Howdens Joinery FRK3402 Mode d'emploi

Marque: Howdens Joinery

Modèle: FRK3402

Taper: Mode d'emploi

Quartz Worktop & Flooring

Installation & Maintenance Manual

MAKING SPACE MORE VALUABLE

July 2017

www.howdens.com

Quartz Worktop Installation & Maintenance

Contents page

1. Introduction Page 4

2. Tools Required Page 5

3. Important Hints & Tips Page 6

4. Planning Recommendations Page 7

5. Using the Support Bars Page 8

6. Cutting Page 9

7. Sanding & Polishing Page 10

8. Fitting & Joining Page 11

9. Hob & Inset Sink Installation Page 12

10. Undermount Sink Page 13

11. Undermount Sink - Cutting/Finishing Page 14

12. Drainer Grooves Page 15

13. Creating Curves Page 16

14. Upstand Installation Page 17

15. Quartz Flooring Installation Page 18

16. Care & Maintenance Page 21

17. Quartz FAQs Page 22

Quartz Product Installation & Maintenance

1. Introduction

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Whilst you may have installed Quartz products in the past, please ensure you are familiar with the different elements

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weight and extraction of dust.

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In order to maintain the condition of the Quartz products please take time to read this manual before you begin

installation.

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below.

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The Quartz worktop range includes:

2.8m Worktop (2800 x 620 x 20mm)

1.4m Worktop (1400 x 620 x 20mm)

1.4m Upstand (1400 x 100 x 20mm)

Window Board (1400 x 320 x 20mm)

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Metal worktop support bars (used to support the worktop over wide spans exceeding 400mm). See ‘using the

support bars’ on page 8.

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Flooring Tile (600 x 400 x 12mm)

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to working with other worktop materials.

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Quartz Worktop Installation & Maintenance

2. Tools Required

1. Plunge Saw

2. Sander/Polisher (with extraction)

3. Clamps

4. Drill

5. Rail/Guide

6. Dust Mask (FFP3)

7. Protective Eye Wear

8. Hearing Protection

9. Drainer Groove Jig

10. Jigsaw

11. Router

12. Curved Worktop Jig

13. Packing Shims

14. Tape Measure

15. Pencil

16. Combination Square

17. Masking Tape

1. 4. 2.

5. 6.

10.

14.

13.

7. 8.

11.

15.

12.

16. 17.

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1. Quartz Plunge Saw Blade

2. 35mm Diamond Holesaw Bit

3. 12.7 Straight Router Bit 20/30

4. 12.7 Straight Router Bit 80/100

5. Vacuum Brazed Drum (20mm)

6. Drainer Groove Router Bit

7. Silicone Carbide Pads

8. Electroface Pads

9. Drainer Groove Sanding Block

10. Flexible Quick Release Backing Pad

11. Stitched Roll Mop

12. Abrasive Block (White/Black)

13. Thermal Protection Tape

14. Drill Spindle Adapter

15. Pigtail Fitting (for stitched roll mop)

16. Silicone Frame Sealant

- Black (GAR0112)

- White (GAR0115)

- Clear (GAR0117)

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17. Flooring Adhesive

18. Grout (Black/White)

19. Jigsaw Blade

20. Tile Spacers

21. Mixer Paddle

22. Trowel

10.

15.

20.

12.11.

16.

21.

13.

17.

22.

4. 5.

7. 8. 9.

14.

18. 19.

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The following installation accessories can be purchased from Howdens Joinery. These will be required for your

installation and are compatible with the tools referenced above.

Quartz Worktop Installation & Maintenance

3. Important Hints & Tips

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process

• Eye protection must be worn compliant to EN166B

• Always try to perform cuts and sanding that produce dust in an area with good general ventilation,

appropriate dust extraction must be in place wherever cutting, drilling or polishing activities take place

• Use equipment that has built in dust extraction to keep any dust out of the air

• Safety footwear should be worn with reinforced toe caps

• Worktops are very heavy and care must be taken when handling - use appropriate levels of manpower

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• Worktops must be stored on their side, with protection underneath

• Never stack other components on or against the worktops

• Use support bearers under the worktop to assist when moving

• Treat product with care when removing from the packaging

• The maximum unsupported overhang span of the worktop must never exceed 200mm

• The maximum unsupported span of the worktop must never exceed 400mm

• Cut-outs for hobs and sinks should never be closer than 100mm from the end edges of the worktop

• Never have a worktop join over an unsupported span, as this will weaken the strength of the worktop

• When using polishing pads, never exceed 2000rpm, as doing so will reduce the life of the polishing pads

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used under the worktop when drilling/cutting

• Always cut the worktops from the front to the back to avoid damaging the front edge

• An upstand should always be used in any installation when the back of the worktop is against the wall

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• Due to thermal expansion, Quartz can expand up to 1mm per metre. A gap of at least 3mm must be left at

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wood etc, the recommended silicone sealant is required

• Thermal protection pads must be used above appliances that transfer heat such as dishwashers and washing

machines

Support the top when

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200mm min

Quartz Worktop Installation & Maintenance

4. Planning Recommendations

The below diagrams show some of the planning recommendations. Whilst the Quartz worktops can be used in all

applications, certain planning considerations are required to ensure the worktops are installed correctly.

not advised

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panel is used, this will need to have the additional support of

a wooden batten at the back and the metal support bar at the

front. In addition to this the decor end panel should be secured

to the wall using metal brackets.

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pressing against worktop.

We recommend a gap of 5mm between the top of the oven and the bottom of the Quartz.

When two appliances are to be positioned next to each other, decor end panels and support rails should be used

for additional support. Where possible a unit should be positioned between the appliances for increased support

of the worktop.

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being perfectly straight.

Quartz Worktop Installation & Maintenance

5. Using the Support Bars

Metal support bars should be used over unsupported spans of the Quartz worktop. Follow the diagrams below for

where support bars are required.

Note: Cut-outs for a sink or hob in the Quartz worktop must be supported by the cabinet front rail and/or support

bar.

Hi Line Base Cabinets

*additional central support leg must be added

for extra stability for granite worktops

NOTE: The 700, 800, 900 & 1000 units do not need a support bar

if the front rail & centre upright of the cabinet remains in place. If this has been

removed the use of a support bar (TLS1081/4/5) will be required

Note: For use on large drawer units where there

is no centre upright or with a cut-out above

*The support bar TLS1084 should be

cut down for use with the 700mm cabinet

With Cut-out above

Support Bar

not required*

Support Bar

not required*

300 400 450 500 600 700/800 900/1000

Drawer Line Base Cabinets

Appliance

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

Support Bar

not required

300

Washing

Machine/Dryer

Freestanding

Appliance Space

600

Dishwasher

600

Oven Housing

600 Fridge/Freezer

400 500 600 800 1000 700*/800 1000900

450 Dishwasher

(with cut-out above)

with sink

drainer cut-out above

without sink

drainer cut-out above

with or without

cut-out

with or without

cut-out

with or without

cut-out

with or without

cut-out

(+18mm MFC Piece fitted to

the underside of the worktop for

appliance to secure into)

(with Metal Plate)

TLS1086TLS1086 TLS1082

TLS1083TLS1082

TLS1084 TLS1081 TLS1085

TLS1087

TLS1088

Quartz Worktop Installation & Maintenance

6. Cutting

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• Plunge Saw

• Quartz Plunge Saw Blade

• Clamps

• Rail/Guide

• Masking Tape

• Tape Measure & Pencil

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during installation.

Place the worktop on the bench ensuring it is

supported with wooden battens. Make sure there

is plenty of room around the product to work.

Note: If using ‘A’ frames to support the worktop

while cutting, ensure the frames are sturdy enough

to support the weight.

Note: Masking tape should be applied to the

worktop at the point where it is going to be cut.

Using a tape measure and pencil, mark the

worktop at the required length.

Use a rail/guide clamped to the top as a square

edge for the saw to run against.

Use a plunge saw with Quartz plunge saw blade

to make the cut in the worktop. There are two

recommended sawing processes:

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(Plunge cut*)

*plunging the blade completely through the

worktop then steadily along the cut line.

Make sure the blade is followed completely

through the cut to avoid breaking and chipping.

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• Always cut the worktop from front to back as

this will avoid damage to the front edge

• To prevent splintering it is recommended not

to push too hard when cutting. This will also

preserve the lifespan of the blade

• Always use suitable dust extraction

• Always use a dust mask (FFP3) and safety eye

wear whilst cutting

• Always use appropriate ear protection

Make sure measurements are checked before

cutting takes place. Where corners are not a

perfect 90° angle, the worktop cut edge may

require cutting at a slight angle.

Front

Edge

Front

Edge

Quartz Worktop Installation & Maintenance

7. Sanding & Polishing

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• Sander/Polisher

• Flexible Quick Release Backing Pad

• Silicone Carbide Pads

- 36 grit

- 60 grit

- 120 grit

- 220 grit

- 320 grit

- 400 grit

- 600 grit

- 1000 grit

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worktop during sanding and polishing.

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sander.

Using a sander and the silicone carbide pads, sand the

cut edge making a chamfer along the top and bottom

edges. The chamfer should replicate the chamfer along

the front edge. If applying a radius to the corner carefully

implement this with the silicone carbide pads.

Work through the sequence of silicone carbide pads

in stages as shown, applying even pressure. The last

sanding application will be the 1000 grit pad.

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edging. Add abrasive block to the stitched roll mop and

polish the edge.

Note: Use abrasive block on the edge of the stitched roll

mop, not on the face.

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• Always use suitable dust extraction

• Always use a dust mask (FFP3) and safety eye wear

whilst sanding/polishing

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• When applying bevel, start with the 120 grit to

prevent removal of too much material

• Do not apply excessive force when sanding/

polishing the worktop

• Clean away any dust particles after each sanding

application has taken place

• When using silicone carbide polishing pads, never

exceed 2000rpm, as doing so will reduce the life of

the pads

• Always use appropriate ear protection

36 60 120 220

320 400 600 1000

• Stitched Roll Mop and Abrasive Block (White/Black)

Quartz Worktop Installation & Maintenance

8. Fitting & Joining

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• Sander/Polisher

• Silicone (GAR0112/15/17)

• Silicone Carbide Pads

• Masking Tape

• Packing Shims

Note: Worktops should never be walked/stood

on during installation.

With the worktops cut to length and polished,

they can be joined together to an adjoining side

or front edge (in a corner application) using the

silicone.

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Apply silicone to the front rails of the cabinets,

then carefully position the worktops onto the

cabinets. The worktops should be placed in their

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edge, use a 120 grit silicone carbide pad to run

along the chamfer where it meets the cut edge.

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The silicone should be sitting on the top of the v

groove.

Scrape away excess silicone from the joint.

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cannot be polished out.

Silicone along front edge only

Position worktops

Apply silicone Remove excess

Sand chamfer so adhesive bonds correctly

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Quartz Worktop Installation & Maintenance

9. Hob & Inset Sink Installation

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• Plunge Saw

• Sander/Polisher

• Drill

• Hob & Sink Template

• Quartz Plunge Saw Blade

• Vacuum Brazed Drum (20mm)

Note: Cut-outs must be fully supported during the cutting process.

Where the cut marks join on the top, lines can occur. These must be removed using the vacuum brazed drum

(20mm). Radius of the holes at corners should never be less than 4mm.

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of the cabinet will also require cutting. DO NOT remove

more of the cabinet front rail than is required for the

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Thermal protection tape must be used in all areas in

direct contact with heat (i.e hob/sink cut outs).

Note: We recommend the use of a drilling template

when cutting out the four corner holes in the worktop.

Use a piece of MDF and cut the hole to a diameter of

35mm.

Mark out the cutting area for the hob or sink using a

tape measure, pencil and masking tape. Use a 35mm

diamond holesaw to create a hole in each of the 4

corners through the Quartz worktop.

Note: Make sure there are supporting wooden bearers

under the hole positions for the drill to pass through

into. Do not apply excess pressure when drilling and

slightly rotate the drill.

Use a plunge saw to make the cut in the worktop

between the holes, plunging the blade completely

through the top then steadily along the cut line.

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• To prevent splintering it is recommended not to

push too hard when cutting. This will also preserve

the lifespan of the blade

• Always use suitable dust extraction

• Always use a dust mask (FFP3) and safety eye

wear whilst cutting

• Use the sander, with a vacuum brazed drum

(20mm), to smooth off any internal burred edges

or notches. This is very important to ensure there

are no unnecessary stress points which could

cause cracking.

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of a worktop. Follow the information in section 11 for

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worktop application. Do not silicone hobs in place.

Note: The Quartz surface cannot be screwed into.

Packers/batons may be required under the worktop

for the hob/sink clips to clamp onto. Some brackets

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Front edge

60mm

min

Note:

Do not use hammer

action setting

Note:

For the last cut, move

the wooden bearer to

ensure the centre section

is supported

MDF Jig

Cut 1

Cut 2

Cut 3 Cut 4

100mm min

• 35mm Diamond Holesaw Bit

• Thermal Protection Tape (hob installation)

• Tape Measure & Pencil

• Masking Tape

Quartz Worktop Installation & Maintenance

10. Undermount Sink

7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ

• Jigsaw

• Tape Measure & Pencil

• Router

• Silicone (GAR0112/15/17)

• Thermal Protection Tape (Sink Installation)

Note: 7KHXQGHUPRXQWVLQNZLOOQHHGWREHÀWWHGWRWKHFDELQHWIROORZLQJWKHLQIRUPDWLRQEHORZ

MDF Panel

Quartz Worktop

Router rebate into MDF

Fixing Blocks

Measure the cabinet area which will house the

undermount sink as shown.

Cut a piece of MDF to the appropriate size and

VHFXUHLQSODFHLQWKHFDELQHWXVLQJÀ[LQJEORFNV

to secure underneath.

Use the undermount sink template to mark the

cut-out in the MDF panel for the bowl.

Note: The lip of the undermount sink needs to be

recessed into the top of the MDF panel.

Fit the undermount sink to the MDF top and

silicone the rim to secure.

2QFH ÀWWHG ÁXVK ZLWK WKH 0') SDQHO DSSO\

silicone around the top rim of the sink. The cut

Quartz worktop can now be placed onto the units.

Note: )RU WKH FXWWLQJ DQG ÀQLVKLQJ RI WKH VLQN

cut-out, follow the information in sections 7 & 9.

Note: Thermal protection tape to be used in all

areas in direct contact with heat.

Quartz Worktop Installation & Maintenance

11. Undermount Sink - Cutting/Finishing

7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFXWWKHZRUNWRSIRUDQXQGHUPRXQWVLQNDQGFUHDWH

VPRRWKLQWHUQDOFRUQHUV

Using the undermount sink template as a guide, cut

the worktop section using a router.

Note: When cutting the worktop, cut just inside the

pencil line to allow enough material to clean the inside

edge. We recommend the use of a jig made from a

piece of MDF to ensure the top is cut correctly.

Use the straight router bit 20/30 grit to cut sink shape

out with the router. This cut should be made in 4 passes

5mm, 10mm, 15mm & 25mm.

Use the straight router bit 80/100 to remove any

burred edges.

Work through sequence of silicone carbide pads in

stages applying even pressure.

Final polishing should be carried out using the stitched

roll mop and abrasive block.

Note: Mask off to protect the surface as pads will

VFUDWFKVXUIDFHÀQLVK )LQDOSROLVKXVLQJ WKHVWLWFKHG

roll mop and abrasive block.

,PSRUWDQW

• Always use suitable dust extraction

• Always use a dust mask (FFP3) and safety eye wear

whilst cutting

• Clean away any dust particles after each sanding

application has taken place

• When using polishing drums, never exceed

2000rpm, as doing so will reduce the life of the

drums

• Always use appropriate ear protection

Note: Thermal protection tape to be used in all areas in

direct contact with heat.

• Sander/Polisher

• Router

• 12.7 Straight Router Bit 20/30 Grit

• 12.7 Straight Router Bit 80/100 Grit

• Flexible Quick Release Backing Pad

• Stitched Roll Mop

• Abrasive Block (White/Black)

• Silicone Carbide Pads

• Masking Tape

• Pencil

• Thermal Protection Tape

,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS

during sanding and polishing.

20/30

Grit

80/100

Grit

Quartz Worktop Installation & Maintenance

12. Drainer Grooves

7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ

Before applying drainer grooves ensure the sink cut-out is

sanded and polished.

Decide on the location of the drainer grooves, i.e equal

spacing from the front to back of the sink cut-out, or

positioned towards the front, and the required length of

the drainer grooves.

Clamp the drainer groove jig to the worktop making

sure it is secure. ,PSRUWDQW Follow the instruction

OHDÁHWVXSSOLHG ZLWK WKHMLJIRUSRVLWLRQLQJ  VHWWLQJXS

information.

Note: Check the position of the jig is in exactly the right

place before applying the grooves.

Note: Before polishing begins, starting with masking

tape, apply 5 strips alternating between masking tape

and multi-purpose tape behind the cut drainer grooves to

avoid sanding the surface of the worktop.

Guide the router down the channels in the jig starting

at the end furthest away from the bowl (where groove is

shallowest).

Note: We recommend 4 passes to achieve a full cut of

each groove.

Spray a small amount of water onto the grooves before

sanding.

Wrap the electroface pads around the sanding block,

carefully polish the grooves by hand with a small amount

of water for best results. Sand for 2 minutes with the 100

grit pad then clean and dry the groove. If there are visible

white lines, repeat with the 100 grit and 200 grit until

these lines are gone. Now move through the grades of

electroface pads until all smaller marks are gone and the

groove is smooth. Finish polishing with stitched roll mop

and abrasive block.

Note: Each groove should take approximately 20mins to

complete. The more time taken the better the result.

• Drainer Groove Jig

• Router

• Drainer Groove Router Bit

• Electroface Pads

- 100 grit

- 200 grit

- 400 grit

- 800 grit

- 1500 grit

7RFUHDWHGUDLQHUJURRYHVIRU\RXUXQGHUPRXQWVLQNIROORZWKHLQIRUPDWLRQEHORZDQGWKHLQVWUXFWLRQ

VKHHWVXSSOLHGZLWKWKHMLJ

,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS

during sanding and polishing.

,PSRUWDQW

• Always use suitable dust extraction

• Always use a dust mask (FFP3) and safety eye

wear whilst cutting

• Clean away any dust particles after each

sanding application has taken place

• Always use appropriate ear protection

• Drainer Groove Sanding Block

• Stitched Roll Mop

• Abrasive Block (White/Black)

• Masking Tape

• Multi Purpose Tape

Quartz Worktop Installation & Maintenance

13. Creating Curves

7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ

• Router

• Sander/Polisher

• Curved Worktop Jig

• Clamps

• Quick Release Backing Pad

• Masking Tape

,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS

during installation.

If an off-cut of Quartz is available (from the hob or

sink cut out), turn this over and use as your work-

surface under the curve being created. A piece of

MDF can also be used for this application.

Use the curved worktop jig placing it against the

corner of the worktop following the jig instruction

OHDÁHWIRUSRVLWLRQLQJ&XWWKHZRUNWRSXVLQJDURXWHU

pushing the router towards the front edge of the jig

WRJLYHDURXJKFXWÀUVWWKHQSXOOLQJWKHURXWHUWRWKH

back edge of the jig to achieve a smooth cut.

Note: Cutting through the top should be completed

with 4 passes 5mm, 10mm, 15mm & 25mm.

)LQDOO\ XVH WKH VLOLFRQH FDUELGH SDGV WR ÀQLVK

the edge and apply the chamfer. Follow section 7

‘sanding and polishing’ for more information.

,PSRUWDQW Ensure effective dust extraction is

PDLQWDLQHG WKURXJKRXW WKH FXWWLQJ DQG ÀQLVKLQJ

process.

• 12.7 Straight Router Bit 20/30 Grit

• 12.7 Straight Router Bit 80/100 Grit

• Stitched Roll Mop

• Abrasive Block (Black/White)

• Silicone Carbide Pads

Quartz ‘off cut’ can be used under the

worktop to protect the worksurface

Quartz Worktop Installation & Maintenance

14. Upstand Installation

7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ

• Plunge Saw

• Sander/Polisher

• Clamps

• Rail/Guide

• Quartz Plunge Saw Blade

• Silicone Carbide Pads

• Combination Square

• Silicone (GAR0112/15/17)

,PSRUWDQWDo not leave the adhesive too long before trimming back. Once the adhesive starts to harden the

excess should be removed.

127('U\ÀWWKHXSVWDQGVHFWLRQVEHIRUHVHFXULQJ

in position.

Use a pencil and tape measure to mark where the

upstand needs to be cut.

Use a combination square and straight edge to

make the line across the upstand.

&XW WKH XSVWDQG XVLQJ D SOXQJH VDZ ÀWWHG ZLWK D

Quartz plunge saw blade. Once this has been

completed, use the sander and silicone carbide

pads to smooth the edges of the upstand, as

previously advised in section 7.

Apply silicone to the rear of the upstand and worktop

WKHQÀWLQWRSODFH

Remove any excess sealant before it fully sets.

,PSRUWDQW Under no circumstances should the

ÀQLVKHGIDFHRIWKHXSVWDQGEHVDQGHG

Note: We recommend a 3mm expansion gap is left

along with a 50mm gap from any heat source such

as hobs.

,PSRUWDQW Ensure effective dust extraction is

PDLQWDLQHG WKURXJKRXW WKH FXWWLQJ DQG ÀQLVKLQJ

process.

• Tape Measure

• Pencil

worktop

upstand

Quartz Flooring Installation & Maintenance

15. Quartz Flooring Installation

7KHIROORZLQJLQIRUPDWLRQGHWDLOVKRZWRLQVWDOOWKH+RZGHQV4XDUW]ÁRRULQJSURGXFW6RPHHOHPHQWV

RILQVWDOODWLRQDQGÀQLVKLQJDUHWKHVDPHDVWKH4XDUW]ZRUNWRSDSSOLFDWLRQ3OHDVHUHIHUWRWKHVH

sections as required during installation.

7\SHVRIVXSSRUWEDVH

&RQFUHWH:HDNDQGEDGFRQGLWLRQ,IWKHÁRRULQJOHYHOFDQEHUDLVHGDQHZFRDWDEOHWRSOD\HUFDQ

EHÀWWHGLQKRXUV,IWKLVLVQRWSRVVLEOHDGGLWLRQDOVXSSRUWFDQEHXVHGWRUHLQIRUFHWKHH[LVWLQJ

concrete.

&RQFUHWH*RRGFRQGLWLRQ0DNHVXUHWKDWERWKWKHDUHDDQGWKHPDWHULDOVDUHFOHDQWKHQÀWWKH

tile, using the recommended adhesive.

Note: Cement substrates must not be subject to shrinkage after the installation of the tiles.

&HUDPLF,IWKHH[LVWLQJFHUDPLFVXUIDFHVDUHERQGHGZHOODQHZÁRRUFRYHULQJFDQEHÀWWHGXVLQJ

a primer prior to the application of the cement adhesive. If the ceramic surfaces are not in good

condition, they should be removed and made good.

3ODVWHU- A primer should be applied to plaster and very porous supporting surfaces. In the event

of using any other supporting material, always consult the adhesive manufacturer’s technical

VSHFLÀFDWLRQV

Wood )ORRUERDUGVPXVWEHRYHUODLGZLWKEDFNLQJERDUG3O\RUDQDOWHUQDWLYHSURGXFWZLWKÁH[LEOH

DGKHVLYH)ORRULQJPXVWEHVWDEOHZLWKQRÁH[LQJ

3UHSDUDWLRQRIWKHVXSSRUWEDVH

&OHDQLQJ

Make sure the support base is a dry, clean and dustless surface. In the same way, products must

be clean and dry. Remove any damaged materials and other items which are not part of the base

support and our products.

/HYHOOLQJ

,IWKHVXSSRUWEDVHLVXQHYHQWKHVXUIDFHVKRXOGEHOHYHOOHGE\DSSO\LQJUHJXODWLRQPRUWDUV7RÀW

4XDUW]ÁRRULQJLWLVUHFRPPHQGHGWKDWWKHVXSSRUWLQJDUHDGRHVQRWH[FHHGYDULDWLRQVRIPP

/HYHOOLQJRIWKHÁRRULQJFDQEHFDUULHGRXWZLWKVHOIOHYHOOLQJPRUWDU

For vertical parameters, the levelling should be carried out with another type of coatable mortar

ZLWKLQWZRKRXUVZKLFKZHUHFRPPHQGIRUDEHWWHUÀQLVKRQEHYHOOHGHGJHV7KLVLVWRJHWDPRUH

uniform look.

&RQVLVWHQF\

The consistency of the support base should be of high quality.

5RXJKQHVVDQGSRURVLW\

7KHVXSSRUWEDVHVKDOOEHSURYLGHGZLWKDGHTXDWHVXSHUÀFLDOURXJKQHVVDQGSRURVLW\WRKHOSWKH

product adherence. The greater the support base’s roughness, the greater adherence there will be

between the support base and the stone.

Quartz Flooring Installation & Maintenance

15. Quartz Flooring Installation

7HPSHUDWXUH

7KHOHYHOVVSHFLÀHGLQWKHSURGXFWGDWDVKHHWVVKRXOGEHIROORZHG$VDJHQHUDOUXOHSURGXFWVVKRXOG

not be applied when the temperature of the support base is lower than 5ºc unless otherwise stated

in the product technical data sheet.

+XPLGLW\

+XPLGLW\UDQJHVVSHFLÀHGLQWKHSURGXFWWHFKQLFDOGDWDVKHHWVVKRXOGEHIROORZHG,IQHFHVVDU\GXH

WRUHVLGXDOPRLVWXUHRUEHFDXVHWKHÁRRULQJLVSRVLWLRQHGGLUHFWO\RQWRWKHJURXQGWKHQDYDSRXU

barrier should be applied with a sprinkling of aggregate until saturation is reached.

Depending on the support surface, special precautions will need to be taken. The ‘support base’ are

those elements which the product is placed on. Above them are shown the more common support

bases, however we recommend contacting the adhesives provider in order to gain advice depending

on the installation.

&XWWLQJWKHWLOHV

For detailed cuts around radiator pipes and architrave. Use a jigsaw to carefully cut the tiles making

sure the cut is not made too quickly. Cutting too fast may cause a build up of heat in the jigsaw blade

whilst cutting.

A plunge saw and plunge saw blade can also be used for cutting the tiles.

+RZWRDSSO\WKHDGKHVLYH

:HUHFRPPHQGWKHXVHRI+RZGHQVÁRRULQJDGKHVLYH7/6IRUWKLVDSSOLFDWLRQ

Note: $SRWHQWLDOSUREOHPZKLFKFDQDULVHGXULQJWKHÀWWLQJRIWKHÁRRULQJLVWKHVDSRQLÀFDWLRQD

SURFHVVWKDWSURGXFHVVRDSRIWKHSRO\HVWHUUHVLQXVHG6DSRQLÀFDWLRQFDQHDVLO\RFFXUZKHQXVLQJ

standard cement adhesives (arising due to the presence of moisture through the evaporation of the

water mixed into the mortar and the alkaline pH of the cements). As a general rule for any format,

IROORZWKHDGKHVLYHPDQXIDFWXUHUVVSHFLÀFDWLRQVVKRZQRQWKHSURGXFW

3ULRUWREHJLQQLQJODUJHÁRRULQJLQVWDOODWLRQVDOZD\VFKHFNWKHVXLWDELOLW\DQGVSHFLÀFDWLRQRIRWKHU

adhesives with the provider to ascertain the correct product for the project in the terms of the

adhesive’s characteristics.

7LOHOD\LQJ

Fitting should be carried out using the double layer method applied with notched trowel. The adhesive

should be on the tile (back- buttered) and the support base, exerting gentle pressure and applying

lateral movement on the piece to ensure that the adhesive is completely in contact with the tile.

After laying the tiles, they can be adjusted as long as the ‘curing time’ of the adhesive is not reached.

Use tile spacers, to ensure the minimum gap between pieces and remove them before grouting.

Fill in every corner of the joint, making sure that there are no air bubbles or untreated areas. Levellers

DUHXVHIXOLQFDVHRIELJÁRRUDUHDV

&KRRVLQJWKHMRLQWZLGWK

7KHUPDOH[SDQVLRQFDQRFFXULQWKHÁRRULQJ,QH[WUHPHVFHQDULRVRID&LQFUHDVHWHPSHUDWXUH

(on a 2m length for example) tiles can be 3mm larger in size.

Quartz Flooring Installation & Maintenance

15. Quartz Flooring Installation

7KHSHUIRUPDQFHRIWKHÁRRULQJGHSHQGVRQVHYHUDOIDFWRUVLQFOXGLQJWKHVXSSRUWWKHDQFKRULQJ

DGKHVLYHSRVLWLRQDQGWHPSHUDWXUH*LYLQJDVSHFLÀFLQGLFDWLRQRQWKHUPDOH[SDQVLRQRIWKHÁRRULQJ

LVGLIÀFXOWDVLWGHSHQGVRQWKHÀQDOFRQÀJXUDWLRQDQGIDFWRUVEH\RQGWKHSURGXFWVSHFLÀFDWLRQ

It is recommended that joints have a size of 3mm per 60 x 30cm tile.

Tiles should never be laid on the header face without any placement joints between the tiles.

2QQHZEXLOGÁRRUVLWLVUHFRPPHQGHGQRWWROD\WKHSLHFHVXQWLOVWUXFWXUDOPRYHPHQWVKDYHVHWWOHG

*URXWLQJ

Note: We recommend the use of Howdens grout for installation (TLS1066 & TLS1071).

Before grouting, check the joints are not covered by any adhesive. Tiles should have been in place

for 24hrs before applying the grouting material. Please ensure the tile spacers are removed from the

ÁRRULQJEHIRUHJURXWLQJWDNHVSODFH

The application should be carried out using a rubber trowel, applying pressure until the grouting

correctly penetrates the joint. Remove excess grout from the surface of the tile with the same trowel.

Once drying begins, the grout will start to lose its sheen and the joints should be cleaned and

smoothed with a moist sponge before being left to harden.

Excess residue may be present after the initial cleaning so further cleaning with a damp sponge may

be necessary. The structural and perimeter joints should always be respected, both in the support

and in the covering. The sealing of these joints should be carried out with elastic materials or those

with suitable prefabricated structures. It is recommended to leave a perimeter joint of 5mm between

WKHÁRRULQJDQGWKHYHUWLFDOVWUXFWXUHV

Note: ,WLVUHFRPPHQGHGWRSRVLWLRQH[SDQVLRQMRLQWVLQLQWHULRUÁRRUVHYHU\P².

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building. These joints should not be covered with any kind of rigid covering. An inspection of the joint

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following, silicone in black, white or clear (GAR0112/15/17).

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should be followed at all times.

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• Slip resistant value: Mirrorchip Quartz PSRV WET - 6

(WOH8210 & WOH8010) PSRV DRY - 45

Matt Quartz PSRV WET - 7

(WOH8110 & WOH8310) PSRV DRY - 52

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Howdens Joinery FRK3402 Mode d'emploi

Marque: Howdens Joinery

Modèle: FRK3402

Taper: Mode d'emploi

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English: Howdens Joinery FRK3402 Operating instructions

Howdens Joinery FRK3402 Mode d'emploi

Howdens Joinery FRK3402 Mode d'emploi

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