ajustement 1 104841

7 Idler arm Bras de tension 1 105208

8 Pin Goupille 1 102754

9 Belt guide Guide-courroie 1 102840

10 Flange washer Rondelle à bride 1 102969

11 Double pulley inc. 102736 & 103035 Poulie double inc. 102736 & 103035 1 103040

12 Ball bearing Roulement à billes 2 102736

13 Sleeve Douille 1 103035

14 Flat pulley Poulie plate 1 102839

15 Spring Ressort 1 102304

16 Hair pin 3mm Goupille à ressort 3mm 1 102617

17 V-Belt , B-95 Courroie en V , B-95 1 106039

18 V-Belt , B-118 Courroie en V , B-118 1 104044

19 Hex. bolt 1/4" n.c. x 1" Boulon hex. 1/4" n.c. x 1" 4 O/L

20 Hex. bolt 5/16" n.c. x 1 1/4" Boulon hex. 5/16" n.c. x 1 1/4" 2 O/L

PARTS LIST

NORTHEAST DRIVE MECHANISM 700592

21 Carriage bolt 3/8" n.c. x 2 1/4" Boulon à carrosserie 3/8" n.c. x 2 1/4" 1 O/L

22 Nylon insert lock nut 1/4" n.c. Écrou a garniture de nylon 1/4" n.c. 4 O/L

23 Nylon insert lock nut 5/16" n.c. Écrou à garniture de nylon 5/16" n.c. 2 O/L

24 Nylon insert lock nut 5/8" n.c. Écrou à garniture de nylon 5/8" n.c. 1 O/L

25 Nylon insert lock nut 3/8" n.c. Écrou à garniture de nylon 3/8" n.c. 1 O/L

26 Flat washer 3/8" hole Rondelle plate 3/8" trou 2 O/L

27 Flat washer 7/16" hole Rondelle plate 7/16" trou 4 O/L

28 Square head set screw 5/16" n.c. x 1/2" Vis à pression à tête carrée 5/16" n.c. x 1/2" 1 O/L

O/L = Obtain Locally

PARTS BREAKDOWN

SUBFRAME 700568-1

PARTS LIST

SUBFRAME 700568-1

Ref.

Réf. English description Description française Qty.

Qté. Part #

Pièce #

1 Female hitch Attache femelle 1 106061

2 Left support Support gauche 1 106062

3 Right support Support droit 1 106063

4 Heat shield Pare-chaleur 1 106064

5 Cab support Support de cabine 1 106067

6 Handle support Support de manivelle 1 106068

7 Latch Loquet 1 106085

8 Winch assembly Treuil assemblé 1 106125

9 Winch control wire Fil du contrôle du treuil 1 106103

10 Wire assembly Fil assemblé 1 105256

11 Wire assembly Fil assemblé 1 104831

12 Relay Relais 1 105257

13 Limit switch Commutateur de fin de course 1 105136

14 Handgrip Poignée 1 104825

15 Spring Ressort 1 103566

16 Plastic grommet Oeillet de plastique 1 102063

17 Hi/low voltage tester Testeur de haute/basse tension 1 105151

18 Instant connector Connecteur instantané 1 105152

19 Push plate Plaque de poussée 1 105150

20 Breaker Disjoncteur 1 105219

O/L = Obtain Locally

PARTS LIST

SUBFRAME 700568-1

Ref.

Réf. English description Description française Qty.

Qté. Part #

Pièce #

21 Winch control switch Commutateur de contrôle du treuil 1 106090

22 Reflector (Pack of 2) Réflecteur (Ensemble de 2) 1 106108

23 Hex. bolt 1/4" n.c. x 1/2" GR5 Boulon hex. 1/4" n.c. x 1/2" GR5 2 O/L

24 Hex. bolt 5/16" n.c. x 1" GR5 Boulon hex. 5/16" n.c. x 1" GR5 2 O/L

25 Hex. bolt 5/16" n.c. x 1 1/4" GR5 Boulon hex. 5/16" n.c. x 1 1/4" GR5 2 O/L

26 Hex. bolt 3/8" n.c. x 1" GR5 Boulon hex. 3/8" n.c. x 1" GR5 4 O/L

27 Hex. bolt 3/8" n.c. x 1 1/4" GR5 Boulon hex. 3/8" n.c. x 1 1/4" GR5 4 O/L

28 Thread cutting screw 5/16" n.c. x 1" Vis a filetage coupante 5/16" n.c. x 1" 4 O/L

29 Metal screw T.H. #12" x 3/4" Vis à métal T.H. #12" x 3/4" 4 O/L

30 Nylon Insert lock Nut 5/16" n.c. Écrou à garniture de nylon 5/16" n.c. 2 O/L

31 Nylon Insert lock Nut 3/8" n.c. Écrou à garniture de nylon 3/8" n.c. 4 O/L

32 Flange nut 5/16" n.c. Écrou à bride 5/16" n.c. 6 O/L

33 Flange nut 3/8" n.c. Écrou à bride 3/8" n.c. 4 O/L

34 Flat washer 5/16" hole Rondelle plate 5/16" trou 2 O/L

35 Square head set screw 5/16" x 1/2" Vis à pression à tête carré 5/16" x 1/2" 2 O/L

36 Tie wrap 8" Attache de nylon 8" 8 O/L

37 Decal caution hot surfaces Décalque attention surfaces chaudes 1 105133

38 Lift decal Décalque de relevage 1 106124

39 Model number Numéro de modèle 1 REF

O/L = Obtain Locally

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Bercomac 700568-1 700592 Manuel utilisateur

Marque: Bercomac

Modèle: 700568-1 700592

Catégorie: Moteur

Taper: Manuel utilisateur

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