Raychem EM4-CW-Cable Guide d'installation

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Guide d'installation

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2 | nVent.com
EM4-CW-Cable
Installation Manual ....................................................................................................................................... 5
System EM4-CW-Heizkabel
Installations- und Betriebshandbuch .......................................................................................................... 22
Câble EM4-CW
Manuel d'installation ................................................................................................................................... 37
System EM4-CW
Instrukcja montażu i obsługi ....................................................................................................................... 52
EM4-CW-Cable
Руководство по установке и эксплуатации ......................................................................................... 69
EM4-CW-Cable
Installatiehandleiding .................................................................................................................................. 86
EM4-CW värmekabel
Installationshandbok ................................................................................................................................ 101
EM4-CW-kabel
Installasjonsmanual .................................................................................................................................. 116
EM4-CW lämpökaapelielementti
Asennusohje .............................................................................................................................................. 131
nVent.com | 3
1
Freiflächen-Heizkabel
2
Anschlusskasten
3
Steuerungseinheit Temperatur- und
Feuchtefühler
4
Fühlerkabelschutzrohr
5
Kaltleiterschutzrohr
6
Anschlusskasten
7
Schaltschrank
8
Steuerungseinheit
9
Versorgungsleitung
10
Anschlusskasten
11
Kaltleiter - Heizkabelanschluss
12
EM-CW-Heizkabel
Rinnenbeheizung
13
Endabschluss
14
8BTV2-CT Heizkabel
15
Verbindungsgarnitur
6
7
12
11
9
8
2
1
3
5
4
13
14
15
10
1
Ramp heating cable
2
Junction box
3
Temperature + moisture sensor
4
Sensor lead conduit
5
Cold cable conduit
6
Junction box
7
Control panel
8
Smart control unit
9
Supply lead
10
Junction box
11
Cold cable - heating cable connection
12
EM4-CW heating cable
Drain trace heating system
13
End seal
14
8BTV2-CT heating cable
15
Connection kit
4 | nVent.com
1
Кабель для обогрева пандуса
2
Соединительная коробка
3
Датчик температуры и влажности
4
Кабелепровод датчика
5
Кабелепровод холодного ввода
6
Соединительная коробка
7
Панель управления
8
Устройство управления
9
Подвод питания
10
Соединительная коробка
11
Соединительная муфта
12
Греющий кабель EM4-CW
Система обогрева дренажа
13
Концевая заделка
14
Греющий кабель 8BTV2-CT
15
Подсоединительный набор
1
Verwarmingskabel oprit
2
Aansluitdoos
3
Controle-eenheid temperatuur-/
vochtigheidssensor
4
Buis aansluiting sensor
5
Buis aansluitkabel
6
Aansluitdoos
7
Schakelkast (bedieningspaneel)
8
Besturing (sturingseenheid)
9
Voedingskabel
10
Aansluitdoos
11
Aansluiting aansluitkabel – verwarmingskabel
12
EM-CW verwarmingskabel
Verwarmingscircuit afvoergoot
13
Einddichting
14
8BTV2-CT verwarmingskabel
15
Aansluitkit
1
Câble chauffant pour rampes d’accès
2
Boîte de raccordement
3
Sonde de température et d'humidité
4
Tubage du câble de sonde
5
Tubage de sorties froides
6
Boîte de raccordement
7
Panneau de commande
8
Régulateur intelligent
9
Alimentation
10
Boîte de raccordement
11
Sortie froide – connexion de
câbleschauffants
12
Câble chauffant EM4-CW
Système de traćage de caniveaux
13
Terminaison
14
Câble chauffant 8BTV2-CT
15
Kit de connexion
1
Przewód grzejny do ogrzewania podjazdów
2
Skrzynka przyłåczeniowa
3
Czujnik temperatury i wilgotności gruntu
4
Rurka ochronna przewodu czujnika
5
Rurka ochronna przewodu zasilajåcego
6
Skrzynka przyłåczeniowa
7
Rozdzielnica sterujåca
8
Sterownik
9
Przewód zasilajåcy
10
Skrzynka przyłåczeniowa
11
Połåczenie przewodu grzejnego z przewodem
zasilajåcym
12
Przewód grzejny EM-CW
System ogrzewania odwodnienia liniowego
13
Zestaw zakończeniowy
14
Przewód grzejny 8BTV2-CT
15
Zestaw przyłåczeniowy
nVent.com | 5
1
Rampvärmekabel
2
Kopplingsbox
3
Temperatur- och fukthaltsgivare
4
Rör för givarledning
5
Rör för kallkabel
6
Kopplingsbox
7
Automatikskåp
8
Smart reglerenhet
9
Matarkabel
10
Kopplingsbox
11
Anslutning mellan kallkabel och värmekabel
12
Värmekabel EM4-CW
Värmekabelsystem för dräneringsränna
13
Ändavslutning
14
Värmekabel 8BTV2-CT
15
Anslutningssats
1
Varmekabel for ned/oppkjørsel
2
Koplingsboks
3
Temperatur + fuktighetsføler
4
Følerledning
5
Kaldkabelledning
6
Koplingsboks
7
Betjeningspanel
8
Smartkontrollenhet
9
Tilførselsledning
10
Koplingsboks
11
Kaldkabel - varmekabelforbindelse
12
EM4-CW-varmekabel
Varmesystem for drenering
13
Endeforsegling
14
8BTV2-CT-varmekabel
15
Tilslutningsanordning
1
Ajoluiskan lämpökaapeli
2
Kytkentärasia
3
Lämpötila + kosteusanturi
4
Anturijohtimen suojaputki
5
Kylmäkaapelin suojaputki
6
Kytkentärasia
7
Ohjauskeskus
8
Älykäs säätöyksikkö
9
Syöttökaapeli
10
Kytkentärasia
11
Kylmäkaapeli – lämpökaapeli kytkentä
12
EM4-CW-lämpökaapeli
Viemärin lämmitysjärjestelmä
13
Loppupääte
14
Lämpökaapeli 8BTV2-CT
15
Kytkentäpakkaus
6 | nVent.com
L1
L2
L3
N
30 mA
PE
Circuit wiring diagram
Schaltkreisdiagramm
Schéma de câblage du circuit
Schemat połåczeniowy
Электрическая схема
Stroomkringschema
Elkretsschema
Diagram for kretsledningsnett
Kytkentäkaavio
Heating cable
Heizkabel
Câble chauffant
Przewód grzejny
Греющий кабель
Verwarmingskabel
Värmekabel
Varmekabel
Lämpökaapeli
EM4-CW - 400 Vac
Type - Length
Typ - Länge
Type - Longueur
Typ - Długość
Tип - Длина
Type - Lengte
Typ – Längd
Type – Lengde
Tyyppi – pituus
EM4-CW-xM
Conductor Resistance
Heizleiterwiderstand
Résistance du conducteur
Rezystancja w omach
Сопротивление
проводника
Weerstand geleider
Total resistans
Ledermotstand
Johtimen resistanssi
+/–10%
Rated Power
Nennleistung
Puissance nominale
Moc nominalna
Номинальная
мощность
Nominaal vermogen
Märkeffekt vid
Nominell kraft
Nimellisteho
(400 Vac)
Circuit Breaker
Absicherung
Coupe-circuit
Wyłåcznik
nadmiarowy
Автоматический
выключатель
Stroomonderbreker
Brytarstorlek vid
Kretsbryter
Johdonsuoja-
automaatti
(400 Vac)
EM4-CW - 26 m 246 Ω 650 W 10 A
EM4-CW - 35 m 183 Ω 875 W 10 A
EM4-CW - 61 m 105 Ω 1525 W 10 A
EM4-CW - 122 m 52 Ω 3050 W 10 A
EM4-CW - 173 m 37 Ω 4325 W 16 A
EM4-CW - 211 m 30 Ω 5275 W 20 A
EM4-CW - 250 m 26 Ω 6250 W 20 A
De-energize all power circuits before installation or servicing.
Alle Stromkreise vor der Montage und vor Wartungs- und Reparaturarbeiten spannungsfrei schalten.
Mettre tous les circuits électriques hors tension avant les interventions d’installation ou de maintenance.
Przed przyståpieniem do montażu lub serwisu, odłåczyć wszystkie obwody zasilajåce.
Перед установкой или ремонтом системы электрообогрева обесточьте все силовые цепи.
Schakel alle stroomcircuits uit vóór installatie of onderhoud.
Gör alla effektkretsar spänningslösa innan något installations- eller servicearbete påbörjas.
Slå av alle strømkretser før installasjon eller service.
Poista jännite kaikista virtapiireistä ennen asennusta tai huoltoa.
nVent.com | 7
EM4-CW-CABLE
Installation Manual
General ........................................................................................................................................................... 7
EM4-CW-Cable heating system .................................................................................................................... 8
Additional items ............................................................................................................................................ 8
Layout considerations .................................................................................................................................. 9
Preparing subsurface ................................................................................................................................... 9
Cable resistance and insulation resistance test ....................................................................................... 10
Heating cable installation ........................................................................................................................... 11
Slab Preparation & Reinforcement ............................................................................................................. 12
Installing the Temperature and Moisture Sensor ...................................................................................... 15
Check the installation ................................................................................................................................. 16
Embedding Works - Concrete Pouring ....................................................................................................... 17
Top surface installation .............................................................................................................................. 18
Drain tracing system with self-regulating heating cable (8BTV2-CT) ...................................................... 18
Finishing ...................................................................................................................................................... 19
Operating ..................................................................................................................................................... 20
Trouble shooting ......................................................................................................................................... 20
GENERAL
Important
All the instructions provided in this manual must
be followed carefully to ensure that the heating
system operates correctly. The installation must
also be compliant with local electrical heating
system requirements.
Warning
The nVent RAYCHEM EM4-CW-Cable is an
electrical device which must be designed and
installed correctly. Follow all design, installation,
test and operating instructions to ensure proper
operation and to prevent electrical or fire hazard.
De-energize all power circuits before installation
or servicing.
Keep ends of trace heaters and kit components
dry before and during installation.
The braid shall be connected to an earth
terminal.
The presence of a trace heating shall be made
evident by the posting of caution signs or
marking where clearly visible.
Scope
This manual focuses on the installation
of EM4-CW-Cable in screed and sand for long-
term structural stability.
nVent can supply a different series of suitable
products for laying in screed/concrete, asphalt or
other applications.
8 | nVent.com
EM4-CW-CABLE HEATING SYSTEM (1)
The heating cable “EM4-CW-Cable” is a constant
wattage heating device for a permanent
installation in concrete, screed or sand under
paving slabs.
It is a 400 Vac system regulated by a control unit.
(Control unit provided separately.)
EM4-CW-Cable is a pre-terminated and ready to
install heating cable with 1 cold lead connection
and a power output of 25 W/m of heating cable.
The cold lead cable has a length of 4 m and
should be installed in a conduit.
The minimum cable spacing is 8 cm. With 8 cm
spacing the power output will be 300 W/m².
Spacer, junction box (4) and supply
lead(9)
The plastics fixing strips (VIA-Strips-PL) maintain
the correct spacing of 8-10 cm.
Extension of the cold leads can be made via a
junction box. The connection between the control
panel and the junction box is made by a suitable
supply lead.
Controller (8)
nVent offers control units specially designed
for ramp heating applications. They incorporate
combined temperature and moisture sensors to
ensure efficient operation of the system.
Panels (7)
nVent offers a range of standard panels
specifically designed for ramp heating
applications. Each panel contains a built in
control unit, plus circuit breakers and a residual
current device (rcd).
ADDITIONAL ITEMS
Conduits (5, 6)
Conduits (not included) are required to
protectthe
cold lead
sensor connection lead.
Electrical Control Equipment
If nVent standard panels are not used, further
items will be required to complete the system:
contactors
circuit breakers
residual current device (rcd) 30 mA.
a controller
Storage of the cable
Storage temperature range: –40°C to +45°C
Store product in a clean, dry place.
Test Equipment
2500 Vdc insulation resistance tester (min.
500 Vdc)
Ohmmeter
nVent.com | 9
LAYOUT CONSIDERATIONS
Area to be heated
Determine the exact area to be heated, e.g. wheel tracks. Consider the following factors:
First make sure that the area to be heated
complies with the data in the design instructions.
Establish where the junction boxes are to be
installed and check that the connection leads are
long enough.
The length is 4 m.
Thoroughly clean the substratum before starting
to install the heating mat, as sharp objects can
damage the heating cable.
The EM4-CW-Cable must not be shortened or
spliced.
Lay the heating cable right up to
the drain-off gutter.
Covered area
Covered area
Heat the surfaces on which braking
will occur, e.g. before a barrier or a
magnetic card reader.
Heat the drain-
off gutter.
Heat the covered area
of the entry, as incoming
vehicles can bring in
snow.
Heat at least one
metre into the
coveredarea.
Do not run the heating cable
over expansion joints.
10 | nVent.com
PREPARING SUB-SURFACE
The heating cable should be installed on a
stable subsurface. In suspended structures
the substratum may consist of finished slabs,
prestressed concrete or a suspended structure
with poured concrete. The heating cable can be
laid on all sub-surfaces. In the case of poured
concrete, it should be ensured that the surface
is smooth and all sharp objects are removed.
Ramps on a solid substratum do not require
any additional thermal insulation. Appropriate
preparations should be made for installing the
temperature and moisture sensor.
CABLE RESISTANCE AND INSULATION RESISTANCE TEST
Testing the heating cable involves the measuring
of the conductor resistance and the cable
electrical insulation resistance. The conductor
resistance is measured with an ohmmeter.
A deviation of up to 10% from the nominal
resistance is permissible. See table on page 6.
Notes:
Keep at least 5 cm away from
obstructions
Avoid the sites of future penetrations
(such as drains)
Spacing
Arrange the spacing (S) of the heating cable as
shown:
For standard slab constructions:
S = 8-10 cm for concrete
S
S/2
S/2
Area to be heated
Cold lead
Conductor
Ohmmeter
Record all the measured
values on the Installation
Test Record provided.
nVent.com | 11
HEATING CABLE INSTALLATION
Keep connection end of cable dry before and during installation.
All connections and electrical testing should be carried out by a qualified electrician.
The heating cable should not be:
cut or damaged,
installed across expansion joints or separate concrete slabs.
Minimum cable spacing is 8 cm
The heating cable must be secured to the underlying surface to prevent movement during the
installation.
The cold lead cable should be protected in a conduit. The entire length of heating cable should be
covered by wet sand-cement mixture, screed, or dry sand depending on the selected top surface.
Ramp heating embedded in concrete / cement screed
The insulation resistance
should be measured
with the aid of a
2500 Vdc (500 Vdc
minimum) insulation
resistance tester. The
reading should be more
than 100 MΩ.
Record all the measured
values on the Installation
Test Record provided.
Cold lead
Conductor
Insulation resistance tester
Concrete / Cement
screed ground
50 mm min.
80-100 mm for
250-300W/m²
SoilConcrete / compacted
substrate
EM4-CW-Cable
Temperature and
moisture sensor
12 | nVent.com
Ramp heating with top layer of stone or paving slabs
Ramp heating embedded in concrete / cement screed Top layer asphalt
If the heating cable can not be fixed to a reinforcement mesh, the installer should use the plastic
spacer or other fixing method to keep the cable spacing consistent.
SLAB PREPARATION & REINFORCEMENT
In the case of a concrete slab, the mesh
or reinforcement bar must be ad equately
supported so that it is not disturbed during the
concrete pour.
The reinforcement must be positioned so that
the heating cable will be 50 mm below the
surface of the concrete.
The reinforcement must be positioned at the
correct distance below the surface of the
concrete to within ± 1 cm.
Where mesh is used, it must be strong enough
that it will not "droop" when walked on for the
installation of the
heating cable. Use a mesh grid of at least
50 mm. A grid spacing of 100 mm is most
practical.
Where a reinforcement bar is used, arrange
its spacing to match the requirement of the
heating cable spacing.
Surface of concrete
50 mm
minimum
Mesh
Reinforcement support
Heating cable
Sand bed
20-30 mm
Stones / paver
(max. 8 cm)
Soil ground
60-80 mm
30-50 mm
Temperature and
moisture sensor
EM4-CW-Cable
80-100 mm for
250-300W/m²
Concrete / cement
screed ground
50 mm
SoilConcrete / compacted
substrate
EM4-CW-Cable
Asphalt layer
25 mm
Temperature and
moisture sensor
80-100 mm for
250-300W/m²
nVent.com | 13
LAY OUT AND FIXING OF HEATING CABLE
Notes:
maintain the design spacing to
within ± 1 cm
keep heating cable 5 cm from
edges and obstructions
do not cross expansion joints
avoid sites of future ground work
(kerbs, drains, etc.)
Set the heating cable spool on a reel roller.
Position the heating cable (with cold lead
connection installed) out to the point of the
power connection.
Warning: Do not cross over or shorten
the heating cable
Working from the cold lead connection, fix the
heating cable to the reinforcing mesh at 300
mm intervals using cable ties (KBL-09).
At the end of a straight run, turn the cable 180
degrees and run the cable in the opposite at
the desired spacing.
Continue to fix the heating cable to the
reinforcing mesh at 300 mm intervals, until the
cable is completely attached and the desired
surface is appropriately covered.
Warning: Do not cross or shorten the
heatingcable
14 | nVent.com
Note: At the bend, the heating cable will stand
on its edge. This is perfectly normal and will
not effect the performance of the system.
Cable installation;
Flat or on edge
in straight runs
On edge
through bends
Installation of conduit
The conduit for the cold cable should be arranged
such that the connection between heating cable
and cold cable is fully embedded in the slab.
For mechanical protection, the cold lead should
be protected by an appropriate conduit.
Use a spacer to ensure constant spacing
of the heating cable
Laying spacing as given
Spacer
(plastic strip)
Heating cable
Minimum 80 mm
nVent.com | 15
==
50 mm
50
mm
50 mm
50
mm
Sensor
Heating
cable
Sensor housing
Concrete, asphalt
or paving bricks
Heating
cable
Conduit
The sensor lead should be routed under the
layer with the heating cable.
The sensor should be placed mid-way between
heating cable runs.
The sensor lead should be protected by a
conduit (4).
Surface Sensor Filling material
Sub surface
Sensor
INSTALLING THE TEMPERATURE AND MOISTURE SENSOR
Install the temperature and moisture sensor in
accordance with the instructions supplied with
the unit. Ensure that it is supported at the correct
height.
The sensor must be mounted vertically, even
on inclined surfaces.
16 | nVent.com
CHECK THE INSTALLATION
Check heating cable
Visually check the heating cable for damage.
Verify that the heating cable has been correctly
fastened to the spacers.
Verify that the desired spacing has been
maintained and that the heating mat has been
kept away from expansion joints, sharp edges,
etc.
Verify that the heating mat has been installed
at the correct depth.
Visually check the connection leads for correct
installation.
Make a layout sketch
Record the layout of each circuit, with particular
reference to the position of the connection
heating cable - cold cable and the heating
cable end. (a photograph is also an acceptable
reference of the layout.)
Perform the resistance tests
Carry out the resistance tests on each circuit
to detect any damage that may have occurred
during or after installation. The insulation
resistance reading must be greater than 100 MΩ.
If the insulation resistance is less than this, the
cable may have been damaged. Where possible,
locate the fault and rectify.
Record the values for each circuit on the
Installation Test Record.
If concrete is to be poured straight away, go to
section "Concrete Pouring" (overleaf).
Protect the installation
Prevent pedestrian and vehicular traffic in the
area where the heating cable has been installed.
Avoid disturbing the reinforcing steel or mesh.
nVent.com | 17
EMBEDDING WORKS - CONCRETE POURING
Checks
Perform the following checks before the
embedding works:
check for signs of heating cable damage
check the cable spacing
check the height of the heating cable
Resistance tests
Perform the resistance tests on each heating
cable circuit to detect any
damage which may have occurred after
installation.
Record the results on the Installation Test
Record.
When the concrete team arrives, have them verify
the resistance results and sign the Installation
Test Record.
Warning:
Precautions should be taken during the
concrete pour to prevent the heating cable
from being exposed to unnecessary abuse:
Avoid excessive concrete drop
heights.
Take care when using shovels
and rakes during the pour.
During the embedding
Monitor the insulation resistance continuously
during the pour.
If the insulation resistance drops below 100 MΩ
the heating cable may be damaged. Stop the pour
immediately. Locate the damage and repair it.
After the embedding
After completion of all concrete works,
perform the resistance tests and record the
values on the Installation Test Record.
Supplementary work
Work such as drain installation, placement of
anchor bolts and cutting of expansion joints
is done after the initial concrete pour. Consult
the drawing of the layout so that damage to the
heating cable is avoided.
It is desirable to monitor the heating cable by
insulation resistance testing during any activity
which could lead to heating cable damage.
After all such work has been completed perform
the resistance tests and record the results on the
Installation Test Record.
18 | nVent.com
TOP SURFACE INSTALLATION
Checks
Perform the following checks before
top layer installation, paving or applying the
asphalt:
Check for signs of heating cable
damage.
Check the spacing and below-surface depth of
the heating cable, if applicable.
Resistance tests
It is advisable to perform the resistance tests on
all the heating circuits immediately before paving
or asphalt pouring to detect any damage which
may have occurred after installation. Record
the resistances of each heating circuit on the
Installation TestRecord.
After the paving or asphalt pour
After completion of all top surface works,
perform the resistance tests and record the
values on the Installation Test Record.
DRAIN TRACING SYSTEM WITH SELF-REGULATING HEATING
CABLE8BTV2-CT
Purpose
The drain tracing system ensures that melt water
can drain away.
Note: the drain tracing circuit should be
controlled by the same control system as
the other heating circuits.
Install junction box (10)
Choose a position:
close to the drain
indoors if possible.
Install connection kit (15)
Terminate the 8BTV2-CT heating cable into the
junction box in accordance with the instructions
provided with the connectionkit.
Lay out the heating cable (14)
Protect the heating cable with conduit
between the junction box and the drain. Trace
the entire length of the drain to ensure that melt
water will always have
a drain-off path.
Install the end seal (14)
8BTV2-CT can be cut to length. Install the end
seal following the instructions provided with the
End Seal kit.
Perform an insulation resistance test
The insulation resistance test detects damage
to the heating cable such as cuts or punctures.
It should be carried out using a 2500 Vdc
instrument. Lower voltage instruments are
less sensitive and are not recommended. The
instrument should have a test voltage of not less
than 500 Vdc.
nVent.com | 19
Braid
2500 Vdc Insulation resistance tester
Conductors
FINISHING
Complete Sensor
Complete the installation of the sensor (where
necessary).
Install Panel and Controls
Install the electrical panels according to the
manufacturer’s instructions.
Install control units, thermostats and manual
control equipment in accordance with the
manufacturers’ instructions.
Complete Wiring and System
Follow applicable local regulations.
Proceed as follows:
Connect one lead to the heater braid.
Connect the other lead to both heater
conductors together.
Apply voltage. The resistance reading must be
greater than 100 MΩ.
If the insulation resistance is less than this,
the heater may be damaged. Where possible,
locate the fault and rectify. Record the
insulation resistance value on the Installation
TestRecord.
Install a grid over the drain to ensure that the heat
strip is protected from damage.
Note: A 30 mA residual current device (rcd)
is required for the drain tracing. Ensure that
there are no more than 60m of heating
cable connected to each 30 mA rcd.
Finishing
20 | nVent.com
OPERATION
Initial start-up
Electrical requirements
Complete all electrical testing following
applicable local codes and practices. Inspect
all wiring for conformance to design drawings.
Check for correct rating on all protection devices.
Controller checks
Check controller in accordance with the
instructions provided with the unit.
Resistance tests
Perform final resistance test to ensure that the
connection lead and supply cable have not been
damaged since installation.
General operation and maintenance
The system has no moving parts and therefore
requires minimum maintenance. Local
maintenance codes and requirements for
electrical equipment should be complied with.
Circuit breakers should be checked periodically.
Residual current devices (rcd) should be tested at
least annually.
Periodically inspect the system controls.
Operate the controls to ensure that they function
correctly.
Max. exposure temperature for heating cable:
65°C. Installer must supply operator/owner with
the layout drawing.
TROUBLE SHOOTING GUIDE
Warning: Isolate supply before working on any part of the electrical system.
Problem A : Over-current protection (circuit breaker) trips or blows
Probable causes Correction
Electrical fault at:
• connection lead
• damaged heating cable
Locate and rectify the fault and reset or replace
protection.
Protection undersized Re-establish what the current loads are going to
be and install new protection (NB: if protection
is replaced, ensure it is compatible with the
supplycable).
Defective protection Replace
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Raychem EM4-CW-Cable Guide d'installation

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