Howdens Joinery FRK3402 Mode d'emploi

Howdens Joinery
Marque
Howdens Joinery
Modèle
FRK3402
Taper
Mode d'emploi
1
Quartz Worktop & Flooring
Installation & Maintenance Manual
MAKING SPACE MORE VALUABLE
July 2017
2
www.howdens.com
3
Quartz Worktop Installation & Maintenance
Contents page
1. Introduction Page 4
2. Tools Required Page 5
3. Important Hints & Tips Page 6
4. Planning Recommendations Page 7
5. Using the Support Bars Page 8
6. Cutting Page 9
7. Sanding & Polishing Page 10
8. Fitting & Joining Page 11
9. Hob & Inset Sink Installation Page 12
10. Undermount Sink Page 13
11. Undermount Sink - Cutting/Finishing Page 14
12. Drainer Grooves Page 15
13. Creating Curves Page 16
14. Upstand Installation Page 17
15. Quartz Flooring Installation Page 18
16. Care & Maintenance Page 21
17. Quartz FAQs Page 22
Copyright © 2015 Howden Joinery Ltd. All rights reserved
4
Quartz Product Installation & Maintenance
1. Introduction
7KLV GRFXPHQW JLYHVVSHFLÀF LQIRUPDWLRQ UHJDUGLQJ WKH LQVWDOODWLRQ RI +RZGHQV-RLQHU\ 4XDUW] ZRUNWRSV 
ÁRRULQJWLOHV
Whilst you may have installed Quartz products in the past, please ensure you are familiar with the different elements
UHTXLUHGZKHQKDQGOLQJFXWWLQJDQGLQVWDOOLQJ+RZGHQV4XDUW]ZRUNWRSVDQGÁRRULQJSDUWLFXODUO\UHODWLQJWRWKHLU
weight and extraction of dust.
6SHFLDOLVW WRROV DQG DFFHVVRULHV DUH UHTXLUHG WR HQVXUH WKH 4XDUW] ZRUNWRSV DQG ÁRRULQJ DUH FXW DQG ÀQLVKHG
FRUUHFWO\1HYHUOD\WRROVRQWRWKHZRUNWRSRUÁRRULQJGXULQJLQVWDOODWLRQ
In order to maintain the condition of the Quartz products please take time to read this manual before you begin
installation.
:RUNWRS)ORRULQJ0DWHULDO
Note::RUNWRSVDUHVXSSOLHGDVÀQLVKHGRQVLGHVVROLG4XDUW]VODEVDUHSURYLGHGLQPRGXODUVL]HVDVGHWDLOHG
below.
:RUNWRS5DQJH
The Quartz worktop range includes:
2.8m Worktop (2800 x 620 x 20mm)
1.4m Worktop (1400 x 620 x 20mm)
1.4m Upstand (1400 x 100 x 20mm)
Window Board (1400 x 320 x 20mm)
$GGLWLRQDOPDWHULDOVIRUZRUNWRSV
Metal worktop support bars (used to support the worktop over wide spans exceeding 400mm). See ‘using the
support bars’ on page 8.
6ROLG4XDUW]:RUNWRS6ODE
PP7KLFNQHVV
6ROLG4XDUW])ORRULQJ7LOH
PP7KLFNQHVV
)ORRULQJ5DQJH
7KH4XDUW]ÁRRULQJUDQJHLQFOXGHV
Flooring Tile (600 x 400 x 12mm)
9(5<,03257$17
7RDFKLHYHDVDWLVIDFWRU\ÀQLVKWKHLQVWUXFWLRQVPXVWEHDGKHUHGWR:RUNLQJZLWK4XDUW]LVYHU\GLIIHUHQW
to working with other worktop materials.
5
7RLQVWDOO4XDUW]ZRUNWRSVWKHIROORZLQJWRROVZLOOEHUHTXLUHGWRDFKLHYHDKLJKTXDOLW\ÀQLVK
Quartz Worktop Installation & Maintenance
2. Tools Required
1. Plunge Saw
2. Sander/Polisher (with extraction)
3. Clamps
4. Drill
5. Rail/Guide
6. Dust Mask (FFP3)
7. Protective Eye Wear
8. Hearing Protection
9. Drainer Groove Jig
10. Jigsaw
11. Router
12. Curved Worktop Jig
13. Packing Shims
14. Tape Measure
15. Pencil
16. Combination Square
17. Masking Tape
1. 4. 2.
5. 6.
10.
14.
9.
13.
7. 8.
11.
15.
12.
16. 17.
3.
:RUNWRS)ORRULQJ
1. Quartz Plunge Saw Blade
2. 35mm Diamond Holesaw Bit
3. 12.7 Straight Router Bit 20/30
4. 12.7 Straight Router Bit 80/100
5. Vacuum Brazed Drum (20mm)
6. Drainer Groove Router Bit
7. Silicone Carbide Pads
8. Electroface Pads
9. Drainer Groove Sanding Block
10. Flexible Quick Release Backing Pad
11. Stitched Roll Mop
12. Abrasive Block (White/Black)
13. Thermal Protection Tape
14. Drill Spindle Adapter
15. Pigtail Fitting (for stitched roll mop)
16. Silicone Frame Sealant
- Black (GAR0112)
- White (GAR0115)
- Clear (GAR0117)
)ORRULQJ2QO\
17. Flooring Adhesive
18. Grout (Black/White)
19. Jigsaw Blade
20. Tile Spacers
21. Mixer Paddle
22. Trowel
1.
10.
15.
20.
2.
6.
12.11.
16.
21.
3.
13.
17.
22.
4. 5.
7. 8. 9.
14.
18. 19.
$FFHVVRULHV
The following installation accessories can be purchased from Howdens Joinery. These will be required for your
installation and are compatible with the tools referenced above.
6
Quartz Worktop Installation & Maintenance
3. Important Hints & Tips
7KHIROORZLQJLQIRUPDWLRQ0867EHIROORZHGLQRUGHUIRUDVDIHDQGVXFFHVVIXOLQVWDOODWLRQ
9(5<,03257$17
• $GXVWPDVN))3ÀOWHUFRPSOLDQWWR(1PXVWEHZRUQGXULQJWKHFXWWLQJDQGVDQGLQJSROLVKLQJ
process
• Eye protection must be worn compliant to EN166B
• Always try to perform cuts and sanding that produce dust in an area with good general ventilation,
appropriate dust extraction must be in place wherever cutting, drilling or polishing activities take place
• Use equipment that has built in dust extraction to keep any dust out of the air
• Safety footwear should be worn with reinforced toe caps
• Worktops are very heavy and care must be taken when handling - use appropriate levels of manpower
• :RUNWRSVPXVWDOZD\VEHOLIWHGRQWKHLUVLGHQHYHUOD\LQJÁDWJORYHVVKRXOGEHZRUQIRUDGGLWLRQDOJULS
• Worktops must be stored on their side, with protection underneath
• Never stack other components on or against the worktops
• Use support bearers under the worktop to assist when moving
• Treat product with care when removing from the packaging
• The maximum unsupported overhang span of the worktop must never exceed 200mm
• The maximum unsupported span of the worktop must never exceed 400mm
• Cut-outs for hobs and sinks should never be closer than 100mm from the end edges of the worktop
• Never have a worktop join over an unsupported span, as this will weaken the strength of the worktop
• When using polishing pads, never exceed 2000rpm, as doing so will reduce the life of the polishing pads
• 2QO\XVHWKHVLOLFRQHVHDOHUVSHFLÀHG*$5WRVHDOVHFXUHWKHZRUNWRS6XSSRUWEHDUHUVPXVWEH
used under the worktop when drilling/cutting
• Always cut the worktops from the front to the back to avoid damaging the front edge
• An upstand should always be used in any installation when the back of the worktop is against the wall
• &DELQHWIHHWPXVWEHÀWWHGFRUUHFWO\WRWKHFDELQHWWRHQVXUHVXLWDEOHVXSSRUWIRUWKHZHLJKWRIWKHZRUNWRS
• 6XSSRUWUDLOVEDWWHQVPXVWEHXVHGWRVSDQXQVXSSRUWHGDUHDV
DWWKHUHDURIWKHZRUNWRS8VHDPHWDOZRUNWRSVXSSRUWEDUDFURVV
XQVXSSRUWHGDUHDVVXFKDVLQWHJUDWHGDQGIUHHVWDQGLQJ
DSSOLDQFHV7KLVVKRXOGEHSRVLWLRQHGDWWKHIURQWDQGWKHEDFN
DVUHTXLUHGEHWZHHQWKHFDELQHWVGHFRUHQGV
• Due to thermal expansion, Quartz can expand up to 1mm per metre. A gap of at least 3mm must be left at
HDFKHQGRIWKHZRUNWRSDQGÀWWHGZLWKGHFRUDWRUVFDXON:KHQ4XDUW]MRLQVRWKHUPDWHULDOVVXFKDVJODVV
wood etc, the recommended silicone sealant is required
• Thermal protection pads must be used above appliances that transfer heat such as dishwashers and washing
machines
Support the top when
OD\LQJGRZQÀWWLQJ
200mm min
7
Quartz Worktop Installation & Maintenance
4. Planning Recommendations
The below diagrams show some of the planning recommendations. Whilst the Quartz worktops can be used in all
applications, certain planning considerations are required to ensure the worktops are installed correctly.
not advised
$OZD\VWU\WRÀQLVKDUXQZLWKDVXSSRUWLQJXQLW:KHUHDVLQJOH
panel is used, this will need to have the additional support of
a wooden batten at the back and the metal support bar at the
front. In addition to this the decor end panel should be secured
to the wall using metal brackets.
7KHJDSEHWZHHQWKHZRUNWRSDQGWKHKREVKRXOGEHDVODUJHDVSRVVLEOH&DXWLRQDURXQGKREÀ[LQJFOLSV
pressing against worktop.
We recommend a gap of 5mm between the top of the oven and the bottom of the Quartz.
When two appliances are to be positioned next to each other, decor end panels and support rails should be used
for additional support. Where possible a unit should be positioned between the appliances for increased support
of the worktop.
Note: :KHUHDSSOLDQFHVUHTXLUHVHFXULQJWRWKHXQGHUVLGHRIWKHZRUNWRSDVXSSRUWEDWWHQVKRXOGEHÀWWHGWRWKH
XQGHUVLGHRIWKHZRUNWRSXVLQJVLOLFRQHWRVHFXUHVRDSSOLDQFHÀ[LQJFDQEHDFKLHYHG
Note:$VEHVWSUDFWLFHQHYHUÀWDZRUNWRSEHWZHHQWZRZDOOVHFWLRQVWRDYRLGÀWWLQJLVVXHVZLWKWKHZDOOVQRW
being perfectly straight.
8
Quartz Worktop Installation & Maintenance
5. Using the Support Bars
Metal support bars should be used over unsupported spans of the Quartz worktop. Follow the diagrams below for
where support bars are required.
Note: Cut-outs for a sink or hob in the Quartz worktop must be supported by the cabinet front rail and/or support
bar.
Hi Line Base Cabinets
*additional central support leg must be added
for extra stability for granite worktops
NOTE: The 700, 800, 900 & 1000 units do not need a support bar
if the front rail & centre upright of the cabinet remains in place. If this has been
removed the use of a support bar (TLS1081/4/5) will be required
Note: For use on large drawer units where there
is no centre upright or with a cut-out above
*The support bar TLS1084 should be
cut down for use with the 700mm cabinet
With Cut-out above
Support Bar
not required*
Support Bar
not required*
300 400 450 500 600 700/800 900/1000
Drawer Line Base Cabinets
Appliance
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
Support Bar
not required
300
Washing
Machine/Dryer
Freestanding
Appliance Space
600
Dishwasher
600
Oven Housing
600 Fridge/Freezer
400 500 600 800 1000 700*/800 1000900
450 Dishwasher
(with cut-out above)
with sink
drainer cut-out above
without sink
drainer cut-out above
with or without
cut-out
with or without
cut-out
with or without
cut-out
with or without
cut-out
(+18mm MFC Piece fitted to
the underside of the worktop for
appliance to secure into)
(with Metal Plate)
TLS1086TLS1086 TLS1082
TLS1083TLS1082
TLS1084 TLS1081 TLS1085
TLS1087
TLS1088
9
Quartz Worktop Installation & Maintenance
6. Cutting
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Plunge Saw
• Quartz Plunge Saw Blade
• Clamps
• Rail/Guide
• Masking Tape
• Tape Measure & Pencil
,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS
during installation.
Place the worktop on the bench ensuring it is
supported with wooden battens. Make sure there
is plenty of room around the product to work.
Note: If using ‘A’ frames to support the worktop
while cutting, ensure the frames are sturdy enough
to support the weight.
Note: Masking tape should be applied to the
worktop at the point where it is going to be cut.
Using a tape measure and pencil, mark the
worktop at the required length.
Use a rail/guide clamped to the top as a square
edge for the saw to run against.
Use a plunge saw with Quartz plunge saw blade
to make the cut in the worktop. There are two
recommended sawing processes:
)RUÀQLVKHGHGJHV3DVVHV
PPFXWSOXQJHFXWÀQLVKLQJSDVV
8QÀQLVKHGHGJHVDJDLQVWDZDOO3DVV
(Plunge cut*)
*plunging the blade completely through the
worktop then steadily along the cut line.
Make sure the blade is followed completely
through the cut to avoid breaking and chipping.
,PSRUWDQW
• Always cut the worktop from front to back as
this will avoid damage to the front edge
• To prevent splintering it is recommended not
to push too hard when cutting. This will also
preserve the lifespan of the blade
• Always use suitable dust extraction
• Always use a dust mask (FFP3) and safety eye
wear whilst cutting
• Always use appropriate ear protection
Make sure measurements are checked before
cutting takes place. Where corners are not a
perfect 90° angle, the worktop cut edge may
require cutting at a slight angle.
Front
Edge
Front
Edge
10
Quartz Worktop Installation & Maintenance
7. Sanding & Polishing
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Sander/Polisher
• Flexible Quick Release Backing Pad
• Silicone Carbide Pads
- 36 grit
- 60 grit
- 120 grit
- 220 grit
- 320 grit
- 400 grit
- 600 grit
- 1000 grit
,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRUGLVFVRQWKH
worktop during sanding and polishing.
$SSO\ WKH ÁH[LEOH TXLFN UHOHDVH EDFNLQJ SDG WR WKH
sander.
Using a sander and the silicone carbide pads, sand the
cut edge making a chamfer along the top and bottom
edges. The chamfer should replicate the chamfer along
the front edge. If applying a radius to the corner carefully
implement this with the silicone carbide pads.
Work through the sequence of silicone carbide pads
in stages as shown, applying even pressure. The last
sanding application will be the 1000 grit pad.
)LQDOO\XVHWKHVWLWFKHGUROOPRSWRÀQLVKRIIWKHZRUNWRS
edging. Add abrasive block to the stitched roll mop and
polish the edge.
Note: Use abrasive block on the edge of the stitched roll
mop, not on the face.
,PSRUWDQW
• Always use suitable dust extraction
• Always use a dust mask (FFP3) and safety eye wear
whilst sanding/polishing
• SDVVHVDORQJWKHHGJHSHUSDGLVVXIÀFLHQW7KH
ÀUVWSDVVLVWRUHPRYHFXWWLQJPDUNV
• When applying bevel, start with the 120 grit to
prevent removal of too much material
• Do not apply excessive force when sanding/
polishing the worktop
• Clean away any dust particles after each sanding
application has taken place
• When using silicone carbide polishing pads, never
exceed 2000rpm, as doing so will reduce the life of
the pads
• Always use appropriate ear protection
36 60 120 220
320 400 600 1000
• Stitched Roll Mop and Abrasive Block (White/Black)
11
Quartz Worktop Installation & Maintenance
8. Fitting & Joining
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Sander/Polisher
• Silicone (GAR0112/15/17)
• Silicone Carbide Pads
• Masking Tape
• Packing Shims
Note: Worktops should never be walked/stood
on during installation.
With the worktops cut to length and polished,
they can be joined together to an adjoining side
or front edge (in a corner application) using the
silicone.
Note: (QVXUH ZRUNWRSV DUH OHYHO EHIRUH ÀQDO
À[LQJ3DFNLQJVKLPVFDQEHXVHGIRUWKLV
Apply silicone to the front rails of the cabinets,
then carefully position the worktops onto the
cabinets. The worktops should be placed in their
ÀQDOSRVLWLRQV
Note: :KHQ MRLQLQJ WKH ZRUNWRS WR D ÀQLVKHG
edge, use a 120 grit silicone carbide pad to run
along the chamfer where it meets the cut edge.
(QVXUHWKHZRUNWRSVDUHÀUPO\SXVKHGWRJHWKHU
The silicone should be sitting on the top of the v
groove.
Scrape away excess silicone from the joint.
,PSRUWDQW Under no circumstances should the
ÀQLVKHGIDFHRIWKHZRUNWRSEHVDQGHG6FUDWFKHV
cannot be polished out.
Silicone along front edge only
Position worktops
Apply silicone Remove excess
Sand chamfer so adhesive bonds correctly
,PSRUWDQW'U\ÀWWKHZRUNWRSVEHIRUHVHFXULQJLQSRVLWLRQ
12
Quartz Worktop Installation & Maintenance
9. Hob & Inset Sink Installation
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Plunge Saw
• Sander/Polisher
• Drill
• Hob & Sink Template
• Quartz Plunge Saw Blade
• Vacuum Brazed Drum (20mm)
Note: Cut-outs must be fully supported during the cutting process.
Where the cut marks join on the top, lines can occur. These must be removed using the vacuum brazed drum
(20mm). Radius of the holes at corners should never be less than 4mm.
,PSRUWDQW When cutting out for a sink, the front rail
of the cabinet will also require cutting. DO NOT remove
more of the cabinet front rail than is required for the
VLQNWRÀWDVWKHIURQWUDLOVXSSRUWVWKHZRUNVXUIDFH
Thermal protection tape must be used in all areas in
direct contact with heat (i.e hob/sink cut outs).
Note: We recommend the use of a drilling template
when cutting out the four corner holes in the worktop.
Use a piece of MDF and cut the hole to a diameter of
35mm.
Mark out the cutting area for the hob or sink using a
tape measure, pencil and masking tape. Use a 35mm
diamond holesaw to create a hole in each of the 4
corners through the Quartz worktop.
Note: Make sure there are supporting wooden bearers
under the hole positions for the drill to pass through
into. Do not apply excess pressure when drilling and
slightly rotate the drill.
Use a plunge saw to make the cut in the worktop
between the holes, plunging the blade completely
through the top then steadily along the cut line.
,PSRUWDQW
• To prevent splintering it is recommended not to
push too hard when cutting. This will also preserve
the lifespan of the blade
• Always use suitable dust extraction
• Always use a dust mask (FFP3) and safety eye
wear whilst cutting
• Use the sander, with a vacuum brazed drum
(20mm), to smooth off any internal burred edges
or notches. This is very important to ensure there
are no unnecessary stress points which could
cause cracking.
Note:,IÀWWLQJDQXQGHUPRXQWVLQNWKHLQVLGHRIWKH
FXWDUHDZLOO QHHG WREH ÀQLVKHGDV SHU WKHFXWHQG
of a worktop. Follow the information in section 11 for
ÀQLVKLQJLQVWUXFWLRQV
7KH VLQN KRE FDQ QRZ EH ÀWWHG DV SHU D QRUPDO
worktop application. Do not silicone hobs in place.
Note: The Quartz surface cannot be screwed into.
Packers/batons may be required under the worktop
for the hob/sink clips to clamp onto. Some brackets
PD\UHTXLUHPRGLÀFDWLRQ
Front edge
60mm
min
Note:
Do not use hammer
action setting
Note:
For the last cut, move
the wooden bearer to
ensure the centre section
is supported
MDF Jig
Cut 1
Cut 2
Cut 3 Cut 4
100mm min
• 35mm Diamond Holesaw Bit
• Thermal Protection Tape (hob installation)
• Tape Measure & Pencil
• Masking Tape
13
Quartz Worktop Installation & Maintenance
10. Undermount Sink
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Jigsaw
• Tape Measure & Pencil
• Router
• Silicone (GAR0112/15/17)
• Thermal Protection Tape (Sink Installation)
Note: 7KHXQGHUPRXQWVLQNZLOOQHHGWREHÀWWHGWRWKHFDELQHWIROORZLQJWKHLQIRUPDWLRQEHORZ
MDF Panel
Quartz Worktop
Router rebate into MDF
Fixing Blocks
Measure the cabinet area which will house the
undermount sink as shown.
Cut a piece of MDF to the appropriate size and
VHFXUHLQSODFHLQWKHFDELQHWXVLQJÀ[LQJEORFNV
to secure underneath.
Use the undermount sink template to mark the
cut-out in the MDF panel for the bowl.
Note: The lip of the undermount sink needs to be
recessed into the top of the MDF panel.
Fit the undermount sink to the MDF top and
silicone the rim to secure.
2QFH ÀWWHG ÁXVK ZLWK WKH 0') SDQHO DSSO\
silicone around the top rim of the sink. The cut
Quartz worktop can now be placed onto the units.
Note: )RU WKH FXWWLQJ DQG ÀQLVKLQJ RI WKH VLQN
cut-out, follow the information in sections 7 & 9.
Note: Thermal protection tape to be used in all
areas in direct contact with heat.
14
Quartz Worktop Installation & Maintenance
11. Undermount Sink - Cutting/Finishing
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFXWWKHZRUNWRSIRUDQXQGHUPRXQWVLQNDQGFUHDWH
VPRRWKLQWHUQDOFRUQHUV
Using the undermount sink template as a guide, cut
the worktop section using a router.
Note: When cutting the worktop, cut just inside the
pencil line to allow enough material to clean the inside
edge. We recommend the use of a jig made from a
piece of MDF to ensure the top is cut correctly.
Use the straight router bit 20/30 grit to cut sink shape
out with the router. This cut should be made in 4 passes
5mm, 10mm, 15mm & 25mm.
Use the straight router bit 80/100 to remove any
burred edges.
Work through sequence of silicone carbide pads in
stages applying even pressure.
Final polishing should be carried out using the stitched
roll mop and abrasive block.
Note: Mask off to protect the surface as pads will
VFUDWFKVXUIDFHÀQLVK )LQDOSROLVKXVLQJ WKHVWLWFKHG
roll mop and abrasive block.
,PSRUWDQW
• Always use suitable dust extraction
• Always use a dust mask (FFP3) and safety eye wear
whilst cutting
• Clean away any dust particles after each sanding
application has taken place
• When using polishing drums, never exceed
2000rpm, as doing so will reduce the life of the
drums
• Always use appropriate ear protection
Note: Thermal protection tape to be used in all areas in
direct contact with heat.
• Sander/Polisher
• Router
• 12.7 Straight Router Bit 20/30 Grit
• 12.7 Straight Router Bit 80/100 Grit
• Flexible Quick Release Backing Pad
• Stitched Roll Mop
• Abrasive Block (White/Black)
• Silicone Carbide Pads
• Masking Tape
• Pencil
• Thermal Protection Tape
,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS
during sanding and polishing.
20/30
Grit
80/100
Grit
15
Quartz Worktop Installation & Maintenance
12. Drainer Grooves
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
Before applying drainer grooves ensure the sink cut-out is
sanded and polished.
Decide on the location of the drainer grooves, i.e equal
spacing from the front to back of the sink cut-out, or
positioned towards the front, and the required length of
the drainer grooves.
Clamp the drainer groove jig to the worktop making
sure it is secure. ,PSRUWDQW Follow the instruction
OHDÁHWVXSSOLHG ZLWK WKHMLJIRUSRVLWLRQLQJ  VHWWLQJXS
information.
Note: Check the position of the jig is in exactly the right
place before applying the grooves.
Note: Before polishing begins, starting with masking
tape, apply 5 strips alternating between masking tape
and multi-purpose tape behind the cut drainer grooves to
avoid sanding the surface of the worktop.
Guide the router down the channels in the jig starting
at the end furthest away from the bowl (where groove is
shallowest).
Note: We recommend 4 passes to achieve a full cut of
each groove.
Spray a small amount of water onto the grooves before
sanding.
Wrap the electroface pads around the sanding block,
carefully polish the grooves by hand with a small amount
of water for best results. Sand for 2 minutes with the 100
grit pad then clean and dry the groove. If there are visible
white lines, repeat with the 100 grit and 200 grit until
these lines are gone. Now move through the grades of
electroface pads until all smaller marks are gone and the
groove is smooth. Finish polishing with stitched roll mop
and abrasive block.
Note: Each groove should take approximately 20mins to
complete. The more time taken the better the result.
• Drainer Groove Jig
• Router
• Drainer Groove Router Bit
• Electroface Pads
- 100 grit
- 200 grit
- 400 grit
- 800 grit
- 1500 grit
7RFUHDWHGUDLQHUJURRYHVIRU\RXUXQGHUPRXQWVLQNIROORZWKHLQIRUPDWLRQEHORZDQGWKHLQVWUXFWLRQ
VKHHWVXSSOLHGZLWKWKHMLJ
,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS
during sanding and polishing.
,PSRUWDQW
• Always use suitable dust extraction
• Always use a dust mask (FFP3) and safety eye
wear whilst cutting
• Clean away any dust particles after each
sanding application has taken place
• Always use appropriate ear protection
• Drainer Groove Sanding Block
• Stitched Roll Mop
• Abrasive Block (White/Black)
• Masking Tape
• Multi Purpose Tape
16
Quartz Worktop Installation & Maintenance
13. Creating Curves
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Router
• Sander/Polisher
• Curved Worktop Jig
• Clamps
• Quick Release Backing Pad
• Masking Tape
,PSRUWDQW0DNHVXUHFDUHLVWDNHQZLWKWKHÀQLVKHGVXUIDFHRIWKHZRUNWRS1HYHUOD\WRROVRQWRWKHZRUNWRS
during installation.
If an off-cut of Quartz is available (from the hob or
sink cut out), turn this over and use as your work-
surface under the curve being created. A piece of
MDF can also be used for this application.
Use the curved worktop jig placing it against the
corner of the worktop following the jig instruction
OHDÁHWIRUSRVLWLRQLQJ&XWWKHZRUNWRSXVLQJDURXWHU
pushing the router towards the front edge of the jig
WRJLYHDURXJKFXWÀUVWWKHQSXOOLQJWKHURXWHUWRWKH
back edge of the jig to achieve a smooth cut.
Note: Cutting through the top should be completed
with 4 passes 5mm, 10mm, 15mm & 25mm.
)LQDOO\ XVH WKH VLOLFRQH FDUELGH SDGV WR ÀQLVK
the edge and apply the chamfer. Follow section 7
‘sanding and polishing’ for more information.
,PSRUWDQW Ensure effective dust extraction is
PDLQWDLQHG WKURXJKRXW WKH FXWWLQJ DQG ÀQLVKLQJ
process.
• 12.7 Straight Router Bit 20/30 Grit
• 12.7 Straight Router Bit 80/100 Grit
• Stitched Roll Mop
• Abrasive Block (Black/White)
• Silicone Carbide Pads
Quartz ‘off cut’ can be used under the
worktop to protect the worksurface
17
Quartz Worktop Installation & Maintenance
14. Upstand Installation
7KHIROORZLQJWRROVDQGHTXLSPHQWDUHUHTXLUHGWRFRPSOHWHWKLVRSHUDWLRQ
• Plunge Saw
• Sander/Polisher
• Clamps
• Rail/Guide
• Quartz Plunge Saw Blade
• Silicone Carbide Pads
• Combination Square
• Silicone (GAR0112/15/17)
,PSRUWDQWDo not leave the adhesive too long before trimming back. Once the adhesive starts to harden the
excess should be removed.
127('U\ÀWWKHXSVWDQGVHFWLRQVEHIRUHVHFXULQJ
in position.
Use a pencil and tape measure to mark where the
upstand needs to be cut.
Use a combination square and straight edge to
make the line across the upstand.
&XW WKH XSVWDQG XVLQJ D SOXQJH VDZ ÀWWHG ZLWK D
Quartz plunge saw blade. Once this has been
completed, use the sander and silicone carbide
pads to smooth the edges of the upstand, as
previously advised in section 7.
Apply silicone to the rear of the upstand and worktop
WKHQÀWLQWRSODFH
Remove any excess sealant before it fully sets.
,PSRUWDQW Under no circumstances should the
ÀQLVKHGIDFHRIWKHXSVWDQGEHVDQGHG
Note: We recommend a 3mm expansion gap is left
along with a 50mm gap from any heat source such
as hobs.
,PSRUWDQW Ensure effective dust extraction is
PDLQWDLQHG WKURXJKRXW WKH FXWWLQJ DQG ÀQLVKLQJ
process.
• Tape Measure
• Pencil
worktop
upstand
18
Quartz Flooring Installation & Maintenance
15. Quartz Flooring Installation
7KHIROORZLQJLQIRUPDWLRQGHWDLOVKRZWRLQVWDOOWKH+RZGHQV4XDUW]ÁRRULQJSURGXFW6RPHHOHPHQWV
RILQVWDOODWLRQDQGÀQLVKLQJDUHWKHVDPHDVWKH4XDUW]ZRUNWRSDSSOLFDWLRQ3OHDVHUHIHUWRWKHVH
sections as required during installation.
7\SHVRIVXSSRUWEDVH
&RQFUHWH:HDNDQGEDGFRQGLWLRQ,IWKHÁRRULQJOHYHOFDQEHUDLVHGDQHZFRDWDEOHWRSOD\HUFDQ
EHÀWWHGLQKRXUV,IWKLVLVQRWSRVVLEOHDGGLWLRQDOVXSSRUWFDQEHXVHGWRUHLQIRUFHWKHH[LVWLQJ
concrete.
&RQFUHWH*RRGFRQGLWLRQ0DNHVXUHWKDWERWKWKHDUHDDQGWKHPDWHULDOVDUHFOHDQWKHQÀWWKH
tile, using the recommended adhesive.
Note: Cement substrates must not be subject to shrinkage after the installation of the tiles.
&HUDPLF,IWKHH[LVWLQJFHUDPLFVXUIDFHVDUHERQGHGZHOODQHZÁRRUFRYHULQJFDQEHÀWWHGXVLQJ
a primer prior to the application of the cement adhesive. If the ceramic surfaces are not in good
condition, they should be removed and made good.
3ODVWHU- A primer should be applied to plaster and very porous supporting surfaces. In the event
of using any other supporting material, always consult the adhesive manufacturer’s technical
VSHFLÀFDWLRQV
Wood )ORRUERDUGVPXVWEHRYHUODLGZLWKEDFNLQJERDUG3O\RUDQDOWHUQDWLYHSURGXFWZLWKÁH[LEOH
DGKHVLYH)ORRULQJPXVWEHVWDEOHZLWKQRÁH[LQJ
3UHSDUDWLRQRIWKHVXSSRUWEDVH
&OHDQLQJ
Make sure the support base is a dry, clean and dustless surface. In the same way, products must
be clean and dry. Remove any damaged materials and other items which are not part of the base
support and our products.
/HYHOOLQJ
,IWKHVXSSRUWEDVHLVXQHYHQWKHVXUIDFHVKRXOGEHOHYHOOHGE\DSSO\LQJUHJXODWLRQPRUWDUV7RÀW
4XDUW]ÁRRULQJLWLVUHFRPPHQGHGWKDWWKHVXSSRUWLQJDUHDGRHVQRWH[FHHGYDULDWLRQVRIPP
/HYHOOLQJRIWKHÁRRULQJFDQEHFDUULHGRXWZLWKVHOIOHYHOOLQJPRUWDU
For vertical parameters, the levelling should be carried out with another type of coatable mortar
ZLWKLQWZRKRXUVZKLFKZHUHFRPPHQGIRUDEHWWHUÀQLVKRQEHYHOOHGHGJHV7KLVLVWRJHWDPRUH
uniform look.
&RQVLVWHQF\
The consistency of the support base should be of high quality.
5RXJKQHVVDQGSRURVLW\
7KHVXSSRUWEDVHVKDOOEHSURYLGHGZLWKDGHTXDWHVXSHUÀFLDOURXJKQHVVDQGSRURVLW\WRKHOSWKH
product adherence. The greater the support base’s roughness, the greater adherence there will be
between the support base and the stone.
19
Quartz Flooring Installation & Maintenance
15. Quartz Flooring Installation
7HPSHUDWXUH
7KHOHYHOVVSHFLÀHGLQWKHSURGXFWGDWDVKHHWVVKRXOGEHIROORZHG$VDJHQHUDOUXOHSURGXFWVVKRXOG
not be applied when the temperature of the support base is lower than 5ºc unless otherwise stated
in the product technical data sheet.
+XPLGLW\
+XPLGLW\UDQJHVVSHFLÀHGLQWKHSURGXFWWHFKQLFDOGDWDVKHHWVVKRXOGEHIROORZHG,IQHFHVVDU\GXH
WRUHVLGXDOPRLVWXUHRUEHFDXVHWKHÁRRULQJLVSRVLWLRQHGGLUHFWO\RQWRWKHJURXQGWKHQDYDSRXU
barrier should be applied with a sprinkling of aggregate until saturation is reached.
Depending on the support surface, special precautions will need to be taken. The ‘support base’ are
those elements which the product is placed on. Above them are shown the more common support
bases, however we recommend contacting the adhesives provider in order to gain advice depending
on the installation.
&XWWLQJWKHWLOHV
For detailed cuts around radiator pipes and architrave. Use a jigsaw to carefully cut the tiles making
sure the cut is not made too quickly. Cutting too fast may cause a build up of heat in the jigsaw blade
whilst cutting.
A plunge saw and plunge saw blade can also be used for cutting the tiles.
+RZWRDSSO\WKHDGKHVLYH
:HUHFRPPHQGWKHXVHRI+RZGHQVÁRRULQJDGKHVLYH7/6IRUWKLVDSSOLFDWLRQ
Note: $SRWHQWLDOSUREOHPZKLFKFDQDULVHGXULQJWKHÀWWLQJRIWKHÁRRULQJLVWKHVDSRQLÀFDWLRQD
SURFHVVWKDWSURGXFHVVRDSRIWKHSRO\HVWHUUHVLQXVHG6DSRQLÀFDWLRQFDQHDVLO\RFFXUZKHQXVLQJ
standard cement adhesives (arising due to the presence of moisture through the evaporation of the
water mixed into the mortar and the alkaline pH of the cements). As a general rule for any format,
IROORZWKHDGKHVLYHPDQXIDFWXUHUVVSHFLÀFDWLRQVVKRZQRQWKHSURGXFW
3ULRUWREHJLQQLQJODUJHÁRRULQJLQVWDOODWLRQVDOZD\VFKHFNWKHVXLWDELOLW\DQGVSHFLÀFDWLRQRIRWKHU
adhesives with the provider to ascertain the correct product for the project in the terms of the
adhesive’s characteristics.
7LOHOD\LQJ
Fitting should be carried out using the double layer method applied with notched trowel. The adhesive
should be on the tile (back- buttered) and the support base, exerting gentle pressure and applying
lateral movement on the piece to ensure that the adhesive is completely in contact with the tile.
After laying the tiles, they can be adjusted as long as the ‘curing time’ of the adhesive is not reached.
Use tile spacers, to ensure the minimum gap between pieces and remove them before grouting.
Fill in every corner of the joint, making sure that there are no air bubbles or untreated areas. Levellers
DUHXVHIXOLQFDVHRIELJÁRRUDUHDV
&KRRVLQJWKHMRLQWZLGWK
7KHUPDOH[SDQVLRQFDQRFFXULQWKHÁRRULQJ,QH[WUHPHVFHQDULRVRID&LQFUHDVHWHPSHUDWXUH
(on a 2m length for example) tiles can be 3mm larger in size.
20
Quartz Flooring Installation & Maintenance
15. Quartz Flooring Installation
7KHSHUIRUPDQFHRIWKHÁRRULQJGHSHQGVRQVHYHUDOIDFWRUVLQFOXGLQJWKHVXSSRUWWKHDQFKRULQJ
DGKHVLYHSRVLWLRQDQGWHPSHUDWXUH*LYLQJDVSHFLÀFLQGLFDWLRQRQWKHUPDOH[SDQVLRQRIWKHÁRRULQJ
LVGLIÀFXOWDVLWGHSHQGVRQWKHÀQDOFRQÀJXUDWLRQDQGIDFWRUVEH\RQGWKHSURGXFWVSHFLÀFDWLRQ
It is recommended that joints have a size of 3mm per 60 x 30cm tile.
Tiles should never be laid on the header face without any placement joints between the tiles.
2QQHZEXLOGÁRRUVLWLVUHFRPPHQGHGQRWWROD\WKHSLHFHVXQWLOVWUXFWXUDOPRYHPHQWVKDYHVHWWOHG
*URXWLQJ
Note: We recommend the use of Howdens grout for installation (TLS1066 & TLS1071).
Before grouting, check the joints are not covered by any adhesive. Tiles should have been in place
for 24hrs before applying the grouting material. Please ensure the tile spacers are removed from the
ÁRRULQJEHIRUHJURXWLQJWDNHVSODFH
The application should be carried out using a rubber trowel, applying pressure until the grouting
correctly penetrates the joint. Remove excess grout from the surface of the tile with the same trowel.
Once drying begins, the grout will start to lose its sheen and the joints should be cleaned and
smoothed with a moist sponge before being left to harden.
Excess residue may be present after the initial cleaning so further cleaning with a damp sponge may
be necessary. The structural and perimeter joints should always be respected, both in the support
and in the covering. The sealing of these joints should be carried out with elastic materials or those
with suitable prefabricated structures. It is recommended to leave a perimeter joint of 5mm between
WKHÁRRULQJDQGWKHYHUWLFDOVWUXFWXUHV
Note: ,WLVUHFRPPHQGHGWRSRVLWLRQH[SDQVLRQMRLQWVLQLQWHULRUÁRRUVHYHU\P².
,WVKRXOGEHWDNHQLQWRDFFRXQWWKDWWKHH[SDQVLRQMRLQWVRILQWHULRUÁRRULQJFRLQFLGHZLWKWKRVHRIWKH
building. These joints should not be covered with any kind of rigid covering. An inspection of the joint
VKRXOGEHFDUULHGRXWHYHU\ÀYH\HDUVFKHFNLQJIRUWKHSUHVHQFHRIFUDFNVRUFUHYLFHV
)RUODUJHÁRRULQJDUHDVZKHUHWKHVDPHFRORXUÁRRULQJLVGHVLUHGZHUHFRPPHQGXVLQJHLWKHURIWKH
following, silicone in black, white or clear (GAR0112/15/17).
,PSRUWDQW,QVWUXFWLRQVIRUXVHDQGVSHFLÀFUHFRPPHQGDWLRQVLQWKHSURGXFWV·WHFKQLFDOVSHFLÀFDWLRQV
should be followed at all times.
2WKHUFRQVLGHUDWLRQV
,IÀWWLQJXQGHUÁRRUKHDWLQJIROORZWKHPDQXIDFWXUHUVJXLGHOLQHVRQOD\LQJLQIRUPDWLRQDQGVXLWDELOLW\
*HQHUDOLQIRUPDWLRQ
• 4XDUW]ÁRRULQJLVKLJKO\VFUDWFKUHVLVWDQWDQGVWDLQUHVLVWDQW
• Slip resistant value: Mirrorchip Quartz PSRV WET - 6
(WOH8210 & WOH8010) PSRV DRY - 45
Matt Quartz PSRV WET - 7
(WOH8110 & WOH8310) PSRV DRY - 52
La page charge ...
La page charge ...
La page charge ...
La page charge ...
La page charge ...
La page charge ...
La page charge ...
La page charge ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28

Howdens Joinery FRK3402 Mode d'emploi

Howdens Joinery
Marque
Howdens Joinery
Modèle
FRK3402
Taper
Mode d'emploi
Télécharger le PDF
rapport

dans d''autres langues

Autres documents