Tweco Robotics QRP-IN TCP Check Tool Guide d'installation

Taper
Guide d'installation
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TCP CHECK TOOL
Installation and Operation
Guide
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QRP-IN
Revision No: A Issue Date: November 12, 2008 Manual No: SM-QRP-IN
Congratulations on your new Tweco
®
Robotics product. We are proud
to have you as our customer and will strive to provide you with the
best service and reliability in the industry. This product is backed by
our extensive warranty and world-wide service network. To locate your
nearest distributor or service agency, please contact a representative at
the address and phone number in your area listed on the inside back
cover of this manual, or visit us on the web at www.tweco.com.
This Operating Manual has been designed to instruct you on the
correct use and operation of your Tweco
®
Robotics product. Your
satisfaction with this product and its safe operation is our ultimate
concern. Therefore, please take the time to read the entire manual,
especially the Safety Precautions. They will help you to avoid
potential hazards that may exist when working with this product.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
Tweco
®
Robotics is a Global Brand of Arc Welding Products for
Thermadyne Industries Inc. We manufacture and supply to major
welding industry sectors worldwide including; Manufacturing,
Construction, Mining, Automotive, Aerospace, Engineering, Rural and
DIY/Hobbyist.
We distinguish ourselves from our competition through market-leading,
dependable products that have stood the test of time. We pride ourselves
on technical innovation, competitive prices, excellent delivery, superior
customer service and technical support, together with excellence in
sales and marketing expertise.
Above all, we are committed to develop technologically advanced products
to achieve a safer working environment within the welding industry.
WE APPRECIATE YOUR BUSINESS!
!
!
WARNING
READ AND UNDERSTAND THIS ENTIRE MANUAL AND YOUR EMPLOYER’S SAFETY PRACTICES BEFORE INSTALLING,
OPERATING, OR SERVICING THE EQUIPMENT. WHILE THE INFORMATION CONTAINED IN THIS MANUAL REPRESENTS THE
MANUFACTURERS BEST JUDGMENT, THE MANUFACTURER ASSUMES NO LIABILITY FOR ITS USE.
TCP Check Tool
Installation and Operation Guide
Instruction Manual Number SM-QRP-IN
Published by:
Tweco
®
Products Inc.
2800 Airport Road
Denton, TX 76208
(940) 566-2000
www.tweco.com
Copyright © 2008 by
Thermadyne Industries Inc.
® All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any
error or omission in this Manual, whether such error results from negligence, accident, or any other cause.
Publication Date: November 12, 2008
Record the following information for Warranty purposes:
Where Purchased: ________________________
Purchase Date: ________________________
Equipment Serial #: ________________________
i
TCP CheCk Tool
ii SM-QRP-IN
Table of Contents
SECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ........................................... 1-1
1.01 Welding Hazards .......................................................................................1-1
1.02 Principal Safety Standards ........................................................................1-3
1.03 Safety and Health ......................................................................................1-3
SECTION 2:INTRODUCTION AND DESCRIPTION .................................................. 2-4
2.01 How to Use this Manual ............................................................................2-4
2.02 Receipt of Equipment ................................................................................2-4
2.03 Introduction ..............................................................................................2-4
SECTION 3:INSTALLATION AND OPERATION ...................................................... 3-5
SECTION 4:REPLACEMENT PARTS ................................................................. 4-8
STATEMENT OF WARRANTY .........................................................................
5-9
WARRANTY SCHEDULE ...............................................................................
10
TCP CheCk Tool
1-1
SM-QRP-IN
SAFETY INSTRUCTIONS AND WARNINGS
SECTION 1:
SAFETY INSTRUCTIONS AND WARNINGS
!
!
WARNING
SERIOUS INJURY OR DEATH MAY RESULT IF WELDING AND CUTTING EQUIPMENT IS NOT PROPERLY INSTALLED,
USED AND MAINTAINED. MISUSE OF THIS EQUIPMENT AND OTHER UNSAFE PRACTICES CAN BE HAZARDOUS. THE
OPERATOR, SUPERVISOR AND HELPER MUST READ AND UNDERSTAND THE FOLLOWING SAFETY WARNINGS AND
INSTRUCTIONS BEFORE INSTALLING OR USING ANY WELDING OR CUTTING EQUIPMENT.
THE WELDING AND CUTTING PROCESS IS USED IN MANY POTENTIALLY DANGEROUS ENVIRONMENTS SUCH
AS ELEVATED HEIGHTS, AREAS OF LIMITED VENTILATION, CLOSE QUARTERS, AROUND WATER, IN HOSTILE
ENVIRONMENTS, ETC., AND IT IS IMPORTANT THAT THE OPERATOR(S) ARE AWARE OF THE DANGERS ASSOCIATED
WITH WORKING IN THESE TYPES OF CONDITIONS. BE CERTAIN THAT THE OPERATOR(S) ARE TRAINED IN
SAFE PRACTICES FOR ENVIRONMENTS IN WHICH THEY ARE EXPECTED TO WORK AND UNDER COMPETENT
SUPERVISION.
IT IS ESSENTIAL THAT THE OPERATOR, SUPERVISOR AND ALL OTHER PERSONNEL IN THE WORK AREA ARE AWARE
OF THE DANGERS OF THE WELDING OR CUTTING PROCESS. TRAINING AND PROPER SUPERVISION ARE IMPORTANT
FOR A SAFE WORK PLACE. KEEP THESE INSTRUCTIONS FOR FUTURE USE. ADDITIONAL RECOMMENDED SAFETY
AND OPERATING INFORMATION IS REFERENCED IN EACH SECTION.
5. All ground connections must be checked periodically
to determine that they are mechanically strong and
electrically adequate for the required current.
6. When engaged in alternating current, welding, or
cutting under wet conditions or warm surroundings
where perspiration is a factor, the use of reliable
automatic controls for reducing the no-load voltage
is recommended to reduce shock hazard.
7. When the welding or cutting process requires values of
open circuit voltages in alternating current machines
higher than 80 volts, and direct current machines
higher than 100 volts, means must be provided to
prevent the operator from making accidental contact
with the high voltage by adequate insulation or other
means.
8. When welding is to be suspended for any substantial
length of time, such as during lunch or overnight,
all electrodes should be removed from the electrode
holder and the electrode holder carefully located so
that accidental contact cannot occur.
9. The holder must be disconnected from the power
source when not in use.
10.
Never immerse Mig-Guns, electrode holders, tig
torches, plasma torches, or electrodes in water.
WARNING
SMOKE, FUMES, AND GASES CAN BE DANGEROUS
TO YOUR HEALTH.
1.01 Welding Hazards
WARNING
ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH.
INSTALL AND MAINTAIN EQUIPMENT IN ACCORDANCE
WITH THE NATIONAL ELECTRICAL CODE (NFPA 70)
AND LOCAL CODES. DO NOT SERVICE OR REPAIR
EQUIPMENT WITH POWER ON. DO NOT OPERATE
EQUIPMENT WITH PROTECTIVE INSULATORS
OR COVERS REMOVED. SERVICE OR REPAIR TO
EQUIPMENT MUST BE DONE BY A QUALIFIED REPAIR
TECHNICIAN, OR TRAINED PERSONNEL ONLY.
1. Do not touch live electrical parts.
2.
Do not touch an electrode with bare skin and electrical
ground at the same time.
3. Always keep welding gloves dry and in good
condition.
NOTE
Aluminized protective clothing can become
part of the electrical path.
4. Keep oxygen cylinders, chains, wire ropes, cranes,
hoists, and elevators away from any part of the
electrical path.
TCP CheCk Tool
1-2 SM-QRP-IN
SAFETY INSTRUCTIONS AND WARNINGS
21. Flammable hair preparations should not be used when
welding or cutting. Wear ear plugs to protect ears from
sparks.
22. Where the work area permits, the operator should be
enclosed in an individual booth painted with a finish of
low reflectivity such as zinc oxide. This is an important
factor for absorbing ultraviolet radiations, and lamp black.
The operator should be enclosed with non-combustible
screens similarly painted.
WARNING
WELDING SPARKS CAN CAUSE FIRES AND
EXPLOSIONS.
23. Causes of re and explosion are: combustibles reached by
the arc, flame, ying sparks, hot slag, or heated material.
Remove combustibles from the work area and/or provide
a re watch.
24
. Avoid oily or greasy clothing as sparks may ignite them. Have
a re extinguisher nearby, and know how to use it.
25.
Be alert to the danger of conduction or radiation. For
example, if welding or cutting is to be done on a metal
wall, partition, ceiling, or roof, precautions must be taken
to prevent ignition of combustibles on the other side.
26. Do not w
eld or cut containers that have held combustibles.
All hollow spaces, cavities and containers should be vented
prior to welding or cutting to permit the escape of air or
gases. Purging with inert gas is recommended.
27.
Never use oxygen in a welding torch. Use only inert
gases or inert gas mixes as required by the process. Use
of combustible compressed gases can cause explosions
resulting in personal injury or death. Arcing against any
compressed gas cylinder can cause cylinder damage or
explosion.
WARNING
NOISE CAN DAMAGE HEARING.
28. Noise from the air carbon-arc process can damage
your hearing. Wear protective hearing devices to ensure
protection when noise levels exceed OSHA standards.
Adequate hearing protection devices must be worn by
operators and surrounding personnel to ensure personal
protection against noise.
11. Keep smoke, fumes, and gases from the breathing area.
12. Fumes from the welding or cutting process are of various
types and strengths, depending on the kind of base metal
being worked on. To ensure your safety, do not breathe
these fumes.
13. Ventilation must be adequate to remove smoke, fumes,
and gases during the operation to protect operators and
other personnel in the area.
14. Vapors of chlorinated solvents can form the toxic gas
Phosgene when exposed to ultraviolet radiation from
an electric arc. All solvents, degreasers, and potential
sources of these vapors must be removed from the work
area.
15. Fumes produced by welding or cutting, particularly in
conned places, can cause discomfort and physical harm
if inhaled over an extended period of time.
16. Provide adequate ventilation in the welding or cutting area.
Use air-supplied respirators if ventilation is not adequate to
remove all fumes and gases. Never ventilate with oxygen.
Oxygen supports and vigorously accelerates fire.
WARNING
ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE
EYES AND BURN SKIN .
17. The welding and cutting processes produces extreme
localized heat and strong ultraviolet rays.
18. Never attempt to weld or cut without a welding helmet
with the proper lens. Ensure that the lens complies with
federal guidelines. A number 12 to 14 shade lter lens
provides the best protection against arc radiation. When
in a confined area, prevent the reflected arc rays from
entering around the helmet.
19. Ensure all personnel in the work area are protected from
arc rays and sparks. Approved shielding curtains and
appropriate goggles should be used to provide protection
to staff in the surrounding area and operators of nearby
equipment.
20. Unprotected skin should also be covered from arc rays,
heat and molten metal. Always wear protective gloves and
clothing that does not allow skin to become exposed. All
pockets should be closed and cuffs sewn shut. Leather
aprons, sleeves, leggings, etc., should be worn for out-of-
position welding and cutting or for heavy operations using
large electrodes. High top work shoes provide adequate
protection from foot burns. For added protection use
leather spats.
TCP CheCk Tool
1-3
SM-QRP-IN
SAFETY INSTRUCTIONS AND WARNINGS
SAFETY AND OPERATING REFERENCES
1. Code of Federal Regulations. (OSHA)
Section 29 Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000.
U.S. Government Printing Office, Washington, DC. 20402.
2. ANSl Z49.1 “Safety In Welding and Cutting”.
3. ANSI Z87.1 “Practice for Occupational and Educational Eye and Face Protection”.
4. ANSl Z88.2 “Standard Practice for Respiratory Protection”.
American National Standards Institute, 1430 Broadway, New York, NY. 10018.
5. AWS F4.1 “Recommended Safe Practices for Welding and Cutting Containers”.
6. AWS C5.3 “Recommended Practices for Air Carbon-Arc Gouging and Cutting”.
The American Welding Society, 550 NW Lejeune RD., P.O.Box 351040, Miami FL. 33135.
7. NFPA 51B “Fire Prevention in Cutting and Welding Processes”.
8. NFPA-7 “National Electrical Code.”
National Fire Protection Association, Battery Park, Quincy, MA. 02269.
9. CSA W117.2, “Safety in Welding, Cutting and Allied Processes”.
Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3.
1.03 Safety and Health
NOTE
Be sure to read and fully comprehend the safety
instuctions and warnings contained within
section 1 of this manual before performing
any welding or cutting operations.
!
!
WARNING
SERIOUS INJURY OR DEATH MAY RESULT IF
WELDING AND CUTTING EQUIPMENT IS NOT
PROPERLY INSTALLED, USED AND MAINTAINED.
MISUSE OF THIS EQUIPMENT, OR OTHER UNSAFE
PRACTICES, CAN BE HAZARDOUS.
Electric shock can cause injury or death.
Smoke, fumes, and gases can be dangerous to your
health.
Arc rays, hot slag, and sparks can injure or burn
unprotected eyes and skin.
Welding sparks can cause fires and explosions.
Excessive noise can damage your hearing.
1.02 Principal Safety Standards
!
!
WARNING
THIS PRODUCT CONTAINS CHEMICALS, INCLUDING
LEAD, OR OTHERWISE PRODUCES CHEMICALS KNOWN
TO THE STATE OF CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM.
WASH HANDS AFTER HANDLING. (CALIFORNIA
HEALTH & SAFETY CODE § 25249.5 ET SEQ.)
TCP CheCk Tool
2-4 SM-QRP-IN
INTRODUCTION AND DESCRIPTION
2.03 Introduction
The Tweco
®
Robotics QRP-IN Tool Center Point (TCP)
Check Tool enables you to quickly check the TCP of the
conductor tube assembly without removing the conductor
tube assembly from the torch and cable assembly.
The QRP-IN comes with three sleeve sizes for the Tweco
Robotics 14 and 16 series contact tips.
The QRP-IN TCP check tool comes standard with the
items shown in Figure 1. Before starting the installation,
please read and understand the installation and operation
procedures outlined in this manual.
2.01 How to Use this Manual
To ensure safe operation, read the entire manual, including
the chapters on safety instructions and warnings.
Throughout this manual, the words WARNING, CAUTION,
and NOTE may appear. Pay particular attention to the
information provided under these headings. These special
annotations are easily recognized as follows:
WARNING
A WARNING GIVES INFORMATION REGARDING
POSSIBLE PERSONAL INJURY.
CAUTION
A CAUTION refers to possible equipment
damage.
NOTE
A NOTE offers helpful information concerning
certain operating procedures.
2.02 Receipt of Equipment
When you receive the equipment, check it against the
invoice to make sure it is complete and inspect the
equipment for possible damage due to shipping. If there is
any damage, notify the carrier immediately to file a claim.
Furnish complete information concerning damage claims
or shipping errors to the location in your area listed in the
inside back cover of this manual. Include a full description
of the parts in error.
If you want additional or replacement copies of this CD,
please contact Tweco
®
Robotics at the address and phone
number in your area listed on the inside back cover of this
manual. Include the Manual number (from page i) and
CD part number: CDROBOTICS.
!
!
SECTION 2:
INTRODUCTION AND DESCRIPTION
Figure 1: Packaged QRP-IN
Item
No.
Description Qty.
1 Index Shaft 1
2 Base Plate 1
3
Alignment Sleeve for EL16 Series
Contact Tips
1
4
Alignment Sleeve for 14H Series
Contact Tips
1
5
Alignment Sleeve for 16S Series
Contact Tips
1
6 Protective Cover for Index Shaft 1
1
2
3
4
5
6
TCP CheCk Tool
3-5
SM-QRP-IN
INSTALLATION AND OPERATION
SECTION 3:
INSTALLATION AND OPERATION
1. Remove the component parts of the QRP-IN TCP
Check Tool from the shipping carton.
2. Check to ensure all items shown in Figure 1 are
located and identified. If any of the component parts
are missing, please notify the local Tweco Welding
Distributor or Tweco Products Customer Service
Department at 1-800-426-1888.
3. Secure the QRP-IN check tool base to a solid worktable
within the robot cell. The optimum position would
be close to the work station and out of the way of
any associated equipment, fixtures, and parts being
welded.
The check tool base has four .281” Ø (7,14mm) holes
allowing the use of 1/4” Ø (6,35mm) hex head bolts to
secure the unit to the worktable. Refer to Figure 2.
.281” (7,14MM) Ø MOUNTING
HOLES (4 EACH)
Figure 2: Tool Base
4. Thread the index shaft into the check tool base. Use
a 5/16” open-end wrench to secure the index shaft to
the check tool base.
5. Select the appropriate sleeve and slide it over the index
shaft. Refer to Figure 3.
Figure 3: Sleeve Over Index Shaft
INDEX SHAFT
SLEEVE
6. Position the robot arm with the conductor tube
assembly directly above the index shaft. Refer to
Figure 4.
Figure 4: Conductor Tube Positioned Over Index Shaft
7. Trim the contact tip wire from the inside of the tip.
8. Lower the conductor tube so that the contact tip
inside diameter (ID) is over the index shaft and aligned
parallel with the index shaft.
9. Lift the sleeve up and over the contact tip the sleeve
should slide easily over the contact tip when the TCP is
correct. Refer to Figure 5. If the alignment sleeve does
not slide over the contact tip, remove the conductor
assembly from the torch and cable assembly.
Figure 5: Sleeve Over Contact Tip
10. Use the QCT-1, Conductor Tube Alignment Fixture
to manually adjust the “TCPbefore and/or after a
collision. Contact your local welding distributor or Tweco
Customer Service Department (1-800-426-1888) for
more details on the QCT-1 (Stock No. 3500-1325).
CONDUCTOR
TUBE
INDEX SHAFT
SLEEVE OVER
CONTACT TIP
CONTACT TIP
OF CONDUCTOR
TUBE
INDEX SHAFT
TCP CheCk Tool
4-8 SM-QRP-IN
REPLACEMENT PARTS
Item
No.
Part No. Stock No. Description
1 QRP-1 3500-1344 Protective Cover for Index Shaft
2 QRP-2 3500-1345 Index Shaft
3 QRP-EL16 3500-1342 Alignment Sleeve for EL16 Series Contact Tips
4 QRP-14H 3500-1343 Alignment Sleeve for 14H Series Contact Tips
5 QRP-16S 3500-1341 Alignment Sleeve for 16S Series Contact Tips
SECTION 4:
REPLACEMENT PARTS
2
3
4
5
1
QRP-IN Replacement Parts
TCP CheCk Tool
5-9
SM-QRP-IN
STATEMENT OF WARRANTY
LIMITED WARRANTY: THERMADYNE
®
warrants that its products will be free of defects in workmanship or material.
Should any failure to conform to this warranty appear within the time period applicable to the THERMADYNE products
as stated below, THERMADYNE shall, upon notification thereof and substantiation that the product has been stored,
installed, operated, and maintained in accordance with THERMADYNE’s specifications, instructions, recommendations
and recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct
such defects by suitable repair or replacement, at THERMADYNE’s sole option, of any components or parts of the
product determined by THERMADYNE to be defective.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY: THERMADYNE shall not under any circumstances be liable for special or consequential
damages, such as, but not limited to, damage or loss of purchased or replacement goods, or claims of customers of
distributor (hereinafter the “Purchaser”) for service interruption. The remedies of the Purchaser set forth herein are
exclusive and the liability of THERMADYNE with respect to any contract, or anything done in connection therewith such
as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or
furnished by THERMADYNE whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise,
shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.
THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH MAY IMPAIR
THE SAFETY OR PERFORMANCE OF ANY THERMADYNE PRODUCT.
THIS WARRANTY IS INVALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.
This warranty is effective for the time stated in the Warranty Schedule beginning on the date that the authorized
distributor delivers the products to the Purchaser.
Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized THERMADYNE
repair facility within thirty (30) days of the repair. No transportation costs of any kind will be paid under this warranty.
Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the
Purchaser. All returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous
THERMADYNE warranties.
WARRANTY SCHEDULE
The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the authorized
distributor delivers the products to the purchaser. THERMADYNE
®
reserves the right to request documented evidence of date
of purchase.
Engine Driven Welders Parts / Labor
Scout
®
, Raider
®
, Explorer™
Original Main Power Stators and Inductors 3 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year
Engines and Associated Components are NOT Warranted by Thermal Arc
®
, Although Most are Warranted by the Engine Manufacturer. SEE THE ENGINE
MANUFACTURERS’ WARRANTY FOR DETAILS.
See the Engine Manufacturers’ Warranty
for Details
GMAW/FCAW (MIG) Welding Equipment Parts / Labor
Fabricator
®
131, 181, 190, 210, 251, 281; Fabstar
®
4030; PowerMaster
®
350, 350P, 500, 500P; Excel-Arc
®
6045; Wire Feeders: Ultrafeed
®
, Porta-feed
®
Original Main Power Transformer and Inductor 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year
GTAW (TIG) & Multi-process Inverter Welding Equipment Parts / Labor
160TS, 300TS, 400TS, 185AC/DC, 200AC/DC, 300AC/DC, 400GTSW, 400MST, 300MST, 400MSTP
Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors 1 year / 1 year
Plasma Welding Equipment Parts / Labor
Ultima
®
150
Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards, Power Switch Semi-Conductors 3 years / 3 years
Welding Console, Weld Controller, Weld Timer 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Electric Motors, Coolant Recirculators 1 year / 1 year
SMAW (Stick) Welding Equipment Parts / Labor
Dragster™ 85
Original Main Power Magnetics 1 year / 1 year
Original Main Power Rectifiers, Control P.C. Boards 1 year / 1 year
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year
160S, 300S, 400S
Original Main Power Magnetics 5 years / 3 years
Original Main Power Rectifiers, Control P.C. Boards 3 years / 3 years
All Other Original Circuits and Components Including, but not Limited to, Relays, Switches, Contactors, Solenoids, Fans, Power Switch Semi-Conductors 1 year / 1 year
General Arc Equipment Parts / Labor
Water Recirculators 1 year / 1 year
Plasma Welding Torches 180 days / 180 days
Gas Regulators (Supplied with Power Sources) 180 days / NA
MIG and TIG Torches (Supplied with Power Sources) 90 days / NA
Replacement Repair Parts 90 days / NA
MIG, TIG and Plasma Welding Torch Consumable Items NA / NA
Gas Welding and Cutting Equipment Parts / Labor
Victor
®
Professional 5 years / NA
Oxygen Conservers 2 years / NA
Aluminum Cylinders Lifetime / NA
Cutting Machine Motors 1 year / NA
HP&I Brass Regulators/Manifolds 2 years / NA
HP&I Stainless Regulators/Manifolds 1 year / NA
HP&I Corrosive Gas Regulators/Manifolds 90 days / NA
TurboTorch
®
3 years / NA
CutSkill
®
2 years / NA
Steel Cylinders 1 year / NA
Victor Medical 6 years / NA
Victor VSP 2 years / NA
Firepower
®
MIG Welders 5-2-1 years / NA
Transformers 5 years / NA
Parts Used in Rental Applications
1 year from date sold by seller to authorized
distributor
MIG Torches and Arc Accessories Parts / Labor
Arcair
®
N6000 90 days / NA
Eliminator
®
Spool and Pull Guns 90 days / NA
Robotic Deflection Mounts 90 days / NA
QRM-100 Anti-Spatter Applicator 90 days / NA
TC and TCV Water Coolers 1 year / NA
TSC-96 Smoke Collector 1 year / NA
ESG-1, EPG-CR1, EPG-CR2 Control Boxes for Eliminator Spool & Pull Guns 1 year / NA
QRC-2000 Nozzle Cleaning Stations 1 year / 1 year
QRC-3000 UltraSonic Cleaning Stations 2 years / 2 years
All other products 30 days from date purchaser purchases from seller. 30 days / NA
Plasma Cutting Systems Parts / Labor
Automated Plasma 2 years / 1 year
CutMaster™ 3 years / 3 years
PakMaster
®
XL PLUS 3 years / 1 year
Drag-Gun
®
1 year / 1 year
Drag-Gun Plus 2 years / 1 year
Torches 1 year / 1 year
Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year / 1 year
© Thermadyne Industries, Inc., 2008 www.thermadyne.com Printed in U.S.A.
W O R L D H E A D Q UA R T E R S : 1 6 0 5 2 S w i n g l e y R i d g e R o a d , S u i t e 3 0 0 St . Lo u i s , M i s s o u r i 6 3 0 1 7 U. S . A .
A Global Cutting & Welding Market Leader
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-426-1888
Fax: (1) 800-535-0557
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
Oakville, Ontario, Canada
Canada Customer Care
Ph: (1) 905-827-4515
Fax: (1) 800-588-1714
International Customer Care
Ph: (1) 905-827-9777
Fax: (1) 905-827-9797
Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Milan, Italy
Customer Care
Ph: (39) 0236546801
Fax: (39) 0236546840
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674
Fax: 613+ 9474-7391
International
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
Shanghai, China
Sales Office
Ph: 86-21-64072626
Fax: 86-21-64483032
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
THE AMERICAS EUROPE ASIA/PACIFIC
U.S. Customer Care: ARCAIR
®
/ STOODY
®
/ THERMAL ARC
®
/ THERMAL DYNAMICS
®
/ TWECO
®
/ VICTOR
®
................... 800-426-1888 / FAX 800-535-0557
FIREPOWER
®
................. 800-858-4232 / FAX 800-535-0557 TDC AUTOMATION................... 866-279-2628 / FAX 800-535-0557
TURBOTORCH
®
............. 800-238-0282 / FAX 800-535-0557 VICTOR MEDICAL .................... 800-382-8187 / FAX 800-535-0557
VICTOR SPECIALTY PRODUCTS ................... 800-569-0547 / FAX 800-535-0557
Canada Customer Care: 905-827-4515 / FAX 800-588-1714
International Customer Care: 905-827-9777 / FAX 905-827-9797
CIGWELD Customer Care: 1300-654-674 / FAX 613+ 9474-7391
www.thermadyne.com
50
60
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1
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INVERTER
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DC
115
V
230
V
VÉRIFICATEUR DE
PDO
Guide D’installation
et D’utilisation
English
Français
Español
QRP-IN
vision: A Date d’émission: 12 novembre 2008 No de Forma: SM-QRP-IN
VOTRE ACTIVITÉ NOUS INTÉRESSE!
licitations pour votre nouveau produit Tweco
®
. Nous sommes
fiers de vous avoir comme client et nous tâcherons de vous fournir
les meilleurs services et fiabili dans l’industrie. Ce produit est
soutenu par une vaste garantie et un seau mondial de service.
Pour localiser votre distributeur ou agence de service le plus proche,
veuillez communiquer avec un représentant à l’adresse ou au numéro
de téléphone correspondant à votre région, indiqué au verso de la
couverture du manuel, ou visitez notre site web www.tweco.com.
Ce Manuel d’utilisation a été conçu pour vous permettre d’utiliser et de
faire fonctionner correctement votre produit Tweco
®
. Votre satisfaction
et le fonctionnement en toute sécurité de votre produit sont nos
principaux soucis. Par conséquent, veuillez prendre le temps de lire
tout le manuel, spécialement en ce qui concerne les Précautions de
Sécurité. Ceci vous aidera à éviter d’éventuels accidents qui pourraient
survenir en travaillant avec ce produit.
VOUS ÊTES EN BONNE COMPAGNIE!
La Marque de Choix pour les Entrepreneurs et les Fabricants dans le
Monde.
Tweco
®
Robotics est une marque globale de produits de soudage à
l’arc pour Thermadyne Industries Inc. Nous fabriquons et fournissons
aux plus grands secteurs de l’industrie de soudage dans le monde
dont: Fabrication, Construction, Exploitation Minière, Automobile,
Aérospatial, Ingénierie, Rural et Loisirs/Bricolage.
Nous nous distinguons de notre concurrence grâce à nos produits
en tête du marché, fiables, ayant résisté à l’épreuve du temps. Nous
sommes fiers de notre innovation technique, nos prix compétitifs,
notre excellente livraison, notre service clientèle et notre support
technique de qualité supérieure, ainsi que de l’excellence dans les
ventes et l’expertise en marketing.
Surtout, nous nous engageons à développer des produits utilisant
des technologies de pointe pour obtenir un environnement de travail
plus sécurisé dans l’industrie de la soudure.
I
VÉrificateur de PDO
Guide D’installation et D’utilisation
Numéro du Manuel d’Instructions pour SM-QRP-IN
Publié par:
Tweco
®
Products Inc.
2800 Airport Road
Denton, TX 76208
(940) 566-2000
www.tweco.com
Copyright © 2008 par
Thermadyne Industries Inc.
® Tous droits réservés.
La reproduction, de tout ou partie de cette oeuvre, sans l’autorisation écrite de l’éditeur, est interdite.
L’éditeur n’assume pas et dément toute responsabilité pour perte ou dommage causés à une partie par erreur ou
omission dans ce manuel, si une telle erreur résulte d’une négligence, d’un accident, ou de toute autre cause.
Date de Parution: 12 novembre 2008
Complétez les informations suivantes à des fins de garantie:
Lieu D’achat : ________________________
Date D’achat : ________________________
Numéro de : ________________________
!
!
AVERTISSEMENT
LISEZ ET COMPRENEZ TOUT LE MANUEL ET LES PRATIQUES DECURI DE L’UTILISATEUR AVANT L’INSTALLATION,
LE FONCTIONNEMENT OU LENTRETIEN DE L’ÉQUIPEMENT. MÊME SI LES INFORMATIONS CONTENUES DANS CE MANUEL
REPRÉSENTENT LE MEILLEUR JUGEMENT DU FABRICANT, CELUI-CI NASSUME AUCUNE RESPONSABILI POUR SON
USAGE.
VÉrificateur de PdO
iI
SM-QRP-IN
Table des Matières
SECTION 1: INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE .............................F1-1
1.01 Accidents de Soudage ............................................................................. F1-1
1.02 Principales Normes de Sécurité ..............................................................F1-3
1.03 Sécurité et Santé .....................................................................................F1-3
SECTION 2: INTRODUCTION ET DESCRIPTION ..................................................F2-4
2.01 Comment Utiliser ce Manuel ...................................................................F2-4
2.02 Réception de L’équipement .....................................................................F2-4
2.03 Introduction ............................................................................................F2-4
SECTION 3: INSTALLATION ET OPÉRATION ......................................................
F3-5
SECTION 4: PIÈCES DE RECHANGE ................................................................
F4-8
GARANTIE .............................................................................................F5-9
TABLEAU DES GARANTIES ........................................................................ F5-10
VÉrificateur de PdO
F1-1
SM-QRP-IN
INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE
1.01 Accidents de Soudage
4. Eloignez les bouteilles d’oxygène, les chnes,les
câbles métalliques, les engins de levage, les treuils
et les élévateurs de toute partie du circuit électrique.
5. Toutes les connexions de terre doivent être vérifiées
périodiquement pour déterminer si elles sont
mécaniquement résistantes et électriquement
appropriées au courant demandé.
6. En cas de soudage ou découpage en courant alternatif
dans des conditions d’humidité ou de chaleur avec
facteur de transpiration, l’utilisation de contles
automatiques fiables pour réduire la tension à vide est
recommandée pour diminuer les risques de choc.
7. Lorsque le procédé de soudage ou découpage exige
des valeurs de tension en circuit ouvert dans des
machines à courant alternatif plus éle que 80
volts, et des machines à courant continu plus élevé
que 100 volts, des mesures doivent être prises pour
empêcher un contact accidentel entre l’opérateur et la
tension élevée par une isolation adéquate ou d’autres
moyens.
8. Lorsque le soudage doit être interrompu pendant une
certaine période, comme lors d’un repas ou d’une nuit,
toutes les électrodes doivent être enlevées de la torche
et celle-ci doit être rangée avec soin pour éviter un
contact accidentel.
9. La torche doit être déconnectée de la source d’énergie
en cas de non utilisation.
10. Ne plongez jamais les pistolets Mig, les supports
d’électrodes, les torches TIG, les torches à plasma
ou les électrodes dans l’eau.
SECTION 1:
INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE
!
!
AVERTISSEMENT
DES BLESSURES GRAVES OU MORTELLES PEUVENT RÉSULTER DUNE INSTALLATION, DUN USAGE ET DUN ENTRETIEN
INCORRECTS DE L’ÉQUIPEMENT DE SOUDAGE ET DÉCOUPAGE. UNE MAUVAISE UTILISATION DE CET ÉQUIPEMENT ET
DAUTRES PRATIQUES RISQUÉES PEUVENT ÊTRE DANGEREUSES. LOPÉRATEUR, LE SUPERVISEUR ET LAIDE DOIVENT LIRE
ET COMPRENDRE LES PRÉCAUTIONS ET INSTRUCTIONS DE SÉCURITÉ SUIVANTES AVANT LINSTALLATION OU LUTILISATION
DE TOUT ÉQUIPEMENT DE SOUDAGE OU DÉCOUPAGE.
LE PROCÉ DE DÉCOUPAGE ET SOUDAGE EST EMPLOYÉ DANS DE NOMBREUX ENVIRONNEMENTS POTENTIELLEMENT
DANGEREUX COMME LES HAUTEURS, LES ZONES À VENTILATION LIMITÉE, LES PIÈCES ÉTROITES, AUTOUR DE LEAU,
DANS DES MILIEUX HOSTILES, ETC., ET IL EST IMPORTANT QUE LES OPÉRATEURS SOIENT CONSCIENTS DES DANGERS
LORS DU TRAVAIL DANS CES TYPES DE CONDITIONS. ASSUREZ-VOUS QUE L(LES) ORATEUR(S) SONT FORMÉS AUX
PRATIQUES DE SÉCURITÉ POUR LES ENVIRONNEMENTS DANS LESQUELS ILS SONT SUPPOSÉS TRAVAILLER ET SOUS
SUPERVISION COMPÉTENTE.
IL EST ESSENTIEL QUE LORATEUR, LE SUPERVISEUR OU TOUT LE PERSONNEL DANS LA ZONE DE TRAVAIL SOIENT
CONSCIENTS DES DANGERS DU PROCÉDÉ DE SOUDAGE ET DÉCOUPAGE. UNE FORMATION ET UNE SUPERVISION ADAPTÉES
SONT IMPORTANTES POUR UN LIEU DE TRAVAIL SÛR. GARDEZ CES INSTRUCTIONS POUR UNE UTILISATION FUTURE.
DES INFORMATIONS SUPPLÉMENTAIRES DE SÉCURITÉ ET DE FONCTIONNEMENT SONT MENTIONNÉES DANS CHAQUE
PARTIE.
1. Ne touchez pas les pièces électriques sous tension.
2. Ne touchez pas en même temps une électrode avec
la peau nue et la masse.
3. Gardez toujours les gants de soudage au sec et en
bon état.
REMARQUE
Les vêtements de protection aluminisés peuvent
devenir une partie du circuit électrique.
AVERTISSEMENT
UN CHOC ELECTRIQUE PEUT PROVOQUER DES
BLESSURES OU PEUT ÊTRE MORTELLE
L’INSTALLATION ET L’ENTRETIEN DE L’ÉQUIPEMENT
DOIVENT ÊTRE CONFORMES AU CODE ELECTRIQUE
NATIONAL (NFPA 70) ET AUX CODES LOCAUX.
N’EFFECTUEZ PAS D’ENTRETIEN OU DE RÉPARATION
LORSQUE LÉQUIPEMENT EST EN MARCHE. NOPÉREZ
PAS L’ÉQUIPEMENT SANS ISOLATEURS OU CACHES
DE PROTECTION. L’ENTRETIEN OU LA RÉPARATION
DE L’ÉQUIPEMENT DOIVENT ÊTRE EFFECTUÉS
UNIQUEMENT PAR UN TECHNICIEN QUALIFIÉ, OU PAR
DU PERSONNEL FORMÉ.
VÉrificateur de PdO
F1-2
SM-QRP-IN
INSTRUCTIONS DE SÉCURITÉ ET MISES EN GARDE
pour le soudage etcoupage ou pour les orations
lourdes utilisant de grandes électrodes. Les chaussures
de sécurité fournissent une protection suffisante contre
les brûlures aux pieds. Pour plus de protection portez
des gtres en cuir.
21. Les préparations à cheveux inflammables ne
devraient pas être utilies lors du soudage ou
coupage. Portez des bouchons d’oreilles pour
protégez vos oreilles des étincelles.
22. Lorsque la zone de travail le permet, l’opérateur devrait
être enferdans une cabine individuelle recouverte
d’un revêtement à faible flectivité comme l’oxyde de
zinc. Ceci est un facteur important pour absorber les
rayons ultraviolets, et un noir de lampe. L’orateur
devrait être enfermé avec des écrans non combustibles
revêtus de manière similaire.
AVERTISSEMENT
LE RAYONNEMENT DE LARC, LES SCORIES ET LES
ETINCELLES CHAUDES PEUVENT BLESSER LES YEUX
ET BRULER LA PEAU.
11. Eloignez la fumée, les émanations et les gaz de la zone de
respiration.
12. Les émanations du procédé de soudage ou découpage sont de
divers types et forces, selon le genre de métal de base travaillé.
Pour votre sécurité, ne respirez pas ces émanations.
13. La ventilation doit être suffisante pour enlever la fumée, les
émanations et les gaz pendant le fonctionnement pour protéger
les opérateurs et le personnel présents dans le secteur.
14. Les vapeurs de solvants chlorés peuvent former le gaz toxique
« Phosgène » en cas dexposition au rayonnement ultraviolet
dun arc électrique. Tous les solvants, décapants et sources
potentielles de ces vapeurs doivent être enlevés de la zone de
travail.
15. Les émanations produites lors du soudage ou découpage,
surtout à des endroits confinés, peuvent causer une gêne et
un malaise physique en cas dinhalation pendant une période
prolongée.
16. Fournissez suffisamment de ventilation dans la zone de soudage
ou découpage. Servez-vous dappareils respiratoires à arrivée
dair si la ventilation nest pas suffisante pour enlever toutes
les émanations et gaz. Ne ventilez jamais avec de loxygène.
Loxygène entretient et accélère vigoureusement le feu.
17 Les procédés de soudage et découpage produisent une chaleur
localisée extrême et de forts rayons ultraviolets.
18 Nessayez jamais de souder ou couper sans casque de soudage
équipé de verres adéquats. Veillez à ce que les verres soient
conformes aux normes fédérales. Des verres à filtre de numéro
12 à 14 fournissent la meilleure protection contre le rayonnement
de larc. En cas dendroit confiné évitez que les réflexions du
rayonnement de larc pénètrent autour du casque.
19. Veillez à ce que tout le personnel dans la zone de travail
soit produ rayonnement de l’arc et des étincelles.
Des rideaux de protection approuvés et des lunettes
de protection appropriées devraient être utilisés pour
fournir une protection au personnel se trouvant aux
abords et aux opérateurs des équipements voisins.
AVERTISSEMENT
LES ETINCELLES DE SOUDURE PEUVENT CAUSER
DES INCENDIES ET DES EXPLOSIONS.
AVERTISSEMENT
LA FUMÉE, LES ÉMANATIONS ET LES GAZ PEUVENT
ÊTRE DANGEREUX POUR VOTRE SAN
20. La peau devrait aussi être protégée des rayons de l’arc,
de la chaleur et du tal fondu. Portez toujours des
gants et des tements de protection qui empêchent
l’exposition de votre peau. Toutes les poches devraient
être feres et les manchettes cousues. Des tabliers,
manches, guêtres en cuir, etc. devraient être portés
23. Les causes dincendie et dexplosion sont: les combustibles
atteints par larc, flammes, étincelles volantes, scories
chaudes ou matériaux chaufs. Retirez les combustibles
de la zone de travail et/ou etablissez une surveillance du
feu.
24.
Evitez les vêtements huileux ou graisseux car les étincelles
peuvent y mettre le feu. Ayez un extincteur à proximité et
sachez comment l’utiliser.
25.
Soyez attentif au danger de conduction ou rayonnement,
par exemple si le soudage ou découpage doit être fait contre
un mur, une cloison, un toit en tal, un plafond ou un toit,
des précautions doivent être prises pour éviter la mise à
feu des combustibles de l’autre cô.
26. Ne soudez ni
ne coupez pas des conteneurs ayant
contenu des combustibles. Tous les espaces creux,
cavités et conteneurs devraient être aérés avant le
soudage ou découpage pour permettre l’évasion de
l’air ou des gaz. Une purge avec du gaz inerte est
recommandée.
27.
N’utilisez jamais d’oxygène dans une torche de
soudage. Nutilisez que des gaz inertes ou des
langes de gaz inertes conformément aux exigences
du procédé. Lutilisation de gaz combustibles
comprimés peut causer des explosions pouvant
provoque blessures personnelles ou être fatales.
L’utilisation de l’arc contre toute bouteille de gaz
compripeut endommager la bouteille ou causer
une explosion.
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Tweco Robotics QRP-IN TCP Check Tool Guide d'installation

Taper
Guide d'installation