Zephyr AK6542BS Hood Manual

Use, Care, and Installation Guide

www.zephyronline.com

Model number:

Serial Number:

Date of Purchase:

Sales Dealer:

MAY15.0101 © Zephyr Ventilation LLC.

Airﬂow Control Technology

TM

C

Airﬂow Control Technology

TM

C

Typhoon

AK2100BS, B,W

AK2136BS, B,W

AK2142BS

AK2148BS

Hurricane

AK2500BS, B, W

AK2536BS, B,W

Cyclone

AK6500BS, B,W

AK6536BS, B,W

AK6542BS

3

Table of Contents

SAFETY NOTICE ................................................................. 4-5

LIST OF MATERIALS ....................................................... 6

INSTALLATION

Ductwork Calculation Sheet

................................... 7

Mounting Height & Clearance

................................ 8

Ducting Options

........................................................... 9

6SHFL¿FDWLRQV

............................................................... 10-12

3-1/4”x10” Rectangular Ducting Preparation

... 13-14

Preparing Electrical

.................................................... 15

Mounting the Range Hood

...................................... 16

CONTROLS & ACT CFM VERIFICATION

AK21 Capacitive Touch

............................................ 17

AK25 Electronic Touch

.............................................. 18

AK65 Mechanical Slide

............................................ 19

MAINTENANCE

Self Cleaning

................................................................. 20

Surface Maintenance and Lights

.......................... 21

TROUBLESHOOTING

................................................................ 22

WIRING DIAGRAMS

................................................................... 23

LIST OF PARTS AND ACCESSORIES

.............................. 24

WARRANTY

.................................................................................... 25

PRODUCT REGISTRATION

.................................................... 26

4

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Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on

accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to

the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning

agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.

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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

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f. Use high setting on hood only when necessary.

g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

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b. NEVER PICK UP A FLAMING PAN – You may be burned.

c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

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WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

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,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ

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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

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the local code authorities.

c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d. Ducted fans must always vent to the outdoors.

e. NEVER place a switch where it can be reached from a tub or shower.

f. Make sure the power is off before installing, wiring or maintenancing.

5

Important Safety Notice

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.

CAUTION

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attics, crawl spaces or garages.

OPERATION

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¿QJHUVDQGORRVHFORWKLQJ

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,

maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70

latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and

all local codes and ordinances.

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ground path is adequate.

Do not ground to a gas pipe.

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Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer

to Electrical Diagram on product.

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and install appropriate connector if necessary.

6

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List of Materials

MODELS: AK21xxBx, AK25xxBx, AK65xxBx

PARTS SUPPLIED

1 - Hood body

2 - Safety grilles

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1 - Hardware package

INCLUDED HARDWARE

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Backdraft damper

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&DEOHORFNif required by local codes

Suction Cup (1)

M6 x 1” (4)

Safety Grille

Screws (2)

(Pre-Installed)

M6 x 1-1/2” (4)

Wire Caps (3)

7” Round transition adapter (AK21, AK25)

6” Round transition adapter (AK65)

(pre-installed on top of hood)

3-1/4”x10” rectangular cover plate

(pre-installed on back of hood)

3-1/4”x10” rectangular vertical

transition adapter

3-1/4”x10” rectangular

starting collar

Washer (4)

7

Installation – Ductwork Calculation Sheet

Duct pieces

Tot a l

Equivalent number

length x used =

3- 1/ 4” x 10”

Rect.,

straight

1 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

5 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

90

0

elbow

20 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

90

0

15 Ft.

x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

45

0

9 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

straight

1 Ft. x ( ) =

Ft.

Subtotal column 1 =

Duct pieces

Tot a l

Equivalent number

length x used =

6”, 7”, 8”, 10”

Round, wall

cap with

damper

30 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round

roof cap

30 Ft. x ( ) =

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Maximum Duct Length: For satisfactory air movement,

the total duct length

should not exceed 100 equivalent feet.

6” round to

3- 1/ 4” x 10”

rect.

transition

1 Ft. x ( ) =

Ft.

6” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

16 Ft. x ( ) =

Ft.

7” round to

3 1/4” x 10”

rect.

transition

8 Ft. x ( ) =

Ft.

7” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

23 Ft. x ( ) =

Ft.

elbow

7” to 6” or

8” to 7” Round

tapered

reducer

25 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

elbow

15 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 45

0

elbow

9 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

flat elbow

24 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect.

wall cap

with damper

30 Ft. x ( ) =

Ft.

Ft. x ( ) =

Ft.

15

6”, 7“, 8”

Round

in-line

damper

8

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Installation – Mounting Height & Clearance

DUCTING

A minimum of 6” round for AK65 and 7” round

for AK21 and AK25 or 3-1/4” x 10” rectangular

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HI¿FLHQF\

Always use rigid type metal ducts only. Flexible

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available duct run when using elbows, transitions

and caps.

ALWAYS, when possible, reduce the number or

transitions and turns. If long duct run is required,

increase duct size from 6” to 7” or 7” to 8”.

If turns or transitions are required; install as far

away from hood duct output and as far apart,

between the two as possible.

Minimum mounting height between range top to

hood bottom should be no less than 24”.

Maximum mounting height should be no higher

than 32”.

It is important to install the hood at the proper

mounting height. Hoods mounted too low could

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hoods mounted too high will be hard to reach and

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If available, also refer range manufacturer’s height

clearance requirements and recommended hood

mounting height above range.

Vertical Ducting:

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3-1/4” x 10” rectangular minimum

Horizontal Ducting:

3-1/4”x10” rectangular minimum

DAMAGE-SHIPMENT / INSTALLATION:

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installation.

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unit to the store in which it was bought for

repair or replacement.

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or replacement is the responsibility of the

customer.

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WKDQWKHFXVWRPHUUHSDLURIUHSODFHPHQW

must be made by arrangement between

customer and installer.

36”

24” min.

32” max.

9

Installation – Ducting Options

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.

All exhaust must be ducted to the outside.

Use metal ductwork only.

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Some Ducting Options

side wall cap

w/gravity damper

cabinet

soffit or crawl space

side wall cap

w/gravity damper

3-1/4”x10” rear

ducting w/side

wall gravity damper

roof pitch w/

flashing & cap

10

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Installation – $.6SHFL¿FDWLRQV

3

1/16

”

1

7/16

”

9

15/16

”

(30”) 28

1/16

”, (36”) 34”

(42”) 39

3/4

”, (48“) 45

3/4

”

5

1/16

”

2

3/4

”

8

5/8

”

(30”) 11

5/16

”, (36”) 12

1/2

”

(42”) 12

1/2

”, (48“) 12

1/2

”

1

15/16

”

elec

k/o

(30”) 29

3/4

”, (36”) 35

3/4

”

(42”) 41

3/4

”, (48“) 47

11/16

”

(30”) 14”, (36”) 17”

(42”) 19

7/8

”, (48“) 22

7/8

”

C/L

13

9/16

”

20

3/4

”

7

7/8

”

1

3/8

”

9

15/16

”

1

1/16

”

(30”) 11

5/16

”

(36”) 12

1/2

”

(42”) 12

1/2

”

(48“) 12

1/2

”

C/L

3

1/16

”

6

7/8

”

6

7/8

”

elec

k/o

TOP

SIDE

FRONT BACK

11

Installation – $.6SHFL¿FDWLRQV

(30”) 29 3/4”, (36”) 35 7/8”

14

3/4”

7”

1

7/8”

9 15/16”

1 1/16”

(30”) 11 3/8”

(36”) 14

3/8”

C/L

3 1/16”

6 7/8”

elec

k/o

TOP

SIDE

FRONT BACK

10 1/4”

1 5/8”

Ø 6

7/8

”

(30”) 27 7/8” (36”) 34”

C/L

(30”) 11

3/8” (36”) 14

3/8

”

2 1/4”

4

3/4”

22

1/8”

2 1/8”

12

www.zephyronline.com

Installation – $.6SHFL¿FDWLRQV

3

1/16

”

1

7/16

”

9

15/16

”

(30”) 27

7/8

”, (36”) 33

7/8

”, (42”) 39

7/8

”

4

1/2

”

1

7/8

”

8

5/8

”

12”

2”

elec

k/o

(30”) 29

3/4

”, (36”) 35

3/4

”, (42”) 41

3/4

”

(30”) 14”, (36”) 17”, (42”) 20”

C/L

15

3/8

”

22

1/4

”

6

3/8

”

1

3/8

”

9

15/16

”

1

1/16

”

C/L

3

1/16

”

5

7/8

”

5

7/8

”

elec

k/o

TOP

SIDE

FRONT BACK

12”

5

1/2

”

13

Installation – 3-1/4”x10” rectangular ducting preparation

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1. Using a Philips-head screwdriver remove the screws and

round vertical transition adapter from top of hood body.

2. Replace round vertical transition adapter with

rectangular transition adapter. Do not secure to hood body

yet.

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transition adapter. Secure rectangular adapter and

rectangular collar to hood body using the previously

removed screws from step 1.

3-1/4"x10" Rectangular Vertical Ducting

14

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Installation – 3-1/4”x10” rectangular ducting preparation

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1. Using a Philips-head screwdriver remove the screws and

round vertical transition adapter from the top of the hood.

4. Replace round vertical transition adapter with

rectangular transition adapter. Do not secure to hood body

yet.

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and secure using the screws that previously secured the

rectangular cover plate.

3-1/4"x10" Rectangular Horizontal Ducting

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rectangular opening on top of hood from step 4. Secure

rectangular transition adapter and cover plate to hood body

using the previously removed screws from step 1.

3. Typhoon ONLY. Remove the two plastic air diverter

blocks. The blocks are located in the hood and can be

accessed from the top when the round transition adapter is

removed.

2. Using a Philips-head screwdriver, remove the screws

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15

Installation – Preparing Electrical

ELECTRICAL

WARNING

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knowledge and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use

extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

Electrical Supply:

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly

grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must

be 2 wire w/ ground. Please refer to Electrical Diagram labeled on product.

Cable Lock:

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requirements and codes, purchase and install appropriate connector if necessary.

Cable Lock

16

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Installation – Mounting the Range Hood

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options.

2. Measure and cut out duct and electrical

openings in cabinet or wall to match up with

the hood. Ducting and electrical dimensions

can be found on Pages 10-12. Note: Make

sure duct opening is large enough to apply

aluminum duct tape.

3. Reinforce cabinet bottom with wood strips

if additional strengthening is required or if

cabinets are framed.

4. Remove bottom panel from hood using a

Philips head screwdriver to remove each of

the screws. Also disconnect lighting harness

by pressing in on the clip to release the lights

from the internal wiring.

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by following the installation screw hole

dimensions on Page 10. These screws will be

used to secure the hood to the cabinet.

6. Lift hood onto screws located on cabinet

bottom and lock into place. Make sure all

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screw to secure hood to cabinet. Note: For

30” Typhoon models you will need an 8” - 10”

long shaft for your screwdriver/drill to reach the

front screws.

7. Install electrical.

8. Install duct work and seal with aluminum duct

tape.

9. Power up hood and check for leaks around

duct tape and test all functions.

10. Reinstall bottom panel and re-connect lighting

harness.

11. Slide residue cups into their openings on the

bottom of the hood. Install safety grilles over

each blower opening and secure with the two

safety grille screws.

Hood is designed for installation under a

kitchen cabinet. See Fig. 1 for details.

bottom panel &

lighting harness

wood blocking

installation screws

and key-holes

duct work

residue cups &

safety grilles

electrical

duct tape

Fig 1

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Q 2 3

1

Power / Delay Off

4

Lights On/Off

5 Speed Indicators

Fan Speed Decrease

Fan Speed Increase3

1

Power / Delay Off Button

- Button will turn power on and off for entire hood (fan and lights).

- Hood will remember the last speed and light level it was last turned off at.

(Example: Press button to turn off hood when on fan speed 3 and high lights.

Press button again and the hood will turn back on at speed 3 and high lights.)

Delay Off

- With the fan on, press and hold the button for two seconds. The fan will change to

speed Q and the 5 minute delay off timer will start.

- Speed indicators starting with level 5 will illuminate and blink in accordance with the time

remaining until the fan an lights automatically turn off.

- Pressing button while delay off function is enabled will turn the hood off and cancel

the delay off function.

ACT Verification

- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to

align with local codes and regulations.

- To verify the maximum fan CFM:

- With hood off, hold the button for five seconds. If all speed level indicators

illuminate = default maximum CFM. If speed Q, 2 & 3 level indicators illuminate =

390 maximum CFM. If speed Q & 2 level indicators illuminate = 290 maximum CFM

2

Fan Speed Decrease Button

- Press this button to decrease fan speed. 6, 5, 4, 3, 2, Q (Quiet).

- If fan is off, press this button to turn on fan at last speed it was turned off at.

3

Fan Speed Increase Button

- Press this button to increase fan speed. Fan on, Q (Quiet), 2, 3, 4, 5, 6

- If fan is off, press this button to turn on fan at last speed it was turned off at.

4

Lights Button

- Lights are two levels, high and low.

- From off, press one time for high. Press again for low. Press again to power lights off.

5

Speed Level Indicators

- Fan is six speed levels. Q (Quiet), 2, 3, 4, 5 and 6.

4 5 6

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1

Power / Delay Off Button

- Button will turn power on and off for entire hood (fan and lights.)

- Hood will remember the last speed and light level it was last turned off at.

(Example: Press button to turn off hood when on fan speed 3 and high lights.

Press button again and the hood will turn back on at speed 3 and high lights.)

Delay Off

- With the fan on, press and hold the button for two seconds. The fan will change to

speed 1, the button will blink on and off indicating the 5 minute delay off timer has started.

- Pressing button while delay off function is enabled will turn the hood off and cancel

the delay off function.

ACT Verification

- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with

local codes and regulations.

- To verify the maximum fan CFM:

- With hood off, hold the button for five seconds. If all three fan speed indicators

illuminate = default maximum CFM. If speed level 1 and 2 indicators illuminate = 390

maximum CFM. If only speed level 1 indicator illuminates = 290 maximum CFM.

2

Lights Button

- Lights are two levels, high and low.

- From off, press one time for high. Press again for low. Press again to power lights off.

3

Speed Level Indicators

- Fan is three speed levels. 1 for low speed, 2 for medium speed, and 3 for high speed.

/

123

1

Power / Delay Off

2

Lights On/Off

3 Speed Indicators

/

19

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Blower On/Off Speed Selection

1

Lights Off/Dim/Bright

2

BLOWER ON/OFF/SPEED SELECTION

0 is off, 1 is low speed, 2 is medium speed and 3 is high speed.

LIGHTS OFF/DIM/BRIGHT

0 is off, 1 is dim, and 2 is bright.

1

2

1

2

0

3

1 0

2

* ACT (Airflow Control Technology) is not available on AK65

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Maintenance – Self Cleaning

SELF CLEAING FEATURE

Zephyr Typhoon, Hurricane and Cyclone hoods are filter-less with a self cleaning feature. The

centrifugal blower system automatically liquifies cooking residue in its internal housing. All hoods

are equipped with dishwasher safe residue cups to collect cooking residue during the self cleaning

function.

Cooking residues are often automatically liquified and can accumulate in the residue cups from

everyday use. Nevertheless, grease from cooking could also dry and adhere to the internal housing.

Running the self clean function periodically will flush out accumulated residue in the range hood’s

internal housing.

CLEANING FREQUENCY

Cleaning should be performed approximately once a month under normal usage of 1 hour per day.

The hood may need to be cleaned more often if you cook heavily.

DETERGENT

Use a grease cutting detergent such as Simple Green or 409.

WARNING

Use extreme caution while cleaning the hood. Beware of blowers catching

on to hair, loose clothing and fingers. NEVER leave children unattended.

1) Power on blowers at Speed 1

2) With nozzle on “spray”, squirt grease cutting

detergent onto blower wheel blades 30 - 35 times.

Repeat for each blower. Leave blower on for 10

minutes. Detergent will collect in the residue cups.

3) Remove residue cups. Clean residue cups and

in dishwaser or clean by hand. Install residue cups

after cleaning.

CLEANING INSTRUCTIONS

Q 2 3

1

AK21

AK25

AK65

1

2

0

3

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Zephyr AK6542BS Hood Manual

Zephyr AK6542BS Hood Manual

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