INSTRUCTION MANUAL
© Copyright 2016, Capital Safety
x 1
450 lb/
COMPONENT MATERIAL
VARIABLE OFFSET
MAST
ALUMINUM
LOWER MAST ALUMINUM
HOIST BASE ALUMINUM
HARDWARE STEEL/STAINLESS STEEL
PULLEYS NYLON
1
A
A
2
8518385,
8518386,
8518387
8518385,
8518386,
8518387
8518509,
8518002,
8518003,
8518004
8518008
X
X
3
D
F
E
G
I
K
K
0
B
D
H
J
Form No. 5903922 Rev. C
ADVANCED
24" - 44" Adjustable Offset Davit Systems
Model Numbers:
8000024
8515656
8518006
8518008
8518040
8518040
8518385
8518386
8518387
8530184
8530185
8530186
8560184
8518006AU
The Ultimate in Fall Protection
2
4
M
K
M
L
N
L
H
L
G
G
5
Q
O
L
P
R
O
S
T
R
V
3
6
A4
A2
A3
A1
A1
X”
PP
1
2
3
4
*Max.
15”
X”
PP1 PP2 PP3 PP4
A2/A3
MAX 31.0”
(78.7cm)
33.5”
(85.0cm)
37.0”
(94.0cm)
41.0”
(104.1cm)
MIN 24.0”
(61.0cm)
26.0”
(66.0cm)
29.0”
(73.7cm)
32.0”
(81.3cm)
A4
MAX 33.5”
(85.0cm)
36.0”
(91.4cm)
39.0”
(99.0cm)
43.5”
(110.5cm)
MIN 25.0”
(63.5cm)
27.0”
(68.6cm)
30.0”
(76.2cm)
33.0”
(83.8cm)
A#
PP1 PP2 PP3 PP4
A1
5,000 lbs*
(22 kN)
5,000 lbs*
(22 kN)
5,000 lbs*
(22 kN)
5,000 lbs*
(22 kN)
A2
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
A3
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
Do Not Use
A4
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
1,800 lbs
(8 kN)
*5,000 lbs (22 kN) @ 15” (38 cm)
7
BPP PP
11
2 2 & 1
3 3, 2 & 1
4 4, 3, 2 & 1
BPP
4
3
2
1
BPP
1
2
3
4
W
W
4
USE: The Adjustable/Variable Offset Hoist System is designed to attach to a person in order to raise or lower them to a work
space. This instruction covers Advanced Variable Offset Masts with an offset range from 24 inches (61 cm) to 44 inches (112
cm). When using the 8518006 davit with a xed base, a maximum of two mast extensions/lower masts may be combined, but
must not exceed 78 inches (198.1 cm) in height. All one-piece davits (8518385, 8518386, 8518387) must not be used with
mast extensions or the Portable Base (Figure 2). The Advanced Variable Offset Mast (Figure 1) may be equipped with front
mounted and/or back mounted winches (A) and Self-Retracting Lifelines (SRLs). As illustrated in Figure 6, the Offset Mast is
equipped with two pulleys (A3, A4) and a U-bracket (A2) which are rated as OSHA approved fall arrest anchor points when used
with a device with a 900 lb average arresting force. There is also a mast mounted U-bracket (A1) which is rated as an ANSI
approved anchor point when used within 15 inches of the base (see Figure 6).
IMPORTANT: When mounting Winches or SRLs on the front of the Davit, the lifeline must be routed through both bottom
pulleys as shown in Figure 1.
BEFORE USE:
All anchor points, or mounting/setup locations for permanent or portable systems must be approved by a quali ed person.*
Plan your work program before starting. Have the required people, equipment and procedures available to do the job.
Always work in teams. One person being raised or lowered and the other pays out the line and reels it in.
Wear appropriate protective gear, such as: a hard hat, safety glasses, protective shoes with slip resistant soles, heavy
gloves, protective clothing and a face mask.
All winch and SRL mounting parts and hardware must be supplied or approved by DBI-SALA.
Securely anchor the winch before using.
Use only an approved full body harness for the workers.
Use only retractable lifelines or shock absorber with a maximum arrest force equal to or lower than the lowest rated
component of your system.
Retractable devices or shock absorbers must be installed and used in accordance with the manufacturer’s instructions.
Masts must be used with bases or sleeves approved for use with the applicable mast offset.
Upper masts must be used with an appropriately sized lower mast.
Where required by regulation, each installation must be approved to all applicable standards by a quali ed person.
1
All equipment must be set up and operated under the supervison of a competent person
2
according to the manufacturer’s
instructions.
Modular components are labeled with the capacities and rating to which they were designed, tested, and manufactured. The
rating of any system is considered to be the rating of the lowest rated component in the system. Do not use equipment if
rating labels are damaged or illegible. New labels are available from DBI-SALA.
Adjust the mast using the Pin Positions (PP) as noted in Step 10. Follow the maximum and minimum positions for the offset
that matches your situation. Pay close attention to the base in case the base rating capacities change for different settings
(offsets) of the Variable Offset Mast (e.g. pin position 4 must use base position 4).
If overhead obstructions are in the way, adjust the screw on the gusset (V) to its collapsed position (no exposed threads). If
obstructions are in front of your mast (e.g. a wall near the workspace access point) adjust the screw on the gusset (V) to its
full length (maximum exposed threads).
The system should be removed from the job site when no longer required.
INSTALLATION:
Step 1. To set up the hoist base, lay out all parts on the ground as in Figure 3.
Step 2. Remove leg pins (D) and rotate leg tubes (E) in leg sleeves (F) from transport/storage position (G) to operating
position (H). Figure 3
NOTE: Leg assemblies must be in operating position (H) at all times when using the hoist.
Step 3. Insert leg sleeves (F) into base center section (I). The width of the base may be adjusted by selecting different holes
(J) in the leg sleeve to install pin (K). Figure 3
NOTE: Base must be pinned into position through the hole in both the center section and the leg sleeve (K) at all
times when using the hoist. Figure 4
Step 4. Tighten the tri-screws (L) after the desired width is obtained to remove play from the base. Figure 4
Step 5. Move the base into position over the opening. Adjust the base height and level using adjuster screw (M) and level
indicator (N). Figure 4
NOTE: Base must be level at all times when using the hoist.
Step 6. To set up the hoist mast assembly, insert the lower mast (O) into base sleeve (P). Figure 5
Step 7. Make sure the stop dog (Q) faces the front of the sleeve (P), and that the lower mast (O) rotates freely throughout its
range of rotation. Figure 5
1 Quali ed Person: An individual with a recognized degree or professional certi cate, and extensive knowledge and experience in the subject eld, who is
capable of design, analysis, evaluation, and speci cation in the subject work, project, or product.
2 Competent person: An individual who is knowledgeable of a manufacturer’s recommendations, instructions and manufactured components who is capable of
identifying existing and predictable hazards in the proper selection, use and maintenance of fall protection.
5
Step 8. Lock the lower mast (O) into position by tightening the tri-screw (L). Do not over tighten as this may interfere with
mast rotation in a rescue situation. Figure 5
Step 9. Install the upper mast assembly (R). Make sure that the locating key (S) on the lower mast (O) completely engages
the key way slot (T) of the upper mast (R). Figure 5
Step 10. To avoid tipping the base when swinging the mast side to side, adjust the base according to the following:
Determine the maximum operating offset of the Variable Offset Mast. See Figure 6. Pin
Positions 1-4 (PP) regulate the Top Pulley (A4) and Bottom Pulley (A3) offsets. The table in Figure 6 shows
the maximum offset (MAX) and minimum offset (MIN) for each pulley in all 4 pin positions. Maximum offset is
determined when the adjustable gusset (V) is fully collapsed (no visible threads). Minimum offset is determined
when the adjustable gusset is fully extended. Note: In Figure 6 the Variable Offset Mast is in Pin Position 4 with
the gusset fully collapsed.
Adjust the base according to the positions diagram shown for the base (W) and match the
Base Pin Position (BPP) setting with the setting of the Variable Offset Mast Pin Position
(PP) (e.g. Mast Pin Position 4 must use Base Pin Position 4). See table in Figure 7.
Level the base by adjusting the screw legs (M) to center the bubble in the level indicator
(N). Figure 4
ENVIRONMENTAL HAZARDS: Use of this equipment in areas with environmental hazards may require additional precautions
to reduce the possibility of injury to the user or damage to the equipment. Hazards include, but are not limited to: corrosion,
chemicals, toxic gasses, heat, moving machinery, noise, sharp edges, and electrical hazards. Do not operate during electrical
storms. Contact DBI-SALA if you have questions regarding use of this equipment where environmental hazards exist.
MAINTENANCE: Clean the equipment weekly as required, to thoroughly inspect all welds, labels, pins, fasteners, pulleys,
rollers, brackets and parts. Annually, clean the unit thoroughly, using a damp cloth and a mild soap solution.
INSPECTION:
Before each installation, inspect each system component in accordance with the individual manufacturer’s instructions.
Do not use if visible signs of deterioration or damage are present.
Before each use, visually inspect per the following steps:
Step 1. Inspect all structural parts for damage: dents, cracked welds, bent or crushed tubes.
Step 2. Inspect all hardware (pins, tri-screws, adjuster screws, nuts, bolts, pulleys, rollers and winch brackets) for
damaged threads, bent, damaged or missing fasteners, or loose fasteners. Check all pulleys and rollers for chips,
grooves and excessive wear. Ensure that all pulleys and rollers turn freely.
Step 3. Inspect all equipment for missing, damaged or otherwise illegible warning stickers. Damaged, missing or
otherwise illegible labels must be replaced before using the hoist.
Step 4. Additional equipment such as winches, self-retracting lifelines (SRLs), work positioning or fall-arrest equipment
being used with your Hoist System must be installed, inspected, maintained and operated according the the
manufacturer’s instruction. All installations must be approved to local standards by a quali ed person.
Step 5. Do not use the hoist system if inspection reveals an unsafe or defective condition. Repair or replace the sytem
before the next use.
• Weekly: Perform a complete visual inspection of equipment as outlined above. Clean equipment as required to throughly
inspect all welds, labels, pins, fasterners, pulleys, rollers, brackets and parts. Record the inspection date and results in the
‘Inspection and Maintenance Log’. If any problems are found do not use. Return to authorized service center for repair.
• Annually: The Hoist System must be inspected by a competent person at least annually. Record the inspection date and
results in the ‘Inspection and Maintenance Log’. If any problems are found do not use until equipment has been repaired by
an authorized service center. Do not attempt to modify or repair this unit.
IMPORTANT: Extreme working conditions (harsh environment, prolonged use, etc.) may require increased frequency of
inspections.
PRODUCT LIFE: As long as the Hoist System passes inspection by a competent person,* it may remain in service.
SPECIFICATIONS:
3
• Capacity: One user with a maximum weight of 450 lbs. (205 kg) on line during operation.
Working Load Limit: Minimum 4:1 safety factor
IMPORTANT: Per ANSI Z359.4; for rescue a 5:1 safety factor is maintained up to a maximum weight of 310 lbs. (141 kg).
Performance Load Ratings:
A1 Anchor: ANSI Z359.1, OSHA 1926.502
A2 Anchor: OSHA 1926.502
A3 Anchor: OSHA 1926.502
A4 Anchor: OSHA 1926.502
• Davit Arm Weight: 31.1 lbs (14.1 kg) - 50.0 lbs (22.7 kg)
5-Piece Base Weight: 119.0 lbs (54.0 kg)
• Finish: Fluorescent Green Powder Coat Paint
3 Speci cations: Refer to product markings for additional information.
6
LABELS:
The following labels must be present on your system and must be legible.
7
4
2
3
1
6
5
8
1 2
3
8513219 Rev. C
WARNING/AVERTISSEMENT
This component is rated for a working load of
450 lb. (205 kg). Retractable devices or shock absorbers
must have an AVERAGE ARRESTING FORCE OF 900 lb. (4kN)
OR LESS, to provide a safety factor of 2:1. System rating is
that of the lowest rated system component.
Cette composant est conçu pour une charge de travail de
450 lb (205 kg). Des dispositifs rétractables ou amortisseurs
doit avoir une moyenne force d’arret de 900 lb (4 kN) ou
moins, pour fournir un facteur de sécurité de 2:1.
Classement du Système est celui de la composante plus
bas nominale système
4
5 7
9520660
22 kN
(5000 lb)
Rev. B
8
6
7
1
3
2
4
1 2
Winches or blocks are not
to be mounted to the front
side of lower masts or
mast extensions.
WARNING
Pt# 8513423
3 4
8513219 Rev. C
WARNING/AVERTISSEMENT
This component is rated for a working load of
450 lb. (205 kg). Retractable devices or shock absorbers
must have an AVERAGE ARRESTING FORCE OF 900 lb. (4kN)
OR LESS, to provide a safety factor of 2:1. System rating is
that of the lowest rated system component.
Cette composant est conçu pour une charge de travail de
450 lb (205 kg). Des dispositifs rétractables ou amortisseurs
doit avoir une moyenne force d’arret de 900 lb (4 kN) ou
moins, pour fournir un facteur de sécurité de 2:1.
Classement du Système est celui de la composante plus
bas nominale système
3
2
1
1
1
2
WARNING
This base is to be used
only with the following
osets:
Pt# 8514755
6” 12” 18” 24” 30” 36” 48”
3
INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASED: DATE OF FIRST USE:
INSPECTION DATE INSPECTION ITEMS
NOTED
CORRECTIVE ACTION MAINTENANCE
PERFORMED
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
LIMITED LIFETIME WARRANTY
Warranty to End User: D B Industries, LLC dba CAPITAL SAFETY USA (“CAPITAL SAFETY”)
warrants to the original end user (“End User”) that its products are free from defects in materials and
workmanship under normal use and service. This warranty extends for the lifetime of the product
from the date the product is purchased by the End User, in new and unused condition, from a CAPITAL
SAFETY authorized distributor. CAPITAL SAFETY’S entire liability to End User and End User’s exclusive
remedy under this warranty is limited to the repair or replacement in kind of any defective product
within its lifetime (as CAPITAL SAFETY in its sole discretion determines and deems appropriate). No oral
or written information or advice given by CAPITAL SAFETY, its distributors, directors, of cers, agents
or employees shall create any different or additional warranties or in any way increase the scope of
this warranty. CAPITAL SAFETY will not accept liability for defects that are the result of product abuse,
misuse, alteration or modi cation, or for defects that are due to a failure to install, maintain, or use the
product in accordance with the manufacturer’s instructions.
CAPITAL SAFETY’S WARRANTY APPLIES ONLY TO THE END USER. THIS WARRANTY IS THE ONLY
WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND
LIABILITIES, EXPRESSED OR IMPLIED. CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND
SHALL NOT BE LIABLE FOR INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE,
INCLUDING WITHOUT LIMITATION, LOST PROFITS, REVENUES, OR PRODUCTIVITY, OR FOR BODILY
INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY, UNDER ANY THEORY OF LIABILITY, INCLUDING
WITHOUT LIMITATION, CONTRACT, WARRANTY, STRICT LIABILITY, TORT (INCLUDING NEGLIGENCE) OR
OTHER LEGAL OR EQUITABLE THEORY.
GARANTIE LIMITÉE SUR LA DURÉE DE VIE
Garantie offerte à l’utilisateur nal : D B Industries, LLC dba CAPITAL SAFETY USA (« CAPITAL SAFETY »)
garantit à l’utilisateur nal d’origine (« Utilisateur nal ») que les produits sont libres de tout défaut matériel et de
fabrication dans des conditions normales d’utilisation et de service. Cette garantie couvre toute la durée de vie du
produit, de sa date d’achat à l’état neuf et inutilisé par l’utilisateur auprès d’un distributeur agréé CAPITAL SAFETY.
La responsabilité intégrale de Capital Safety et le seul recours du Client dans le cadre de cette garantie se limitent
à la réparation ou le remplacement en nature des produits défectueux pendant leur durée de vie (à la seule
discrétion de Capital Safety et selon ce qu’elle juge approprié). Aucun renseignement ou avis oral ou écrit fourni par
CAPITAL SAFETY, ses détaillants, administrateurs, cadres, distributeurs, mandataires ou employés ne représentera
une garantie ou n’augmentera de quelque manière la portée de la présente garantie limitée. CAPITAL SAFETY
n’accepte aucune responsabilité pour les défauts causés par un abus, une utilisation abusive, une altération ou une
modi cation, ou pour les défauts causés par le non-respect des instructions du fabricant relatives à l’installation,
à l’entretien ou à l’utilisation du produit.
CETTE GARANTIE CAPITAL SAFETY S’APPLIQUE UNIQUEMENT À L’UTILISATEUR FINAL. ELLE EST LA SEULE
GARANTIE APPLICABLE À NOS PRODUITS. ELLE EXCLUT TOUTE AUTRE GARANTIE EXPRESSE OU IMPLICITE.
CAPITAL SAFETY EXCLUT EXPLICITEMENT ET DÉCLINE TOUTE GARANTIE IMPLICITE DE MISE EN MARCHÉ ET
D’ADAPTATION À DES FINS PARTICULIÈRES, ET NE SERA RESPONSABLE POUR AUCUN DOMMAGE-INTÉRÊT
DIRECT OU INDIRECT, CORRÉLATIF OU ACCESSOIRE DE TOUTE NATURE Y COMPRIS ET DE MANIÈRE NON
LIMITATIVE, LES PERTES DE PROFITS, LES REVENUS OU LA PRODUCTIVITÉ, LES BLESSURES CORPORELLES,
VOIRE LA MORT OU DOMMAGES À LA PROPRIÉTÉ, DANS LE CADRE DE TOUTE THÉORIE DE RESPONSABILITÉ, Y
COMPRIS ET DE MANIÈRE NON LIMITATIVE UN CONTRAT, UNE GARANTIE, UNE RESPONSABILITÉ (Y COMPRIS LA
NÉGLIGENCE) OU TOUTE AUTRE THÉORIE LÉGALE OU ÉQUITABLE.
GARANTÍA LIMITADA DE POR VIDA
Garantía para el usuario nal: D B Industries, LLC, que opera bajo el nombre de CAPITAL SAFETY USA
(“CAPITAL SAFETY”) garantiza al usuario nal original (“Usuario nal”) que sus productos están libres de defectos
de materiales y de mano de obra en condiciones normales de uso y mantenimiento. Esta garantía se extiende
durante la vida útil del producto a partir de la fecha en que el Usuario nal adquiere el producto, nuevo y sin
uso, a un distribuidor autorizado de CAPITAL SAFETY. La entera responsabilidad de CAPITAL SAFETY hacia el
Usuario nal y el remedio exclusivo para el Usuario nal bajo esta garantía están limitados a la reparación o el
reemplazo por materiales de todo producto defectuoso dentro de su vida útil (según CAPITAL SAFETY lo determine
y considere apropiado a su solo criterio). Ninguna información o asesoramiento, oral o escrito, proporcionado
por CAPITAL SAFETY, sus distribuidores, directores, funcionarios, agentes o empleados creará una garantía
diferente o adicional ni aumentará de ninguna manera el alcance de esta garantía. CAPITAL SAFETY no aceptará
responsabilidad por defectos resultantes del abuso, el uso incorrecto, la alteración o la modi cación del producto,
ni por defectos resultantes de no respetar las instrucciones del fabricante durante la instalación, el mantenimiento
o el uso del producto.
LA GARANTÍA DE CAPITAL SAFETY SE APLICA ÚNICAMENTE AL USUARIO FINAL. ESTA GARANTÍA ES LA
ÚNICA GARANTÍA QUE SE APLICA A NUESTROS PRODUCTOS Y REEMPLAZA A TODAS LAS OTRAS GARANTÍAS
Y RESPONSABILIDADES, EXPRESAS O IMPLÍCITAS. CAPITAL SAFETY EXPRESAMENTE EXCLUYE Y RENUNCIA A
TODAS LAS GARANTÍAS IMPLÍCITAS DE COMERCIABILIDAD O APTITUD PARA UN PROPÓSITO PARTICULAR, Y
NO SERÁ RESPONSABLE POR DAÑOS INCIDENTALES, PUNITIVOS O EMERGENTES DE NINGUNA NATURALEZA,
INCLUYENDO SIN LIMITACIÓN PÉRDIDAS DE INGRESOS, GANANCIAS O PRODUCTIVIDAD; NI POR
LESIONES CORPORALES O MUERTE, O PÉRDIDA DE O DAÑO A LA PROPIEDAD, BAJO CUALQUIER TEORÍA DE
RESPONSABILIDAD, INCLUYENDO SIN LIMITACIÓN CONTRATO, GARANTÍA, RESPONSABILIDAD ESTRICTA,
AGRAVIO (INCLUIDA NEGLIGENCIA) O CUALQUIER OTRA TEORÍA LEGAL O EQUITATIVA.
GARANTIA DE VIDA ÚTIL
Garantia ao usuário nal: a D B Industries, LLC, sob o nome comercial de CAPITAL SAFETY USA (“CAPITAL
SAFETY”) garante ao usuário nal original (“Usuário Final”) que seus produtos estão livres de defeitos
nos materiais e mão de obra sob uso e serviço normais. A garantia se estende pela vida útil do produto a
partir da data de compra do produto pelo Usuário Final, em condições novas e sem uso, de um distribuidor
autorizado da CAPITAL SAFETY. Toda a responsabilidade da CAPITAL SAFETY perante o Usuário Final e o único
recurso do Usuário Final nos termos desta garantia estão limitados ao reparo em espécie do produto com
defeito dentro de sua vida útil (como a CAPITAL SAFETY, a seu exclusivo critério, determinar e considerar
apropriado). Nenhuma informação ou aconselhamento verbal ou por escrito dados pela CAPITAL SAFETY, seus
distribuidores, diretores, executivos, agentes ou funcionários criará alguma garantia diferente ou adicional
nem poderá, de modo algum, aumentar o alcance desta Garantia. A CAPITAL SAFETY não se responsabilizará
por defeitos que sejam o resultado de abuso, uso indevido, alteração ou modi cação do produto, ou por
defeitos resultantes de falha na instalação, manutenção ou uso do produto de acordo com as instruções do
fabricante.
A GARANTIA DA CAPITAL SAFETY SE APLICA SOMENTE AO USUÁRIO FINAL. ESTA GARANTIA É A ÚNICA
APLICÁVEL A NOSSOS PRODUTOS E SUBSTITUI TODAS AS OUTRAS GARANTIAS E RESPONSABILIDADES,
EXPRESSAS OU IMPLÍCITAS. A CAPITAL SAFETY EXCLUI EXPRESSAMENTE E REFUTA QUAISQUER GARANTIAS
EXPLÍCITAS DE COMERCIABILIDADE OU ADEQUAÇÃO A DETERMINADO FIM, E NÃO SERÁ RESPONSÁVEL
POR DANOS INCIDENTES, PUNITIVOS OU CONSEQUENTES DE QUALQUER NATUREZA, INCLUINDO, ENTRE
OUTROS, LUCROS CESSANTES, PERDA DE RECEITA OU PRODUTIVIDADE, OU POR FERIMENTOS PESSOAIS
OU MORTE OU PERDA OU DANOS À PROPRIEDADE, SOB QUALQUER TEORIA DE RESPONSABILIDADE,
INCLUINDO, ENTRE OUTRAS, A TEORIA AQUILIANA, DE GARANTIA, DE RESPONSABILIDADE OBJETIVA, DE
ATO ILÍCITO (INCLUINDO NEGLIGÊNCIA) OU OUTRA JURÍDICA OU EQUITATIVA.
ISO
9001
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