Zephyr AK8400BS-ES Tornado Mini Cabinet Hood Guide d'installation

WWW.ZEPHYRONLINE.COM

FEB23.0101

Tornado Mini

AK8400BS-ES

EN Use, Care, and Installation Guide

FR Guide d’utilisation, d’entretien et d’installation

2Tornado Mini Use, Care, and Installation Guide

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Contents

Page

Safety Information ............................................................................ 4-6

Types of Safety Warnings ................................................................... 4

General Safety ..................................................................................4-5

Operation ........................................................................................... 6

Electrical Requirements ...................................................................... 6

List of Materials ................................................................................... 7

Installation Instructions .....................................................................8-13

Ducting Calculation Sheet .................................................................. 8

Mounting Height, Clearance, & Ducting ............................................. 9

Ducting Options .................................................................................10

Hood Speciﬁcations ............................................................................ 11

Electrical Supply ................................................................................. 12

Grounding ..........................................................................................12

Mounting the Hood .............................................................................13

Features & Controls ............................................................................ 14

Slide Controls .....................................................................................14

Maintenance ....................................................................................15-16

Hood & Filter Cleaning ..................................................................... 15-16

LumiLight LED ....................................................................................16

Wiring Diagram .................................................................................. 17

Troubleshooting................................................................................18-19

List of Parts & Accessories .................................................................. 20

Limited Warranty ............................................................................... 21

Product Registration ...........................................................................22

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Safety Information

Your safety and the safety of others are very important.

We have provided many important safety messages in this

manual for your appliance. Always read and obey all safety

messages.

This is the Safety Alert Symbol. This symbol alerts you to

potential hazards that can cause severe bodily injury or death.

All safety messages will follow the Safety Alert Symbol and either

the words “DANGER” “WARNING” or “CAUTION”

DANGER

Danger means that failure to heed this safety statement may

result in severe injury or death.

READ AND SAVE THESE INSTRUCTIONS

WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,

OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a) Use this unit only in the manner intended by the

manufacturer. If you have questions, contact the manufacturer.

b) Before servicing or cleaning unit, switch power o at service

panel and lock the service disconnecting means to prevent

power from being switched on accidentally. When the service

disconnecting means cannot be locked, securely fasten a

prominent warning device, such as a tag, to the service panel.

General Safety

WARNING

Warning means that failure to heed this safety statement

may result in extensive product damage, serious personal

injury, or death.

CAUTION

Caution means that failure to heed this safety statement

may result in minor or moderate personal injury, property or

equipment damage.

WARNING

To reduce the risk of ﬁre or electric shock, do not use this fan

with any solid-state control device.

WARNING

CAUTION

For General Ventilating Use Only. Do Not Use To Exhaust

Hazardous Or Explosive Materials And Vapors. Take care

when using cleaning agents or detergents. Suitable for use in

household cooking area.

WARNING

WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE

FIRE:

a) Never leave surface units unattended at high settings.

Boilovers cause smoking and greasy spillovers that may ignite.

Heat oils slowly on low or medium settings.

b) Always turn hood ON when cooking at high heat or

when ﬂambeing food. (i.e. Crepes Suzette, Cherries Jubilee,

Peppercorn Beef Flambe’).

c) Clean ventilating fans frequently. Grease should not be

allowed to accumulate on fan or ﬁlter.

d) Use proper pan size. Always use cookware appropriate for

the size of the surface element.

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Safety Information

WARNING

READ AND SAVE THESE INSTRUCTIONS

WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS

IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE

FOLLOWING:

a) SMOTHER FLAMES with a close-ﬁtting lid, cookie sheet, or

metal tray, then turn o the burner. BE CAREFUL TO PREVENT

BURNS. If the ﬂames do not go out immediately, EVACUATE AND

CALL THE FIRE DEPARTMENT.

b) NEVER PICK UP A FLAMING PAN – You may be burned.

c) DO NOT USE WATER, including wet dishcloths or towels – a

violent steam explosion will result.

d) Use an extinguisher ONLY if:

1) You know you have a Class ABC extinguisher, and you

already know how to operate it.

2) The ﬁre is small and contained in the area where it

started.

3) The ﬁre department is being called.

4) You can ﬁght the ﬁre with your back to an exit

Based on “Kitchen Firesafety Tips” published by NFPA.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of ﬁre and to properly exhaust air outside, do

not vent exhaust air into spaces within walls, ceilings, attics,

crawl spaces, or garages.

WARNING

WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,

OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a) Installation work and electrical wiring must be done by

qualiﬁed person(s) in accordance with all applicable codes and

standards, including ﬁre-rated construction.

b) Sucient air is needed for proper combustion and

exhausting of gases through the ﬂue (chimney) of fuel burning

equipment to prevent back drafting. Follow the heating

equipment manufacturer’s guideline and safety standards such

as those published by the National Fire Protection Association

(NFPA), and the American Society for Heating, Refrigeration

and Air Conditioning Engineers (ASHRAE), and the local code

authorities.

c) When cutting or drilling into wall or ceiling, do not damage

electrical wiring and other hidden utilities.

d) Ducted fans must always be vented to the outdoors.

e) If this unit is to be installed over a tub or shower, it must be

marked as appropriate for the application and be connected

to a GFCI (Ground Fault Circuit Interrupter) - protected branch

circuit.

WARNING

Prop. 65 Warning for California Residents: This product may

contain chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

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Safety Information

Operation

►Always leave safety grilles and ﬁlters in place. Without these components, operating blowers could catch onto hair, ﬁngers and

loose clothing.

►The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,

maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and

the warranty of the unit automatically expires due to improper maintenance.

NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

Electrical Requirements

Important:

►Observe all governing codes and ordinances.

►It is the customer’s responsibility to be aware of these below:

►To contact a qualiﬁed electrical installer.

►To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest

edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes

and ordinances.

►If codes permit and a separate ground wire is used, it is recommended that a qualiﬁed electrician determine that the ground path

is adequate.

►Do not ground to a gas pipe.

►Check with a qualiﬁed electrician if you are not sure the range hood is properly grounded.

►Do not have a fuse in the neutral or ground circuit.

►This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected

by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram

on product.

►A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and

install appropriate connector if necessary.

* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

READ AND SAVE THESE INSTRUCTIONS

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List of Materials

Parts Not Supplied

Ducting, conduit and all installation tools

Cable locking connector (if required by local codes)

Stainless steel liner

Parts Supplied

Quantity Part

1 Power pack hood

1 Aluminum mesh ﬁlter

2 LumiLight LED, 7W (pre-installed)

1 Single blower motor (pre-installed)

1 Hardware package

#6 x 1” (4)

#6 x 1-1/2” (4)

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Installation Instructions

Duct pieces To tal

Equivalent number

length x used =

3- 1/ 4” x 10”

Rect.,

straight

1 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

5 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

900 elbow

20 Ft. x ( ) =Ft.

6”, 7”, 8”, 10”

Round,

900

15 Ft.

x ( ) =Ft.

6”, 7”, 8”, 10”

Round,

450

9 Ft. x ( ) =Ft.

Ft.

6”, 7”, 8”, 10”

Round,

straight

1 Ft. x ( ) =Ft.

Subtotal column 1 =

Duct pieces To tal

Equivalent number

length x used =

6”, 7”, 8”, 10”

Round, wall

cap with

damper

30 Ft. x ( ) =Ft.

Ft.

6”, 7”, 8”, 10”

Round

roof cap

30 Ft. x ( ) =Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Maximum Duct Length: For satisfactory air movement,

the total duct length

should not exceed 150 equivalent feet.

6” round to

3- 1/ 4” x 10”

rect.

transition

1 Ft. x ( ) =Ft.

6” round to

3- 1/ 4” x 10”

rect.

transition

900 elbow

16 Ft. x ( ) =Ft.

7” round to

3 1/ 4” x 10”

rect.

transition

8 Ft. x ( ) =Ft.

7” round to

3- 1/ 4” x 10”

rect.

transition

900 elbow

23 Ft. x ( ) =Ft.

elbow

7” to 6” or

8” to 7” Round

tapered

reducer

25 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect. 900

elbow

15 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect. 450

elbow

9 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect. 900

ﬂat elbow

24 Ft. x ( ) =Ft.

3- 1/ 4” x 10”

Rect.

wall cap

with damper

30 Ft. x ( ) =Ft.

Ft. x ( ) =Ft.

15

6”, 7“, 8”

Round

in-line

damper

Ducting Calculation Sheet

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Installation Instructions

Mounting Height, Clearance, & Ducting

36"

Min 20” - Max 36” (electric cooktops)

Min 24” - Max 36” (gas cooktops)

A minimum of 6” round or 3-1/4” x 10” rectangular duct must

be used to maintain maximum air ﬂow eciency. Ducting

has a strong eect on the air ﬂow, noise, and energy use of

the fan. Use the shortest, straightest duct routing possible for

best performance, and avoid installing the fan with smaller

ducts than recommended. Insulation around the ducts can

reduce energy loss and inhibit mold growth. Fans installed

with existing ducts may not achieve their rated air ﬂow.

Always use rigid type metal ducts only. Flexible ducts could

restrict air ﬂow by up to 50%.

Also use the ducting calculation sheet (on page 8) to

compute total available duct run when using elbows,

transitions and caps.

ALWAYS, when possible, reduce the number or transitions

and turns. If long duct run is required, increase duct size.

If turns or transitions are required; install as far away from

hood duct output and as far apart, between the two as

possible.

Minimum mount height between range top to hood bottom should be no less than 20” for electric

cook tops and 24” for gas cook tops.

Maximum mount height should be no higher than 36”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result

in heat damage and ﬁre hazard; while hoods mounted too high will be hard to reach and will lose its

performance and eciency.

If available, also refer range manufacturer’s height clearance requirements and recommended hood

mounting height above range. Always check your local codes for any dierences.

For shipment and installation damages:

►Please fully inspect unit for damage before installation.

►If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or

replacement.

►If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

►If the unit is damaged by the installer (if other than the customer), repair of replacement must be

made by arrangement between customer and installer.

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Installation Instructions

Ducting Options

►Use single wall rigid metal ductwork only.

►Fasten all connections with sheet metal screws and tape all joints w/ certiﬁed Silver Tape or Duct

Tape.

Fire Hazard: NEVER exhaust air or terminate ductwork into

spaces between walls, crawl spaces, ceilings, attics, or garages.

All exhaust must be ducted to the outside, unless using the

recirculating option.

WARNING

side wall cap

w/ gravity

damper

Sot or crawl space

Roof Pitch w/

Flashing & Cap

side wall cap

w/ gravity

damper

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Installation Instructions

Hood Specications

Top

Side

20-9/16”

10-5/8”

3-1/4”

1-5/16”

19-1/2”

12-1/8”

11”

3-7/16”

6”

5-1/16”

1-5/8”

9-15/16”

1-3/16”9-11/16”

10-3/16”

Front

14-3/16”

1-15/16”

6-7/16”

16-9/16”

Bottom

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Installation Instructions

Electrical Supply

Electrical wiring must be done by qualiﬁed person(s) in

accordance with all applicable codes and standards. Turn o

electrical power at service entrance before wiring.

WARNING

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not

use extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly

grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring

must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.

Grounding

FIG. A

28” Max.

GROUNDING INSTRUCTIONS

This appliance must be grounded. In the event of an electrical

short circuit, grounding reduces the risk of electric shock by

providing an escape wire for the electric current. This appliance

is equipped with a cord having a grounding wire with a

grounding plug. The plug must be plugged into an outlet that is

properly installed and grounded.

WARNING - Improper grounding can result in a risk of electric

shock.

Consult a qualiﬁed electrician if the grounding instructions are

not completely understood, or if doubt exists as to whether the appliance is properly grounded.

Do not use an extension cord. If the power supply cord is too short, have a qualiﬁed electrician install

an outlet near the appliance.

Position the electrical outlet within the space covered by or above the decorative canopy housing as

space permits and as to not interfere with the round duct. Make sure the outlet is no further than 28”

from the top of the hood body.

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Installation Instructions

Mounting the Hood

At least two installers are required due to the weight

and size of the hood.

CAUTION

1. Install optional AK084xAS Stainless Steel Liner.

Review manual included with liner for more details.

2. If no liner is used, cut out an opening in bottom of

the cabinet by following the dimensions in FIG. B.

3. Remove aluminum mesh ﬁlter.

4. Lift insert hood into opening and ensure locking clip

has locked into position. (Locking clip is located on

left side of insert hood. FIG. C.

5. Fasten (2) #6 screws into the rear long side of insert

hood. If a liner is used, the screws will go through

the insert hood mounting holes, then the liner and

the wood base. NOTE: Wood blocking may need to

be added to cabinet base if additional support is

needed. See FIG. D and FIG. E.

6. Remove 2 screws from insert hood face plate. The

face plate will drop down and hang by internal

chains. Access to front long side of insert hood is

now available. Fasten (2) #6 screws into the front

long side of insert hood.

7. Re-install insert hood face plate by (4) previously

removed screws.

8. Install duct work and seal all ducting joints and

connections with certiﬁed aluminum duct tape.

Install electrical.

9. Remove all packing materials before using insert

hood. Switch power on and check for leaks around

duct tape. Install aluminum mesh ﬁlter.

FIG. B

Ductwork

wood base

2” minimum

secure (2) #6 screws to mounting

holes on each long side of Power Pack

metal or other non

combustible material

FIG. B

FIG. C

FIG. D

FIG. E

locking clip

mounting holes

Front View

Right Side View

Ductwork

cabinet bottom cut-out size

19-3/4”

10-1/4”

Power Pack

Stainless Steel Liner

FIG. C

Ductwork

wood base

2” minimum

secure (2) #6 screws to mounting

holes on each long side of Power Pack

metal or other non

combustible material

FIG. B

FIG. C

FIG. D

FIG. E

locking clip

mounting holes

Front View

Right Side View

Ductwork

cabinet bottom cut-out size

19-3/4”

10-1/4”

Power Pack

Stainless Steel Liner

FIG. D

Ductwork

wood base

2” minimum

secure (2) #6 screws to mounting

holes on each long side of Power Pack

metal or other non

combustible material

FIG. B

FIG. C

FIG. D

FIG. E

locking clip

mounting holes

Front View

Right Side View

Ductwork

cabinet bottom cut-out size

19-3/4”

10-1/4”

Power Pack

Stainless Steel Liner

FIG. E

Ductwork

wood base

2” minimum

secure (2) #6 screws to mounting

holes on each long side of Power Pack

metal or other non

combustible material

FIG. B

FIG. C

FIG. D

FIG. E

locking clip

mounting holes

Front View

Right Side View

Ductwork

cabinet bottom cut-out size

19-3/4”

10-1/4”

Power Pack

Stainless Steel Liner

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Features & Controls

Slide Controls

17

0 I II III

Blower On/O Speed Selection

1Lights O/Dim/Bright

2

0 I II

BLOWER ON/OFF/SPEED SELECTION

0 is o, I is low speed, II is medium speed and III is high speed.

LIGHTS OFF/DIM/BRIGHT

0 is o, I is dim, and II is bright.

1

2

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Hood & Filter Cleaning

Surface Maintenance

►Do not use corrosive detergents, abrasive detergents or oven cleaners.

►Do not use any product containing chlorine bleach or any product containing chloride.

►Do not use steel wool or abrasive scrubbing pads which will scratch and damage surface.

Cleaning Stainless Steel

Clean periodically with warm soapy water and clean cotton cloth or micro ﬁber cloth. Always rub

in the direction of the stainless steel grain. To remove heavier grease build up use a liquid degreaser

detergent.

After cleaning use a non-abrasive stainless steel polish/cleaners, to polish and bu out the stainless

luster and grain. Always scrub lightly, with clean cotton cloth or micro ﬁber cloth and bu in the

direction of the stainless steel grain.

Aluminum Mesh Filters

The aluminum mesh ﬁlters installed by the factory are intended to ﬁlter out residue and grease from

cooking. They need not be replaced on a regular basis but are required to be kept clean.

Remove and clean by hand or in dishwasher using a non-phosphate detergent. Discoloration of the

ﬁlter may occur if using phosphate detergents, or as a result of local water conditions - but this will

not aect ﬁlter performance. This discoloration is not covered by the warranty. Spray degreasing

detergent and leave to soak if heavily soiled.

Dry ﬁlters and re-install before using hood.

Maintenance

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Maintenance

Installing Aluminum Mesh Filters (FIG. G):

1. Place back of ﬁlter into channel on left side of

Power Pack.

2. Pull ﬁlter handle towards left side of Power

Pack.

3. Pivot ﬁlter up and lock into place.

Replacing Aluminum Mesh Filters

Hood Model Part Number Qty. to Order

AK8400BS 50200054 1

AK8400BS290 50200054 1

To order parts, visit us online at http://store.zephyronline.com.

LumiLight LED

In the unlikely event that your LumiLight LED fails, please contact Zephyr to order replacement parts.

See the list of parts and accessories page for part numbers and contact information.

Push the clip

FIG. H

LED Removal (FIG. H):

1. Remove aluminum mesh ﬁlter.

2. Remove bottom panel by two screws.

3. Disconnect LED light quick connector.

4. Push in the two side clips on the ends of the

LED light.

5. Push LED light through the light panel opening.

3

2

1

FIG. G

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Wiring Diagram

AK8400BS-ES

Wiring Diagram

Volts Hz Max Amps

120 60 1.0

REMARKS: CONDENSER 4uF 250V AC FIT AC120V 60Hz

B/W

B/W B/W

MOTOR

LED

BODY

WHITE

YELLOW

BLACK

RED

WHITE

WHITE BLUE

BROWN

GREY

BLACK

WHITE

GREEN

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Troubleshooting

Possible Problem Possible Cause Solutions

After installation, the

unit doesn’t work.

The power source is not turned

ON.

Make sure the circuit breaker and the

unit’s power is ON.

The power line and the cable

locking connector is not

connecting properly.

Check the power connection with the

unit is connected properly.

The switch board or control board

wirings are disconnected.

Make sure the wirings at the switch

board and control board are connected

properly.

The switch board or control board

is defective.

Change the switch board or control

board.

The wires on control board are

loose.

Make sure the wires on the control board

are connected properly.

Light works, but

blower is not turning.

The thermally protected system

detects if the blower is too hot

to operate and shuts the blower

down.

The blower will function properly after

the thermally protected system cool

down.

Damaged capacitor. Change the capacitor.

The blower is defective, possibly

seized.

Change the blower.

The unit is vibrating. The blower is not secured in place. Tighten the blower in place.

Damaged blower wheel. Replace the blower.

The hood is not secured in place. Check the installation of the hood.

The unit is whistling. A ﬁlter is not in the correct

position.

Adjust the ﬁlters until the whistling stops.

The duct pipe connections are not

sealed or connected properly.

Check the duct pipe connections to be

sure all connections are sealed properly.

The blower is working,

but the LumiLight

LEDs are not.

The LumiLight LED connector is

disconnected.

Connect the LumiLight LED connector.

Defective LumiLight LED. Change the LumiLight LED.

The switch board or control board

is defective.

Change the switch board or control

board.

LumiLight LEDs ﬂicker

when changing speed

levels.

N/A This is a normal operation and the hood

is working correctly.

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Troubleshooting

The hood is not

venting out properly.

Using the wrong size of ducting. Change the ducting to the correct size.

The hood might be hanging to

high from the cook top.

Adjust the distance between the cook

top and the bottom of the hood within

20” (electric cook tops) or 24” (gas cook

tops) and 36” range.

The wind from the opened

windows or opened doors in the

surrounding area are aecting

the ventilation of the hood.

Close all the windows and doors to

eliminate the outside wind ﬂow.

Blockage in the duct opening or

ductwork.

Remove all the blocking from the duct

work or duct opening.

Filter is vibrating. Filter is loose. Adjust or change the ﬁlter.

Spring clip is broken on the ﬁlter. Change the spring clip.

Possible Problem Possible Cause Solutions

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List of Parts & Accessories

Description Part Number

Replacement Parts

LumiLight LED, 7W Z0B0065

Aluminum Mesh Filter 50200054

Optional Accessories

Replacement Charcoal Filter Z0F-C084

Liner, 30” AK0840AS

Liner, 36” AK0846AS

To order parts, visit us online at http://store.zephyronline.com.

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