Reese Towpower 37042 Installation Instructions Manual

CENTER SECTION ASSEMBLY

GENERAL INSTRUCTIONS:

1. Insert side plate assemblies into hitch center section. Refer to specific instructions for proper bolt location.

Insert the coiled end of fishwire through proper hole on rear side of center section and through access hole in

plate. Attach 1/4” bolt plate and 1/2 x 1-1/4 lg. carriage bolt as shown above. Pull fasteners through and loosely

install 1/2 hex lock nut. Repeat steps for each fastener. The spare tire may need to be lowered to install the hitch

center section. It will be replaced later.

2. Refer to the application chart to determine the correct installation for your vehicle. (Last page of each language)

FOR ALL INSTALLATIONS:

1. Torque all 3/8" nuts to 35 lb.ft. 5. Torque all 10mm CL10.9 hardware to 53 lb.ft.

2. Torque all 12mm nuts & bolts to 65 lb.ft. 6. Torque all 10mm Torx hardware to 60 lb.ft.

3. Torque all 7/16” hardware to 50 lb.ft. 7. Torque all 5/8” hardware to 100 lb.ft.

4. Torque all 1/2” hardware to 75 lb.ft. 8. Retighten the spare tire if it was loosened.

NOTE: Not all of the hardware will be used in every installation. Paint any bare metal to prevent rust.

TOOLS REQUIRED

3/4” SOCKET & WRENCH

11/16” SOCKET & WRENCH

9/16” SOCKET & WRENCH

15MM, 17MM SOCKET

18MM, 19MM SOCKET

21MM, 22MM SOCKET

TORQUE WRENCH

SAFETY GLASSES

TORX T50 WRENCH

SIDE PLATE ASSEMBLY

SEE SPECIFIC INSTRUCTIONS

FOR PROPER BOLT LOCATION

MUST INSTALL REAR SIDE BOLT FIRST

1/2” x 1.25 LG. CARRIAGE BOLT

1/4 x 1 x 2” BOLT PLATE

1/2 HEX LOCKNUT

ACCESS

HOLE

For Installation Assistance or Technical Help, Call 1-800-428-7303

TOP VIEW HITCH

FRONT BOLT IS

OUTBOARD ONE HOLE

ALL (4) BOLTS ARE REQUIRED

APPLY SPECIAL LOAD RATING

LABEL (110990)

PULL WIRE

(SUPPLIED)

WARNING: DO NOT LUBRICATE THREADS, BOLT FAILURE MAY

OCCUR DUE TO OVER TIGHTENING.

WARNING: DO NOT DRILL OR WELD TO THIS HITCH.

INSTALLATION INSTRUCTIONS

Product No.

37152

SMALL PARTS

PACKAGE 37620

IMPORTANT NOTES

USE ONLY REESE SUPPLIED OR APPROVED BOLTS, LOCKNUTS,

AND WASHERS TO INSTALL THIS HITCH

SMALL PICKUP

MULTI-FIT

You can take it with you.

PLYMOUTH, MICHIGAN

SIDE BRACKET LOCATION 1.

1/2” KNURL NECK BOLT

1/2 LOCK WASHER

1/2 HEX NUT

SIDE BRACKET LOCATION 2.

1/2” KNURL NECK BOLT

1/2 LOCK WASHER

1/2 HEX NUT

1. Loosely install Side Brackets on vehicle per specific instructions.

Align holes in side plate with side bracket as shown.

2. Install the 1/2” Knurl neck bolts, 1/2 lock washers, and 1/2 hex nuts.

3. First - Tighten Knurl neck bolts to 90 FT-LB to seat bolt, then loosen and

retighten to 75 FT-LB

4. Second - Tighten Side Bracket fasteners to proper specifications.

(Refer to general instructions on Page 1. for specs. )

5. Center receiver tube on vehicle and tighten center section fasteners to 75 LB-FT.

CENTER SECTION BOLTS

(Location varies per vehicle)

SIDE BRACKET

SIDE PLATE

BRACKET LOCATIONS

TOOLS REQUIRED

3/4"(19MM) SOCKET

SAFETY GLASSES

TORQUE WRENCH

CENTER SECTION BOLTS

(Location varies per vehicle)

SIDE PLATE

SIDE BRACKET

1. Loosely install Side Brackets on vehicle per specific instructions.

Align holes in side plate with side bracket as shown.

2. Install the 1/2” Knurl neck bolts, 1/2 lock washers, and 1/2 hex nuts.

3. First - Tighten Knurl neck bolts to 90 FT-LB to seat bolt, then loosen and

retighten to 75 FT-LB

4. Second - Tighten Side Bracket fasteners to proper specifications.

(Refer to general instructions on Page 1. for specs. )

5. Center receiver tube on vehicle and tighten center section fasteners to 75 LB-FT.

RECEIVER TUBE

SIDE BRACKET LOCATION 4.

SIDE BRACKET LOCATION 3.

BRACKET LOCATIONS

TOOLS REQUIRED

3/4"(19MM) SOCKET

SAFETY GLASSES

TORQUE WRENCH

1/2” KNURL NECK BOLT

1/2 LOCK WASHER

1/2 HEX NUT

1/2” KNURL NECK BOLT

1/2 LOCK WASHER

1/2 HEX NUT

1. Loosely install Side Brackets on vehicle per specific instructions.

Align holes in side plate with side bracket as shown.

2. Install the 1/2” Knurl neck bolts, 1/2 lock washers, and 1/2 hex nuts.

3. First - Tighten Knurl neck bolts to 90 FT-LB to seat bolt, then loosen and

retighten to 75 FT-LB

4. Second - Tighten Side Bracket fasteners to proper specifications.

(Refer to general instructions on Page 1. for specs. )

5. Center receiver tube on vehicle and tighten center section fasteners to 75 LB-FT.

1. Loosely install Side Brackets on vehicle per specific instructions.

Align holes in side plate with side bracket as shown.

2. Install the 1/2” Knurl neck bolts, 1/2 lock washers, and 1/2 hex nuts as shown.

3. First - Tighten Knurl neck bolts to 90 FT-LB to seat bolt, then loosen and

retighten to 75 FT-LB

4. Second - Tighten Side Bracket fasteners to proper specifications.

(Refer to general instructions on Page 1. for specs. )

5. Center receiver tube on vehicle and tighten center section fasteners to 75 LB-FT.

CENTER SECTION BOLTS

(Location varies per vehicle)

SIDE BRACKET

SIDE PLATE

SIDE BRACKET

SIDE PLATE

CENTER SECTION BOLTS

(Location varies per vehicle)

RECEIVER TUBE

INSTALLATION A

TOOLS REQUIRED

3/4"(19MM) SOCKET 1/2" DRILL

TORQUE WRENCH SAFETY GLASSES

1/2” THICK SPACER

WHEN NEEDED

1/2 X 2”

CARRIAGE BOLTS

1/4” BOLT PLATE

1/2” FLAT WASHER

1/2” LOCK WASHE

R

1/2” HEX NUT

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

SIDE

BRACKET

FRAME

HOLE 1

HOLE 4

NOTE:

General assembly -

loosely assemble center section

(page 1);

loosely install side brackets on vehicle

(this page);

install center section assembly

(page 2-3);

tighten all fasteners to proper

specifications

(page 1).

82-96 FORD BRONCO (FULL SIZE)

1. Place the side brackets near the end of the frame, align rear edge of bracket with end

of frame. Place 1/2" thick spacers between the frame and holes 1 & 4. Clamp in place. Drill

1/2" holes into the frame using holes 1 & 4 as a guide. Insert a 1/2” carriage bolt with bolt plate down through the frame and into hole 1.

2. Thread a carriage bolt onto the pull wire. Place a bolt plate over the bolt. Push the free end of the wire over the top of the frame and

back down between the gas tank and the frame. Pull the wire through hole 4 and bring the bolt out through the hole. Install 1/2" flat

washers, lock washers, and nuts on all bolts.

3. For the '94 Bronco, move the hitch forward to clear the bumper and install the hitch at that location.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2.)

EXISTING HOLE

SOME MODELS

DRILLED HOLE

84-95 CARAVAN / VOYAGER / TOWN & COUNTRY:

1. Install 1/2" carriage bolts with bolt plates into the existing holes in the bottom

of the frame, using the large access hole in the bottom of the frame. Hold the

side brackets up to the frame, inserting the bolts into holes 1 & 4.

2. If the van is older than 1989, hole 4 will need to be drilled. After drilling hole 4,

remove the bracket. Screw a carriage bolt onto the pull wire. Place a bolt plate

over the bolt. Insert the free end of the pull wire into the access hole in the

frame. Bring it out through the hole that was just drilled. Pull the bolt down

through the hole. Unscrew the wire and repeat for the other side.

NOTE: Some models will require a small flange at the bottom end of the frame

to be bent up slightly. This will allow hitch to be installed in the correct

position.

3. Place the brackets over the bolts and install 1/2" flat washers, lock washers,

and nuts on the bolts.

4. Install center section per SIDE BRACKET LOCATION 1.

(See page 2.)

1986-99 DAKOTA LONG BED

1. Center the side brackets on frame near the end and align rear edge of bracket with end of frame.

Clamp side brackets in place. Using the holes in bracket as a guide, drill a 1/2" hole into

the frame at holes 1 & 4. Insert 1/2”

carriage bolts with 1/4” bolt plates down through the frame and into holes 1 & 4. Instal

l 1/2" flat washers, lock washers, and nuts on

the car

riage bolts. Remove clamps.

2. Some models require 1/2” spacers betwe

en frame and side bracket.

3. Instal

l center section per SIDE BRACKET LOCATION 1. (See page 2.)

92-99 CHEVROLET SUBURBAN, 95-99 TAHOE, 92-99 GMC YUKON, 92-94 FULL SIZE BLAZER, 92-99 GMC SUBURBAN

1. Lift the side brackets up to the frame. Install a 1/4" thick spacer on one of the 1/2" bolts. Insert the bolt down through the existing

hole in frame and hole 1. Install a 1/2" flat washer, lock washer, and hex nut on the bolt. Repeat for other side.

2. Using hole 4 as a guide, drill a 1/2" hole in the frame. Install a 1/4" thick spacer on a 1/2" bolt and insert i

t down through the frame

and hole 4. Instal

l a 1/2" flat washer, lock washer, and hex nut on the bolt. Repeat for other side.

3. Some models require 1/2” spacers betwe

en frame and side bracket.

4. Instal

l center section per SIDE BRACKET LOCATION 1. (See page 2.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE.

96-05 CARAVAN, VOYAGER,

& TOWN & COUNTRY

ACCESS HARDWARE

THROUGH END OF FRAME

AT BUMPER BRACKET

UNIBODY FRAME

BUMPER

BRACKET

DRILLED HOLE

1/2” SPACER**

& WASHER IF REQ’D

1/2 X 2”

CARRIAGE BOLTS

1/4” BOLT PLATE

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

HOLE 2

INSTALLATION B

TOOLS REQUIRED

3/4”, 18mm, 19mm SOCKET

SAFETY GLASSES

1/2" DRILL TORQUE WRENCH

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

HOLE 1

DRILLED

HOLE

M12 x 45mm HEX BOLT CL10.9

1/2” FLAT WASHER

1/2” LOCK WASHER

HOLE 3

**1996-2000 Grand Caravan

and Grand Voyager with

Long Wheel Base Do Not

Require Spacer Blocks

if frame and rear cross

member are flat.

EXISTING WELDNUT

INSTALL FORWARD

CARRIAGE BOLT FIRST

1/2” HEX NUT

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

96-03 VOYAGER,1996-2005 CARAVAN, & TOWN & COUNTRY (EXCEPT STOW&GO SEAT OPTION)

1.Remove the rearmost existing 12mm hex bolt from bottom of frame, both sides.

NOTE: Do not remove the forward 12mm bolt.

2. Raise side brackets into position, aligning hole 2 in bracket with existing weldnut. Place (1) 1/2” spacer between

side bracket and frame at hole 2. (**See note)

3. Loosely install supplied 12mm CL10.9 hex bolts, 1/2 lock washers, and flat washers into weldnuts.

4. Using the rearmost end of hole 1 and the center of hole 3 in side bracket as a guide, drill a 1/2" hole into the

frame at holes 1 & 3.

5. Place (1) 1/2” spacer between side bracket and frame at hole 3. (**See note)

6. Use pull wire to install 1/2” x 2 carriage bolts with 1/4” bolt plates through access at end of frame and

into drilled holes. NOTE: Install forward carriage bolt first.

7. Loosely install 1/2" flat washers, lock washers, and nuts on the carriage bolts.

8. Raise center section into position and install per SIDE BRACKET LOCATION 1. (See page 2)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION C

1/2 x 2”

CARRIAGE BOLTS

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

1/4” BOLT PLATE

(If the 1-1/8” dia. hole is present,

then use the 1/4 x 1-1/2 x 3 Block

for this attachment.)

VEHICLE FRAME

DRILLED HOLE

TOOLS REQUIRED

3/4"(19MM) SOCKET

1/2" DRILL

TORQUE WRENCH

SAFETY GLASSES

1/2” THICK SPACER

WHEN NEEDED

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1983-2004 CHEVROLET S-10/GMC SONOMA - LONG BED / 1987-2004 NISSAN PICK-UP W/56” BEDS

1. Center the side brackets on frame and align hole 2 under large hole (if present) near end of frame.

(Note: Some models require 1/2” spacers between side bracket and frame.)

2. Insert 1/2” carriage bolts with 1/4 x 1-1/2 x 3” bolt plates down through large hole in frame and into hole 2 in side

bracket. Use 1/2” spacers if necessary.

3. Install 1/2" flat washers, lock washers, and nuts on the carriage bolts.

4. Using hole 4 in bracket as a guide, drill a 1/2" hole into the frame at hole 4.

5. Install 1/2” carriage bolts with 1/4” bolt plates through drilled hole.

6. Install 1/2" flat washers, lock washers, and nuts on the carriage bolts.

7. Install center section per SIDE BRACKET LOCATION 1 - LOCATION 2 for Nissan pick-ups. (See page 2.)

**If large hole is not

present near end of frame:

8. Raise side brackets in approximate position shown and clamp in place. Using holes in side bracket as a guide,

drill 1/2” holes into frame at holes 2 & 4.

9. See steps 5 through 7 to finish installation.

DRILLED HOLE (ON SOME MODELS)

EXISTING LARGE HOLE (ON SOME MODELS)

HOLE 4

HOLE 2

HOLE 1

NOTE:

General assembly - loosely assemble center section (page 1);

loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3);

tighten all fasteners to proper specifications (page 1).

NISSAN PICK-UPS

USE THIS BRACKET

LOCATION

S-10/SONOMA PICK-UPS

& DODGE RAM CHARGER

USETHIS BRACKET

LOCATION

82-93 DODGE RAM CHARGER

1. Position the side brackets up to the frame with hole 1 under the rivet head. Clamp in place or mark the frame at

holes 2 and 4. Drill a 1/2" hole into the frame at holes 2 and 4.

2. Place a 1/2" thick spacer between the frame and holes 2 and 4. Thread a 1/2" carriage bolt onto the pull wire.

Place a bolt plate over the bolt. Push the free end of the pull wire through the end of the frame and bring it out

through the 1/2" mounting hole. Pull the bolt down through the hole. Unscrew the pull wire and repeat for the

other bolts.

3. Install 1/2" flat washers, lock washers, and nuts on the bolts.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

3/4"(19MM) SOCKET

1/2" DRILL

TORQUE WRENCH

SAFETY GLASSES

INSTALLATION E

TOOLS REQUIRED

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

BUMPER

BRACKET

DRILLED HOLE

VEHICLE

FRAME

1/4” BOLT PLATE

1/2 X 2” CARRIAGE BOLT

12mm X 1.75 X 40mm

HEX BOLT

HOLE #3

USE THIS HOLE

AS A GUIDE TO

DRILL FOR

MAZDA PICK-UPS

HOLE #6

HOLE #5

1/2” FLAT WASHER

1/2” LOCK WASHER

12MM HEX NUT

90-93 MAZDA PICK-UP

1. Raise the brackets up to the frame with the bracket as far forward toward the front of the truck as possible. Do

not let the bracket rest upon the weld in the frame. Clamp in place.

2. Drill a 1/2" hole into the frame using hole 3 as a guide. Thread a 1/2" carriage bolt onto the pull wire and place a

bolt plate over the bolt. Push the free end of the pull wire into the open end of the frame and bring it out through

hole 3. Pull the bolt down through hole 3. Unscrew the wire.

3. Make sure hitch is level. Drill a 1/2" hole through the bumper bracket using hole 6 as a guide.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2.)

5. Insert a 12mm bolt from the outside, into hole. Install 1/2" flat washers, lock washers, and nuts on all bolts.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

1. Lower the spare tire. Remove the bolts that hold the

bumper on the right side from the bottom of the frame.

Remove the nut clips from the frame. Remove the bumper

brace that goes to the corner of the bumper. You will need the

TORX T50 wrench to unbolt it from the bumper. (FOR 98-05 MODELS)

2. Drop the 1/2” carriage bolts and bolt plates through the holes in the

frame and hold the Right Hand Bracket up over the bolts with flat washers

between the frame and the bracket at all three bolting locations. Reinstall

the bumper bracket under the hitch bracket and install the 1/2” flat washers,

lock washers, and nuts. See the diagram above. Leave the nuts loose at this time.

3. Remove the left hand bumper brackets, nut clips, and the bumper corner brace.

4. Lift the Left hand bracket up above the the bumper bracket and place it under the frame.

Repeat step 2 for left hand bracket.

5. Install center section per BRACKET LOCATION 1. (See page 2.)

6. Re-attach the bumper braces. Bolt them into the slot in the center of the bumper. Retighten spare tire.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

83-06 RANGER & 94-06 MAZDA

98-03 RANGER/

MAZDA BUMPER

SUPPORT RELOCATION

INSTALLATION F

1/2 X 2” CARRIAGE BOLTS

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

1/4” BOLT PLATE

TOOLS REQUIRED

3/4” SOCKET & WRENCH

18mm SOCKET

TORQUE WRENCH

SAFETY GLASSES

TORX T50 WRENCH

VEHICLE FRAME

BUMPER

BRACKET

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/2” FLAT WASHERS

(Between Frame and Bracket)

NOTE:

General assembly - loosely assemble center section (page 1);

loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3);

tighten all fasteners to proper specifications (page 1)

BEFORE

HITCH

INSTALLATION

AFTER HITCH

INSTALLATION

86-04 DODGE DAKOTA-SHORT BED

INSTALLATION G

5/8” FLAT WASHER

5/8” LOCK WASHER

5/8” HEX NUT

3/8” BOLT PLATE

-L -

BRACKET

DRILLED

HOLE

TOOLS REQUIRED

15/16" SOCKET

15MM SOCKET

19MM SOCKET

1/2" DRILL

5/8” DRILL

TORQUE WRENCH

SAFETY GLASSES

VEHICLE FRAME

BUMPER

BRACKET

5/8 X 2 HEX BOLT

12mm X 1.75 X 40mm

HEX BOLT

1/2” FLAT WASHER

1/2” LOCK WASHER

12mm HEX NUT

1/2” LOCK WASHER

12mm HEX NUT

1/2” LOCK WASHER

12mm HEX NUT

OPEN UP HOLE TO 5/8”

5/8” FLAT WASHER

1/2” FLAT WASHER

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1. Use the 5/8” drill to open the holes at the end of the frame to 5/8” diameter. Insert a 5/8” X 2 hex bolt with 3/8” bolt

plate through the hole at the end of the frame.

3. Lift the side brackets up to the frame and align hole #3 in side brackets with hex bolts. Place one 5/8” flat

washers between the frame and bracket on the hex bolts to space the side brackets down off the rivet in the

frame. See the diagram.

4. Install 5/8” flat washers, lock washers and nuts on the carriage bolts. Tighten the bolts so that the hitch is level.

5. Attach “L” brackets to the side brackets over holes 1 & 2 with two (2) M12 x 40mm hex bolts,

each side as shown.

6. Using the long slot as a guide, drill a 1/2” hole at far rearward end of slot through the

bumper brackets. Install M12 x 40mm hex bolts, flat washers, lock washers and nuts on the bolts.

7. Install center section per SIDE BRACKET LOCATION 1. (See page 2.)

FOR DAKOTA QUAD CAB - 2000-01

1. Remove mass-damper using 15mm socket. (Mass-damper is the round tube just forward of the bumper, suspended

on rubber mounts.)

2. Complete above steps (1-7)

3. Reinstall mass-damper.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

HOLE 1 HOLE 2

HOLE 3

5/8” FLAT WASHER

INSTALLATION H

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

1/2” THICK SPACER

WHEN NEEDED

DRILLED HOLE

TOOLS REQUIRED

3/4"(19MM) SOCKET

19MM SOCKET

1/2" DRILL

TORQUE WRENCH

SAFETY GLASSES

VEHICLE FRAME

BUMPER

BRACKET

1/2” LOCK WASHER

12mm HEX NUT

USE THIS HOLE

FOR NISSAN FRONTIER

CENTER SECTION ASSEMBLY

1/2” FLAT WASHER

1/2” LOCK WASHER

12mm HEX NUT

12mm X 1.75 X 40mm

HEX BOLT

1/2” LOCK WASHER

12mm HEX NUT

1/2 x 2” CARRIAGE BOLT

1/4” X 1-1/2” X 3”

BOLT PLATE

-L -

BRACKET

1/2” FLAT WASHER

HOLE 3

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

87-04 NISSAN PICK-UP / FRONTIER 2 & 4 DOOR WITH 75” BEDS

1. Remove the bolt from the bottom of the frame, reverse its direction, and reinstall the bolt with the head on the bottom

of the frame. Position the side brackets up to the frame rearward of the bolt with a 1/2” spacer over hole 3.

2. Drill a 1/2” hole in the frame at hole 3. Install a 1/2” carriage bolt with 1/4 x 1-1/2 x 3” block down through the frame,

spacer and hole 3.

3. Attach the “L” brackets to the side brackets over holes 1 & 2 with two (2) M12 x 40mm hex bolts as shown.

4. Using the long slot as a guide, drill a 1/2” hole at far end of slot through the bumper brackets. Install M12 x 40mm

hex bolts, flat washer, lock washers and nuts on the bolts.

5. Install center section per SIDE BRACKET LOCATION 2. (See page 2.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

84-96 JEEP CHEROKEE, XJ (WITHOUT FUEL TANK SHIELD AND EXISTING HARDWARE IN FRAME)

1. Remove the bolts that hold the muffler hanger. Move the hanger to the right and replace the left bolt

into the right hole. This is done to move the exhaust over for tailpipe clearance with the hitch.

2.Thread a 1/2” x 2 carriage bolt onto the pull wire. Place a 1/4 bolt plate over the bolt. Push the free

end of the wire into the opening at the end of the frame. Bring the wire out through the hole in the

rear of the frame. Pull the bolt down through the hole. Repeat for the other side.

3.Place the side brackets up to the rear of the frame. Install 1/2" flat washers, lock washers and nuts

on bolts.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2.)

INSTALLATION I

TOOLS REQUIRED

3/4"(19MM) SOCKET

1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

VEHICLE FRAME

1/2 x 2” CARRIAGE BOLT

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/4” BOLT PLATE

NOTE:

General assembly - loosely assemble center section (page 1);

loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3);

tighten all fasteners to proper specifications (page 1)

86-97 FORD AEROSTAR (EXTENDED

)

1. Place the hitch up to the frame and as far rearward as possible. Drill 1/2" holes into the frame using

holes 1, 2 & 4 as a guide. Open up the access hole in the bot

tom of the frame to allow the 1/2"

carriage bolt to pass through. This hole is located farther forward in the frame.

2. Thread a 1/2" carriage bolt onto the pull wire and place a bolt plate over it. Push the free end of the

pull wire into the access hole and out through one of the drilled holes. Pull the bolt down through

the hole. Remove the wire and repeat for the remaining holes.

3. Install 1/2" flat washers, lock washers, and nuts on all bolts.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

FOR 1997-2001 JEEP CHEROKEE

VEHICLES WITH

STEEL FUEL TANK SHIELDS:

1. Loosen the tailpipe clamp from the tailpipe.

2. Remove the 12mm bolts fastening the shield to the

chassis rails if present. Loosen the

remaining bolt in the tailpipe hanger bracket.

3. Lift the side brackets to the frame, with the

flange on the right side under the tailpipe hanger

bracket.

NOTE:

It may be necessary on some models to

bend the heat shield in so the hitch can be

installed. It may be necessary to open the holes

in shield with a 1/2” drill.

4. Install the supplied 12mm bolts with 1/2" lock

washers, and 1/2 flat washers. Snug up the bolts.

5. Install center section per

SIDE BRACKET LOCATION 2. (See page 2.)

6. Adjust the tailpipe for clearance.

Tighten the tailpipe clamp.

REFER TO SIDE BRACKET LOCATION

INSTRUCTIONS FOR PROPER BOLT

TIGHTENING SEQUENCE

INSTALLATION J

TOOLS REQUIRED

3/4"(19MM) SOCKET 19MM SOCKET

1/2” DRILL

TORQUE WRENCH SAFETY GLASSES

FOR 1997-2001 JEEP CHEROKEE

VEHICLES WITHOUT

STEEL FUEL

TANK SHIELDS:

1. Remove the two nuts holding the exhaust hanger

to the frame. Unscrew the rearmost stud out of

the frame, if present on passenger side.

Remove existing 12mm bolts from passenger side of vehicle.

2. Insert a 1/2” carriage bolt through 1/4” bolt plate and attach the

pull wire. Pull the bolt into position through the opening in the end

of the frame on Driver’s side. Start with the forward bolt hole first.

See the diagram above.

3. Lift the side brackets up to the frame. Loosely install 1/2” lock washers, flat washers, and nuts

on the carriage bolts. Install 12mm hex head bolts with lock washers and flat washers into the three

locations of the passenger side. For some vehicles, the third hole needs to be drilled.

If hole requires drilling, use the pull wire to install a 1/2” carriage bolt with 1/4 bolt plate through end of frame.

Loosely install 1/2 flat washer, 1/2 lock washer, and hex nut on carriage bolt. See the diagram above.

4. Install center section per SIDE BRACKET LOCATION 2. (See page 2.)

5. Reinstall the exhaust under the hitch bracket. Install the 12mm bolt with a 1/2” lock washer and flat washer through the exhaust bracket,

the hitch bracket, and into the frame. Replace the factory nut on the other stud if present.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

VEHICLE FRAME

HOLE MAY HAVE TO BE DRILLED

ON SOME MODELS

EXISTING 12MM

BOLTS

(STUD MAY

BE PRESENT)

EXISTING NUT PLATE

IN FRAME

REMOVE EXISTING

12MM BOLTS

1/2” FLAT WASHER

1/2” LOCK WASHER

EXISTING

NUT PLATE

IN FRAME

VEHICLE FRAME

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

12mm X 1.75 X 40mm

HEX BOLT

1/2 x 2” CARRIAGE BOLT

1/4” BOLT PLATE

* INSTALL THIS BOLT FIRST

USING THE PULL WIRE

INSERT CARRIAGE BOLT

AND BOLT PLATE THROUGH

END OF FRAME

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

12mm X 1.75 X 40mm

HEX BOLT

LOCK WASHER

FLAT WASHER

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

12mm X 1.75 X 40mm

HEX BOLT

INSTALLATION K

TOOLS REQUIRED

19MM SOCKET

3/4” SOCKET

1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/2 x 2” CARRIAGE BOLT

1/2” FLAT WASHER

1/2” LOCK WASHER

12MM HEX NUT

1/4” BOLT PLATE

EXISTING STUDS IN FRAME

VEHICLE FRAME

DRILLED HOLE

HOLE #1

HOLE #2

HOLE #3

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

93-98 JEEP GRAND CHEROKEE

1. Place the side brackets over the studs that are fastened into the bottom of the frame. Use holes 2 & 3.

Install 1/2" flat washers, lock washers, and 12mm nuts on the studs.

2. Drill a 1/2" hole into the frame using hole 1 as a guide. Thread 1/2 x 2 car

riage bolt onto the pull wire

and place a 1/4 bolt plate over the bolt. Insert the free end of the pull wire into the top of the bumper

bracket. This is between the end of the frame and the bumper. Push it out through hole 1. Pull the bolt

down through the hole. Unscrew the pull wire. Install 1/2" flat washers, lock washers, and nuts on the

car

riage bolts.

3. Install center section per SIDE BRACKET LOCATION 1. (See page 2)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION L

TOOLS REQUIRED

19mm SOCKET

TORQUE WRENCH

SAFETY GLASSES

VEHICLE FRAME

HEAT SHIELD

IF PRESENT

HOLE # 1

1/2” FLAT WASHER

1/2” LOCK WASHER

HOLE # 3

EXISTING

WELDNUTS

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

12mm X 1.75 X 40mm

HEX BOLT

12mm X 1.75 X 40mm

HEX BOLT

2002-06 JEEP LIBERTY

1. If vehicle is equipped with a fuel tank shield, remove the two rearmost 12mm bolts from each side.

2. Lift the side brackets up to the frame in orientation shown and align hole 1. in side bracket with the

rearmost weldnut. Loosely install the supplied 12mm hex bolts, lock washers, and flat washers

into existing weldnuts in frame.

3. Install center section per SIDE BRACKET LOCATION 3. (See page 3.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION M

TOOLS REQUIRED

3/4” SOCKET

9/16" SOCKET

1/2" DRILL

TORQUE WRENCH

SAFETY GLASSES

3/8” x 3” HEX BOLT

RUBBER MUFFLER

HANGER

3/8 HEX NUTS

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/2 x 2” CARRIAGE BOLT

1/4” BOLT PLATE

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

DRILLED HOLES

HOLE #1

HOLE #4

VEHICLE FRAME

NOTE: General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

84-90 FORD BRONCO II

1. Either bend the muffler hanger rod out of the way or cut it off with a saw.

2. Place the side brackets up to the rear of the frame. Using holes 1 and 4 as a guide, drill 1/2" diameter

holes into the frame.

3. Reaching up between the gas tank and the frame, install 1/2" carriage bolts and 1/4 bolt plates into

holes 1 and 4. Install 1/2" flat washers, lock washers, and nuts on the bolts.

4. Install center section per SIDE BRACKET LOCATION 1. (See page 2)

5. Remount the muffler hanger to the side of the hitch bracket, using 3/8” hex bolt through side bracket

and rubber hanger. Install two(2) 3/8” nuts on the bolt, use the second nut as a lock against the first

nut.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION P

3/4” SOCKET

1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

TOOLS REQUIRED

1/2 x 2” CARRIAGE BOLT

1/4” BOLT PLATE

1/2” FLAT WASHER

1/2” LOCK WASHE

R

1/2” HEX NUT

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

VEHICLE FRAME CROSSMEMBER

DRILLED HOLE

EXISTING HOLE

HOLE 4

HOLE 1

ACCESS HOLE

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

1996-06 CHEVROLET/ GMC FULL SIZE VANS

1. Install 1/2” X 2” carriage bolt with a 1/4" bolt plate through access hole and into the rearmost existing hole

in the bot

tom of the frame, both sides. Raise the side brackets into position, lining up hole 1 in bracket with

carriage bolt. Loosely install a 1/2" flat washer, lock washer, and hex nut on the bolt. Repeat for other side.

2. Using hole 4 in side bracket as a guide, drill a 1/2" hole in the frame. Install a 1/2” x 2 carriage bolt with a

1/4” bolt plate through drilled hole. Install a 1/2" flat washer, lock washer, and hex nut on the bolt. Repeat

for the other side.

3. Install center section per SIDE BRACKET LOCATION 4. (See page 3.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION Q

TOOLS REQUIRED

11/16”, 19MM SOCKET

TORQUE WRENCH

SAFETY GLASSES TAPE

7/16 x 1-3/4”

CARRIAGE BOLT

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

7/16” CONICAL WASHER

7/16” HEX NUT

1999-2003 FORD WINDSTAR - ALL MODELS

1. Loosely install the side plate assemblies into center section as shown. (See page 1.)

Note: Slide the side plate assemblies toward center.

2. Use pull wire to install two (2) 7/16” x 1-3/4 carriage bolts with 1/4” bolt plates through access hole and

into the two holes on the inside of the frame, both sides.

3. Place a 1/2” thick spacer on each carriage bolt. Apply a small piece of tape to spacer and carriage bolt

to prevent bolt from sliding into frame.

4. Raise center section assembly and line up the two rearmost top holes on side plate with the

carriage bolts on one side of vehicle and install side plate over carriage bolts.

NOTE: Use a jack stand to temporarily support center section assembly.

5. Loosely install 7/16” conical washers and hex nuts on bolts.

6. Install the other side plate over the two carriage bolts and loosely install 7/16” conical washers and hex nuts.

7. Use pull wire to install 7/16” carriage bolt with 1/4” bolt plate in access hole in bottom of frame. Then pull

carriage bolt back through the access hole which will be used to install the “L” bracket. (See Figure 2.)

8. Line up hole in “L” bracket with 7/16” carriage bolt and loosely install 7/16” conical washer and hex nut on bolt.

Using a 12mm x 40mm hex bolt (fully threaded), 1/2” flat washer, and 12mm hex nut,

attach “L” bracket to side plate as shown in figures 1 & 2 each side as shown.

9. Tighten fasteners to proper torque. (See page 1.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

1/2” THICK SPACER

VEHICLE FRAME

FIGURE 1.

“L” BRACKET

12mm X 1.75 X 40mm

HEX BOLT

ACCESS HOLE

USE THIS HOLE

FOR CARRIAGE BOLT

1/2” FLAT WASHER

1/2” LOCK WASHER

12mm HEX NUT

1/4” BOLT

PLATE

ACCESS HOLE

NOTE:

General assembly - loosely assemble center section (page 1); install center section assembly (this page);

tighten all fasteners to proper specifications (page 1)

SIDE PLATE

ASSEMBLY

3500 LB. MAX GROSS TRAILER WT.

350 LB. MAX TONGUE WT.

WEIGHT CARRYING ONLY

DO NOT USE WITH SPRING BARS

DO NOT EXCEED TOW VEHICLE RATINGS

ACCESS HOLE

INSTALLATION R

TOOLS REQUIRED

11/16” SOCKET 3/4” SOCKET

19MM SOCKET 1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

TIN SNIPS

2001-04 FORD ESCAPE/MAZDA TRIBUTE - ALL MODELS (VEHICLES WITHOUT O.E.M. TRAILER HITCH)

1. Remove heat shield on 2002 and earlier models.

2. Use pull wire to install two (2) 7/16 x 1-3/4” carriage bolts with 1/4" bolt plates through access hole at end of frame and into

the two (2) rearmost existing holes, both sides.

3. Raise the side brackets into position, lining up hole 1 in bracket with rearmost carriage bolt. Loosely install a 7/16” conical

washers and hex nuts on the bolts. Repeat for other side.

NOTE:

Do not tighten carriage bolt at hole location 2 until heat shield is reinstalled. (Step 6)

4. Using hole 4 in side bracket as a guide, drill a 1/2" hole in the frame. Install a 7/16 x 1-3/4” carriage bolt with a 1/4” bolt plate

through access hole and into drilled hole. Place tapered block and 3/16” spacer between frame and bracket.

Install a 7/16" conical washer and hex nut on the bolt. Both Sides.

5. Install center section per SIDE BRACKET LOCATION 3. (See page 3.)

6. To trim heat shield, cut a 3/4” wide slot approximately 11” long as shown in picture. Drill 1/2” hole in shield 3-7/8” from existing

hole in shield. Temporarily remove nut and washer from center carriage bolt. Reinstall heat shield around bracket. The center

carriage bolt should line up with drilled hole in heat shield.

Reinstall 7/16” conical washer and hex nut.

VEHICLES EQUIPPED WITH O.E.M. TRAILER HITCH

1. Remove heat shield on 2002 and earlier models.

2. Enlarge forward slot in bottom of frame to fit the 1/4” x 1 x 2” bolt plates, both sides.

3. Raise the side brackets into position, lining up hole 1 in bracket with rearmost existing weldnut. Loosely install 12mm hexbolt

with 1/2” lock washer and flat washer, both sides as shown.

4. Using holes 2 and 4 in side bracket as a guide, drill a 1/2” hole in the frame. Use pull wire to install 7/16 x 1-3/4 carriage

bolts with 1/4” bolt plates through access hole and into drilled holes.

Install a 7/16" conical washer and hex nut on the bolt. Both Sides.

NOTE:

Do not tighten carriage bolt at hole location 2 until heat shield is reinstalled. (Step 6 above)

5. See steps 5 & 6 above for final installation information.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

7/16 x 1-3/4”

CARRIAGE BOLT

1/4” BOLT PLATE

7/16” CONICAL WASHER

7/16” HEX NUT

INSTALLATION WITH

EXISTING O.E.M. HITCH

INSTALLATION WITHOUT

EXISTING O.E.M. HITCH

HOLE 1

HOLE 2

HOLE 4

ACCESS HOLE

(Both Sides)

EXISTING

WELDNUT

(with O.E.M. Hitch)

DRILLED

HOLE

7/16 x 1-3/4”

CARRIAGE BOLT

1/4” BOLT PLATE

12mm X 1.75 X 40mm

HEX BOLT

LOCK WASHER

FLAT WASHER

TAPERED BLOCK

3/16” SPACER

DRILLED

HOLE

DRILLED HOLE

ACCESS

HOLE

HEAT SHIELD

NOTE: General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

INSTALLATION S

2001-04 CHEVROLET S-10/GMC S-15 SHORT BED (4 X 4 ONLY) AND CREW CAB

1998-2000 ISUZU HOMBRE SHORT BED (4 X 4 ONLY)

1. Disconnect ground wire from bottom surface of passenger’s side frame.

2. Raise side brackets into position. Place the mounting tab of brackets on top of frame as shown. Line up

hole 2 in bracket with large hole near end of frame.

3. Install 1/2” x 2” carriage bolt with 1/4” bolt plate down through hole 2 in side bracket and large hole

in end of frame. Place 1/4” x 1-1/2” x 3” block on carriage bolt and loosely install 1/2” flat washer,

lock washer and hex nut.

4. Measure 3-3/4” forward from the center of carriage bolt and drill a 1/2” hole in the bottom of frame.

NOTE: The drilled hole should line up with hole 3 of side bracket.

5. Install 1/2” x 2” carriage bolt with 1/4” bolt plate down through hole 3 in side bracket and drilled hole

in bottom of frame. Loosely install 1/2” flat washer, lock washer and hex nut, both sides.

6. Install center section per SIDE BRACKET LOCATION 3. (See page 3.)

7. Reattach ground wire to one of the unused holes in side bracket or plate.

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

TOOLS REQUIRED

3/4” SOCKET

1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

DRILLED HOLE

1/2 x 2” CARRIAGE BOLT

1/4” BOLT PLATE

1/4” X 1-1/2” X 3”

BOLT PLATE

REMOVE

GROUND WIRE

HOLE 2

HOLE 3

VEHICLE FRAME

BUMPER

BRACKET

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

3500 LB. MAX GROSS TRAILER WT.

350 LB. MAX TONGUE WT.

WEIGHT CARRYING ONLY

DO NOT USE WITH SPRING BARS

DO NOT EXCEED TOW VEHICLE RATINGS

1. Remove the existing 14mm bolt from the bottom of frame, both sides.

2. Raise the side brackets into position, lining up hole 2 in bracket with existing weldnut. Loosely reinstall

the 14mm bolts removed in step 1.

3. Using hole 4 in side bracket as a guide, drill a 1/2" hole in the frame. Install a 1/2” x 2 carriage bolt with a 1/4” bolt

plate through access hole and into drilled hole. Install a 1/2" flat washer, lock washer, and hex nut on the bolt.

Repeat for the other side.

4. Install center section per SIDE BRACKET LOCATION 4. (See page 3.)

REFER TO SIDE BRACKET LOCATION INSTRUCTIONS FOR PROPER BOLT TIGHTENING SEQUENCE

INSTALLATION T

2000-06 CHEVROLET SUBURBAN, TAHOE, GMC YUKON, YUKON XL

USE THIS HOLE

FOR CENTER

SECTION ASSEMBLY

1/2” FLAT WASHER

1/2” LOCK WASHER

1/2” HEX NUT

DRILLED HOLE

1/2 x 2” CARRIAGE BOLT

HOLE 2

HOLE 4

1/4” BOLT PLATE

VEHICLE FRAME

3/4” SOCKET

21MM SOCKET

22MM SOCKET

1/2” DRILL

TORQUE WRENCH

SAFETY GLASSES

TOOLS REQUIRED

CROSSMEMBER

ACCESS HOLE

EXISTING

WELDNUT

EXISTING M14 BOLT

NOTE:

General assembly - loosely assemble center section (page 1); loosely install side brackets on vehicle (this page);

install center section assembly (page 2-3); tighten all fasteners to proper specifications (page 1)

La page charge ...

Reese Towpower 37042 Installation Instructions Manual

Reese Towpower 37042 Installation Instructions Manual

dans d''autres langues

Documents connexes

Autres documents