Hitachi C 10FC2 Instruction Manual And Safety Instructions

MODEL COMPOUND SAW

MODELE SCIE A ONGLET INCLINABLE

MODELO SIERRA COMPUESTA

C 10FC2

INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS

WARNING

Improper and unsafe use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and

understand this manual before operating the power tool. Please keep this manual

available for others before they use the power tool.

MODE D’EMPLOI ET INSTRUCTIONS DE SECURITE

AVERTISSEMENT

Une utilisation incorrecte et dangereuse de cet outil motorisé peut entraîner la mort

ou de sérieuses blessures corporelles!

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de

ce produit. Prière de lire et d’assimiler ce mode d’emploi avant d’utiliser l’outil

motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs avant

qu’ils utilisent l’outil motorisé.

MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD

ADVERTENCIA

¡La utilización inapropiada e insegura de esta herramienta eléctrica puede resultar

en lesiones serias o en la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y

comprenda este manual antes de utilizar la herramienta eléctrica. Guarde este manual

para que puedan leerlo otras personas antes de que utilicen la herramienta eléctrica.

DOUBLE INSULATION

DOUBLE ISOLATION

AISLAMIENTO DOBLE

English

Page

IMPORTANT INFORMATION .....................................3

MEANINGS OF SIGNAL WORDS ...............................3

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

FOR USING ALL POWER TOOLS ............................3

REPLACEMENT PARTS ...............................................6

USE PROPER EXTENSION CORD ...............................6

DOUBLE INSULATION FOR

SAFER OPERATION..................................................7

OPERATION AND MAINTENANCE

NAME OF PARTS..........................................................8

SPECIFICATIONS .........................................................9

Page

ACCESSORIES ..............................................................9

STANDARD ACCESSORIES ....................................9

OPTIONAL ACCESSORIES ....................................10

APPLICATIONS...........................................................10

PREPARATION BEFORE OPERATION .....................10

BEFORE USING ...........................................................12

BEFORE CUTTING ......................................................13

PRACTICAL APPLICATIONS.................................... 15

SAW BLADE MOUNTING

AND DISMOUNTING .............................................20

MAINTENANCE AND INSPECTION ........................21

SERVICE AND REPAIRS ............................................22

PARTS LIST .................................................................64

CONTENTS

Français

Page

INFORMATIONS IMPORTANTES ............................23

SIGNIFICATION DES MOTS D’AVERTISSEMENT

.....23

SECURITE

CONSIGNES DE SÉCURITÉ RELATIVES AUX

OUTILS ÉLECTRIQUES .......................................... 23

PIECES DE RECHANGE..............................................27

UTILISATION D’UN CORDON DE RALLONGE ........27

DOUBLE ISOLATION POUR UN

FONCTIONNEMENT PLUS SUR ...........................27

UTILISATION ET ENTRETIEN

NOM DES PIÈCES ......................................................28

SPÉCIFICATIONS ...................................................... 29

Page

ACCESSOIRES ............................................................29

ACCESSOIRES STANDARD ..................................29

ACCESSOIRES EN OPTION...................................30

APPLICATIONS...........................................................30

PRÉPARATION AVANT L’UTILISATION .................30

AVANT L’UTILISATION .............................................32

AVANT LA COUPE ......................................................33

APPLICATIONS PRATIQUES ....................................35

INSTALLATION ET RETRAIT DE LA LAME ............ 40

ENTRETIEN ET INSPECTION ....................................41

SERVICE APRÈS-VENTE ET RÉPARATIONS ..........42

TABLE DES MATIERES

Página

ACCESORIOS ..............................................................49

ACCESORIOS ESTÁNDAR.................................... 49

ACCESORIOS OPCIONALES .................................50

APLICACIONES...........................................................50

PREPARATIVOS PREVIOS A LA OPERACIÓN........50

ANTES DE LA UTILIZACIÓN .................................... 52

ANTES DEL CORTE.....................................................53

APLICACIONES PRÁCTICAS ....................................55

MONTAJE Y DESMONTAJE DE LA HOJA DE

SIERRA .....................................................................60

MANTENIMIENTO E INSPECCIÓN ........................ 61

SERVICIO Y REPARACIONES ...................................63

ÍNDICE

Español

Página

INFORMACIÓN IMPORTANTE .................................43

SIGNIFICADO DE LAS PALABRAS CLAVE ............ 43

SEGURIDAD

NORMAS DE SEGURIDAD PARA LAS

HERRAMIENTAS ELÉCTRICAS

...................................

43

PIEZAS DE REEMPLAZO .......................................... 47

UTILIZACIÓN DE UN CABLE PROLONGADOR...... 47

AISLAMIENTO DOBLE PARA OFRECER UNA

OPERACIÓN MÁS SEGURA ..................................47

OPERACIÓN Y MANTENIMIENTO

NOMENCLATURA DE PARTES.................................48

ESPECIFICACIONES...................................................49

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IMPORTANT INFORMATION

Read and understand all of the operating instructions, safety precautions and warnings in the Manual before

operating or maintaining this power tool.

Most accidents that result from tool operation and maintenance are caused by the failure to observe basic

safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation

before it occurs and by observing appropriate safety procedures.

Basic safety precautions are outlined in the SAFETY section of this manual and in the sections which contain

the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on

the tool and in this Manual.

Never use this tool in a manner that has not been specifically recommended by HITACHI, unless you first

confirm that the planned use will be safe for you and others.

MEANINGS OF SIGNAL WORDS

WARNING:indicates a potentially hazardous situation which, if ignored, could result in serious personal

injury.

CAUTION: indicates a hazardous situation which, if ignored, could result in a moderate personal

injury, or could cause machine damage.

NOTE emphasizes essential information.

SAFETY

INPORTANT SAFETY INSTRUCTIONS FOR USING ALL POWER TOOLS

READ ALL OF THE WARNINGS AND OPERATING INSTRUCTIONS IN THIS MANUAL BE-

FORE OPERATING OR MAINTAINING THIS TOOL:

WARNING:When using this electric tool, take all necessary precautions to minimize the risk of electric

shock or other personal injury.

In particular, always comply with the following safety rules:

1. ALWAYS KEEP GUARDS IN PLACE and in working order.

2. ALWAYS REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING TOOL.

Always confirm that all keys and adjusting wrenches have been removed from the tool before it is turned on.

3. ALWAYS KEEP WORK AREA CLEAN.

Avoid injuries by not cluttering the work areas and work

benches.

4. NEVER USE TOOL IN HAZARDOUS ENVIRONMENTS. Never use the power tool in damp or

wet places and never expose it to rain. Always keep the work area well lighted.

5. NEVER PERMIT CHILDREN OR OTHERS TO LOITER NEAR THE WORK AREA. Keep all

people (especially children) away from the work area. Always unplug unattended tools and keep the

work place tamper-proof by installing locks on the doors and on the master switches.

6. NEVER FORCE THE TOOL. It will do the job better and more safely if it is operated at the rate for

which it was designed.

7. ALWAYS USE THE RIGHT TOOLS. Never force a tool or an attachment to do a job for which it

was not designed.

8. ALWAYS WEAR PROPER APPAREL WHEN WORKING WITH THE TOOL.

Never wear loose

clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in the moving parts.

Always wear non-slip footwear, preferably with steel toes. Wear protective hair covering to contain long

hair.

9. ALWAYS USE EYE PROTECTION WHEN WORKING WITH THE TOOL TO PREVENT

EYE INJURY. Ordinary eyeglasses do not provide adequate protection because they have only impact

resistant lenses, they are NOT safety glasses. Also, use a face mask for additional safety and wear a

dust mask if the cutting operation produces dust.

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10. ALWAYS SECURE THE WORKPIECE TO THE FENCE OR THE TABLE.

Use clamps or a vise

to hold the workpiece in place. It is safer than using your hand and it frees both hands to operate the tool.

11. NEVER OVERREACH. Always keep proper footing and balance when working with the tool.

12. ALWAYS MAINTAIN TOOLS WITH CARE. Always keep tools sharp and clean for the best and

safest performance. Always follow instructions for lubricating the tool and for changing accessories.

13. ALWAYS DISCONNECT THE TOOL

before servicing and before changing blades or other accessories.

14. NEVER RISK UNINTENTIONAL STARTING WHEN PLUGGING IN THE TOOL. Always

confirm that the switch is in the OFF position before inserting the power plug into the receptacle.

15. ALWAYS USE RECOMMENDED ACCESSORIES ONLY WHEN OPERATING THIS TOOL.

Consult this instruction manual for descriptions of recommended accessories. To avoid personal injuries,

use only recommended accessories in conjunction with this tool.

16. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if unintentional

contact with the saw blade is made.

17. ALWAYS CHECK FOR DAMAGED PARTS BEFORE USING THE TOOL. Always check the

guard and all other components for damage before using the tool to assure that they will function

properly. Check all moving parts for proper alignment, freedom from binding and other conditions that

might affect proper operation. Always repair or replace any damaged guards or other damaged

components before using the tool.

18. ALWAYS CONFIRM THE ROTATION DIRECTION OF THE BLADE BEFORE USING THE

TOOL. Always feed work into the tool against the rotation direction of the blade in order to prevent

possible injury.

19. NEVER LEAVE THE TOOL RUNNING WHILE UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop. Always turn the power off when the tool is not in use.

Always unplug the power cord when the tool is not in use.

20. This tool was not designed to be used for mass-production applications and should not be used in

mass-production environments.

21. When servicing this tool, use only authorized replacement parts.

22. Apply 115 volts AC only to this tool. Applying the wrong voltage or applying DC power can cause the

POWER TOOL to operate improperly and cause serious personal injury or damage to the tool.

23. Never raise the saw blade from the workpiece until it has first come to a complete stop.

24. Always use outboard stands to provide support for long workpieces that overhang the table of the

compound saw.

25. POLARIZED PLUGS To reduce the risk of electric shock, this equipment has a polarized plug (one

blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit

fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the

proper outlet. Do not change the plug in any way.

Specific Safety Rules for Use of this Power Tool

WARNING:The following specific operating instructions must be observed when using this POWER

TOOL in order to avoid injury:

DO’s

ALWAYS OBSERVE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1. Review this Manual and familiarize yourself with the safety rules and operating instructions for this

POWER TOOL before attempting to use it.

2. Always confirm that the POWER TOOL is clean before using it.

3. Always wear snug-fitting clothing, non-skid footwear (preferably with steel toes) and eye protection

when operating the POWER TOOL.

4. Always handle the POWER TOOL carefully. If the POWER TOOL falls or strikes against a hard object, it

might become deformed or cracked or sustain other damage.

5. Always cease operating the saw at once, if you notice any abnormality whatsoever.

6. Always confirm that all components are mounted properly and securely before using the tool.

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7. When replacing the saw blade, always confirm that the rpm rating of the new blade is correct for use

on this tool.

8. Always shut off the power and wait for the saw blade to completely stop rotating before doing any

maintenance or adjustments.

9. Always clamp or otherwise secure the workpiece to the fence; otherwise the workpiece might be thrust

from the table and cause bodily harm.

10. During miter or bevel cutting, always wait for the rotation of the blade to stop completely before lifting

the saw blade.

11. Always make a trial run first before attempting any new use of the saw.

12. Always handle the saw blade with care when dismounting and mounting it.

13. Always confirm that the workpiece is free of nails or other foreign objects before beginning a cut.

14. Always keep your hands out of the path of the saw blade.

15. Always confirm that the safety cover is in the proper place before using the saw.

16. Inspect the tool power cords periodically.

17. Always confirm that the proper lengths and types of extension cords are being utilized, if necessary,

before starting the tool.

18. Always confirm that the motor air vents are fully open before using the tool.

19. Always wait until the motor has reached full speed before starting a cut.

20. Always keep the handles dry, clean and free of oil and grease. Hold the tool firmly when in use.

21. Always use outboard stands to provide support for long workpieces that overhang the table of the

compound saw.

22. Always operate the tool after ensuring the workpiece is fixed properly with a vise assembly.

23. The operating instructions provided with the tool shall direct the user to secure the tool to supporting

structure if, during normal operation, there is a tendency for the tool to tip over, slide, or walk on the

supporting surface.

DON’Ts

NEVER VIOLATE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1. Never operate the POWER TOOL unless you fully understand the operating instructions contained in

this Manual.

2. Never leave the POWER TOOL unattended without first unplugging the power cord.

3. Never operate the POWER TOOL when you are tired, after you have taken any medications, or have

consumed any alcoholic beverages.

4. Never use the POWER TOOL for applications not specified in the instruction manual.

5. Never operate the tool while wearing loose clothing, a necktie or jewelry, or while your hair is uncovered,

to protect against getting caught in the moving machinery.

6. Never reach around the saw blade.

7. Never touch any moving parts, including the blade, while the saw is in use.

8. Never remove any safety devices or blade guards; use of the tool without them would be hazardous.

9. Never lock the safety cover; always confirm that it slides smoothly before using the tool.

10. Never damage the power cord of the tool.

11. Never attempt to move a plugged-in POWER TOOL while your finger is on the starting switch.

12. Never use the POWER TOOL if the starting switch does not turn on and off properly.

13. Never use the POWER TOOL if the plastic housing or the handle is cracked or deformed.

14. Never use the POWER TOOL near flammable liquids or gases because sparking can cause an explosion.

15. Never clean plastic components with solvents because the plastic may dissolve.

16. Never operate the saw unless all the blade guards are in place.

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17. Never raise the saw blade from the workpiece until it has first come to a complete stop.

18. Never place your limbs inside of the line next to warning sign “ ” while the tool is being operated.

This may cause hazardous conditions.

19. Never use abrasive type blades on this saw.

20. Never expose to rain or use in damp locations.

21. Never cut ferrous metals or masonry.

WARNING

FOR YOUR OWN SAFETY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE

COMPOUND SAW

1. Always wear eye protection when using the compound saw.

2. Always keep hands out of the path of the saw blade.

3. Never operate the saw without the guards in place.

4. Never perform any freehand operation with the compound saw.

5. Never reach around the saw blade.

6. Always turn off tool and wait for saw blade to stop before moving workpiece or changing settings.

7. Always disconnect power before changing blade or servicing.

8. Saw blade diameter is 10" (255mm).

9. No load speed is 4900rpm.

REPLACEMENT PARTS

When servicing use only identical replacement parts.

Repairs should be conducted only by a Hitachi authorized service center.

USE PROPER EXTENSION CORD

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one

heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line

voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord

length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number,

the heavier the cord.

MINIMUM GAGE FOR CORD SETS

Total Length of Cord in Feet (Meter)

0 – 25 26 – 50 51 – 100 101 – 150

(0 – 7.6) (7.9 – 15.2) (15.5 – 30.5) (30.8 – 45.7)

Ampere Rating AWG

More Not More

Than Than

0 – 6 18161614

6 – 10 18 16 14 12

10 – 12 16 16 14 12

12 – 16 14 12 Not Recommended

WARNING:Avoid electrical shock hazard. Never use this tool with a damaged or frayed electrical cord

or extension cord.

Inspect all electrical cords regularly. Never use in or near water or in any environment

where electric shock is possible.

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DOUBLE INSULATION FOR SAFER OPERATION

To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double

insulation” means that two physically separated insulation systems have been used to insulate the electrically

conductive materials connected to the power supply from the outer frame handled by the operator. Therefore,

either the symbol “ ” or the words and “Double insulation” appear on the power tool or on the nameplate.

Although this system has no external grounding, you must still follow the normal electrical safety precautions

given in this Instruction Manual, including not using the power tool in wet environments.

To keep the double insulation system effective, follow these precautions:

* Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only

genuine HITACHI replacement parts should be installed.

* Clean the exterior of the power tool only with a soft cloth moistened with soapy water and dry thoroughly.

* Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS OF THIS TOOL!

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OPERATION AND MAINTENANCE

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation

and maintenance of the power tool. Some illustrations in this Instruction Manual may show details

or attachments that differ from those on your own power tool.

NAME OF PARTS

Fig. 1

Fig. 2

Nameplate

Clamp LeverIndicator

Cutting Arm

Spring Plate

Table Insert

Table

Base

Extension Wing

(Optional Accessory)

Fence

Vise Assembly

Angle Regulator

Dust Bag

Lever

Blade Guard

(Metal)

Head

Handle

Trigger Switch

Blade

Blade Guard (Plastic)

Stock Stop

(Optional Accessory)

Chip Deflector

IndicatorMiter Scale

Miter Handle

Button Switch

Motor

Lock Plate

Carrying

Handle

Cutter Shaft Guard

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SPECIFICATIONS

Item Model C 10FC2

Motor Type Series commutator motor

Power source Single-phase AC 60Hz

Voltage (Volts) 115

Full-load current (Amp) 15

Applicable Outside Dia. 10" (255 mm)

saw blade Hole Dia. 5/8" (15.9 mm)

No load speed 4900rpm

Miter 0°

Max. Height 2-5/8" (67 mm) *Max. Height 3-1/2" (89 mm)

Bevel 0°

Max. Width 5-3/4" (146 mm)

(

*Max. Width 3-5/8" (92 mm)

)

Miter 45°

Max. Height 2-3/4" (70 mm)

Max. sawing

Max. Width 3-1/2" (89 mm)

dimensions

Miter 0°

Max. Height 1-3/4" (44 mm)

Bevel 45°

Max. Width 5-1/8" (130 mm)

Miter 45°

Max. Height 1-3/4" (44 mm)

Max. Width 3-1/2" (89 mm)

Miter sawing range Left 0° – 45°, Right 0° – 60°

Bevel sawing range Left 0° – 45°

Net weight 32 lbs. (14.5 kg)

Cord 2 Conductor type cabtire cable 7.8 ft (2.4 m)

*Note: 11/16" (17 mm) thick spacer board is required to be attached to the fence.

ACCESSORIES

WARNING:Accessories for this power tool are mentioned in this Instruction Manual.

The use of any other attachment or accessory can be dangerous and could cause injury or

mechanical damage.

STANDARD ACCESSORIES

Fig. 3

e Vise Assembly (1 piece)

For how to use, refer to

page 16.

r Wrench (1 piece)

q 10" (255 mm) TCT Saw

blade (1 piece)

w Dust Bag (1 piece)

For how to use, refer to

page 19.

(No. of teeth 24 Code No.

311128)

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OPTIONAL ACCESSORIES...sold separately

q Extension Wing Assembly (Fig. 1) (Code No. 311495)

w Saw blade 10" (255 mm) TCT Saw blade for fine surface cut (Total teeth: 60) (Code No. 976472)

e Saw blade 10" (255 mm) TCT Saw blade for normal cut (Total teeth: 70) (Code No. 976473)

WARNING:Using attachments or accessories not recommended in this manual can be dangerous

and cause personal injury or mechanical damage to the saw.

APPLICATIONS

Wood, plywood, color board, soft fabric board, hard board similar materials and aluminum sash.

PREPARATION BEFORE OPERATION

Make the following preparations before operating the power tool:

1. Installation

Fig. 4

Attach the power tool to a level, horizontal work bench in accordance with Fig. 4.

Select 5/16" (8 mm) diameter bolts suitable in length for the thickness of the work bench.

Bolt length should be at least 2" (50 mm) plus the thickness of the work bench.

For example, use 5/16" (8 mm) × 3" (75 mm) bolts fot a 1" (25 mm) thick work bench.

2. Locking and unlocking cutting arm in/from the down position

When transporting the power tool, the cutting arm should

always be locked in the down position. This can be

accomplished by lowering the cutting arm and moving

the lock plate to the locked position, as shown in Fig. 5.

Before operation, unlock the cutting arm from the down

position by moving the lock plate to the unlocked position.

For transportation purpose, grasp the carrying handle with

one hand and hold the base at the left end grip section

with the other hand to carry.

8-21/32"

(220 mm)

11-1/2" (292 mm)

3/8" (10 mm), 4 Holes

5/16" (8 mm) Bolt

Work Bench 5/16" (8 mm) Nut

Base

19-11/16" (500 mm)

Fig. 5

Carrying

Handle

Cutting

Arm

Lock

Position

Unlock

Position

Lock

Plate

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3. Installing the dust bag, miter handle, extension wing, stock stop and vises. (The

extension wing and stock stop are optional accessories).

Attach the dust bag, miter handle, extension wing, stock stop and vise assembly as indicated in Fig. 1.

Installing the lever and clamp handle.

Attach the lever and clamp lever as shown in the followings.

(1) Assembly of lever

q Push down on the handle (see Fig. 1) slightly and

turn the lock plate to the unlocked position.

w The head will then move to the up position and

the lever will be hanged freely in the down

position, as shown in Fig. 7.

e Remove special screw from the angle regulator.

r Insert special screw into hole at the end of lever

and reassemble special screw into hole in angle

regulator as shown in Fig. 8.

Fig. 6

Lock Plate

Head

Lever

Angle

Regulator

Special

Screw

Fig. 7

Lever

Angle

Regulator

Special

Screw

Fig. 8

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(2) Assembly of clamp lever

q Insert spring and screw into the hole of the clamp lever

as shown in Fig. 9.

w Assemble the clamp lever to the handle collar, then

tighten the screw as shown in Fig. 10.

BEFORE USING

1. Make sure the power source is appropriate for the tool.

WARNING: Never connect the power tool unless the available AC power source is of the same

voltage as that specified on the nameplate of the tool.

Never connect this power tool to a DC power source.

2. Make sure the trigger switch is turned OFF.

WARNING: If the power cord is connected to the power source with the trigger switch turned

ON the power tool will start suddenly and can cause a serious accident.

3. Check the saw blade for visible defects.

Confirm that the saw blade is free of cracks or other visible damage.

4. Confirm that the saw blade is attached securely to the power tool.

Using the supplied wrench, tighten the bolt on the arbor shaft to secure the saw blade. For details, see Fig.

34-a and Fig. 34-b in the section on “SAW BLADE MOUNTING AND DISMOUNTING”.

5. Check the blade guards for proper operation.

Blade guards are designed to protect the operator from coming

into contact with the saw blade during operation of the tool.

Always check that the blade guard (plastic) moves smoothly and

covers the saw blade properly.

WARNING: Never operate the power tool if the blade guard (plastic) does not function smoothly.

Fig. 9

Handle

Collar

Clamp

Lever

Screw

Spring

Fig. 10

Clamp Lever

Screw

Fig. 11

Blade Guard

(Metal)

Blade Guard

(Plastic)

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6. Confirm the position of the spindle lock before using the tool.

After installing the saw blade, confirm that the spindle lock has been returned to the retract position

before using the power tool (see Fig. 34-a).

7. Check the lower limit position of the Saw Blade.

Although it was adjusted before shipment, carefully check the height of the saw blade. Confirm that the

saw blade can be lowered 1" to 1-1/8" (24 mm to 29 mm) below the table insert. For details, see the

section on “Checking the saw blade lower limit position”.

8. Check the Power Receptacle.

To prevent overheating, accidental stopping or intermittent operation, confirm that the power cord

plug fits properly in the electrical receptacle and does not fall out after it is inserted. Repair or replace

the receptacle if it is faulty.

9. Confirm the tool’s power cord is not damaged.

Repair or replace the power cord if an inspection indicates that it is damaged.

AFTER CONNECTING THE POWER PLUG TO AN APPROPRIATE AC POWER SOURCE,

CHECK THE OPERATION OF THE TOOL AS FOLLOWS:

10. Trial Run

After confirming that no one is standing behind, the power tool start and confirm that no operating

abnormalities exist before attempting a cutting operation.

11. Inspect the rotating stability of the saw blade.

For precise cutting, rotate the saw blade and check for deflection to confirm that the blade is not noticeably

unstable; otherwise vibrations might occur and cause an accident.

BEFORE CUTTING

1. Cutting a groove on the table insert.

A groove has to be cut in the table insert, before starting

operation. Secure a piece of wood about 5-1/2" (140 mm)

wide to the table with the vise assembly, to prevent the

breakage of the table insert.

After the switch has been turned on and the saw blade has

reached maximum speed, slowly lower the handle to cut a

groove on the table insert.

CAUTION: Do not cut the groove too quickly;

otherwise the table insert might become

damaged.

2. Checking the saw blade lower limit position

WARNING: To prevent an accident or personal injury, always turn off the trigger switch and

disconnect the power plug from the receptacle before adjustment.

Check that the saw blade can be lowered 1" to 1-1/8" (24 mm to 29 mm)

below the table insert.

If necessary, adjust as follows:

(1) Loosen the 10 mm lock nut on the 10 mm depth adjustment screw.

(2) Turn the 10 mm depth adjustment screw as necessary to set the

lower limit position. The saw blade goes up when the 10 mm depth

adjustment screw is turned clockwise and down when it is turned

counterclockwise.

(3) Once the adjustment is complete, fully tighten the 10 mm lock nut.

NOTE: Before tightening the 10 mm lock nut, confirm that the saw

blade is adjusted so that it will not cut into the table.

Fig. 12

Fig. 13

Table

Insert

Table

10 mm Depth

Adjustment

Screw

10 mm

Lock Nut

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English

3. Oblique angle

Before the power tool is shipped from the factory, it is

adjusted for 0° and left 45° bevel cutting angles.

The positioning and bevel cutting angle can be adjusted

by loosening the 6 mm lock nut and by changing the height

of the 6 mm bolt.

(Maximum bevel cutting angle is 45°).

4. Securing the workpiece

WARNING: Always clamp or vise to secure the workpiece to the fence; otherwise the workpiece

might be thrust from the table and cause bodily harm.

5. Installing the extension wings (Optional accessory)

The extension wings help keep longer workpieces stable

and in place during the cutting operation.

(1) Insert extension wing through first pair of holes on

outside of base.

(2) Find the second pair of holes underneath the base. Put

“U” bracket over hole nearest to the front edge of the

base.

(3) Insert extension wing through both the second pair of

holes and “U” bracket.

Make sure the extension wing passes completely

through the second pair of holes as shown in Fig. 16.

(4) Tighten 6 mm bolt on “U” bracket with screwdriver to

hold extension wing in place.

CAUTION: When transporting or carrying the tool,

do not grasp the extension wing.

There is the danger of the extension wing

slipping out of the base. Grasp the

carrying handle (see Fig. 2) instead of the

extension wing.

Fig. 14

6 mm

Bolt

6 mm

Lock Nut

Fig. 15

6 mm Bolt

6 mm

Lock Nut

Fig. 17

Extension Wing

“U” Bracket

Extension

Wing

Base 6 mm Bolt

Fig. 16

15

English

Line Line

Warning Sign

6. Stock stop for precision cutting (Stock stop is optional accessory)

The stock stop facilitates continuous precision cutting

in lengths of 9-5/16" to 18-1/8" (236 mm to 460 mm). To

install the stock stop, attach it to the extension wing with

the 6 mm wing bolt as shown in Fig. 18.

PRACTICAL APPLICATIONS

WARNING:* To avoid personal injury, never remove or place a workpiece on the table while the tool

is being operated.

* Never place your limbs inside of the line next to warning sign while the tool is being

operated. This may cause hazardous conditions (see Fig. 19).

1. Switch operation

The button switch is designed to prevent inadvertent

operation of the power tool. To operate the power tool, it is

necessary to first push the button switch as shown in

Fig. 20.

The trigger switch will not operate unless the button switch

has been pushed in.

When the trigger switch is released, the power goes off

and the button switch automatically returns to its initial

position, locking the trigger switch.

WARNING: This will ensure that the power tool cannot be turned on accidentally or by someone

(especially a child) who is not qualified to use the power tool.

To prevent unauthorized operation of this tool, insert a padlock through the hole in

the switch trigger.

Fig. 19

Warning Sign

Fig. 18

Extension Wing

6 mm Wing Bolt

Stock Stop

Fig. 20

Button

Switch

Hole

Trigger

Switch

16

English

2. Using the vise assembly (Standard accessory)

(1) The vise assembly can be mounted on left side of the

base, and can be raised or lowerd according to the

height of the workpiece.

q Insert support of vise assembly into the hole located

on the front of the base.

w Then tighten 5 mm wing bolt as shown in Fig. 21.

NOTE: The support has two locking grooves into which

the tip of the 5 mm wing bolt is designed to fit, to

lock the vise assembly in the desired position.

(2) The vise assembly can be mounted on eigher the left

side fence or the right side fence, and can be raised or

lowered according to the height of the workpiece.

q Insert support of vise assembly into the hole located

on either the left side fence or the right side fence.

w Then tighten 5 mm wing bolt as shown in Fig. 22.

CAUTION: Always confirm that the motor head (see Fig. 1) does not contact the vise assembly

when it is lowered for cutting. If there is any danger that it may do so, loosen the 5

mm wing bolt slightly and move the vise assembly to a position where it will not

contact the saw blade.

Also, always confirm that the vise assembly is mounted on the right side fence before

using the saw for compound cutting operations (miter + bevel cutting).

3. Cutting Operation

(1) As shown in Fig. 23 the width of the saw blade is the

width of the cut. Therefore, slide the workpiece to the

right (viewed from the operator’s position) when

length b is desired, or to the left when length a is

desired.

(2) Once the saw blade reaches maximum speed, push

the handle down carefully until the saw blade

approaches the workpiece.

(3) Once the saw blade contacts the workpiece, push the

handle down gradually to cut into the workpiece.

(4) After cutting the workpiece to the desired depth, turn

the power tool OFF and let the saw blade stop

completely before raising the handle from the

workpiece to return it to the full retract position.

CAUTION: * Increased pressure on the handle will not increase the cutting speed.

On the contrary, too much pressure may result in overload of the motor and/or

decreased cutting efficiency.

* If the handle is pressed down with excessive or lateral force, the saw blade may

vibrate during the cutting operation and cause unwanted cutting marks on the

workpiece, thus reducing the quality of the cut. Accordingly, press the handle down

gently and carefully.

WARNING: * Confirm that the trigger switch is turned OFF and the power plug has been removed

from the receptacle whenever the tool is not in use.

5 mm

Wing Bolt

Vise

Assembly

Support

Fig. 21

Fence

Fig. 22

Groove

Base

5 mm

Wing Bolt

Vise

Assembly

(Front View)

Adjusting Line

ab

Marking

(pre-marked)

Marking

(pre-marked)

a

b

ab

Table Insert

Fig. 23

Workpiece

17

English

4. Miter cutting procedures

(1) Loosen the miter handle and pull the spring plate.

(2) Adjust the table until the indicator aligns with the

desired setting on the miter angle scale as shown in

Fig. 24-a.

(3) Re-tighten the miter handle to secure the table in the

desired position.

To accurate the lock of the table, the tip of miter handle has

a resin busing.

Always confirm its accurate lock of the table before the tool

operation.

The resin bushing is expendable (Code No. 318819).

If the resin bushing become excessively worn, the table

isn’t accurate locked.

Therefore, inspect the resin bushing condition once a month

and replace it when it has become worn to the wear limit

line as shown in Fig. 24-b.

CAUTION: Never remove the miter handle; use of the tool without it would be hazardous.

To prevent an accident or personal injury always firmly tighten the miter handle.

NOTE: * Positive stops are provided at the right and left of the 0° center setting, at 15°, 22.5°, 31.6°, 45°

and 60° right and 15°, 22.5°, 31.6° and 45° left settings.

Check that the miter angle scale and the tip of the indicator are properly aligned.

* Operation of the power tool with the miter angle scale and indicator out of alignment, or with

the miter handle not properly tightened, will result in poor cutting precision.

5. Bevel cutting procedures

(1) Loosen the clamp lever and bevel the saw blade to the

left.

(2) Adjust the bevel angle to the desired setting while

watching the bevel angle scale and indicator, then

secure the clamp lever (Fig. 25).

WARNING: When the workpiece is secured on the left side of the blade, the short cut-off portion

will come to rest on the right side of the saw blade. Always turn the power off and let

the saw blade stop completely before raising the handle from the workpiece.

If the handle is raised while the saw blade is still rotating, the cut-off piece may

become jammed against the saw blade causing fragments to scatter about

dangerously.

Fig. 24-a

Tighten

Loosen

Miter

Handle

Miter Angle

Scale

Indicator Spring

Plate

Turn the

Table

Fig. 25

Clamp

Lever

Indicator

Bevel Angle

Scale

Fig. 24-b

Miter Handle

Bushing

Limit Line

18

English

6. Compound cutting procedures

For compound cutting, follow the instructions in paragraphs 4 and 5 above. At a bevel angle of 45° and

a miter angle of 45°, a workpiece of 1-3/4" (44 mm) in height and up to 3-1/2" (89 mm) in width can be

cut.

CAUTION: Always secure the workpiece with the right hand side for compound cutting. Never

rotate the table to the right for compound cutting, because the saw blade might

then contact the clamp or vise that secures the workpiece, and cause personal injury

or damage.

7. Crown molding cutting procedures

Fig. 26 shows two common crown molding types having angles of (θ) 38° and 45°.

For the typical crown molding fittings, see Fig. 27.

Fig. 26 Fig. 27

The table below shows the miter angle and the bevel angle settings that are ideal for the two crown

molding types.

NOTE: For convenience, positive stops are provided for the miter setting (left and right 31.6°) positions.

For miter cut setting

If the table has been set to either of the angles described, move the table adjusting miter handle a little

to the right and left to stabilize the position and to properly align the miter angle scale and the tip of the

indicator before the operation starts.

For bevel cut setting

Move handle on bevel section to the right and left and check that the position is stable and that the

bevel angle scale and the tip of the indicator are properly aligned. Then tighten the clamp lever.

Type of To process crown molding

at

To process crown molding at

Crown Molding

positions 1 and 4 in Fig. 27.

positions 2 and 3 in Fig. 27.

Miter Angle Bevel Angle Miter Angle Bevel Angle

Setting Setting Setting Setting

45° Type right 35.3° 30° left 35.3° 30°

( mark) ( mark)

38° Type right 31.6° 33.9° left 31.6° 33.9°

( mark) ( mark) ( mark) ( mark)

(1) Setting to cut crown moldings at positions q and r in Fig. 27 (see Fig. 28):

q Turn the table to the right and set the Miter Angle as follows:

* For 45° type crown moldings: 35.3° ( mark)

* For 38° type crown moldings: 31.6° ( mark)

w Tilt the head to the left and set the Bevel Angle as follows:

* For 45° type crown moldings: 30°

* For 38° type crown moldings: 33.9° ( mark)

e Position the crown molding so that the upper surface (A in Fig. 26) contacts the fence as indicated

in Fig. 29.

Ceiling

Wall

qw er

Wall

A upper surface

Ceiling

B lower surface

θ°

19

English

(2) Setting to cut crown moldings at positions w and e in Fig. 27 (see Fig. 30):

q Turn the table to the left and set the Miter Angle as follows:

* For 45° type crown moldings: 35.3° ( mark)

* For 38° type crown moldings: 31.6° ( mark)

w Tilt the head to the left and set the Bevel Angle as follows:

* For 45° type crown moldings: 30°

* For 38° type crown moldings: 33.9° ( mark)

e Position the crown molding so that the lower surface (B in Fig. 26) contacts the fence as in Fig.

31.

Fig. 28 Fig. 30

Fig. 29 Fig. 31

8. Cutting easily-deformed materials, such as aluminum sash

Materials such as aluminum sash can easily deform when

tightened too much in a vise assembly. This will cause inefficient

cutting and possible overload of the motor.

When cutting such materials, use a wood plate to protect the

workpiece as shown in Fig. 32.

When cutting aluminum materials, coat the saw blade with cutting

oil (non-combustible) to achieve smooth cutting and a fine finish.

9. How to use the dust bag (Standard accessory)

(1) When the dust bag has become full of sawdust, dust will be

blown out of the dust bag when the saw blade rotates.

Check the dust bag periodically and empty it before it becomes

full.

(2) During bevel and compound cutting, attach the dust bag at a

right angle to the base surface as shown in Fig. 33.

CAUTION: Empty the dust bag frequently to prevent the

duct and the blade guard (metal) from becoming

clogged.

Sawdust will accumulate more quickly than

normal during bevel cutting.

Table on Base

Fence

A

B

Fence

Table on Base

B

A

q

Bevel

Angle Scale

r

Fence

Base

Miter Angle Scale Table

Miter Angle Scale

Bevel

Angle Scale

e

Base

Table

Fence

w

Fig. 32

Wood Plate

Vise

Assembly

Wood

Plate

5 mm

Wing Bolt

Aluminum

Sash

Base Surface

Right

Angle

Blade Guard

(Metal)

Dust Bag

Fig. 33

20

English

SAW BLADE MOUNTING AND DISMOUNTING

WARNING:To prevent an accident or personal injury, always turn off the trigger switch and disconnect

the power plug from the receptacle before removing or installing a saw blade.

1. Mounting the saw blade

(1) Rotate blade guard (plastic), to top position.

(2) Loosen 6 mm screw to free cutter shaft guard.

And rotate cutter shaft guard to the up position.

(3) Press in spindle lock and loosen bolt with wrench.

Since the bolt is left-hand threaded, loosen by turning it to the right as shown in Fig. 34-b.

NOTE: If the spindle lock cannot be easily pressed in to lock the arbor shaft, turn the bolt with

wrench while applying pressure on the spindle lock.

The arbor shaft is locked when the spindle lock is pressed inward.

(4) Remove the bolt and arbor collar.

(5) Mount the saw blade.

WARNING: When mounting the saw blade, confirm that the rotation indicator mark on the saw

blade and the rotation direction of the blade guard (metal) are properly matched.

(6) Thoroughly clean arbor collar and the bolt, and install them onto the arbor shaft.

(7) Press in the spindle lock and tighten the bolt by turning it to the left by wrench as indicated in Fig.

34-b.

CAUTION: * Confirm that the spindle lock has returned to the retract position after installing or

removing the saw blade.

* Tighten the bolt so it does not come loose during operation.

Confirm the bolt has been properly tightened before the power tool is started.

(8) Rotate the cutter shaft guard to the initial position and tighten 6 mm screw.

(9) Place blade guard (plastic) in the down position.

2. Dismounting the saw blade

Dismount the saw blade by reversing the mounting procedures described in paragraph 1 above.

The saw blade can easily be removed after lifting the cutter shaft guard.

CAUTION: Never attempt to install saw blades larger than 10" (255 mm) in diameter.

Always install saw blades that are 10" (255 mm) in diameter or less.

Fig. 34-a Fig. 34-b

Spindle

Lock

Blade Guard

(Plastic)

6 mm

Screw

Saw Blade

Loosen

Tighten

Wrench

Bolt

Up

Cutter Shaft

Guard

Arbor Collar

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Hitachi C 10FC2 Instruction Manual And Safety Instructions

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